marine rigging guide k3.book(02bf8 set-up.fm) - honda · 2017. 5. 22. · 4. bf25d/bf30d remote,...

25
IMPORTANCE OF PROPER SET-UP, INSTALLATION, AND PRE-DELIVERY SERVICE For Your Customer’s Safety Proper set-up, installation and pre-delivery service are essential to the customer’s safety and the reliability of the outboard motor. Any error or oversight made during assembly can result in faulty operation, damage to the outboard motor, or injury to others. For Your Safety Some of the most important general safety precautions are given below. However, we cannot warn you of every conceivable hazard that can arise in performing set-up, installation and pre- delivery service. Only you can decide whether or not you should perform a given task. IMPORTANT SAFETY PRECAUTIONS • Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing set-up, installation and pre- delivery service, be especially careful of the following: Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to perform the tasks safely and completely. Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, drill, grind or work around pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection. Use protective wear when necessary, for example, gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves. Protect yourself and others whenever you have engine-powered equipment up in the air. Any time you lift an outboard motor with a hoist, make sure the hoist hook is securely attached to the outboard motor. • Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards: Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine. Burns from hot parts. Let the engine and exhaust system cool before working in those areas. Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way. • Gasoline vapors are explosive. To reduce the possibility of a fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Never drain or store gasoline in an open container. Keep all cigarettes, sparks, and flames away from all fuel-related parts. WARNING Improper service or pre-delivery service can create an unsafe condition that can cause your customer or others to be seriously hurt or killed. Follow the procedures and precautions in this manual and other service materials carefully. WARNING Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed. Follow the procedures and precautions in this manual carefully.

Upload: others

Post on 14-Jul-2021

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

IMPORTANCE OF PROPER SET-UP, INSTALLATION, AND PRE-DELIVERY SERVICE

For Your Customer’s SafetyProper set-up, installation and pre-delivery service are essential to the customer’s safety and the reliability of the outboard motor. Any error or oversight made during assembly can result in faulty operation, damage to the outboard motor, or injury to others.

For Your SafetySome of the most important general safety precautions are given below. However, we cannot warn you of every conceivable hazard that can arise in performing set-up, installation and pre-delivery service. Only you can decide whether or not you should perform a given task.

IMPORTANT SAFETY PRECAUTIONS• Make sure you have a clear understanding of all basic shop safety practices and that you are

wearing appropriate clothing and safety equipment. When performing set-up, installation and pre-delivery service, be especially careful of the following:

Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to perform the tasks safely and completely.Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, drill, grind or work around pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection.Use protective wear when necessary, for example, gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.Protect yourself and others whenever you have engine-powered equipment up in the air. Any time you lift an outboard motor with a hoist, make sure the hoist hook is securely attached to the outboard motor.

• Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards:

Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.Burns from hot parts. Let the engine and exhaust system cool before working in those areas.Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.

• Gasoline vapors are explosive. To reduce the possibility of a fire or explosion, be careful when working around gasoline.

Use only a nonflammable solvent, not gasoline, to clean parts.Never drain or store gasoline in an open container.Keep all cigarettes, sparks, and flames away from all fuel-related parts.

WARNINGImproper service or pre-delivery service can create an unsafe condition that can cause your customer or others to be seriously hurt or killed.Follow the procedures and precautions in this manual and other service materials carefully.

WARNINGFailure to properly follow instructions and precautions can cause you to be seriously hurt or killed.Follow the procedures and precautions in this manual carefully.

Page 2: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 2-7

2. BF8D/BF9.9DTYPICAL RIGGING TABLES

Remote, Manual Tilt Models

Remote, Power Tilt Models

• Add throttle and shift cables to all remote models. • Water separating filters are recommended on all permanent fuel tank applications. • See the Honda Marine Accessories Catalog (MO045) for all available accessories

including control boxes, harness extensions, key switch panels, gauges and gauge harnesses.

Side Mount Control Box24800-ZW9-830Includes 16.5 ft main harness.

Main HarnessComes with the control box.

Key SwitchComes with the control box.

GaugesAnalog gauges, except trim gauge.

Gauge HarnessUse brand-specific harness.

Side Mount Control Box24800-ZY1-871Includes 16.5 ft main harness.

Main HarnessComes with the control box.

Key SwitchComes with the control box.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

Page 3: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.2-8

2. BF8D/BF9.9DRemote, Manual Tilt Models

Remote, Power Tilt Models

R.H. Single Binnacle Mount Control Box24800-ZW7-V31 S Type06240-ZW5-U40 Premium Type (recommended)

Main Harness36552-ZW9-020AH 20 ft.36552-ZW9-025AH 25 ft.

Single Engine Key Switch Panel36552-ZW9-000AHIncludes warning lights, emergency stop switch.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

R.H. Single Binnacle Mount Control Box24800-ZW7-V31 S Type06240-ZW5-U40 Premium Type (recommended)

Main Harness36552-ZY0-020AH 20 ft.36552-ZY0-025AH 25 ft.

Single Engine Key Switch Panel36552-ZW9-000AHIncludes warning lights, emergency stop switch.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

Page 4: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

3-7Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.

3. BF15D/BF20DTYPICAL RIGGING TABLES

Remote, Power Tilt Models

Remote, Manual Tilt Models

• Add throttle and shift cables to all remote models. • Water separating filters are recommended on all permanent fuel tank applications. • See the Honda Marine Accessories Catalog (MO045) for all available accessories

including control boxes, harness extensions, key switch panels, gauges and gauge harnesses.

Side Mount Control Box24800-ZY1-871Includes 16.5 ft main harness.

Main HarnessComes with the control box.

Key SwitchComes with the control box.

GaugesAnalog gauges, except trim gauge.

Gauge HarnessUse brand-specific harness.

R.H. Single Binnacle Mount Control Box24800-ZW7-V31 S Type06240-ZW5-U40 Premium Type (recommended)

Main Harness36552-ZW9-020AH 20 ft.36552-ZW9-025AH 25 ft.

Single Engine Key Switch Panel36552-ZW9-000AHIncludes warning lights, emergency stop switch.

GaugesAnalog gauges, except trim gauge.

Gauge HarnessUse brand-specific harness.

Page 5: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

3-8 Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.

3. BF15D/BF20DRemote, Power Tilt Models R.H. Single Binnacle Mount Control Box24800-ZW7-V31 S Type06240-ZW5-U40 Premium Type (recommended)

Main Harness36552-ZY0-020AH 20 ft.36552-ZY0-025AH 25 ft.

Single Engine Key Switch Panel36552-ZW9-000AHIncludes warning lights, emergency stop switch.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

Page 6: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

4-9Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.

4. BF25D/BF30DTYPICAL RIGGING TABLES

Remote, Manual and Power Tilt Models

• Add throttle and shift cables to all remote models. • Water separating filters are recommended on all permanent fuel tank applications. • See the Honda Marine Accessories Catalog (MO045) for all available accessories

including control boxes, harness extensions, key switch panels, gauges and gauge harnesses.

Side Mount Control Box24800-ZY3-010Includes 16.5 ft main harness.

Main Harness (optional)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Key SwitchComes with the control box.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

Page 7: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

4-10 Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.

4. BF25D/BF30DRemote, Manual and Power Tilt Models

Remote, Power Tilt Models

Flush Mount Control Box24800-ZW7-V51 S Series Type06240-ZW7-U00 Premium Flush Type (recommended)

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel38000-ZW7-100AH or 37452-ZW7-110AHIncludes warning lights, emergency stop switch.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

R.H. Single Binnacle Mount Control Box06240-ZW5-U40 Premium TypeSingle Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U00

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel38000-ZW7-100AH or 37452-ZW7-110AHIncludes warning lights, emergency stop switch.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

Page 8: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 5-7

5. BF40A/BF50ATYPICAL RIGGING TABLES

Remote Models

• Add throttle and shift cables to all remote models. • Water separating filters are recommended on all permanent fuel tank applications. • Add a propeller to the BF40A models and larger.• See the Honda Marine Accessories Catalog (MO045) for all available accessories

including propellers, control boxes, harness extensions, key switch panels, gauges and gauge harnesses.

Side Mount Control Box24800-ZY3-010Includes 16.5 ft main harness.

Main Harness (optional)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Key SwitchComes with the control box.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

Page 9: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.5-8

5. BF40A/BF50ARemote Models

Remote Models

Flush Mount Control Box06240-ZW7-U00 Premium Flush Type

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel38000-ZW7-100AH or 37452-ZW7-110AHIncludes warning lights, emergency stop switch.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

R.H. Single Binnacle Mount Control Box06240-ZW5-U40 Premium TypeSingle Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U00

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel38000-ZW7-100AH or 37452-ZW7-110AHIncludes warning lights, emergency stop switch.

GaugesAnalog gauges, except trim gauge.

Gauge HarnessUse brand-specific harness.

Page 10: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 5-9

5. BF40A/BF50ARemote Models R.H. Dual Binnacle Mount Control Box06240-ZW5-U60 Premium TypeDual Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U10

Main Harness (two required)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel (two required)38000-ZW7-100AH or 37452-ZW7-110AHIncludes warning lights, emergency stop switch.

GaugesAnalog gauges.

Gauge HarnessUse brand-specific harness.

Page 11: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 6-5

6. BF75A/BF90ATYPICAL RIGGING TABLES

Remote Models

• Add throttle and shift cables to all remote models. • Water separating filters are recommended on all permanent fuel tank applications. • Add a propeller to BF40A models and larger.• A dual cable steering kit is available for BF75A/BF90A. See the Honda Marine

Accessories Catalog (MO045) for all available accessories including propellers, control boxes, harness extensions, key switch panels, gauges and gauge harnesses.

Side Mount Control Box24800-ZY3-010Includes 16.5 ft main harness.

Main Harness (optional)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Key SwitchComes with the control box.

GaugesAnalog or digital gauges. Digital gauges will not have fuel flow data.

Gauge HarnessUse brand-specific harness.

Page 12: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.6-6

6. BF75A/BF90ARemote Models

Remote Models

Flush Mount Control Box06240-ZW7-U00 Premium Flush Type

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel38000-ZW7-100AH or 37452-ZW7-110AHIncludes warning lights, emergency stop switch.

GaugesAnalog or digital gauges. Digital gauges will not have fuel flow data.

Gauge HarnessUse brand-specific harness.

R.H. Single Binnacle Mount Control Box06240-ZW5-U40 Premium TypeSingle Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U00

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel38000-ZW7-100AHIncludes warning lights, emergency stop switch.

GaugesAnalog or digital gauges. Digital gauges will not have fuel flow data.

Gauge HarnessUse brand-specific harness.

Page 13: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 6-7

6. BF75A/BF90ARemote Models R.H. Dual Binnacle Mount Control Box06240-ZW5-U60 Premium TypeDual Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U10

Main Harness (two required)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel (two required)38000-ZW7-100AH or 37452-ZW7-110AHIncludes warning lights, emergency stop switch.

GaugesAnalog or digital gauges. Digital gauges will not have fuel flow data.

Gauge HarnessUse brand-specific harness.

Page 14: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 7-7

7. BF115ATYPICAL RIGGING TABLES

Remote Models

• Add throttle and shift cables to all remote models. • Water separating filters are recommended on all permanent fuel tank applications. • Add a propeller to BF40A models and larger.• A dual cable steering kit is available for BF115A. See the Honda Marine Accessories

Catalog (MO045) for all available accessories including propellers, control boxes, harness extensions, key switch panels, gauges and gauge harnesses.

• Fuel-injected models must have PGM-FI light indicators, either panel or switch units.

Side Mount Control Box24800-ZY3-010Includes 16.5 ft main harness.

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Key SwitchComes with the control box.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges. Digital gauges will not have fuel flow data prior to 2005 model year.

Gauge HarnessUse brand-specific harness.

Page 15: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.7-8

7. BF115ARemote Models Flush Mount Control Box06240-ZW7-U00 Premium Flush Type

Main Harness (optional)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel36452-ZW7-100AH or 37452-ZW7-110AHIncludes all 4 warning lights, emergency stop switch.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges. Digital gauges will not have fuel flow data prior to 2005 model year.

Gauge HarnessUse brand-specific harness.

Page 16: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 7-9

7. BF115ARemote Models R.H. Single Binnacle Mount Control Box06240-ZW5-U40 Premium TypeSingle Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U00

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel36452-ZW7-100AH or 37452-ZW7-110AHIncludes all 4 warning lights, emergency stop switch.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges. Digital gauges will not have fuel flow data prior to 2005 model year.

Gauge HarnessUse brand-specific harness.

Page 17: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.7-10

7. BF115ARemote Models R.H. Dual Binnacle Mount Control Box06240-ZW5-U60 Premium TypeDual Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U10

Main Harness (two required)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Dual Engine Key Switch Panel (one required)36652-ZW7-100AH or 37452-ZW7-110AHIncludes all 8 warning lights, emergency stop switch.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges. Digital gauges will not have fuel flow data prior to 2005 model year.

Gauge HarnessUse brand-specific harness.

Page 18: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.8-8

8. BF135A/BF150ATYPICAL RIGGING TABLES

• Add throttle and shift cables to all remote models. • Water separating filters are recommended on all permanent fuel tank applications. • Add a propeller to BF40A models and larger.• A dual cable steering kit is available for BF135A/BF150A. See the Honda Marine

Accessories Catalog (MO045) for all available accessories including propellers, control boxes, harness extensions, key switch panels, gauges and gauge harnesses.

• Fuel-injected models must have PGM-FI light indicators, either panel or switch units.

Side Mount Control Box24800-ZY3-010Includes 16.5 ft main harness.

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Key SwitchComes with the control box.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges; 6-pin PGM-FI harness will supply information.

Gauge HarnessUse brand-specific harness.

Page 19: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 8-9

8. BF135A/BF150A Flush Mount Control Box06240-ZW7-U00 Premium Flush Type

Main Harness (optional)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel36452-ZW7-100AH or 36452-ZW7-100AHRIncludes all 4 warning lights, emergency stop switch.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges; 6-pin PGM-FI harness will supply information.

Gauge HarnessUse brand-specific harness.

Page 20: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.8-10

8. BF135A/BF150A R.H. Single Binnacle Mount Control Box06240-ZW5-U40 Premium TypeSingle Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U00

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel36452-ZW7-100AH or 36452-ZW7-100AHRIncludes all 4 warning lights, emergency stop switch.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges; 6-pin PGM-FI harness will supply information.

Gauge HarnessUse brand-specific harness.

Page 21: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 8-11

8. BF135A/BF150A R.H. Dual Binnacle Mount Control Box06240-ZW5-U60 Premium TypeDual Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U10

Main Harness (two required)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Dual Engine Key Switch Panel (one required)36652-ZW7-100AH or 36652-ZW7-100AHRIncludes all 8 warning lights, emergency stop switch.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges; 6-pin PGM-FI harness will supply information.

Gauge HarnessUse brand-specific harness.

Page 22: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.9-8

9. BF200A/BF225ATYPICAL RIGGING TABLES

• Add throttle and shift cables to all remote models. • Water separating filters are recommended on all permanent fuel tank applications. • Add a propeller to BF40A models and larger.• A dual cable steering kit is available for BF200A/BF225A. See the Honda Marine

Accessories Catalog (MO045) for all available accessories including propellers, control boxes, harness extensions, key switch panels, gauges and gauge harnesses.

• Fuel-injected models must have PGM-FI light indicators, either panel or switch units.

Side Mount Control Box24800-ZY3-010Includes 16.5 ft main harness.

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Key SwitchComes with the control box.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges; 6-pin PGM-FI harness will supply information.

Gauge HarnessUse brand-specific harness.

Page 23: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 9-9

9. BF200A/BF225A Flush Mount Control Box06240-ZW7-U00 Premium Flush Type

Main Harness (optional)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel36452-ZW7-100AH or 36452-ZW7-100AHRIncludes all 4 warning lights, emergency stop switch.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges; 6-pin PGM-FI harness will supply information.

Gauge HarnessUse brand-specific harness.

Page 24: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc.9-10

9. BF200A/BF225A R.H. Single Binnacle Mount Control Box06240-ZW5-U40 Premium TypeSingle Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U00

Main Harness32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Single Engine Key Switch Panel36452-ZW7-100AH or 36452-ZW7-100AHRIncludes all 4 warning lights, emergency stop switch.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges.

Gauge HarnessUse brand-specific harness.

Page 25: Marine Rigging Guide K3.book(02BF8 Set-Up.fm) - Honda · 2017. 5. 22. · 4. BF25D/BF30D Remote, Manual and Power Tilt Models Remote, Power Tilt Models Flush Mount Control Box 24800-ZW7-V51

Date of Issue: January, 2005© 2001–2005 American Honda Motor Co., Inc. 9-11

9. BF200A/BF225A R.H. Dual Binnacle Mount Control Box06240-ZW5-U60 Premium TypeDual Binnacle Mount Control SpacerUsed only when the control box handle has interference with the console.06241-ZW5-U10

Main Harness (two required)32205-ZY6-020AH 20 ft. (20 wire)32205-ZY6-025AH 25 ft. (20 wire)32205-ZY6-030AH 30 ft. (20 wire)32500-ZY6-050AHR 50 ft. (23 wire)

Dual Engine Key Switch Panel (one required)36652-ZW7-100AH or 36652-ZW7-100AHIncludes all 8 warning lights, emergency stop switch.

PGM-FI Light Panel and Harness32340-ZW7-000AHUsed as optional warning light panel where necessary.

GaugesAnalog or digital gauges.

Gauge HarnessUse brand-specific harness.