marotta 2010 space systems

We're In Control

Space Systems | 2010

We're In Control Space Systems | 2010

Click to edit Master title style


Agenda

• Introductions

• Marotta Corporate Overview

• Markets and Customers

• Products and Technologies

• Space Programs

2




Introductions

Marotta Controls

• Kurt Black – Business Development Manager, Space and Aerospace Systems

E: [email protected] | T: 973-334-7800 x 533 | C: 973-519-0762

3

mailto:[email protected]




Company Overview

Established in 1943

Family-owned business

Headquarters in Montville, New Jersey

115,000 square foot facility

160 employees

30 mins west of Newark Airport

ISO 9001:2008 and AS9100 Certified

Representatives in Europe, Israel, Australia,

4




Core Competencies

• High-Pressure Pneumatic Systems

• Electronic Control Systems

• Flow Control Systems

• Pressure Control Systems

• Actuation Systems

• Valve Manifold Systems

• Hydraulic Systems

Sub Systems• High-Pressure Pneumatic Valves

• Solenoid Valves

• Check Valves

• Relief Valves

• Electronic Controllers

• Motor Operated Valves

• Pressure Reducers and Regulators

• In-Line Valves

• Specialty Designated Valves

We build on our proven core competencies –

the design, development, qualification and manufactureof fluid control systems and components

- to provide our customers the world-class products they deserve

Key Components




Business Overview

6

2010 Sales = $50M




Our Global Markets

Marine SpaceWeapons AerospaceSurface Vessels:• SMART Valves and Controllers• Engine Start Manifolds• Chilled Water System Valves• HP Air Regulating Manifolds• Hot Gas Valves• Quick Closing Valves• Solenoid Valves• Inline Piloted Valves• Motorized Valves• Auto Stop Valves

Submarines:• SMART Valves and Controllers• Proportional Flow Control

Valves• Specialized Manifold Systems• Solenoid Valves• Inline Piloted Valves• Motorized Valves• Auto Stop Valves• Electronic Controllers• Level 1 Sub Safe

Build-to-Print:• Valves• Manifolds

Launch Vehicles:• Pressurization Systems• Solenoid Valves• Pressure Regulators• Check Valves• Relief Valves• Structural Components

Satellites:• Thruster Modules• Solenoid Valves• Check/ Non Return Valves• Pressure Regulators• Flow Control Systems

Manned Space:• Vacuum Valves• Flow Control Systems• Motorized Valves• Electronic Controllers• Solenoid Valves

Ground Support• Solenoid Valves• Pressure Regulators• Check Valves• Relief Valves• Electronic Controllers

Pneumatic Ejection and IR Seeker Cooling• High Pressure Pure Air

Generating Systems• Valve/Accumulator

Assemblies• Solenoid Valves• Relief Valves• Vent Valves• Electronic Controllers

Missile Defense:• Solenoid Valves• Pressure Regulators• Check Valves• Relief Valves• Manual Valves

Build-to-Print• Electro-Pneumatic

Assemblies

Civil & Military Aircraft: Solenoid Valves Fuel Control Valves Landing Gear Control Valves Flight Control System Valves Evacuation Slide System Valves Selector Valves Check Valves Electronic Motor Controllers Hydraulic Manifolds Pressure Relief Valves Pressure Regulators Pilot operated valves

Helicopters: Emergency Flotation Systems Winch Systems

Build-to-Print: Valves Manifolds Electronic Controllers Land Systems

Fire Suppression Systems • Solenoid Valves • Pressure Vessels • Sensors




Our Global Customer Base

Marine SpaceWeaponsAirbusAugusta Westland BellBoeingBombardierCessnaCobham Mission

SystemsCarletonSargent Fletcher

EADS EatonEurocopterGoodrichGulfstreamHoneywellHR TextronIAIITTLockheed MartinMessier-Bugatti

(Sagem)Northrop GrummanPallParkerRaytheonSikorsky

Australian Shipbuilding Consortium

Avio Austal BAE Systems Babcock Integrated

Techs General Dynamics

Bath Iron WorksElectric Boat NASSCO

DSCC-Columbus Fairmount Indal Technologies Lockheed Martin Navantia Shipbuilding NAVICP NAVSEA NUWC Northrop Grumman

AvondaleIngalls Newport News

Rexroth Hydraudyne Rolls Royce (Vosper) Treadwell Inc. US Navy

AerojetAlcatel Astrium (EADS)ATK Ball Aerospace Blue OriginBoeingBradford EngineeringEden CryogenicsHamilton SundstrandIAJAXALockheed MartinMitsubishi Heavy

IndustriesMIT MoogNASA Northrop GrummanOrbitalPratt & WhitneySafran/SnecmaScaled CompositesSierra Nevada Corp.Space Exploration Inc.Stork PESurrey SatelliteUnited Launch

AllianceUnited Space Alliance

AereaBAE Systems BoeingCobham Mission

SystemsCarletonSargent Fletcher

Diehl BGTITT Lockheed MartinNAVAIRRafaelRaytheonRIX IndustriesSaabSavit

Aerospace

Land Systems Global Safety

Labs/MARSYSCOM Raytheon




Engineering Services

•CAD/ProEngineer

•Pro/MECHANICA, MATHCAD, MATLAB

•ANSYS/FEA• Pressure/Magnetic/Vibration Modal/ Thermal

•Specialty Solenoid Coil Design

•Dynamic Simulation• MatLab / Simulink

•Finite Element Analysis

•Component System Test Capabilities

• Process Control Systems for Pressure, Temperature, Power– Fault Isolation & Detection

– Built-in Test & Diagnostics

• Motor control systems

• EMI Mitigation Engineering

• Modeling and Simulation (Pspice, MatLab, Autosim)

• High speed MPU and DSP digital designs

• Software designs

• Fieldbus interface designs

• Super capacitor power backup

• Solenoid current limiters

• Power supplies

• Power Factor Correction

• Packaging Engineering – Thermal Analysis

– Stress Analysis

• Cadence Computer Aided Design Tools

Mechanical Engineering Electronic Engineering




Manufacturing, Assembly & Test

Manufacturing & Assembly•Highly integrated ERP System

•Lean Manufacturing principles with dedicated work cells

•Up to 7-axis CNC machining

•Class 10,000 Clean Room

•NDT Capability

•Weld Design and Engineering

•Specialized Cleaning Processes

•In-house Repair and Overhaul Services

Pneumatic Hydraulic Hydrostatic Environmental

– up to 25,000 psig– up to 20,000 SCFM

@ 6,000 psig– Nitrogen – Helium– Xenon– Special Fluids

– up to 10,000 psig– up to 25 GPM@6000

psig

– Skydrol Testing: 25gpm @ 6000 psig

– Mil-E-5606– 83282– Mil-PRF-23699

– De-ionized water

– up to 40,000 psig– Nondestructive

Testing– Liquid Penetrant – Fluoroluminescent

– Temp -300°F to +500°F

– Humidity: 20% to 98%– Vacuum: 29.5 Hg

– Thermal Altitude to 100,000 ft at -70˚C to +200˚C

– Leak Testing down to 1 x 10-11 sccs

Vacuum

– Vacuum down to 1x10-2TORR

Test




Quality

Quality Approvals• ISO 9001:2008 and EN/JISQ/AS9100:2004, Section 1• NHB5300-1C - United Space Alliance• SM647 (NHB5300-1C) – United Space Alliance• HSM 10 - Hamilton Sundstrand• ASQR-01 – UTC Fuel Cells• QPS 102 - Bell Helicopter• BQMS D6-82479 Addendum 2 (AS9006) - Boeing• BMAR - Boeing Mission Assurance• Navy Level 1 – Pressure Boundary / Subsafe• MIL-Q-9858A• MIL-I-45208• MSJ4000 – Mitsubishi Heavy Industries• IPC-A-610• NASA Standard 8739.4

• Orbital Gold Award Winner - 2004• Winner of 2003 NASA George M. Low Quality Award• NASA Goddard Excellence Award 2003

Two-time winner of NASA’s highest Award for Quality and Excellence

Marotta’s Quality is Internationally Recognized




Products and Services

Pressure Relief Valves

Flight qualified for pressures up to 6000psig

Pilot Operated Solenoid Valves

For Emergency Flotation Systems Available in 1/4”, 1/2” and 3/4” Line Sizes, both 2 way and 3 way with options for position indication, etc.

Electronic Controllers

DSP Controllers for Fan/Pump Motor Applications, including dual channel, Brushless, sensorless designs for 270Vdc applications

Special Purpose Valves

Marotta has the capability to design fluid control solutions for specialized applications

Pressure Regulators

Balanced poppet designs in1/4”, 3/8” and 3/4” Line Sizes, with tight control bands and minimum hysteresis characteristics

Cartridge Solenoid Valves

2 way and 3 way cartridge designs for installation into manifold systems

Complex Build-to-Print Capabilities

Marotta’s expertise in manufacturing and in-house Quality Systems makes for an ideal partner in the outsourcing of complex assemblies and machined components on major aerospace programs.

Civil and Military Aircraft





Missile Defense

Airborne Laser Program (ABL) | Tactical High Energy Laser (THEL) | Advanced Tactical Laser (ATL) | Target Missile - Liquid Booster Engine TR108 | Light Exo-Atmospheric Projectile (LEAP) | Minotaur

Manifold Systems -

Marotta supplies gaseous nitrogen manifolds for the Advanced Tactical Laser

Solenoid Valves

2 way and 3 way direct acting and piloted solenoid valves for severe service applications including Ammonia, Liquid Iodine, Hydrogen Peroxide and Chlorine. Marotta supplies 58 individual part numbers on the ABL program. Pressure Relief Valves

Used in the THEL fuel system Check Valves

1/4”, 3/8” and 3/4” Line Sizes for cryogenic and non-cryogenic operation

Pressure Regulators

Balanced poppet designs in1/4”, 3/8” and 3/4” Line Sizes, with tight control bands and minimum hysteris characteristics used on Kill Vehicles and Minotaur





Pneumatic Ejection & IR Seeker Cooling

Valve Manifold Systems

Marotta has been a key member of the Small Diameter Bomb program for almost 10 years, supplying the firing valve/accumulator assemblies used in the ejection of the stores.

High Pressure Pure Air Generating Systems – Marotta has developed a range of HPPAGs for Weapon Ejection and IR Seeker Cooling applications.

The M-PACT® system utilizes the latest technologies to provide the most reliable, high-performance HPPAG available today

Solenoid Valves

2 way and 3 way solenoid operated valves, including cartridge designs for installation into manifold systems

Electronic Controllers

DSP Controllers for PAG Applications, including sensorless designs





Marine Systems – Surface Ships and Submarines

Manifolds – combined system components for efficiency and ease of maintenance.

Solenoid Valves – balanced poppet, direct and pilot operated for low power consumption

Relief Valves – chatter-free low- and high-pressure relief valves with excellent control characteristics

Hot Gas Valves and Quick Closing Valves - hand-wheel operated globe valves for fuel, steam and high-temperature applications

Motorized DirectionalControl Valves – full flow characteristics of a ball valve with replaceable face seals on the cylinder for simplified maintenance.

Flo-Fuse® - closes rapidly in the event of a downstream line failure

Pilot-operated Axial Flow Valves Compact high-flow, high-pressure valve in a compact design with solenoid or motor actuation

Specialized Valve Manifolds High-pressure air applications





Space Systems – Launch Vehicles and Manned Space

16

Check Valves

1/4”, 3/8” and 3/4” Line Sizes for cryogenic and non-cryogenic operation

Pressure Regulators

Balanced poppet designs in1/4”, 3/8” and 3/4” Line Sizes, with tight control bands and minimum hysteresis characteristics

Direct Acting Solenoid Valves

2 way and 3 way valves in 1/4”, 1/2” and 3/4” Line Sizes manufactured from a wide variety of materials and optimized for superior flight performance

Pilot Operated Solenoid Valves

Available in 1/4”, 1/2” and 3/4” Line Sizes, both 2 way and 3 way with options for position indication, etc.

Active Thermal Control System

Motor actuated ball valve used in the control of ammonia coolant in the active thermal control system. Complete with electronic control unit for each valve.

Vacuum Valves

These motor actuated valves provide isolation of the primary station vacuum system.

Gas Generator Valve Module (GGVM)

Marotta supplies the GGVM for the Space Shuttle Booster APU (auxiliary power unit). The GGVM contains two series connect three-way solenoid valve which are PWM (pulse width modulated) to control the operation of the APU hydrazine gas generator.





Space Systems – Satellite Propulsion

17

Multi Function Valve

The unique characteristics of the patented Multi Function Valve offer system designers increased design flexibility and technically superior performance. – flight qualified on ESA’s GOCE satellite currently in orbit

Solenoid Valves

Miniature solenoid operated valves flight qualified for use in Xenon Feed Systems and Cold Gas Propulsion Systems.

Latching and non latching versions available.

Cold Gas Thrusters

Marotta has developed and qualified Cold Gas Thrusters and Thruster Modules for a variety of spacecraft applications including TSS-1R and ST-5

Pressure Regulators

Marotta has developed and qualified regulators for satellite applications, including TRMM and TIROS)





Electronic Control Systems

18

Designed for Widespread Applicability

M-CONTROL Electronic Controllers provide control for systems requiring fluid pressure and flow control via pumps, fans and compressors.

Qualified for Variety of Applications

Marotta’s controllers are qualified for use in air generation systems, thermal management systems, hydraulic systems and high pressure pneumatic systems.

Digital Servo Control

Sensorless Motor Operation

PID Algorithms

Thermal Management

Analog/Discrete or Serial Control Interface

Power Factor Correction for AC Input Systems

Built-in-Test Diagnostics

Solenoid Valve Controls

Sensor and Vehicle Control Interfaces

Built-in Low Voltage Power Supply

PWM Motor Driver Amplifier

Input Power – 270 VDC or Single and Multi-phase 115VAC

Output Power – 290W to 7kw

MIL-STD-461E/F

MIL-STD-810

MIL-STD-704E/F

Features




Closing Remarks

Marotta as Innovator

- solving complex, critical fluid control challenges

Marotta as Supplier

- providing cost-competitive, best-in-class, reliable products and systems

Marotta as Partner

- striking the right balance with mutual resources and capabilities to

accelerate new product developments and support seamless integration




Manned Space Programs

• Marotta has a long and proud history supporting manned space programs including:

Apollo/Saturn

International Space Station

Dragon

New Shepard

White Knight 2 & Spaceship 2

20




21




22




23




24




25




26




27




28




29




30




31




32




33




34

marotta 2010 space systems

Business

control space

34 line sizes

controlspace

2010 click

2010click

print

valve

qualified