manual identificacion de partes

8/19/2019 Manual Identificacion de Partes

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Serial Number Range

from SN RL409-979RL4000 from SN TML10-101

TML-4000

Part No. 116693

Rev B19

December 2015


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2 RL4000, TML-4000 Part No. 116693

December 2015

http://www.genielift.com/en/service-support/manuals/index.htm


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Part No. 116693 RL4000, TML-4000 3

December 2015

How to Read Your Serial Number


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This Page Intentionally Left Blank

Part No. 116693 RL4000, TML-4000 5

December 2015

Table of Contents (continued)


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6 RL4000, TML-4000 Part No. 116693

December 2015

Notes


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Part No. 116693 RL4000, TML-4000 7

December 2015

Parts Stocking List


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8 RL4000, TML-4000 Part No. 116693

December 2015

How To Order Parts


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Part No. 116693 RL4000, TML-4000 9

December 2015

Fax Order Form


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10 RL4000, TML-4000 Part No. 116693

100 Decals December 2015

101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)


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12 RL4000, TML-4000 Part No. 116693


101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)


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Description Qty.Part No.Item

DEC KIT,RL4,WRD,FROM SN 1789237629--

RL4000 models (from SN RL410-1789

to RL411-5079)

DEC KIT,TML4,WRD,FROM SN 1789237633--TML-4000 models (from SN

TML10-290 to TML12-9999)

DECAL,DIESEL...............................1281591

DECAL,WARN,CRUSH HAZARD

HAND..............................................1

281612

DECAL,WARNING,CRUSHING......2281623

DECAL,LABEL,TRANSPORTTIEDOWN*......................................4

524754

DECAL,LABEL,LIFTING EYE.........1720865

LABEL,BLANK,4X5,CHROMEPOLY***...........................................1

771726

(to order, call Genie Parts and Service Department with model and serial

number of unit)

SERIALLABEL,BLANK,4X8,CHROME*.......1

770557

(This is a blank label. Contact Service Parts to order; the model and serial

number of the machine will be

required.)

FILM,POLY,CLEAR,4.5 X 8.75........177183--

DECAL,EXPLOSION HAZARD.......2976028

DECAL,WARN,READ MANUAL......1976669

DECAL,WARN,EXPLSION/BURNHAZ.................................................1

9767510

DECAL,DANGER,NO SMOKING.....111425811

DECAL,DANGER,ELECTROCUTIONHZD.................................................2

11443112

DECAL,DANGER,HAZARD

VOLTAGE.........................................3

13314813

DECAL,OPERATINGINSTRUCTIONS..............................1

13346014

DECAL,TIRE SPECIFICATION.......213346115

DECAL,WARNING COLLISIONHAZ.................................................1

13347716

DECAL,WARNING TIP-OVER

HAZ.................................................1

13348217

DECAL,WARNING BURN HAZ.......213348318

DECAL,WARNING TOW SPEED.....113348419

DECAL,COSMETIC

TEREX,AL4,AL4L............................2

22751820

DECAL,COSMETIC,RL4000...........113348721


DECAL,COSMETIC, GENIE

LOGO..............................................1

23549023

DECAL- 1 (10/CARD BRADY..........185169124

DECAL- 2 (10/CARD BRADY..........185169225

DECAL- 3 (10/CARD BRADY..........185169326

DECAL - 4 (10/CARD BRADY.........185169427

DECAL, AL/RL CONTROL BOX

DC ...................................................1

85328928

DECAL,AL/RL,CONTROL

BOX,AC...........................................1

85329429

Part No. 116693 RL4000, TML-4000 13

100 DecalsDecember 2015

101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)


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14 RL4000, TML-4000 Part No. 116693


102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)


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DECAL KIT,WORD,COMPLETE--

refer to 101.1

DECAL,DIESEL...............................1281591


HAND..............................................2

281612


DECAL,DANGER,BATTERYSAFETY***......................................1

317884


524755

DECAL,COSMETIC,GENIE

TML4000.........................................2

720096

(TML-4000)

DECAL,LABEL,LIFTING EYE.........2720867DECAL,EXPLOSION HAZARD.......2976028

DECAL,WARN,EXPLSION/BURN

HAZ.................................................1

976759


DECAL,DANGER,ELECTROCUTION

HZD.................................................2

11443111

LABEL,TRAVEL LOCK....................111446412

DECAL,DANGER-BURN/COHAZARD..........................................1

13301213

DECAL,WARNING,CRUSHHZD,TOWER...................................1

13301714

Decal, Label, Ground.......................113306215

DECAL,DANGER,HAZARD

VOLTAGE.........................................2

13314816

DECAL,COSMETIC,TEREX,4X40-R.113322517

DECAL, MAST STOWINSTRUCTIONS..............................2

13345718

DECAL,TIRE SPECIFICATION.......213346119(TML-4000)

DECAL,PERKINS ENGINE

SPECS............................................1

13346220

DECAL,KUBOTA ENGINE

SPECS............................................1

13346321


DECAL,COSMETIC,RL4000...........213348723(RL4000)

DECAL- 1 (10/CARD BRADY..........185169124

DECAL- 2 (10/CARD BRADY..........185169225

DECAL- 3 (10/CARD BRADY..........185169326

DECAL - 4 (10/CARD BRADY.........185169427

Part No. 116693 RL4000, TML-4000 15


102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)


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16 RL4000, TML-4000 Part No. 116693


102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)


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refer to 101.2

DECAL,DIESEL...............................1281591


HAND..............................................1

281612


DECAL,DANGER,BATTERYSAFETY***......................................1

317884


524755


DECAL,EXPLOSION HAZARD.......2976027

DECAL,WARN,EXPLSION/BURN

HAZ.................................................1

976758


DECAL,DANGER,ELECTROCUTION

HZD.................................................2

11443110

LABEL,TRAVEL LOCK....................111446411

DECAL,DANGER-BURN/COHAZARD..........................................1

13301212

DECAL,WARNING,CRUSH

HZD,TOWER...................................1

13301713

Decal, Label, Ground.......................113306214

DECAL,DANGER,HAZARD

VOLTAGE.........................................3

13314815

DECAL,TIRE SPECIFICATION.......213346116

DECAL,PERKINS ENGINESPECS............................................1

13346217

DECAL,KUBOTA ENGINE

SPECS............................................1

13346318


DECAL,COSMETIC

TEREX,AL4,AL4L............................2

22751820


DECAL,COSMETIC, GENIELOGO..............................................2

23549023

DECAL- 1 (10/CARD BRADY..........185169124

DECAL- 2 (10/CARD BRADY..........185169225

DECAL- 3 (10/CARD BRADY..........185169326

DECAL - 4 (10/CARD BRADY.........185169427

Part No. 116693 RL4000, TML-4000 17


102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)


18/102

18 RL4000, TML-4000 Part No. 116693


103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)


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refer to 101.1

Decal, Instruction, Lamp Disposal....1975181

DECAL,WARN,PROTECTIVE

BARRIER.........................................4

976352

DECAL,DANGER,ELECHAZARD,READ...............................1

1330163


DECAL,CAUTION TIGHTEN...........11334885

Part No. 116693 RL4000, TML-4000 19


103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)


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20 RL4000, TML-4000 Part No. 116693


103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)


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refer to 101.2

Decal, Instruction, Lamp Disposal....1975181

DECAL,DANGER,HAZARD

VOLTAGE.........................................1

1331482

DECAL,WARN,PROTECTIVEBARRIER.........................................1

T1080213

DECAL, WARNING BURN

HAZARD..........................................4

T1080224

Part No. 116693 RL4000, TML-4000 21


103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)


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104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)


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24 RL4000, TML-4000 Part No. 116693


104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)


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DEC KIT,RL4,SYM,FROM SN 1789237630--

RL4000 models (from SN RL410-1789

to RL411-5079)

DEC KIT,TML4,SYM,FROM SN 1789237634--TML-4000 models (from SN

TML10-290 to TML12-9999)

DECAL,DIESEL...............................1281591

DECAL,LABEL,TRANSPORT

TIEDOWN*......................................4

524752

DECAL,LABEL,ARROW..................2720773


LABEL,BLANK,4X5,CHROMEPOLY***...........................................1

771725

(to order, call Genie Parts and Service Department with model and serial

number of unit)

DECAL,WARNING,CRUSHING

HAZARD..........................................2

824726

DECAL,SYMBOL-READ THEMANUAL..........................................2

824877

SERIAL

LABEL,BLANK,4X8,CHROME*.......1

770558

(This is a blank label. Contact Service Parts to order; the model and serial

number of the machine will be required.)

FILM,POLY,CLEAR,4.5 X 8.75........177183--DECAL,LABEL,NO

SMOKING,SYMB............................1

1142519


COSMETIC,TEREX LOGO-LG.......211444811

DECAL,TOW SPEED SYMBOL......111689311

DECAL,TOW SPEED SYMBOL......111689312

DECAL,BURN HAZARD SYMBOL...211689412


DECAL,TIP HAZARD SYMBOL......211689513

DECAL,TIP HAZARD SYMBOL......211689514

DECAL,COLLISION HAZARDSYMBOL..........................................2

11689614

DECAL,COLLISION HAZARD

SYMBOL..........................................2

11689615

DECAL,CONTROL BOX ACCONSOL.........................................1

11690115

DECAL,CONTROL BOX AC

CONSOL.........................................1

11690116


DECAL,CONTROL BOX DC

CONSOL.........................................1

11690216

DECAL,CONTROL BOX DC

CONSOL.........................................1

11690217

DECAL,BURN HAZARD,SYMB.......113303117

DECAL,BURN HAZARD,SYMB.......113303118

DECAL,LABEL-ELECHAZ,DISTANCE...............................2

13306518

DECAL,LABEL-ELECHAZ,DISTANCE...............................2

13306519

DECAL,LABEL-ELEC HAZ,SERV

MAN.................................................3

13314919


MAN.................................................3

13314920

DECAL,COSMETIC

TEREX,AL4,AL4L............................2

22751820


DECAL,COSMETIC, GENIE

LOGO..............................................2

23549023

DECAL- 1 (10/CARD BRADY..........185169124

DECAL- 2 (10/CARD BRADY..........185169225

DECAL- 3 (10/CARD BRADY..........185169326

DECAL - 4 (10/CARD BRADY.........185169427

Part No. 116693 RL4000, TML-4000 25


104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)


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26 RL4000, TML-4000 Part No. 116693


105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)


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105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)


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30 RL4000, TML-4000 Part No. 116693


106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)


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DECAL KIT,SYMBOL,COMPLETE--

refer to 104.1

DECAL,BODILY INJURY

SYMBOL..........................................4

1168971


DECAL,TIGHTEN FIXTURESSYMBOL..........................................2

1168993

DECAL,LABEL-ELEC HAZ

VOLTAGE.........................................1

1330644

Part No. 116693 RL4000, TML-4000 31


106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)


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32 RL4000, TML-4000 Part No. 116693


106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)


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DECAL KIT,SYMBOL,COMPLETE--

refer to 104.2


MAN.................................................3

1331491

DECAL,BODILY INJURYSYMBOL..........................................1

T1080232

DECAL,BURN HAZARD SYMBOL...2T1080243

Part No. 116693 RL4000, TML-4000 33


106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)


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34 RL4000, TML-4000 Part No. 116693

200 Chassis Components December 2015

201.1 Chassis


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Ref., FUEL TANK1

refer to 203.1

Ref., FUEL TANK SUPPORT BKT2

refer to 203.1

FP-BATTERY HOLD-DOWN ROD...21823303A10.25 inches

NUT,NYLOCK,1/4-20 GR2990150--

BATTERY HOLD DOWN ROD1823313B

11.25 inches

NUT,NYLOCK,1/4-20 GR2..............2990150--

FP-BATTERY HOLDOWN

ANGLE............................................1

1741704

Ref., BATTERY CABLES.................15

refer to 405.1BATTERY.........................................11123005A

BATTERY,12V,700CCA1610855B

DECAL- SYMBOL FOR GROUND...18518206

NUT,CLIP,3/8-16X.75.......................9C516006007

SNAP RING,JACK (841430)...........48402228

JACK,MECHANICAL,3000LB..........48414309

JACK BRACKET,WELD ON SWIVEL8402219A

BASE,TRAILER RL4.......................1CR82C00010

BOLT,AXLE, 9/16-18 X 3"................684039411

NUT,AXLE SPRING 2000NO..........684039512

SHACKLE,AXLE,4-5/8" LONG........484147313

LATCH HEAVY DUTYSPRING........2C5160020014

RL models

LEG,OUTRIGGER RL.....................221637015RL models

Ref., OUTRIGGERS16

TML models; refer to 202.1

HOUSING,OUTRIGGER RL4.........1CS62A01116

RL models

NUT,NYLOCK,1/2-13 GR2..............299020016ARL models

WASHER,FLAT,1/2 SS 18-8 BIN.....299386016ARL models

TONGUE, RL/TML23005117(after May, 2011)

TONGUE W/JACKBRKT B-O-H......1CS82A02017(before June, 2011)

WHEEL/TIRE ASSY,13",175/80

LRB..................................................2

11602118A

Ref., LUG NUT18Brefer to 204.1


SPRING,LEAF FOR AXLE, 4 PLY....283421119

KIT,U-BOLT,PLATE,&NUTS,116949.223697719ARef., AXLE20refer to 204.1

Ref., HITCH.....................................121

refer to 205.1

PULLEY,STEEL,3"...........................1C6140010022

NUT,NYLOCK,1/2-13 GR2..............199020023

SCREW,HHC,1/2-13 X 2 G.............199082024

SCREW FLANGE 1/2 -13X.............1C5420130025

BASE,BOOM/TOWER RL4.............1CS63C08026

YOKE & BASE PIN ASSEMBLY......1C6130050027

SLEEVE,CABLE,1/16".....................4C61300402--for C61300500

CABLE,3/64"X1/16",BOOM PIN......2C61300405--for C61300500

PIN,0.75 X 7' ZINC..........................1C61300501--for C61300500

CLIP,HITCH PIN..............................1C61300502--

for C61300500

NUT, NYLOCK 7/8-9 Z....................1C5410020028

WASHER,FLAT,7/8 Z.......................1C5430040029

WASHER FLAT 1/2ZP.....................1C5430020030

CHAIN,SAFETY,3000#,3/8 X 30

IN.....................................................2

2211193631A

30" safety chain with S-hook

MA-CHAIN SAFETY 3000LB 3/8X30"2211193531B

30" safety chain with snap hook

MA-CHAIN SAFETY 3000LB11222531C42" safety chain with snap hook

Ref., WINCH32

refer to 208.1

SCREW,HHC,3/8-16 X 3.75............199016032

NUT FLANGE 3/8 -16......................3C5160146232

CABLE,TOWER TILT,.25 IN RL4.....1CU63B05432A

NUT,NYLOCK,3/4-10 ZP.................199318033BOLT 3/4 -10X 5 Z G5.....................1C5420080034

WTHRSRIP, 1/4" X 1/2"W..............9693095035

inches

DECAL-ATTN ALL JACKS MUST

BE....................................................3

85131036

DECAL,WARNING,ALLOUTRIGGER...................................1

CR51A10237

Part No. 116693 RL4000, TML-4000 35

200 Chassis ComponentsDecember 2015

201.1 Chassis


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36 RL4000, TML-4000 Part No. 116693


202.1 TML Outriggers


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WELDMENT,OUTRIGGER CS........11166671

right front

WELDMENT,OUTRIGGER RS........11166681A

left front

AS-BRACKET,RS,OUTRIGGERMNT.................................................1

1165632

AS-BRACKET,CS,OUTRIGGER

MNT.................................................1

116564--

FP-STRIKER PLATE,TML RS.........11166743

FP-STRIKER PLATE,TML CS.........1116686--

SPRING, TORSION,.875 ID X .50....2698144

WELDMENT, OUTRIGGER

HANDLE..........................................2

698005

STRUT BAR, OUTRIGGER.............2800036

WELDMENT, STRUT GUIDE***......2800007

SCREW,HHC,5/8-11 X 2.5..............2511318

WASHER,FLAT,.640X1.160X.09.....2421919

SPACER, SLEEVE,.63 X .75 X

.50....................................................2

6981510

NUT,LP NYLOCK,5/8-11.................23802811

SNAP RING,JACK (841430)...........284022212

JACK,MECHANICAL,3000LB..........284143013

COTTER PIN 1/8X1 SSBINSTOCK............................................2

99065014

ROLL PIN 1/4 X1-5/8.......................299066015

CLEVIS,CYLINDER END................212022216

SPRING,COIL,1/2 X 2.25................279071017

SCREW 1/2-13 X 1.5 IN..................298166018

WASHER LOCK 1/2ZP....................299165019

WASHER FLAT 1/2ZP.....................599021020

SCREW 1/2-13NCX4-1/2H..............299532021

WASHER,SHIM,1.50 X .890 X .09...13337322

BUSHING, OUTRIGGER, MAIN.....18020323

NUT,NYLOCK,1/2-13.......................2619824

BUSHING, .875 X.507 X 2.04.........16981325SPACER, STRUT............................18032326

SCREW 1/4-20NCX5/8 HW............299581027

E CLIP,.875 IN.SL LEG....................13249928

Part No. 116693 RL4000, TML-4000 37


202.1 TML Outriggers


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38 RL4000, TML-4000 Part No. 116693


203.1 Fuel Tank and Hoses


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FUEL TANK

ASSY,PLASTIC,30G,RL4................1

1

Fuel tank part number CR21A000 is no longer available. If ordering a

replacement fuel tank you must order RL4 Fuel Tank Kit (par t number

1255815). Item numbers 2-20 can still

be ordered for units with older style fuel tanks.

PLUG,HEX SOCKET,3/8 MPT14262--

tank drain

FUEL TANK SUPPORTBRKT.RL4-B..............................................1

CR59B0352

NUTSERT 5/16-18 UNCP/..............2996380--

CAP,FUEL,RL4000..........................1C422002203FITTING,STRAIGHT ADAPTER......18915504

PIPE FITTING STR ELBO...............18915205

HOSE FITTING PIPE/BAR..............18915606

HOSE,FUEL,1/8"ID...............5.5-feet8907857fuel return from engine injector pipe

to tank

CLAMP 7/16 TO 25/32.....................27927508

FITTING,PICKUP & RETURN.........1C902004009


CLAMP 7/16 TO 25/32.....................579275011

HOSE,FUEL,5/16"ID..............15-feet89079512fuel supply from tank to inline filter

FILTER,IN-LINE,FUEL,5/16"...........174062013Kubota models

HOSE,FUEL,5/16"ID.............2.5-feet89079514

fuel supply from inline filter to pump

SCREW 1/4-20NCX5/8 HW............299581015

for 660320

PUMP,FUEL, 12VDC.......................166032016Kubota models (mounted on chassis)

HOSE FITTING PIPE/BARB

1/8MX..............................................2

R89006516A

for 660320

HOSE,FUEL,5/16"ID...........1.75-feet89079517fuel supply from pump to engine fuel

filter

HOSE,FUEL,5/16"ID................4-feet89079518fuel supply from tank to primer pump

PUMP,PRIMER,PERKINS***...........18515519

Perkins models


HOSE,FUEL,5/16"ID.............2.5-feet89079520

fuel supply from primer pump to

engine fuel filter

Ref., CHASSIS21refer to 201.1

Part No. 116693 RL4000, TML-4000 39


203.1 Fuel Tank and Hoses


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40 RL4000, TML-4000 Part No. 116693


204.1 Axle


41/102


AXLE ASSY,2200#,STRAIGHT116949--

Complete (includes items 1-10)

NUT,WHEEL, 1/2 X 20..................108403761

KIT,HUBS,BRINGS&SEALS,116949.12369782

includes items 3-5, 7 and 9

RACE, INNER.................................13for reference only - not available

separately

BEARING,ALXL,840377,841050.....22305614

AXLE SEAL,2000# AXLE,DL220.....1C821001025

RACE, OUTER................................16

for reference only - not available separately

WASHER,ALXL,840377,8410502305787GREASE CAP, AXLE, 3000LB........18342288

HAMMERBLOW SPINDLE

NUT,AXLE.......................................1

8342509

PINCOTTER 0.125 1.750760410

Part No. 116693 RL4000, TML-4000 41


204.1 Axle


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42 RL4000, TML-4000 Part No. 116693


205.1 Hitches


43/102


SCREW 1/2-13NCX5-1/2H9942001

WASHER LOCK 1/2ZP9916502WASHER,FLAT,USS,1/2",Y60953

NUT,NYLOCK,1/2-13 GR29902004

SCREW,HHC,1/2-13 X 4 G9953105

**COUPLER SURGE 2"BALL,6000#.....................................1

8415006

used with hydraulic brake option only

COUPLER,BALL,2" CLASS II57332--

HITCH

RING,COMBO,16"LENGTH............1

T1091277

BALL, 2" ZINC.................................1891638

WASHER,FLAT,1.000,HARDENED1220799

NUT,HEX,1-8332659

SCREW,HHC,1/2-13 X 6 GR5 ZP99603010

SCREW,HHC,1/2-13 X 618373111

PIN,LYNCH......................................17839012

SPACER,SIDE,COMBO,HTCH,BOLT-ON.2T10912913

PLATE,SIDE,COMBO

HITCH,BOLT-ON.............................2

17633514

HITCH,RING,BOLT-ON 2.5" ID........121377015

SCREW,HHC,1/2-13 X 4.5,GRD.81385416

WASHER FLAT 1/2ZP99021017

AS-RING HITCH MOUNT...............111693618

SCREW,HHC,1/2-13 X 5.5,GRD.86-5208-4419

SCREW,HHC,5/8-11X4.50,GR8,Y12346120

WASHER,FLAT,USS,5/8",Y603521

NUT,NYLOCK,5/8-11602422

HITCH,2.5"RING,6 TON..................111693723A

2.5 inch ring

HITCH,3"RING,6TON......................1T11063223B3 inch ring

SCREW,HHC,5/8-11 X 2.55113124

WASHER FLAT 5/899383525

WASHER LOCK 5/8 ZP99389026

NUT HEX 5/8-11NCGRADE2 ZP99463027

AS-RING HITCH FOR ADJ HT211410282.5 inch ring

HITCH PINTLE RING 3 I.................184120029

3 inch ring

HITCH, ADJ HEIGHT BOLT ON......122158030

HITCH 24 HEIGHT..........................112445031

Part No. 116693 RL4000, TML-4000 43


205.1 Hitches


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44 RL4000, TML-4000 Part No. 116693


206.1 Ballast Box Assembly


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BALLAST

ASSY,60HZ,MH,1KW,120V.............1

1143551A

60 Hz Ballast Assembly without decals (refer to Section 1)

BALLAST

ASSY,50HZ,MH,1000W...................1

1153661B

50 Hz Ballast Assembly without decals

(refer to Section 1)

FP-BALLAST BOX REAR................11611842

SCREW,HH SLOT,1/4 X 0.759954903

FP-BALLAST BOX TOP...................11611814

BALLAST/CAP MH60Hz120...........11600305A

60 Hz; includes item 6

BALLAST MH 50HZ 120V/..............11604905B50 Hz; includes item 6

CAPACITOR 24uF MH 60H.............11600326A60 Hz

CAPACITOR,50HZ

MH,26MF(BALLAST........................1

1600336B

50 Hz

CONNECTOR 5P MALE

RECEPTACLE.................................1

6638607

FP-BALLAST BOX FRONT.............11611858

FP-BALLAST BOX BOTTOM...........11611809

SPACER,BALLAST,STACKED.........218934610

Part No. 116693 RL4000, TML-4000 45


206.1 Ballast Box Assembly


46/102

46 RL4000, TML-4000 Part No. 116693


207.1 Cabinet (to serial number RL410-999 and to TML10-249)


47/102


SCREW FLANGE 5/16 -18X1C516014501

NUT,FLANGE,5/16-18 ZC516014512FENDER,STEEL,RL4......................2C834001003

CABINET UNDERDOORPANE.......1CR56C0404

SCREW 1/4-20NCX5/8 HW9958105

WASHER,FLAT,SAE 1/4",ZINC751446

Ref., COIL CORD............................17refer to 405.1

LOCKNUT, CONDUIT 3/4CSA

APPVD............................................1

6802508

COIL CORD BULKHEADPLA.........1CR58C0129

NIPPLE CHASE 3/4CSA APPVD.....168274010

NIPPLE CHASE 1/2CSA APPVD.....1682750--SCREW FLANGE 1/4 -20XC5160144211

NUT,FLANGE,1/4-20C5160144112

RIVET,POP,SS,3/16"X1/2" BLIND99067013

PIN,0.75 X 7' ZINC..........................1C6130050114

CLIP,HITCH PINC61300502--

SCREW ALLENHEX 1/2 -13X 1.5C5420040015

WASHER LOCK 1/2ZP99165016

SUPPORT,PLASTIC,1 X 2.5 X3.5"..................................................2

CU63A04017

AS-WELDMENT, CRADLE..............1CR63A04018

NUT CLIP 1/4 -20X3/4.....................1C5160080019

WELDMENT, PANEL, REAR, RL4...111691320A

(to SN RL4011-4235 and

TML4011-408)

LIGHT,LICENSE TAGW/BRACKET...................................1

663520--

(not shown)

HINGE,PIANO,1.5"W X 51.75"L......179661021

BOX,INSTRUCTION STORAGE.....12451422

SCREW CARRIAGE 1/4 -20X 3/4 ZC5420120023

WASHER FLAT 1/45/8 SBIN99385024

HANDLE,T-TYPE,BLACK W/KEY.....2C5110030025cam required; order separately

KEYS FOR CH751 LOCK PAIR......2C42200203--

CAM,DOOR HANDLE,RL4000........2C51100200--

CABINET UNDERDOORPANE***....1CR56C05026

PROP,DOOR,TELESCOPIC,10".....2C5150020027

WTHRSRIP, 1/4" X 1/2"W93095028

(sold by the foot)


CABINET FRONT PANELRL...........1CR58C01129

CUSHION,TWRSP,1.25"X0.75"RL4..........................2C5140030130

Ref.TOWER BASE31

(refer to 201.1)

SCREW ,10X1.5X35MM GR8.8C5160152032

DOOR RDSIDE RL4-B4 SNR410-100.........................................1

CR54B05033

PANEL TOP-AL HINGERL...............1CR59C01034

DOOR CURBSIDERL4-B NE..........1CR54B04035

Part No. 116693 RL4000, TML-4000 47


207.1 Cabinet (to serial number RL410-999 and to TML10-249)


48/102

48 RL4000, TML-4000 Part No. 116693


207.2 Cabinet (from serial number RL410-1000 and from TML10-250)


49/102


SCREW 1/4-20NCX5/8 HW9958101

WASHER FLAT 1/45/8 SBIN9938502SCREW FLANGE 5/16 -18X1C516014503

WASHER FLAT 5/16YZP9923304

NUT,FLANGE,5/16-18 ZC516014515

FENDER,STEEL,RL4......................2C834001006

PANEL, UNDERDOOR,CURBSIDE......................................1

1169117

HOLDER, LITERATURE..................11169188

Ref., COIL CORD............................19

LOCKNUT, CONDUIT 3/4CSAAPPVD............................................1

68025010

COIL CORD BULKHEADPLA.........1CR58C01211NIPPLE CHASE 3/4CSA APPVD.....168274012

NIPPLE CHASE 1/2CSA APPVD.....1682750--

WASHER,FLAT,SAE 1/4",ZINC7514413

SCREW #10-32NFX3/4 LO99505014

NUT LOCK NYLON INSERT99542015

BOLT,CARRIAGE 3/8-16X.75 Z KEGC2135316

WASHER FLAT 3/8 ZP SAE BIN98112017

NUT LOCK NYLON INSERT 3/899017018


PANEL, TOP, CABINET, RL4...........111690920

PIN,0.75 X 7' ZINC..........................1C6130050121

CLIP,HITCH PIN..............................1C61300502--

SCREW ALLENHEX 1/2 -13X 1.5C5420040022

WASHER LOCK 1/2ZP99165023

AS-WELDMENT, CRADLE..............2CR63A04024

WELDMENT, PANEL, REAR, RL411691325A

(to SN RL4011-4235 and TML4011-408)

AS-WELDMENT, PANEL, REAR, RL423073625B

(from SN RL4011-4236 and

TML4011-409)

LIGHT,LICENSE TAGW/BRACKET...................................1

663520--

(not shown)

SCREW FLANGE 3/8 X1.5ZP***.....2C51601530--

HINGE,STAINLESSSTEEL,BLACK................................4

79489026

HANDLE,CHROME,5.75"................279094027

HASP CABINET DOOR5584AL4/518979628


PANEL, UNDERDOOR,

ROADSIDE......................................1

11691229

BUMPER, DOOR, RUBBER............411692730

BRACKET W/BALL,GAS SPRING...879643231

SPRING,GAS,16",60LBS................479643632

PANEL, DOOR, RL4........................211691033

PANEL, FRONT, CABINET, RL4......111690834

CUSHION,TWR

SP,1.25"X0.75"RL4..........................2

C5140030135

Ref.TOWER BASE36

(refer to 201.1)

SPACER, TOWER, RL4...................111692338

Part No. 116693 RL4000, TML-4000 49


207.2 Cabinet (from serial number RL410-1000 and from TML10-250)


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50 RL4000, TML-4000 Part No. 116693


208.1 Winch


51/102


SERVICE KIT,PINION SHAFT-K15501256081--

includes items 1,3,5,6 and 7

SERVICE KIT,PINION SHAFT-K25501256082--

includes items 2 and 18

SVC KIT, FRICTION KISC K/KX1256083--includes qty 2 of item 4

WINCH,W/HNDL,5.1:1,1500LBSC61100200--

(item 15 not included)

BUSHING, SMALL PINION, FULTON

(6199)..............................................2

1

(component no longer available)

SPACER,PINION SHAFT (32890)....12


WINCH PINION PLATE, K-1550(7591)..............................................1

3


BRAKE DISK,.5 BORE,K-1550

(7571)..............................................2

4


RATCHET GEAR,K-1550 1/2" I.D.

(6777)..............................................1

5


PINION GEAR AND DISC K-1550(7590)..............................................1

6


PINION SHAFT...............................17

(not available separately)RETAINING RING (6200)................18

RATCHET KIT (K-1500,K-1550)**....162919

FRAME SPACER,K-1550................1758410

NUT,LOCK,3/8-161201211

WINCH BRACKET, DRUM BOLTLOCK...............................................1

3194612

SCREW,HHC,3/8-16 X 62283213

SPACER, DRUM BOLT, K-1550.......1618414

CABLE KEEP.KIT (BRACKET

TYPE)*.............................................1

619015

includes fasteners

NUT,NYLOCK,1/2-13.......................2619816

SCREW,HHC,3/8-16 X 5.5 GRD 86920917

HANDLE FOR 1500# WINC............1C6110020118

NUT,HEX,JAM,1/2-13603419

Part No. 116693 RL4000, TML-4000 51


208.1 Winch


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52 RL4000, TML-4000 Part No. 116693

300 Engine and Generator Components December 2015

301.1 Kubota D1105-E3BG, View 1


53/102


GUARD,FAN,KUBOTA.....................18661131

RADIATOR, KUBOTA, D905 &D1105..............................................18661102

CAP,RADIATOR,KUBOTA A65

KIT...................................................1

1166383A

aluminum radiator

CAP,RADIATOR,KUBOTA D9058661203B

copper radiator

TANK,RECOVERY,COOLANT,KUBOTA.18653074

SCREW FLANGE 1/4 -20X.............2C516014425

NUT CLIP 1/4 -20X3/4.....................2C516008006

HOSE,FUEL,1/4"ID,PUSH

LOK,200#........................................3

8907907

this part is sold by the foot, this application requires at least 32 inches

KUBOTA 15111-72200 WASHER.....48652638

KUBOTA CUSHION.........................28652609

SCREW,HHC,1/2-13 X 6.5..............299538010A

Kubota models with 6kW generator

SCREW,HHC,1/2-13X7 GR5 YEL11625210BKubota models with 7.5kW and 8kW

generators

WASHER LOCK 1/2ZP....................299165011

WASHER,FLAT,SNUB 1/2X2-3/4

ZN....................................................2

99041512

ISOLATOR, ENGINE MOUNT.........28037913AKubota models with 6kW and 8kW

generators

ISOLATOR,ENGINE,390LB74092013BKubota models with 7.5kW generator

VIBRATION MOUNT,35"..................274077014

BOLT,M10-1.25 x 35,W/HOLE.........216110915

KUBOTA SNAP PIN.........................286508516

ENGINE RISER,2/75"H,FOR1/2BLT.............................................2

2212402517A

2.75 inches, used with 6kW generator

AS:ENGINE RISER 3.25 HIGH11624917B

3.25 inches, used with 7.5kW and 8kW generator

FP-GENSET SPACER18431517C

1.5 inches, used with 7.5kW generator

FP-GENSET SPACER P18432517D1.0 inch, used with 7.5kW generator

SCREW,HHC,M10X1.25 X 35MM GR

8.......................................................2

99511018


WASHER,LOCK,M10 ZP.................299483019

SCREW,HHC,M10X1.25 X 35MM GR8.....................................................1099511020

WASHER,LOCK,M10 ZP...............1099483021

ENG FOOT/RAD SUPPORT,

ROADSIDE......................................1

2212401522

HOSE,RADIATOR,LOWER,KUBOTA.183911023

KUBOTA WATER PIPE....................186639424

CLAMP,HOSE..................................63218525

KUBOTA HOSE,D905, D1105.........111652326

NUT,NYLOCK,1/2-13 GR2..............299020027

WASHER FLAT 1/2ZP.....................299021028

ENGINE FOOT/RADSUPPORT,CURBSD........................1

2212401629

MUFFLER BRACE..........................111673330

WATER PIPE,KUBOTA....................183910931

ENGINE,KUBOTA,D1105 PAK........1732205PP32

FILTER,FUEL,KUBOTA,W/O

BRKT...............................................1

1254824--

Part No. 116693 RL4000, TML-4000 53

300 Engine and Generator ComponentsDecember 2015



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DIPSTICK,OIL,KUBOTA8391541

KUBOTA HEAD COVER GASKET8392442KUBOTA OIL FILLER PLUG,V13058391513

KUBOTA O-RING8390344

VALVE COVER, D905441915

STARTER,KUBOTA,D1105/9058661016

STUD,EXHAUST MANIFOLD1012087

NUT,EXHAUST MANIFOLD1012098

GASKET,EXHAUST MANIFOLD,D905321919

KUBOTA EXHAUST MANIFOLD83924610

GASKET,MUFFLER,KUBOTA

D905/11

83212811

KUBOTA 01123-50820 BOLT83910312

KUBOTA NUT86505513

MUFFLER,KUBOTA86527614A

KUBOTA 66711-54520COV866825--(muffler cover)

TAIL PIPE, KUBOTA86680015

KUBOTA DYNAMO STAY11683316

ALTERNATOR,KUBOTA*86609017

KUBOTA BELT COVER86608118

BUMPER,RUBBER-1 X 1.253097319

BUSHING, 630DX.328ID .375T11650320

NUT,NYLOCK,5/16-18678221

SWITCH,LOW OIL PRESS,KUBOTA83919022

PLUG,ENGINE OIL

DRAIN,D-905***..............................1

5253223A

bottom of oil pan (not shown)

GASKET (52532) OIL DRAIN,

D905................................................1

5253323A

for 52532

PLUG, ENGINE OIL, D1105............123484223B

bottom of oil pan (not shown)

GASKET-DRAIN PLUG,ENG OIL

PAN..................................................1

8404223B

for 234842

KIT:OIL DRAIN W/VALVE,KUBOTA97480023C

(inlcudes valve, clamp and hose)

KUBOTA HOSE,D905, D110511652324

CLAMP,HOSE3218525

KUBOTA WATER PIPE86639426

V-BELT,KUBOTA83920927


FAN,PUSHER,KUBOTA 15263-1237083913428

KUBOTA FLANGE BOLT83902729PULLEY,FAN,KUBOTA, D-905,GS685253130

WATER PUMP ASSY,KUBOTA10120131

KUBOTA 16259-7343086507932

CLAMP,HOSE,KUBOTA WG7503206933

KUBOTA WATER PIPE 16241-7335083901134

KUBOTA 16221-73270GASKET86543535

THERMOSTAT13927836

THERMOSTAT COVER13927937

SCREW,M8 X 35MM6229638

Part No. 116693 RL4000, TML-4000 55




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57/102


KUBOTA OVERFLOW PIPE............18391571

(to tank)

KUBOTA INJECTOR PUMP,

V1105..............................................1

8391492

ENGINE ACCESSORY TEMPSENDER..........................................1

7411403

GASKET,INJECTION PUMP321034

(quantities vary)

HOSE,FUEL,5/16"ID.............1.5-feet8907955


FILTER,OIL,KUBOTA.......................18660507

Ref., SCREW8

refer to 203.1

Ref., FUEL HOSE9refer to 203.1

Ref., IN-LINE FILTER10

refer to 203.1

Ref., HOSE CLAMP11

refer to 203.1


Ref., FUEL PUMP13

refer to 203.1

Ref., FUEL HOSE14

refer to 203.1

KUBOTA 01123-50820 BOLT..........283910315

FILTER,FUEL,KUBOTA...................183910716filter head and element

ELEMENT,FUEL FILTER,KUBOTA839200--

for 839107

KUBOTA FUEL FILTER HOLDER....111661116A

filter mount bracket

GASKET,SOLENOID,KUBOTA........186604017for 866030, 866044

SOLENOID,FUEL,3 WIRE,KUBOTA86603018

3-wire solenoid

SOLENOID,FUEL

SHUTOFF,D905***..........................1

9919918

2-wire solenoid

Ref., SOLENOID WIRE HARNESS18A

refer to 405.1


KUBOTA GLOW PLUG....................383911920

JUMPER-GLOW PLUG...................16211821


KUBOTA KIT, HOLDER,NOZZLE.....386525722

KUBOTA OVER FLOW PIPE...........186510023PIPE,INJECTOR 1,D905,D1105.....14419624

PIPE,INJECTOR 2,D905,D1105.....14419725

PIPE,INJECTOR 3,D905,D1105.....14419826

Part No. 116693 RL4000, TML-4000 57




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58 RL4000, TML-4000 Part No. 116693




59/102


ELEMENT,AIR

CLEANER,KUBOTA........................1

8661271

VALVE,AIR CLEANER,KUBOTA.....18661292

BODY,AIR CLEANER,KUBOTA.......18661263

COVER,AIR CLEANER,KUBOTA.....18661283

KUBOTA 15263-12370BAND

PIPE................................................2

8390494

HOSE, INTAKE, KUBOTA D1105.....12313325

Ref, GENERATOR FASTENERS6

refer to 307.1

Ref, GENERATOR7refer to 307.1

AIR CLEANER BRACKET, D1105....12313338

Part No. 116693 RL4000, TML-4000 59




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60 RL4000, TML-4000 Part No. 116693


305.1 Perkins 403D-11G, View 1


61/102


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62 RL4000, TML-4000 Part No. 116693




63/102


RADIATOR,PERKINS,TML..............1582911

CAP-RADIATOR,PERKINS (103.10)85130--Ref., FAN2refer to 305.1

WATER OUTLET, VERTICAL..........11392653

GASKET, THERMOSTAT,

PERKINS.........................................1

1257665--

THERMOSTAT,PERKINS 403D-11G237708--

AIR FILTER,ASSEMBLY..................1584274

BKT,FILTER MNT,PERKINS

403D-11G

237775--

PERKINS 135326205AIR866068--filter element

HOUSING,FLYWHEEL,403C-11.....1974265

STARTER, PERKINS, 403D............12284586

Ref., OIL DRAIN PLUG7

refer to 305.1

ALTERNATOR,15A,PERKINS

103.10..............................................1

850898

REGULATOR,12V-PERKINS103.10..............................................1

85127--

MANIFOLD-EXHAUST,PERK

(103.10)...........................................1

850879

STUDS,EXHAUST101326--

NUTS,EXHAUST101327--GASKET-EXHAUST

MANIFOLD/PERKIN........................1

85143--

SENSOR,WATERTEMPERATURE..............................1

9747310

GASKET,EXH

FLANGE-PERKINS54555...............1

7234311

HOSE,RADIATOR,PERKINS,TML5829212

CLAMP,HOSE,1.0030348--

MUFFLER,CATALYTIC,PERKINS

403C................................................1

11229113

HOSE,RADIATOR,UPPERPRKNS,TML

9742814

CLAMP,HOSE,1.0030348--

Part No. 116693 RL4000, TML-4000 63




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64 RL4000, TML-4000 Part No. 116693


307.1 Generators


65/102


Ref., WIRE HARNESS--

refer to 405.1

SCREW,HHC,3/8-16 X 1.25............89917611

WASHER LOCK 3/8ZP....................89904702

GENERATOR,6KVA,240VAC,60HZ..1852063

6 kW, 60 Hz (Marathon 201CSA5411)

BEARING, ODE116168--(opposite engine end)

O-RING116172--(opposite engine end)

DRIVE DISC(C-107) MARATHON116177--

(engine end)

HUB SPACER116178--

(engine end)BRACKET, BEARING ODE (5411)161151--

DIODE,MARATHON836853--

(opposite engine end)

MARATHON

SUPPRESSOR/VARISTOR

836856--


Ref., WIRE HARNESS4

refer to 405.1

CLAMP,CAPACITOR1161844

(for 201CSA5411)

TERMINAL BLOCK1161874

(for 201CSA5411)CAPACITOR-ROUND583564

(for 201CSA5411)

SCREW,HHC,5/16-18X.75,GR8,Y...61238405

WASHER LOCK 5/16 ZP BIN..........69904606

GENERATOR,8KW,240V,60HZ,MAR.11162537

8 kW, 60 Hz (Marathon 201CSA5420)

BEARING, ODE116168--(opposite engine end)

BEARING,BRKT,ODE(5412)116169--

O-RING116172--


DRIVE DISC(C-107) MARATHON116177--

(engine end)

HUB SPACER116178--(engine end)



MARATHONSUPPRESSOR/VARISTOR

836856--



CLAMP,CAPACITOR1161848

(for 201CSA5420)

TERMINAL BLOCK1161878

(for 201CSA5420)

CAPACITOR, 8KWGENERATOR,5420

2294578

(for 201CSA5420) (630V)

BRACKET,GENERATOR MOUNT....11893479

NUT,NYLOCK,1/2-13.......................2619810

ISOLATOR, ENGINE MOUNT.........28037911

WASHER,FLAT,SNUB 1/2X2-3/4

ZN....................................................2

99041512

WASHER FLAT 1/2ZP.....................299021013

SCREW,HHC,1/2-13X4,GR8...........26-5208-3214

SCREW,HHC,3/8-16 X 1.25............499176115Amodels with Kubota engine

SCREW,HHC,3/8-16 X 1.25............299176115Bmodels with Perkins engine

WASHER LOCK 3/8ZP....................499047016A

models with Kubota engine

WASHER LOCK 3/8ZP....................299047016Bmodels with Perkins engine

WASHER FLAT 3/8 ZP SAE BIN.....498112017A

models with Kubota engine

WASHER FLAT 3/8 ZP SAE BIN.....298112017B

models with Perkins engine

BRACKET,GENERATOR MOUNT....118934718Amodels with Kubota engine (shown)

FP-GEN MOUNT BAR RL PERK

T4 ....................................................1

11651718B

models with Perkins engine

WASHER LOCK 1/2ZP....................299165019

SCREW,HHC,1/2-13 X 3.5 GR8......299027020

FP-GEN MNT BAR,MAR SMHOLES............................................1

11624421

SCREW,HHC,3/8-16 X 1.5..............498145022

GENERATOR,6.5KW,220V,50HZ,MAR11625423 7.5 kW, 50 Hz (Marathon

332CSA5213)

DRIVE DISC(C-107) MARATHON116177--(engine end)



MARATHONSUPPRESSOR/VARISTOR

836856--


Part No. 116693 RL4000, TML-4000 65


307.1 Generators


66/102


BEARING, MARATHON GENT111700--


Ref., WIRE HARNESS24refer to 405.1

CLAMP,CAPACITOR11618424(for 332CSA5213)

CAPACITOR,45 MF***OVAL8520724

(for 332CSA5213)

SCREW,HHC,1/2-13X7 GR5 YEL11625225

FP-GENSET SPACER18431526

66 RL4000, TML-4000 Part No. 116693


307.1 Generators(continued)


67/102

This Page Intentionally Left Blank

Part No. 116693 RL4000, TML-4000 67


307.1 Generators(continued)


68/102

68 RL4000, TML-4000 Part No. 116693

400 Electrical Components December 2015

401.1 Control Box, 60HZ, View 1


69/102


SCREW,PHM,10-16 X 3/49963401

(tek screw)

FP-CONTROL BOX,TOP.................11865432


PANEL,REAR,CTRL BOX

(186540)..........................................1

1865424

BASE,CONTROL BOX,AL4CONS..............................................1

1865405

BRKT,E-BOX HANGER,SHORT......21161216

SCREW,FLANGE,1/4-20X1/2" PATCHC516014447

NUTSERT,1/4-209933108

PANEL,CNTL BOX FACE,CSA........1T1097579

BRACKET,E-BOX,AUTOSTART,AL4.118654410

Part No. 116693 RL4000, TML-4000 69

400 Electrical ComponentsDecember 2015



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70 RL4000, TML-4000 Part No. 116693




71/102


CNTRL BOX 4MH 60HZ 4WIRE218588--

(boxes with 4 pole receptacle)

CNTRL BOX,60HZ,4

LIGHTS,SYMBOL

T114064--


CONNECTOR 2 SCREW 1.25T-B....16862201

CONNECTOR,PIGTAIL,DEUTSCH..18000062

includes pigtail

CONNECTOR 2 SCREW 3/4..........16800303

BREAKER,15A,120VAC 1P,CSA.....4T1136414

RECEPTACLE 20A 120V DUPLEX

GFI...................................................1

6846405

BREAKER,20A MINI,120VAC

1P,CSA............................................1

T1136426

RECEP 30A 20V 3POLE.................16844507A


RECEP 30A 120/240V 4 POLE6861607B


IGNITION SWITCH,LEVER OPR.....16843808

LIGHT INDICATOR 12VRED...........16827159

SWITCH PUSH-BUTTONW/BOOT..........................................1

R66001010

HOURMETER,DIGITAL,RECTANGULAR.1T10619311

SCREW,PHM,6-32 X .25.................299530012

SCREW,PHILLIPS,PHM,8-32 X .5...25590613BREAKER,30A 250VAC 2P,CSA.....2T11364414

CONNECTOR 12P FEMALE...........168416715

RELAY 12V DC 30A NO OR...........4R66149016

Part No. 116693 RL4000, TML-4000 71




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73/102


FP-CONTROL BOX,TOP.................11865431

SCREW,PHM,10-16 X 3/49963402RIVET,POP,SS,3/16"X1/2" BLIND9906703

FP-CONTROL BOX,REAR 50HZ.....11168024

FP-CONTROL BOX,BODY 50HZ.....11168015

FP-BRACKET,E-BOX HANGER......11168746

SCREW,FLANGE,1/4-20X1/2" PATCHC516014447

NUTSERT,1/4-209933108

FP-CONTROL BOX REC

BOTTOM.........................................1

1169199

FP-CONTROL BOX REC FRONT....199692010

FP-CONTROL BOX REC BACK......111692111

FP-CONTROL BOX,FRONT50HZ................................................1

11680312

Part No. 116693 RL4000, TML-4000 73




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76 RL4000, TML-4000 Part No. 116693


405.1 Electrical Wiring and Power Cables


77/102


Ref., LAMP PIGTAIL1

refer to 505.1 or 506.1

COIL CORD,DEUTSCH221125752

Coil Cord without Junction Box

COIL CORD W/JUNC BOX,DEUTSCH221125802Coil Cord with Junction Box

CONNECTOR 3P FEMALE

RECEPTACLE.................................4

663870--

for C48300108

GRIP,HUBBLE 07401010680080--for C48300108

COVER,JUNC BOX W/GSKT, 2

GANG

680190--

for C48300108

SCREW,RH,6-32 X 5/8994380--

for 680190

BOX,JUNC,LIGHT TWR,4 CONNC48300108--

Junction Box

SVC KIT,TAILLIGHTS,RL4/TMLT1094143

CONNECTOR,7-POLE,TLITE,RNDPIN

6634003A

7-pole connector (round); 663405

required, order separately

CONNECTOR,BLADE,POS,TAILT,7P

6634013A

7-pole connector (blade)

CABLE GUARD FOR 7PCONN(663400)

6634053A

for 663400

CONNECTOR,TAIL LIGHT,6 POLE6634203A

6-pole connector

CONNECTOR,TAILLIGHT,4 PIN6634303A4-pole connector

WIRE HARN,DC,IN CTRL

BOX,2006........................................1

1168154

engine

WIREHARN,ENG,KUBOTA,DC,2006.......1

1168205A

engine

EA-WIRE HARNESS,PERKINS,DC1168225Bengine

PIGTAIL,FUEL

SOLENOID,KUBOTA.......................1

800004--

engine

CABLE, POWER, 10/4 48"..............12376586

TERM RING,#10 NYL INS 12/107091336


CABLE SET,BATTERY,24"

RED&BLK........................................1

1602767

Part No. 116693 RL4000, TML-4000 77


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THIMBLE WIRE ROPE-3/16...........1T108880A

SLEEVE,OVAL,3/16",ALUMINUM....1791910BMA-TOWER ASSYW/CABLES,RL4..............................1

C1168101

Mast Assembly, Complete (includes items 2-8)

Ref., 2-INCH MAST SECTION--

refer to 502.1

Ref., WINCH2

refer to 208.1

CABLE,EXT,UPPER, 3/16 X 19'......1CU61A0253lifts the 3-inch mast section

CABLE,EXT,LOWER, 3/16 X 11'.....1CU61A0354

lifts the 2-inch mast section

COTTER PIN 1/8X1 SSBIN STOCK9906505

for 992760

CLEVIS PIN 1/2X1.5 SS9927605

Ref., MAST RAISE/LOWER CABLE6refer to 201.1

Ref., CABLE PULLEY7

refer to 201.1

Ref., CABLE FASTENERS8

refer to 502.1

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BOOM,4" SECTION........................1CR61C0101

CLEVIS PIN 1/2X1.5 SS..................49927602COTTER PIN 1/8X1 SSBINSTOCK............................................4

9906503

SLIDE BLOCK,TOWER GD

1147086...........................................3

CS61A0534

4-inch mast

SLIDE BLOCK,TOWER GD

1147086...........................................2

CS61A0534A

3-inch mast

RIVET POP 1/4 X1/2.....................12C4113500054-inch mast

RIVET POP 1/4 X1/2.......................8C411350005A

3-inch mast

SCREW 1/2-13X 1 Z G5..................1C542007006

WASHER LOCK 1/2ZP....................29916507

WASHER FLAT 1/2ZP.....................19902108

BOOM,3" SECTION........................1CR61C0209

BOOM,2" SECTION........................1CR61C03010

COVER,COIL CORD.......................1CR61C01811

SCREW FLANGE 1/4 -20X.............4C5160144212

NUT CLIP 1/4 -20X3/4.....................4C5160080013

SCREW FLANGE 3/8X 3/4.............3C5160157014

NUT,LOCKING-LRG.FLANGE,3/8-16.34842515

Ref., WINCH16refer to 208.1

SCREW FLANGE 3/8X 3/4.............2C5160157017

Ref., PIVOT FASTENERS18

refer to 201.1

SPRING,KICKOUT,BOOM/TOWERRL....................................................1

CU61A09019

BOLT,TEE 1/2-20 X 4.5...................199061020

SWIVEL,BOOM RL4.......................1CS61C06021

NUT,NYLOCK,1/2-13.......................1619822

SCREW 1/2 -13 X 2.........................1C5420020023

NUT,NYLOCK,7/8-9.........................18772224

WASHER,FLAT,USS,7/8",Y.............36981925

PULLEY,STEEL,3"...........................2C6140010026

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Ref., 2" BOOM SECTION1

refer to 502.1

CROSSHEAD,RL4...........................1CR64C0102

SCREW,HHC,1/2-13 X 3.5 GR8......29902703

NUT,NYLOCK,1/2-13 GR2..............29902004

Ref., JUNCTION BOX5

refer to 405.1

SCREW,HHC,1/4-20 X 1.................268886

WASHER,FLAT,USS,1/4"Y..............266387

NUT,NYLOCK,1/4-20.......................260918

Ref., ROUND LIGHT FIXTURE9

refer to 505.1

CROSSARM, RECT FIXTURETOWER...........................................1

11607310

WING NUT,

FIXTURE,RL4,AL4,AL5...................4

2212308011

WASHER,LOCK,STAR 3/4 E...........499088012

Ref., SQUARE LIGHT FIXTURE13

refer to 506.1

NUT,NYLOCK,3/4-10 ZP.................499318014

WASHER,FLAT,3/4 ZP....................499023015

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505.1 Light Assembly, Round


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LIGHT FIXTURE,MH,AL4,RL4,AL5C41100720--

Light Fixture, Complete (silver)

FIXTURE LIGHT MH BLACK

COATED

161281--

Light Fixture, Complete (black)

LOCKNUT,CONDUIT,1/2 CSA

APPVD............................................1

6800201

CONN,STRAIN RELIEF,1/2 NPT.....16824701

GASKET,STRAIN RELIEF,1/2.........16839501

CORD SET MALE 5FT. 3P..............16638502

TERMINAL STRIP,CE.....................17090343

CASTING,FIXTURE QUICK

CONNECT.......................................1

8335674

silver SCREW,HHC,1/2-13 X 1.5..............19908105

WASHER LOCK 1/2ZP....................29916506

WASHER LOCK STAR 1/2E............29959707

SCREW,HHC,1/2-13 X 1.25............19816408

BRKT,TRUNION..............................18335669silver

T-HANDLE.......................................183357310

silver

GASKET, HOUSING REFLECTOR

BASE...............................................1

83356911

REFLECTOR & LENS ASSY STDFIX...................................................183354712

silver; includes items 17-18

REFLECTOR (C41100720)833568--

RING,REINFORCING (C41100720)83357013

SCREW,PHM,10-24 X 5/883357114

RIVET POP 1/8X.390 GR99067515

SPIDER, MH/HPS2212010216

LENS W/GASKET (C41100720)83352417

LENS GASKET FOR LIGHT FIXTUREC2450108--

CLAMP,LENS (C41100720)83354318

includes fasteners

SCREW,HH SLOT,8-32X1833574--

NUTSERT,8-32 (833543)833578--

WASHER,CLAMP,RUBBER(833543)833581--

LAMP MH 1000W M1000/U SYL.....116007119

SCREW,PHM,8-32X3/8...................283356520

BRKT,SOCKET MOGUL FO...........183356321

SOCKET BASE-MOGUL.................183356422


SCREW,RHM,6-32X5/8...................283357723

SLEEVE,WIRE,FIBERGLASS.........183358224

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FIXTURE ASSEMBLY 1000W RECT161090--

TML models with hard-wired pigtail

(does not include items 14 and 17)

FIXTURE ASSEMBLY 1000W RECT161095--RL models (includes items 14 and 17)

FIXTURE RECT TML 1000W232508--

TML models with plug-in pigtail

connector (does not include items 14 and 17)

TOP FRAME,HOUSING BASE.......11160541

GASKET,RECTANGULAR

GLASS/LENS..................................1

1160492

GLASS/LENS,RECTANGULARPSI...................................................1

1160483

(14.14 x 10.83 inches)

LENS,LIGHT (57449)801033A

(15.38 x 12.13 inches)

GLASS LENS1160103B(17.5 x 9.75 inches)

RETAINER CLIP,GLASS/LENS.......41160514

COVER,GLASS/LENS RETAINER

CLIP.................................................4

1160524

LAMP MH 1000W BT37HOR..........11600775

REFLECTOR SIDE..........................11160466

REFLECTOR LAMP SIDE...............11160477

REFLECTOR BASE........................11160458LIGHT SOCKET,PSI RECT 5 KV.....11160579

includes pigtail

GASKET,LIGHT SOCKET...............111605610

BRACKET, SOCKET MOUNT.........111604411

GASKET,HOUSING BASE,

TOPFRAME.....................................1

11605312

FIXTURE HOUSING BASE,1KWRECT...............................................1

11604213

(replaced 116108)

HANDLE, ADJUSTMENT................211606414RL models

BOLT, HANDLE...............................282338014

WASHER LOCK 1/2ZP....................299165014RL models

WASHER LOCK STAR 1/2E............299597014

RL models

CLEVIS PIN,4.6X60MM..................211604315

CORD SET MALE 5FT. 3P..............166385016


YOKE,PSI RECT.LIGHT

FIXTURE.........................................1

11605517

RL models

FIBERGLASS PAD,RECT LAMPFIXT.................................................1

11605918

GROMMET ASSEMBLY..................111610919

LAMP BRACE, RECT HOUSING.....111605820

SPRING, LAMP RETAINER............111606121

Part No. 116693 RL4000, TML-4000 89


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601.1 Safety and Convenience


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BRACKET TIRE MOUNT SPARE.....1CR82A1501

SCREW 1/2-13NCX1-1/2H..............29946002WASHER,FLAT,USS,1/2",Y.............860953

NUT,NYLOCK,1/2-13.......................861984

WHEEL/TIRE ASSY,13",175/80LRB..................................................1

1160215

SCREW 1/2-13NCX5-1/2H..............29942006

MOUNT FRONT TIRE-SPAR..........1CR82A1607

HOLDER SPRING ACTION5..........26823118

SCREW #10-24NCX1/2RD.............49937119

WASHER FLAT #10 STAINLESS.....4R98030010

NUT, LOCK, NYL 10-24NC 18-8

SS....................................................4

R98024511

MA-GROUND ROD LT.TWR............111339212

GROUND CLAMP 3/4 MW 2682660--

WIRE 8 AWM-MTW GREEN684310--

TERMINAL RING NYL INS709146--

NUT,NYLOCK,5/16-18.....................499194013

WASHER FLAT 5/16ZP SAE/BIN.....898106514

BRACKET FIRE EXT 20LB RL4......121771815

SCREW,HHC,5/16-18X.75,GR8,Y...412384016

LIGHT DOME 12V W/SWITCRL4....1C4110110017

Part No. 116693 RL4000, TML-4000 91

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AY,DSL FUEL/WATER

SEPARATOR...................................1

1161541

GASKET,FUEL FILTER116148--

for 116151

FILTER,30 MICRON FUEL-WATER116151--

GASKET,WATER COLLECTOR116152--for 116153

WATER COLLECTOR AY116153--

WASHER,RUBBER SEAL116211--for 116212

VALVE,PLASTIC DRAIN116212--

WASHER FLAT 3/8 ZP SAE BIN.....49811201A

NUT LOCK NYLON INSERT 3/8.....29901701A

WASHER LOCK 3/8ZP....................29904701A

SCREW,HHC,3/8-16 X 1.25............29917611A


HEATER, TOPLOAD FUEL,100W/12V........................................1

1161443

GASKET, FUEL HEATER1161453

FUSE,ATC BLADE,10A1165873

FUSE HOLDER,ATC BLADE,#161165883

PIPE PLUG 1/4 GALV.....................28942304

AIR BREATHER PRE-CLEA7404555

Ref., ENGINE AIR CLEANER6 refer to 304.1 or 306.1

Part No. 116693 RL4000, TML-4000 93

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602.1 Engine Options


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The Part Number Index is a numeric index of all par t numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

55101201 ......................55101208 ......................55101209 ......................61101319 ......................

61101320 ......................61101322 ......................63101326 ......................63101327 ......................61101341 ......................61106663 ......................35112225 ......................63112291 ......................35112300 ......................91113392 ......................23, 25, 27, 29114251 ......................11, 13, 15, 17114258 ......................45114355 ......................23, 25, 27, 29114391 ......................11, 13, 15, 17114431 ......................11, 23, 25114448 ......................15, 17114464 ......................45115366 ......................89116010 ......................35, 91116021 ......................89116042 ......................89116043 ......................89116044 ......................89116045 ......................89116046 ......................89116047 ......................89116048 ......................89116049 ......................89116051 ......................89116052 ......................89116053 ......................89116054 ......................89116055 ......................89116056 ......................89116057 ......................89116058 ......................89116059 ......................

89116061 ......................89116064 ......................83116073 ......................89116109 ......................69116121 ......................93116144 ......................93116145 ......................93116148 ......................93116151 ......................93116152 ......................93116153 ......................93116154 ......................65 – 66116168 ......................65 – 66116169 ......................65 – 66116172 ......................65 – 66116177 ......................65 – 66116178 ......................65 – 66116184 ......................

65 –

66116187 ......................93116211 ......................93116212 ......................65 – 66116244 ......................53116249 ......................53, 66116252 ......................65 – 66116253 ......................65 – 66116254 ......................55116503 ......................65 – 66116517 ......................61116518 ......................61116519 ......................53, 55116523 ......................37116563 ......................37116564 ......................93116587 ......................

PagePart Number

93116588 ......................85116591 ......................57116611 ......................53116638 ......................

37116667 ......................37116668 ......................37116674 ......................37116686 ......................61116729 ......................53116733 ......................73116801 ......................73116802 ......................73116803 ......................75116804 ......................77116815 ......................77116820 ......................77116822 ......................55116833 ......................73116874 ......................23, 25116893 ......................23, 25, 27, 29116894 ......................23, 25116895 ......................23, 25, 27116896 ......................31116897 ......................31116898 ......................31116899 ......................11, 23, 25116901 ......................11, 23, 25116902 ......................49116908 ......................49116909 ......................49116910 ......................49116911 ......................49116912 ......................47, 49116913 ......................49116918 ......................73116919 ......................73116921 ......................49116923 ......................49116927 ......................43116936 ......................43116937 ......................

41116949 ......................5112012 ........................37120222 ......................43122079 ......................43123461 ......................65 – 66, 91123840 ......................43124450 ......................85124461 ......................531254824 ....................511256081 ....................511256082 ....................511256083 ....................631257665 ....................15, 17133012 ......................19133016 ......................15, 17133017 ......................23, 25, 27, 29133031 ......................27, 29133055 ......................

15, 17, 27, 29133062 ......................31133064 ......................23, 25, 27, 29133065 ......................27, 29133066 ......................11, 13, 15, 17, 21133148 ......................23, 25, 27, 29, 33133149 ......................15, 27133225 ......................11133455 ......................11, 15133457 ......................11133458 ......................11133459 ......................11, 13133460 ......................11, 13, 15, 17133461 ......................15, 17133462 ......................15, 17133463 ......................11, 13133477 ......................

PagePart Number

19133478 ......................11, 13133482 ......................11, 13, 15, 17133483 ......................11, 13133484 ......................

11, 13, 15, 17,23, 25, 27, 29133487 ......................

19133488 ......................85134415 ......................4313854 ........................63139265 ......................61139272 ......................55139278 ......................55139279 ......................3914262 ........................45160030 ......................45160032 ......................45160033 ......................87160071 ......................89160077 ......................77160276 ......................45160490 ......................35161085 ......................89161090 ......................89161095 ......................53161109 ......................65 – 66161151 ......................45161180 ......................45161181 ......................45161184 ......................45161185 ......................87161281 ......................35174170 ......................43176335 ......................35182330 ......................35182331 ......................43183731 ......................53, 66184315 ......................53184325 ......................69186540 ......................69186542 ......................69, 73186543 ......................

69186544 ......................45189346 ......................65 – 66189347 ......................49189796 ......................43211410 ......................43213770 ......................35216370 ......................91217718 ......................71218588 ......................3522111935 ..................3522111936 ..................7722112575 ..................7722112580 ..................8722120102 ..................8322123080 ..................5322124015 ..................5322124016 ..................5322124025 ..................

43221580 ......................13, 17, 25, 29227518 ......................5122832 ........................63228458 ......................65 – 66229457 ......................35230051 ......................41230561 ......................41230578 ......................49230736 ......................59231332 ......................59231333 ......................89232508 ......................55234842 ......................13, 17, 25, 29235490 ......................61236046 ......................35236977 ......................

PagePart Number

41236978 ......................11237627 ......................23237628 ......................13237629 ......................

25237630 ......................11237631 ......................23237632 ......................13237633 ......................25237634 ......................77237658 ......................61237707 ......................63237708 ......................61237774 ......................63237775 ......................61237776 ......................4724514 ........................11, 13, 15, 17,23, 25, 27, 29

28159 ........................

11, 13, 15, 1728161 ........................11, 13, 15, 1728162 ........................6330348 ........................5530973 ........................15, 1731788 ........................5131946 ........................5532069 ........................5732103 ........................53, 5532185 ........................5532191 ........................3732499 ........................4333265 ........................3733373 ........................3738028 ........................3742191 ........................5544191 ........................5744196 ........................5744197 ........................5744198 ........................8148425 ........................37, 4351131 ........................11, 13, 15, 17,23, 25, 27, 29

52475 ........................

5552531 ........................5552532 ........................5552533 ........................7155906 ........................4357332 ........................6358291 ........................6358292 ........................65 – 6658356 ........................6358427 ........................65 – 666-5208-32 ..................436-5208-44 ..................856021 ..........................436024 ..........................516034 ..........................436035 ..........................83, 856091 ..........................43, 916095 ..........................856097 ..........................

516184 ..........................516190 ..........................37, 51, 65 – 66,81, 91

6198 ..........................

5762118 ........................5562296 ........................6162421 ........................516291 ..........................6165636 ........................6165638 ........................39660320 ......................77663400 ......................77663401 ......................77663405 ......................77663420 ......................77663430 ......................

94 RL4000, TML-4000 Part No. 116693

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Part Number Index


95/102

PagePart Number

47, 49663520 ......................83, 856638 ..........................87, 89663850 ......................45663860 ......................77663870 ......................556782 ..........................

87680020 ......................71, 75680030 ......................77680080 ......................77680190 ......................47, 49680250 ......................91682311 ......................87682470 ......................91682660 ......................71, 75682715 ......................47, 49682740 ......................47, 49682750 ......................75683870 ......................87683950 ......................71, 75684167 ......................91684310 ......................71, 75684380 ......................71684450 ......................71684640 ......................

71686160 ......................71, 75686220 ......................83, 856888 ..........................5169209 ........................3769800 ........................3769813 ........................3769814 ........................3769815 ........................8169819 ........................87709034 ......................77709133 ......................91709146 ......................11, 15, 23, 2772009 ........................1172018 ........................85720495 ......................23, 25, 27, 2972077 ........................11, 13, 15, 17,23, 25, 27, 29

72086 ........................

6372343 ........................6172348 ........................11, 2372871 ........................53732205PP ..................93740455 ......................39740620 ......................53740770 ......................53740920 ......................57741140 ......................47, 4975144 ........................517584 ..........................417604 ..........................11, 13, 23, 2577055 ........................11, 13, 23, 2577172 ........................11, 13, 23, 2577183 ........................4378390 ........................37790710 ......................49790940 ......................79791910 ......................39792750 ......................49794890 ......................49796432 ......................49796436 ......................47796610 ......................3780000 ........................77800004 ......................71, 75800006 ......................3780003 ........................8980103 ........................3780203 ........................3780323 ........................53, 65 – 6680379 ........................8580466 ........................85823268 ......................

PagePart Number

89823380 ......................23, 25, 27, 2982472 ........................27, 2982481 ........................23, 25, 27, 2982487 ........................23, 2782961 ........................55832128 ......................

87833524 ......................87833543 ......................87833547 ......................87833563 ......................87833564 ......................87833565 ......................87833566 ......................87833567 ......................87833568 ......................87833569 ......................87833570 ......................87833571 ......................87833573 ......................87833574 ......................87833577 ......................87833578 ......................87833581 ......................87833582 ......................

35834211 ......................41834228 ......................41834250 ......................65 – 66836853 ......................65 – 66836856 ......................55839011 ......................55839027 ......................55839034 ......................59839049 ......................55, 57839103 ......................57839107 ......................53839109 ......................53839110 ......................57839119 ......................55839134 ......................57839149 ......................55839151 ......................55839154 ......................

57839157 ......................55839190 ......................57839200 ......................55839209 ......................55839244 ......................55839246 ......................35840221 ......................35, 37840222 ......................41840376 ......................35840394 ......................35840395 ......................5584042 ........................43841200 ......................35, 37841430 ......................35841473 ......................43841500 ......................6184812 ........................6184813 ........................6184814 ........................6184815 ........................6184860 ........................6185069 ........................6185071 ........................6385087 ........................6385089 ........................6185124 ........................6385127 ........................6385130 ........................35851310 ......................6185140 ........................6385143 ........................3985155 ........................11, 13, 15, 17,23, 25, 27, 29

851691 ......................

PagePart Number

11, 13, 15, 17,23, 25, 27, 29

851692 ......................

11, 13, 15, 17,23, 25, 27, 29

851693 ......................

11, 13, 15, 17,23, 25, 27, 29

851694 ......................

35851820 ......................65 – 6685206 ........................6685207 ........................13853289 ......................13853294 ......................55865055 ......................55865079 ......................53865085 ......................57865100 ......................57865257 ......................53865260 ......................53865263 ......................55865276 ......................53865307 ......................55865435 ......................57866030 ......................57866040 ......................57866050 ......................

63866068 ......................55866081 ......................55866090 ......................55866101 ......................53866110 ......................53866113 ......................53866120 ......................59866126 ......................59866127 ......................59866128 ......................59866129 ......................53, 55866394 ......................55866800 ......................55866825 ......................8187722 ........................39890785 ......................53890790 ......................39, 57890795 ......................

39891520 ......................39891550 ......................39891560 ......................4389163 .............

manual identificacion de partes

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