manufacturing industry based technical training – a planning template presentation by eashwer

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Manufacturing Industry based Technical Training – A Planning template Broad objective of the Training Program: 1.Introduction to Industry and Industrial discipline . 2.Introduction to Manufacturing and mfg. techniques . 3.Customer Focus and Customer related processes. 4.Introduction to Products and Product design. 5.Introduction to Process and Process management 6.An insight in to Quality management. ( QC , QA) 7.Orientation to Systems approach (PDCA) 8.Basic exposure to Basic Hands on Skills acquirement. 9.Exposure to Practice based Theory inputs . 10.Exposure to various Learning techniques and Tests to evaluate the effectiveness of Training.

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This is just a planning template . Inputs on Duration and methodolgy to be added .

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Page 1: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

Broad objective of the Training Program:1.Introduction to Industry and Industrial discipline .2.Introduction to Manufacturing and mfg. techniques .3.Customer Focus and Customer related processes. 4.Introduction to Products and Product design. 5.Introduction to Process and Process management 6.An insight in to Quality management. ( QC , QA) 7.Orientation to Systems approach (PDCA)8.Basic exposure to Basic Hands on Skills acquirement.9.Exposure to Practice based Theory inputs .10.Exposure to various Learning techniques and Tests to

evaluate the effectiveness of Training.

Page 2: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

1. Introduction to Industry and Industrial discipline :

A LECTURE SESSION WITH A SLIDE SHOW

A FILM SHOW on INDUSTRIALIZATION

FACTORY VISIT WITH A GUIDE

GROUP DISCUSSION ON THE FACTORY VISIT

WRITE UP SESSION ON THE FACTORY VISIT

FILM SHOW ON INDUSTRIAL DISCIPLINE AND INDUSTRIAL REVOLUTION

INTRODUCTION TO FACTORY LAWS

ORIENTATION TO EMPLOYEE RESPONSIBILITIES / DUTIES

Page 3: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

Introduction to Manufacturing and mfg techniques

Lecture session on Manufacturing

Visit to a Manufacturing Plant of a specific product

Observation Lab – On Manufacturing techniques

Group discussions on various Manufacturing methods

Individual Project works for each participant on Mfg

Project presentation session

Feed back session on Learning – An open book test

Page 4: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

An approach to Customer and Customer Focus :

LECTURE W/SLIDE SHOW

BANNER PREPARATION ON CUSTOMER FOCUS GROUP DISCUSSIONS ON CUSTOMER FOCUS INTERACTIONS WITH CUSTOMER SERVICE STAFF

Page 5: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

Introduction to Products and products design :

Page 6: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

Insight in to PROCESS and PROCESS Management :

Lecture on Basics of Process and Definitions

Field study on Various Processes / ONLINE Sourcing

Practical session on PROCESS DESIGN

Project work on PRODUCT DESIGN & PROCESS DESIGN

Case Study works on Successful Process design

Lecture on Process management techniques

Page 7: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

Quality Management :

Lecture with Demonstrations –( Video ) Engineering Drawing study

Field Study on INSECTION – LIMITS / FITS / TOLERANCE / ASSEMBLIES / TESTING

Demonstration session on QUALITY CONTROL – Rejection study , Records maintenance

PANEL DISCUSSION on QUALITY ASSURANCEIntroduction to QMS – ISO / QS / TS

ONLINE SOURCING for CASE STUDIES on QUALITY . Research on REJECTIONS / QUALITY LOSSES / CUSTOMER SATISFACTION .

Page 8: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

ORIENTATION TO SYSTEMS APPROACH

SYSTEMS

Introduction to PROBLEM SOLVING

TECHNIQUES

STATISTICS ON DATA MGT

Introduction to Various Industrial

systems Training on

Systems approach to work

PDCA – PLAN DO –CHECK- ACT

Page 9: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

Basics on “Hands on Skill Acquirement :”

METAL REMOVAL

TECHNIQUES METAL

JOINING TECHNIQUES

CONVENTIONAL

MACHINING TECHNIQUE

BASICS OF MACHINE TOOLSPROGRAMMING FOR MACHINING

ASSEMBLY TECHNIQUES SUB ASSEMBLIES

BASICS TO MECHATRONICS

Page 10: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

PRACTICE BASED THEORY INPUTS :

Metrology(MEASURI

NG TECHNIQU

ES)

Material Technology

Shop Calculation

s

ENGINEERING

DRAWING

SAFETY PRACTICES

Page 11: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

LEARNING TECHNIQUES / TESTING :

CONCENTRATION SKILLS

WORK SHOP TENACITY -

MACHINING TESTS

ASSEMBLY TESTS

TRIALS AND PROVING

Page 12: Manufacturing Industry Based  Technical Training – A Planning Template   Presentation By Eashwer

Manufacturing Industry based Technical Training – A Planning template

SPECIAL FEATURES OF THIS PROGRAM :

PRACTICE BASED

THEORY

ON THE JOB

TRAINING

TESTS AND RESULTS

TO KNOW THE

STATUS

INTERACTIONS WITH

SHOP STAFF

PANEL DISCUSSIONS WITH EXPERTS