manual tecnico-maquina de dialisis-4008h-4008s.pdf

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    4008 H / 4008 S

    Hemodialysis Machine

    Technical Manual

    Supplemental Instructions for the OCM Option

    Part no.: M32 514 1

    CareFreseniusMedical

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 0-1

    Table of Contents

    Section Page

    1 Description of errors .................................................................................................... 1-11.1 Display messages ........................................................................................................... 1-31.2 Description of errors ....................................................................................................... 1-5

    3 Adjustment instructions ............................................................................................... 3-1

    3.1 Measuring equipment ..................................................................................................... 3-33.2 Flow diagram .................................................................................................................. 3-43.3 Calibration mode ............................................................................................................. 3-8

    4 Calibration program ...................................................................................................... 4-1

    6 Setup menu ................................................................................................................... 6-16.1 Overview ......................................................................................................................... 6-1

    6.2 Main menu 4008 H/S ...................................................................................................... 6-2

    8 Circuit diagrams ............................................................................................................ 8-18.1 Circuit diagrams and component layout LP 632, CPU 2 ............................................... 8-38.2 Circuit diagrams and component layout LP 633-5, Input board .................................... 8-19

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    0-2 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 1-1

    Table of Contents 1 Description of Errors

    Section Page

    1.1 Display messages ......................................................................................................... 1-3

    1.1.1 Informational messages .................................................................................................. 1-31.1.2 Warnings ......................................................................................................................... 1-4

    1.2 Description of errors ..................................................................................................... 1-5

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    1-2 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 1-3

    1.1 Displaymeldungen

    1.1.1 Informative Meldungen

    Clear.: XXXml/min Shows the last measured clearance value. Displayed for1 minute after a successful measurement.

    Plasma-Na: XXXmmol/l Shows the plasma sodium concentration of the last singlemeasurement for 1 minute.

    Kt/V: X.XX Shows the current Kt/V. Displayed for 1 minute when the UFgoal has been reached or if the OD senses clear fluid.

    Kt: XX.Xl Displayed instead of “Kt/V:X.XX” if no valid value for Vurea

     isavailable. Shows the current value of Kt. Displayed for1 minute when the UF goal has been achieved or if the ODsenses clear fluid.

    Kt/V: Not available There are no Kt/V data available as the calculation of Kt/V wasaborted. Displayed for 1 minute when the UF goal has beenachieved or if the OD senses clear fluid.

    Enter V(urea)? This message is displayed at the start of a dialysis treatmentprovided the operator has not already entered the V

    urea on the

    screen. This message will be displayed when the OCM isswitched on manually by the operator or after the optical de-tector has sensed blood, provided “OCM measurement ON”was preselected in the Setup. This message prompts the ope-rator to enter the patient’s volume of urea distribution. It will

    only be displayed if the Vurea has not yet been entered. If the Vu-rea

     has been changed during the OCM measurement, the Kt/Vwill be recalculated provided it is already available. This mes-sage will be cleared by pressing the Start/Reset key.

    HDF/HF < > OCM An OCM and an HDF or HF treatment procedure cannot beperformed simultaneously. Displayed once if OCM is selectedwhile HDF/HF is active. If HDF/HF is selected while OCM is al-ready active, the OCM will be aborted and the message “OCMoff” will be displayed. The OCM can, however, be reselectedafter HDF/HF has been switched off.

    SN < > OCM The OCM cannot be started as a Single Needle treatment (SNor SN click-clack) has been selected.

    Profile< > OCM An OCM cannot be started in conjunction with a Na-/UF profile1, 5 or 6 and a treatment time of less than 180 minutes. Dis-played when the OCM is switched on and/or when selecting aprofile.

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    1-4 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

    1.1.2 Warnings

    The operator has attempted to enter a value for an OCM para-meter that is below the minimum limit.

    OCM tech. deact./X The OCM cannot be started as the CD cells or the temperaturesensors are not properly calibrated or have been manually de-activated when operating the machine. Also displayed whenthe integral relationship of the adjustment measurement is out-side the limits. Displayed when the OCM is activated manuallyor when the OD senses dark fluid if the default setting for theOCM is set to active.

    Inform the service technician of the error code (X).

    OCM off/X The OCM was aborted due to a malfunction and will be deacti-vated until the end of the treatment.Inform the service technician of the error code (X).

    OCM adjust Displays during an OCM adjustment.

    OCM adjust intended Displays when the optical detector senses dark fluid and if anadjustment measurement is required on completion of thetreatment in progress.

    Input value too low

    Input value too high The operator has attempted to enter a value for an OCM para-meter that is above the maximum limit.

    OCM adjust OK Displays after successful completion of an OCM adjustment.

    OCM adjust cancelled The OCM adjustment was not successfully completed and willbe repeated after the next treatment.

    Kt/V too low Displays if the prescribed Kt/V cannot be reached at the end ofthe treatment with the current Kt/V.

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 1-5

    Error message displayed Description

    OCM OFF The OCM option will be deactivated until the machine is

    switched off. – Power failure with battery backup

     – CPU II error

    OCM OFF/2 The OCM option will be deactivated until the machine isswitched off.One of the CD cells has measured a value below 11.5 mS/cmduring more than 3 consecutive OCM measurements.

     – Check CD cells for proper connection

     – P.C.B. LP 633-5 defective

    OCM OFF/3 The OCM option will be deactivated until the machine isswitched off.

     – System error

    OCM OFF/5 The OCM option will be deactivated until the machine isswitched off.

    A downward pulse occurs although an upward pulse was re-quested.

     – Check the bibag/concentrate delivery – Check the concentrate pumps / mixing system

     – Air in the dialysate

    OCM OFF/6 The OCM option will be deactivated until the machine isswitched off.

     – System error

    OCM OFF/7 The OCM option will be deactivated until the machine isswitched off.

    Implausibility of the ratio of blood flow to clearance or no appa-rent change on the CD cell during more than three consecutivemeasurements.

     – Poor terminal connection of the CD cell

    1.2 Description of errors

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    1-6 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

    Error message displayed Description

    OCM tech. deact./1 The OCM option is decalibrated and can only be reactivatedafter a successful pulse calibration.Deviation between the 8-bit and the 12-bit CD value of the pre-cell > 0.5 ms/cm for > 20 s.

     – Disinfection – Check OCM calibration and calibrate, if necessary

    OCM tech. deact./4 The OCM option is decalibrated and can only be reactivatedafter a successful pulse calibration.Three cyclic pressure holding tests (CPHT) showed a deviationof > 0.5 ms/cm between CD cell 7 and CD cell 110 for > 4.5 s.

     – Disinfection – Check OCM calibration and calibrate, if necessary

    OCM tech. deact./7 The OCM option is decalibrated and can only be reactivatedafter a successful pulse calibration.

    More than 5 consecutive measurements showed a clearance ofmore than 1.3 times the blood flow or below zero.

     – Check the CD cells for poor terminal connection. – Disinfect, if necessary – Check the calibration

    OCM tech. deact./8 The OCM option is decalibrated and can only be reactivatedafter a successful pulse calibration.Zero pulse measurement failure or time of maximum pulse be-tween pre- and post-CD cell > 13 s.

     – Check the hydraulic for proper flow

     – Check OCM calibration and calibrate, if necessary

    OCM tech. deact./9 The OCM option is decalibrated and can only be reactivatedafter a successful pulse calibration.The correction factor of the zero pulse measurement for upwardor downward pulses is outside the acceptable range of 0.8 to1.2.

     – Perform a disinfection – Check OCM calibration and calibrate, if necessary

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 3-1

    Table of Contents 3 Adjustment instructions

    Section Page

    3.1 Measuring equipment ................................................................................................... 3-3

    3.2 Flow diagram ................................................................................................................. 3-43.2.1 Flow diagram 4008 H with OCM ..................................................................................... 3-43.2.2 Flow diagram 4008 S with OCM ..................................................................................... 3-6

    3.3 Calibration mode ........................................................................................................... 3-83.3.1 Basic conditions .............................................................................................................. 3-83.3.2 Display messages (4008 H/S) ........................................................................................ 3-8

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    3-2 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 3-3

    3.1 Measuring equipment

    CautionThe accuracy of the measuring equipment used during the calibration procedureis decisive for the accuracy of the OCM measurement.

    The measuring equipment used for the calibration of the conductivity must havean accuracy of 0.05 mS/cm within a temperature range of 35 °C –  39 °C.We recommend to use the UMED universal measuring device which is availablefrom Fresenius (part no. M32 403 1).

    UMED Service CasePart number M32 403 1

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    3-4 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

    3.2 Flow diagram

    3.2.1 Flow diagram 4008 H with OCM

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 3-5

    Legend

    2 Temperature sensor3 Temperature sensor4 Temperature sensor5 Float switch6 Level sensor7 Conductivity cell

    8 Blood leak detector9 Pressure transducer10 Reed contact, concentrate12 Reed contact, bicarbonate21 Flow pump22 UF pump23 Concentrate pump24 Dialyzer valve 124b Dialyzer valve 225 Bicarbonate pump26 Bypass valve29 Degassing pump30 Outlet valve

    31 Balancing chamber valve 132 Balancing chamber valve 233 Balancing chamber valve 334 Balancing chamber valve 435 Balancing chamber valve 536 Balancing chamber valve 637 Balancing chamber valve 738 Balancing chamber valve 839 Negative pressure valve41 Water inlet valve43 Fill valve54 Heater rod61 Pressure reducing valve63 Water inlet filter65 Loading pressure valve66 Heater block66a Water inflow chamber66b Heater rod chamber66c Float chamber68 Balancing chamber71 Filter / concentrate72 Filter / bicarbonate73 Filter / dialysate ext.74 Filter / UF75 External flow indicator76 Filter / fill valve77 Heat exchanger

    78 Relief valve84 Disinfectant valve85 Disinfectant connector86 Recirculation valve87 Drain valve88 Multifunction block88a Degassing chamber88b Secondary air separator88c Primary air separator89 Degassing orifice90a Rinse chamber / concentrate90b Rinse chamber / bicarbonate91 Rinse valve

    92 Vent valve94 Concentrate suction tube

    95 Bicarbonate suction tube97 Air separation pump99 Rinse valve100 Rinse valve102 Central concentrate delivery valve104 Central bicarbonate delivery valve

    109 Temperature sensor110 Conductivity cell111 Hydrophobic filter112 Vent valve114 Dialysate filter115 Sensor Disinfection valve116 Sampling valve117 Check valve / concentrate118 Check valve / bicarbonate119 Filter / concentrate120 Filter / bicarbonate121 Central concentrate delivery connector122 Central bicarbonate delivery connector

    123 Pressure switch for V102124 Pressure switch for V104130 biBag drain valve132 biBag conductivity cell133 biBag temperature sensor134 biBag pressure transducer136 biBag connector137 biBag micro-switch 1138 biBag micro-switch 2148 Filter / rinse valve V100149 Filter / rinse valve V99150 Filter / fill valve151 Orifice181 Temperature compensation plate 2182 Pressure transducer 2183 Test valve184 Filter / test valve185 Compressor188 Evacuation valve189 Retentate valve190 Online filter191 Online valve 3192 Online valve 2193 Online valve 1194 Rinse port195 Substituate port201 Air separator / concentrate

    202 Level sensor / concentrate203 Air separator / bicarbonate204 Level sensor / bicarbonate205 Mixing point / concentrate / bicarbonate206 Buffer volume chamber210 Filter

    Hydraulics measuring points:

    A Reduced water inlet pressureB Balancing chamber loading pressureC Flow pump pressure

    D Degassing pump pressure

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    3-6 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

    3.2.2 Flow diagram 4008 S with OCM

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 3-7

    Legende

    2 Temperature sensor3 Temperature sensor4 Temperature sensor5 Float switch6 Level sensor7 Conductivity cell

    8 Blood leak detector9 Pressure transducer10 Reed contact, concentrate12 Reed contact, bicarbonate21 Flow pump22 UF pump23 Concentrate pump24 Dialyzer valve 124b Dialyzer valve 225 Bicarbonate pump26 Bypass valve29 Degassing pump30 Outlet valve

    31 Balancing chamber valve 132 Balancing chamber valve 233 Balancing chamber valve 334 Balancing chamber valve 435 Balancing chamber valve 536 Balancing chamber valve 637 Balancing chamber valve 738 Balancing chamber valve 839 Negative pressure valve41 Water inlet valve43 Fill valve54 Heater rod61 Pressure reducing valve63 Water inlet filter65 Loading pressure valve66 Heater block66a Water inflow chamber66b Heater rod chamber66c Float chamber68 Balancing chamber71 Filter / concentrate72 Filter / bicarbonate73 Filter / dialysate ext.74 Filter / UF75 External flow indicator76 Filter / fill valve77 Heat exchanger

    78 Relief valve84 Disinfectant valve85 Disinfectant connector86 Recirculation valve87 Drain valve88 Multifunction block88a Degassing chamber88b Secondary air separator88c Primary air separator89 Degassing orifice90a Rinse chamber / concentrate90b Rinse chamber / bicarbonate91 Rinse valve

    92 Vent valve94 Concentrate suction tube

    95 Bicarbonate suction tube97 Air separation pump99 Rinse valve100 Rinse valve102 Central concentrate delivery valve104 Central bicarbonate delivery valve

    109 Temperature sensor110 Conductivity cell111 Hydrophobic filter112 Vent valve114 Dialysate filter115 Sensor Disinfection valve116 Sampling valve117 Check valve / concentrate118 Check valve / bicarbonate119 Filter / concentrate120 Filter / bicarbonate121 Central concentrate delivery connector122 Central bicarbonate delivery connector

    123 Pressure switch for V102124 Pressure switch for V104130 biBag drain valve132 biBag conductivity cell133 biBag temperature sensor134 biBag pressure transducer136 biBag connector137 biBag micro-switch 1138 biBag micro-switch 2148 Filter / rinse valve V100149 Filter / rinse valve V99150 Filter / fill valve151 Orifice181 Temperature compensation plate 2182 Pressure transducer 2183 Test valve184 Filter / test valve185 Compressor188 Evacuation valve189 Retentate valve190 Online filter191 Online valve 3192 Online valve 2193 Online valve 1194 Rinse port195 Substituate port201 Air separator / concentrate

    202 Level sensor / concentrate203 Air separator / bicarbonate204 Level sensor / bicarbonate205 Mixing point / concentrate / bicarbonate206 Buffer volume chamber210 Filter

    Hydraulics measuring points:

    A Reduced water inlet pressureB Balancing chamber loading pressureC Flow pump pressure

    D Degassing pump pressure

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    3-8 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

    3.3 Calibration mode

    3.3.1 Basic conditions

     –  The hemodialysis machine must beswitched off.

     –  The service switch must be in the ON(up) position.

     –  Turn the hemodialysis machine on.

    3.3.2 Display messages (4008 H/S)

    7 8 9 0

    4

    1

    5 6

    2 3 C Best

    Esc

    CALIBRATION

    004.7 Volt

    011.9 Volt

    023.6 Volt

    020.4 Volt

    12 V voltage (11.5 V – 12.5 V)

    Watchdog supply voltage (4.5 V – 5.5 V)

    Battery charging voltage (> 20 V)

    24 V voltage (23 V – 25 V)

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 4-1

    CALIBRATION

     

    Confirm

    key

    DIAGNOSTICS

     

    MISCELLANEOUS

     

    SETUP MENU

     

    4 Calibration program

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    4-2 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    ● Main menu

    CALIBRATION

    Confirmkey

    CAL. ART. PRESSURE

     

    CAL. ART. P_MODULE

     

    CALIB. (B)-PUMP-RATE

     

    CAL. VENOUS PRESSURE

     

    CAL. VEN. P_MODULE

     

    ADJ. UF-PUMP VOLUME

     

    CAL. DEGAS. PRESSURE

     

    CAL. FLOW 300 ml/min

     

    CAL. FLOW 500 ml/min

     

    CAL. FLOW 800 ml/min

     

    CALIB. TEMPERATURE

     

    Confirmkey see Part 11

    CAL. MIXING SYSTEM

     

    CALIB. CONDUCTIVITY

     

    Confirmkey see Part 13

    CAL. DIAL. PRESSURE

     

    CALIBRATE BLD

    CALIB. BIBAG VALUES

     

    NOVRAM

     

    back to main menu ?

     

    Confirmkey

     

    RESET FAILURE RECORD

     

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 4-3

    ● Part 11: Calibrating the dialysate temperature

    CALIB. TEMPERATURE

    Confirmkey

    Temp. ADJUSTMENT

     

    Confirmkey

    see Part 11.1

    Check TEMPERATURE

     

    Confirmkey

    see Part 11.2

    OCM TEMP.-CheckConfirm

    keysee Part 11.3

     

    back to menu?

     

    Confirmkey

    NoteAccuracy of the external meter to be connected: ±0.2 °C.

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    4-4 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    Temp. ADJUSTMENT

    Confirmkey

    DATA STORED

    Connect the externalreference instrument.

    Connect the BIC suctiontube to the BIC container

    or place it in waterof room temperature.

    Tone Mutekey

    approx. 3 sec

    adj. temp to 37°CEsckey

    Adjust the digital value inthe “UF Rate” window ➁ by

    pressing the +/– keys.

    Wait until the temperatureon the external reference

    instrument indicates 37.0 °C.

    DATA STORED

    Machine in bypass

    Tone Mutekey

    approx. 3 sec

    OCM TEMP. AdjustEsckey

    Wait for the temperatureto stabilize (37 °C)

    Indicated in "UF rate"window ➁

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    adj. temp to 37°C

    XXXX ADC-digits

    XXXX ADC-digits

    XXXX ADC-digits

    XXXX DAC-digits

    ➀ NTC3; 8 bit

    ➁ Control 8 bit

    ➂ NTC3; 12 bit

    ➃ NTC109; 8 bit,if NTC 109 is activated in SETUP

    OCM TEMP.-Adjust

    XXXX ADC-digits

    XXXX ADC-digits

    XXXX DAC-digits

    XXXX °C

    ➀ NTC3; 12 bit

    ➁ NTC3 temperature

    ➂ NTC4; 12 bit

    ➃ Dynamic measurement range switching

    1

    2

    3

    4

    ● Part 11.1: Adjusting the dialysate temperature

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 4-5

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    ● Part 11.2: Checking the dialysate temperature

    Check TEMPERATURE

    Confirmkey

    use  to select the

    Temperature setting field

    act temp = 37.0 °C

    Repeat theprocedure

    with differentvalues

    (e.g. 35/39 °C)

    Check whether thepreselected temperature

    is achieved.Check: reference instrument,

    display and 37.0 °CLED display correspondto 115/116 digits in the“UF Volume” window ➀.

    Tolerance: ±0.5 °C

    ACT temp = XX.X °C

    Esckey

    approx. 3 sec

    ACKNOWLEDGED

    Tone mutekey

    Specify a temperature bypressing the +/ – keys.

    set temp = XX.X °C

    act. temp = 37.0 °C

    XXXX ADC-digits

    XXX.X °C

    XXXX ADC-digits

    Alpha

    display

    Temperature

    adjustment

    ➀ NTC3; 8 bit

    ➂ NTC109; temperature

    ➃ NTC109; 8 bit

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    4-6 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    ● Part 11.3: Checking the dialysate temperature for OCM

    OCM TEMP.-Check

    Confirmkey

    use  to select the

    Temperature setting field

    act temp = 37.0 °C

    Repeat theprocedure

    with differentvalues

    (e.g. 35/39 °C)

    Check whether thepreselected temperature

    is achieved.Check: Display,

    37.0 °C bargraph displayTolerance of the

    displayed temperaturein the UF rate field ➁ 

    and the UF time field ➃:±0.2 °C

    ACT temp = XX.X °C

    Esckey

    approx. 3 sec

    ACKNOWLEDGED

    Tone Mutekey

    Specify a temperature bypressing the +/ – keys.

    set temp = XX.X °C

    Open the shunt coverto switch the machine

    to the bypass mode

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    OCM Temp.-Check

    XXXX ADC-digits

    XX.XX °C

    XXXX ADC-digits

    XX.XX °C

    Alpha

    display

    Temperature

    adjustment

    ➀ NTC3; 12 bit

    ➁ NTC3; temperature

    ➂ NTC4; 12 bit

    ➃ NTC4; temperature

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 4-7

    ● Part 13: Calibrating the conductivity

    CALIB. CONDUCTIVITY

    Confirmkey

    CONDUCTIVITY Set

     

    Confirmkey

    see Part 13.1

    TEMP/COND COMP Calib

     

    Confirmkey

    see Part 13.3

    OCM PULSE calib.

     

    Confirmkey

    see Part 13.4

    CONDUCTIVITY Check

     

    Confirmkey

    see Part 13.5

    OCM COND.-Check

     

    Confirmkey

    see Part 13.7

    TEMP/COND COMP CheckConfirm

    keysee Part 13.8

     

    back to menu?

     

    Confirmkey

     

    COND. with Concentr. see Part 13.2Confirmkey

     

    COND Check with ConcConfirm

    keysee Part 13.6

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    4-8 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    ● Part 13.1: Setting the conductivity

    CONDUCTIVITY Set

    Confirmkey

    CD set: 12.80 mS/cm

    CD set: 12.80 mS/cm

    CD set: 15.70 mS/cm

    Esckey

    Use   tomove to the

    Concentrate setting field.

    Use +/ – to reducethe concentrate pump

    volume to get to a CD inthe lower display range.

    Conc. set = ±0 %If no key ispressed forapprox. 4 sec

    Tone Mutekey

    ACKNOWLEDGED

    approx. 3 sec

    Wait for the CD to stabilize.Compare the CD with theexternal reference meter.

    In case of a deviation, adjust the dis-play by pressing the +/ – keys.

    Tone Mutekey

    ACKNOWLEDGED

    approx. 3 sec

    Use   tomove to the

    Concentrate setting field.

    Use +/ – to raisethe concentrate pump

    volume to get to a CD inthe lower display range.

    conc. set = –X %If no key ispressed forapprox. 4 sec

    e.g.:

    Tone Mutekey

    Conc. set. = +10 %

    ACKNOWLEDGED

    approx. 3 sec

    CD set: XX.X mS/cm

    Wait for the CD to stabilize.Compare the CD with the

    external reference instrument.In case of a deviation, adjust the dis-

    play by pressing the +/ – keys.

    Tone Mutekey

    DATA STORED

    approx. 3 sec

    Conc. set. = –X %

    CD set: 12.80 mS/cm

    XXXX ADC-digits[ADC-digits (OCM)]

    XXXX steps(concentrate pump)

    XXXX steps(bicarbonate pump)

    Concentrate

    setting

    XXXX ADC-digits[ADC-digits (OCM)]

    Bicarbonate

    setting

    Alpha

    display

    ➀ CD cell 7; 12 bit / 8 bit alternating

    ➃ CD cell 110; 12 bit/ 8 bit alternating

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 4-9

    ● Part 13.2: Setting the conductivity with concentrate

    NoteAn adjustment of the conductivity using a calibration concentrate is currentlynot possible, since a suitable calibration concentrate is not available.

    COND. with Concentr.

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    4-10 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    ● Part 13.3: Setting the temperature/conductivity compensation

    If the conductivity isoutside the limits:use  to select

    the concentrate settingfield

    TEMP/COND COMP Calib.

    Confirmkey

    approx. 3 sec

    act temp = XX.XX °CEsckey

    conc. set = +X %

    ACKNOWLEDGED

    Tone Mutekey

    approx. 3 sec

    act temp = XX.XX°C

    If no key ispressed forapprox. 4 sec

    conc. set = ±0 %

    Use +/ – to reduce/increasethe concentrate pump volume

    until the conductivity isinside the alarm limits

    13.9  –  14.5 mS/cm

    Verify that the presettemperature of 35 °C is achieved

    and that it has stabilized.Check: Display,

     LED bargraph displayTolerance: ±0.5 °C

    ACKNOWLEDGED

    approx. 3 sec

    act temp = XX.XX °C

    DATA STORED

    Tone Mutekey

    Verifythat the conductivity of

    both measuring cells in the"UF rate" (➁) and the "UF time"(➃)

    window is identical and that it iswithin 13.9 to 14.5 mS/cm.

    Tone Mutekey

    Verify that the presettemperature of 39 °C is achieved

    and that it has stabilized.Check: Display,

     LED bargraph displayTolerance: ±0.5 °C

    Machine in bypass

    act temp = XX.XX °C

    XX.XX mS/cm

    Temperature

    adjustment

    XX.XX mS/cm

    XX.XX mS/cm

    XX.XX mS/cm

    Concentrate

    setting

    Bicarbonate

    setting

    act temp = XX.XX °C

    XX.XX mS/cm

    XX.XX mS/cm

    XX.XX mS/cm

    XX.XX mS/cm

    ➀ CD cell 7,Value in mS/cm after confirmation of 35°C

    ➁ CD cell 7, current value in mS/cm

    ➂ CD cell 110,Value in mS/cm after confirmation of 35°C

    CD cell 110, current value in mS/cm

    Temperature

    adjustment

    Alpha

    display

    Alpha

    display

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 4-11

    ● Part 13.4: OCM pulse calibration

    OCM PULSE calibr.

    Confirmkey

    DATA STORED

    Tone Mutekey

    approx. 3 sec

    Start PULSE calib.?

    Tone Mutekey

    Esckey

    OCM PULSE UP activ

    Positive OCM pulseduration

    Esckey

    OCM PULSE DOWN activ

    Negative OCM pulseduration

    Esckey

    OCM PULSE finished

    approx. 3 sec

    Tone muteLED is flashing.

    Info sound

    pos. Dialy: –XXXX.X neg. Dialy: XXXX.X

    alternating

    Tolerance per pulse: ±25

    Verify that theconductivity is

    within13.9 to 14.6 msand wait for the

    conductivity to stabilize.

    NoteIf the value is outside ±25,check the conductivity mea-suring system of the dialysissystem.

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    OCM PULSE UP activ

    XXXX Seconds

    XXXX Index

    XXXX

    XXXX mS/cm

    ➀ Time elapsed since the pulse calibrationwas started

    ➁ Counter

    ➂Concentrate setting

    ➃ CD cell 7,compensated CD value

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    4-12 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    ● Part 13.5: Conductivity check

    CONDUCTIVITY Check

    Confirmkey

    act. cond: XX.X mS/cm

    use  to selectthe Concentrate

    setting field

    Esckey

    Verify the conductivity.Check:

    Reference meter, display,LED bargraph display

    conc. set = ± 0%

    Use the +/ – keysto reduce the

    concentrate pump volume

    approx. 3 sec

    act. cond: XX.X mS/cm

    Repeat theprocedure withdifferent values

    If no key ispressed forapprox. 4 sec

    conc. set = –6 %

    ACKNOWLEDGED

    Tone Mutekey

    e.g.:

    ➀ CD cell 7; 12 bit / 8 bit alternating➁

    ➃ CD cell 110; 12 bit / 8 bit alternating

    act. cond: XX.X mS/cm

    XXXX

    XXXX

    XXXX

    XXXX

    ADC-digits[ADC-digits (OCM)]

    steps(concentrate pump)

    steps(bicarbonate pump)

    Concentrate

    setting

    ADC-digits[ADC-digits (OCM)]

    Temperature

    adjustment

    Bicarbonate

    settingAlpha

    display

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 4-13

    ● Part 13.6: Conductivity test with concentrate

    NoteA calibration of the conductivity using a calibration concentrate is currently notpossible, since a suitable calibration concentrate is not available.

    COND Check with Conc

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    4-14 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    ● Part 13.7: OCM conductivity check

    OCM COND.-Check

    Confirmkey

    OCM Cond.-Check

    Use toselect the

    concentrate setting field

    Esckey

    Verify the conductivity.Check:

    Reference meter, display,LED bargraph display

    conc. set = ± 0%

    Use the +/ – keysto reduce the

    concentrate pump volume.

    approx. 3 sec

    OCM Cond.-Check

    Repeat theprocedure withdifferent values

    If no key ispressed forapprox. 4 sec

    conc. set = –6 %

    ACKNOWLEDGED

    Tone Mutekey

    e.g.:

    ➀ CD cell 7; 12 bit➁ CD cell 7

    ➂ CD cell 110;12 bit

    ➃ CD cell 110

    OCM Cond.-Check

    XXXX ADC-digits (OCM)

    XX.XX mS/cm

    XXXX ADC-digits (OCM)

    XX.XX mS/cm

    Alpha

    display

    Concentrate

    setting

    Temperature

    adjustment

    Bicarbonate

    setting

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 4-15

    ● Part 13.8: Temperature/conductivity compensation check

    The individualconductivities and their

    compensation factors aredisplayed in the fields

    (see 4008 H/S)

    TEMP/COND COMP Check

    Confirmkey

    act temp = XX.XX °C

    The conductivity cellscan be crosschecked

    by changing theconcentration

    or temperature.

    Esckey

    ➀ CD cell 7, compensated

    ➁ CD cell 7, compensation factor

    ➂ CD cell 110, compensated

    ➃ CD cell 110, compensation factor

    7 8 9 0

    4

    1

    5 6

    2 3 C Conf

    Esc

    1

    2

    3

    4

    act temp = XX.XX °C

    XX.XX mS/cm

    XXXX mS/(cm•°C)

    XX.XX mS/cm

    XXXX mS/(cm•°C)

    Alpha

    display

    Concentrate

    setting

    Temperature

    adjustment

    Bicarbonate

    setting

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    4-16 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 6-1

    6.1 Overview

    CALIBRATION

     

    DIAGNOSTICS

     

    MISCELLANEOUS

     

    SETUP MENU

     

    Confirmkey

    6 Setup Menu

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    6-2 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    6.2 Main menu 4008 H/S

    SETUP MENU

    Confirmkey

    SET ALARM/WARN TIME

     

    SETUP CLEANING PGM

     

    INFO SOUND (C-PGM)

     

    SETUP DILUTION

     

    SET CONDUCT. LIMIT

     

    SET DIAL PARAMETERS

     

    AUTOM. SN-START

     

    ACTIV. MONIT_NTC109

     

    ACTIV. STD UF-DATA

     

    SET STD. PRIME-TIME

     

    SOUND I/O-SWITCH

     

    SET CENTRAL-DELIVERY

     

    STORE DEFAULT VALUES

    BACK TO MAIN MENU ?

     

    T1 –TEST AUTOSTART

     

    SET RINSE –VOLUME

     

    BPR/UFR –WARNING

     

    SET KEY-CLICK

    HAEMOGLOBIN UNIT

     

    OCM SETTINGSConfirm

    keysee Part 9

    ONLINE plus SETTINGS

     

    CONFIRMKEY

    CALC. CUMUL. BLOOD-VOL

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 6-3

    ● Part 9: OCM Settings

    ● Part 9.1: Activating the OCM measurement

    OCM SETTINGS

    Confirmkey

    OCM MEASUREMENT

     

    Confirmkey

    see Part 9.1

    OCM ZERO MEASUREMENT

     

    Confirmkey

    see Part 9.2

    OCM DELAY TIME

     

    Confirmkey

    see Part 9.3

    OCM CLR CORR FACTOR

     

    Confirmkey

    see Part 9.4

    OCM BASELINE DIFFConfirm

    keysee Part 9.5

     

    back to menu?

     

    Confirmkey

     

    OCM INTEGRAL VALUEConfirm

    keysee Part 9.6

     

    OCM KT/V WARNLEVELConfirm

    keysee Part 9.7

    OCM MEASUREMENT

    Confirmkey

    OCM Measurement: OFF

    +/  – 

    Tone Mutekey

    OCM Measurement: ON

    DATA STORED

    Esckey

    Tone Mutekey DATA STORED

    Esckey

    Afterapprox. 3 sec

    Afterapprox. 3 sec

    +/  – 

    (Default: OFF)

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    6-4 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    ● Part 9.2: Activating the OCM zero measurement

    OCM ZERO MEASUREMENT

    Confirmkey

    OCM Zero Measurement: OFF

    Tone MutekeyOCM Zero Measurement: ON DATA STORED

    Esckey

    Tone Mutekey DATA STORED

    Esckey

    Afterapprox. 3 sec

    Afterapprox. 3 sec

    +/  – 

    +/  – 

    (Default: ON)

    NoteIf the OCM zero measurement is set to “OFF”, the OCM option will be deacti-vated.When the OCM zero measurement is reactivated (ON) it is imperative to per-form an OCM pulse calibration.

    ● Part 9.3: Setting the OCM delay time

    OCM DELAY TIME

    Delay Time: XX s

    Use +/  –  to set the valueshown in the table on the right

    (1  –  70 seconds)

    Confirmkey

    Tone Mutekey

    DATA STORED

    After approx. 3 sec

    Esckey

    Machine Hydraulic unit type Time

    4008 H AutoPRIME™ 15 sec4008 H ONLINEplus ™ 65 sec

    4008 S AutoPRIME™ 18 sec

    4008 S ONLINEplus ™ 67 sec

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    Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM) 6-5

    ● Part 9.4: Setting the OCM correction factor

    OCM CLR CORR FACTOR

    Confirmkey

    ClrCorr Factor: 1.000

    The value displayedis the

    default value

    Tone Mutekey

    DATA STORED

    After approx. 3 sec

    Esckey

    NoteDo not change the default value.

    NoteIn 4008 H/S machines it is generally possible to define a correction factor forall clearance measurements. This feature has been provided to be able toadapt a machine at its place of installation to latest knowledge gained fromscientific discussion that has not been completed yet. Based on present know-ledge the correction factor for Fresenius Polysulfone membranes must be ad- justed to “1” (factory setting). The accuracies specified are only applicable forFresenius Polysulfone membranes in combination with a correction factor thatwas set to “1”.

    ● Part 9.5: Setting the OCM baseline difference

    OCM BASELINE DIFF

    Base Diff.: 0.015 ms/cm

    The value displayedis the

    default value

    Confirmkey

    Tone Mutekey

    DATA STORED

    After approx. 3 sec

    Esckey

    NoteDo not change the default value.

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    6-6 Fresenius Medical Care 4008 OCM Supplement 2/05.00 (TM)

    ● Part 9.6: Setting the OCM integral value

    OCM INTEGRAL VALUE

    Integral value: 55

    The value displayedis the

    default value

    Confirmkey

    Tone Mutekey

    DATA STORED

    After approx. 3 sec

    Esckey

    NoteDo not change the default value.

    ● Part 9.7: Setting the OCM KT/V warning level

    OCM KT/V WARNLEVEL

    Kt/V Warnlevel: 85 %

    Use +/  –  to set thewarning level

    (Default: 85)Range: 0  –  99 %0 = no warning

    Confirmkey

    Tone Mutekey

    DATA STORED

    After approx. 3 sec

    Esckey

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-1

    Table of Contents 8 Circuit diagrams

    Section Page

    8.1 Circuit diagrams and component layout LP 632, CPU 2 .......................................... 8-3

    8.2 Circuit diagrams and component layout LP 633-5, Input board ............................. 8-19

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    8-2 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-3

    LP 632, CPU 2Component layout

    8.1 Circuit diagrams and component layoutLP 632, CPU2

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    8-4 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-5

    LP 632, CPU 2Circuit diagram 1/7

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    8-6 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-7

    LP 632, CPU 2Circuit diagram 2/7

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    8-8 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-9

    LP 632, CPU 2Circuit diagram 3/7

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    8-10 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-11

    LP 632, CPU 2Circuit diagram 4/7

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-13

    LP 632, CPU 2Circuit diagram 5/7

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    8-14 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-15

    LP 632, CPU 2Circuit diagram 6/7

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    8-16 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-17

    LP 632, CPU 2Circuit diagram 7/7

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    8-18 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-19

    LP 633-5Component layout

    8.2 Circuit diagrams and component layoutLP 633-5, Input board

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    8-20 Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM)

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-21

    LP 633Circuit diagram 1/8

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-23

    LP 633Circuit diagram 2/8

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-25

    LP 633Circuit diagram 3/8

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-27

    LP 633Circuit diagram 4/8

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-29

    LP 633Circuit diagram 5/8

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    Fresenius Medical Care 4008 OCM Supplement 2/10.01 (TM) 8-33

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