manual es5210 vertical panel saw - safety speed

MANUAL ES5210

VERTICAL PANEL SAW

Safety Speed Mfg. Co., Inc. 13943 Lincoln Street NE Ham Lake, MN 55304

USA Tel: 763.755.1600 Fax : 763.755.6080

Email. [email protected] www.safetyspeed.com

2

CONTENTS

APPLIANCES ...................................................................................................................... 4

GENERAL SAFETY REGULATIONS......................................................................................... 5

GENERAL INFORMATION .................................................................................................... 6

TECHNICAL DATA ............................................................................................................... 7

TRANSPORT FRAME WITH CRANE/FORKLIFTRUCK ............................................................... 8

TRANSPORT BEAM WITH CRANE/FORKLIFTTRUCK ............................................................... 9

SETTING UP THE MACHINE ............................................................................................... 10

POSITIONING VERTICAL SLIDE WAY ................................................................................. 11

CONNECTING TO THE ELECTRICITY SUPPLY ...................................................................... 14

DIRECTION ROTATION OF THE MAIN SAW-BLADE ............................................................. 15

MANUAL .......................................................................................................................... 16

MANUAL .......................................................................................................................... 17

VERTICAL CUTTING.......................................................................................................... 18

HORIZONTAL CUTTING .................................................................................................... 19

REITERATION STOP ......................................................................................................... 20

STOPS FOR HORIZONTAL CUTS ........................................................................................ 21

ADJUSTING THE RIVING KNIFE ......................................................................................... 22

FITTING THE MAIN SAW-BLADE ........................................................................................ 23

MAINTENANCE ................................................................................................................. 24

MAINTENANCE ................................................................................................................. 25

MAINTENANCE ................................................................................................................. 26

MAINTENANCE ................................................................................................................. 27

MAINTENANCE ................................................................................................................. 28

MAINTENANCE ................................................................................................................. 29

MALFUNCTIONS ............................................................................................................... 30

OPERATING THE SCORING BLADE (OPTIONAL) .......................................................... 31

OPERATING THE SCORING BLADE (OPTIONAL) .......................................................... 32

TRANSPORT ROLLERS (OPTIONAL) .......................................................... 33

DIGITAL READ OUT (OPTIONAL) ......................................................... 34

DIGITAL READ OUT (OPTIONAL) ......................................................... 35

DIGITAL READ OUT (OPTONAL) .......................................................... 36

WIRING DIAGRAM ............................................................................................................ 37

EXPLODED VIEW TYPE ES5210 VERTICAL PANEL SAW ........................................................ 38

PARTS LIST TYPE ES5210 VERTICAL PANEL SAW ............................................................... 39

EXPLODED VIEW FRAME ................................................................................................... 40

PARTS LIST FRAME .......................................................................................................... 42

EXPLODED VIEW ALUMINIUM FENCE ................................................................................. 43

PARTS LIST ALUMINIUM BACK SUPPORT ........................................................................... 44

EXPLODED VIEW TRK-SYSTEM (OPTIONAL) ......................................................... 45

PARTS LIST TRK SYSTEM (OPTIONAL) ......................................................... 46

EXPLODED VIEW MIDWAY FENCE...................................................................................... 47

PARTS LIST MIDWAY FENCE ............................................................................................. 48

EXPLODED VIEW TRANSPORT ROLLERS (OPTIONAL) .......................................................... 49

PARTS LIST TRANSPORT ROLLERS (OPTIONAL) .......................................................... 50

EXPLODED VIEW LENGTH STOP ........................................................................................ 51

PARTS LIST LENGTH STOP ................................................................................................ 52

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CONTENTS

EXPLODED VIEW VERTICAL SLIDEWAY .............................................................................. 53

PARTS LIST VERTICAL SLIDE WAY .................................................................................... 54

PARTS LIST VERTICAL SLIDEWAY ..................................................................................... 55

EXPLODED VIEW STOPS FOR HORIZONTAL CUTS ............................................................... 56

PARTS LIST STOPS FOR HORIZONTAL CUTS ...................................................................... 57

EXPLODED VIEW HINGE FENCE ......................................................................................... 58

PARTS LIST HINGE FENCE ................................................................................................ 59

EXPLODED VIEW EXTRACTION PIPE .................................................................................. 60

PARTS LIST EXTRACTION PIPE ......................................................................................... 61

EXPLODED VIEW MOTOR CARRIAGE ................................................................................. 62

PARTS LIST MOTOR CARRIAGE MOTORWAGEN .................................................................. 63

EXPLODED VIEW OPERATING SYSTEM FENCE .................................................................... 64

PARTS LIST OPERATING SYSTEM FENCE ............................................................................ 65

EXPLODED VIEW REITERATION STOP ............................................................................... 66

PARTS LIST REITERATION STOP ....................................................................................... 67

EXPLODED VIEW HOUSING ............................................................................................... 68

PARTS LIST HOUSING ...................................................................................................... 70

PARTS LIST HOUSING ...................................................................................................... 71

EXPLODED VIEW SPINDLE WITHOUT SCORING UNIT ......................................................... 72

EXPLODED VIEW SPINDLE WITH SCORING UNIT (OPTIONAL) ............................................. 73

PARTS LIST WITHOUT SCORING UNIT............................................................................... 74

PARTS LIST WITH SCORING UNIT (OPTIONAL) .......................................................... 75

PARTS LIST WITH SCORING UNIT (OPTIONAL) .......................................................... 76

4

APPLIANCES

The ES5210 Vertical Panel Saw vertical panel saws are only to be used for cutting plastics, wood and wood-like panels (e.g. chipboard, block board, MDF etc.) Maximum panel sizes: - 130" x 61" x 2 1/4" 3.3M x 1.55M x 0.060M) Cutting of other materials with the standard saw-blade is prohibited. Cutting other materials with a special saw-blade only with permission of manufacturer. All other appliances except for the above are improper use of the machine and therefore prohibited. The producer cannot be held responsible for damage as a result of improper use. Damage will be recovered from the user. The machine may not be operated, used or maintained by persons not acquainted with the dangers of the machine. Permission for operating, using and maintaining the machine have to be clearly described by a person or persons responsible within the organization. Maintenance has to be performed by the manufacturer or customer service. One has to be acquainted and comply with the country's applicable safety regulations. Only original Mfg. parts are to be used. We cannot give warranty or be held responsible for damage caused by using non-original original parts. The manufacturer cannot be held responsible for damage caused by changes made to the machine by the user.

Remaining risks:

If the machine is completely used according

to all safety regulations there still will remain

some risks:

- Touching of the saw-blade with the

sawing area.

- Touching of the saw-blade when the lid is opened

- Breaking of the saw-blade or parts of the saw-blade hurtling out of the guard.

- Touching of parts under voltage while junction box or switch is opened.

- Damage to the hearing by constant

use of the machine without ear protection.

- Throw out of harmful dusts or vapours.

5

GENERAL SAFETY REGULATIONS There has been great care on compiling this manual. Read the complete manual carefully before operating the machine. Person under the age of 18 are not allowed to work on or with circular sawing machines. Except for a training program on a legal basis. The machine may only be operated by educated personnel or under supervision of educated personnel. To avoid touching with rotating saw-blades make sure that: � Clothing fits tightly to the body � One works with closed fingers � No rings or other jewellery are worn. � A hairnet is used by long hair. Be careful when changing the saw-blades. They are sharp and cause injuries. Do not remove woodchips when the saw-blade is running. Stop the machine first. Broken saw-blades or deformed blades are not to be used. Neither are HSS blades The applied saw-blade is to be used and sharpened according to the directions of the manufacturer. Sharpening only by competent craftsmen. Stick to max. admissible r.p.m. mentioned on the blade. Preferably use noise-reduced saw-blades.

Flexible hoses of the dust extractor have to be from a highly inflammable quality. The safety guard and other safety equipment may not be removed or put out of order. The pressure pad may not be clamped. The riving knife has to be used every time except for drop-in cuts. The riving knife has to be adjusted properly. Assembling or repairs are only to be performed if the machine cannot be switched on. The switch or the main switch are to be switched off and locked with for instance a padlock. Repairs to the electricity supply are only to be executed by skilled craftsmen. Always disconnect the machine from the mains supply. When leaving the working area make sure that the machine cannot be switched on by incompetent persons. It is obligatory to wear a dust-mask, ear protection and safety glasses. Take care of a clean working area. The machine has to be lighted. When using strip lighting take into account the stroboscopic effect. A rotating saw-blade seems to be standing still

6

GENERAL INFORMATION

MANUFACTURER HARWI Machinefabriek B.V. the Netherlands MACHINE Vertical panel saw ES5210 Vertical Panel Saw Type:..................................................... Machine number:................................... Manufactured:.......................................

United States Manufacturing Representative

Safety Speed Mfg. Co., Inc. 13943 Lincoln Street NE Ham Lake, MN 55304 Tel: 800-772-2327 Tel: 763-755-1600 Fax:763-755-6080 [email protected] www.safetyspeed.com

7

TECHNICAL DATA

MEASURES AND WEIGHTS

Type ES5210 Vertical Panel Saw 1550 1850 2150

Length of cut mm 3300 4300 4300

Height of cut mm 1550 1850 2150

Depth of cut mm 60 60 60

Speed main blade t/min. 5000 5000 5000

Speed scoring blade (optional) t/min. 13000 13000 13000

Diameter main blade Ø mm 250 250 250

Diameter scoring blade (optional) Ø mm 70 70 70

Motor power kW 3 3 3

hp 4 4 4

Voltage V 400 400 400

Machine-dimensions:

Length mm 4300 5300 5300

Depth mm 1200 1400 1400

Height mm 2450 2700 3000

Weight kgs 515 600 640

NOISE INFORMATION Used saw-blade: A-weighed Equivalent Continuous Noise pressure Idle 80.7 dB(A) Loaded 83.3 dB(A) Measuring performed according to DIN 45635 part 1659. Measured when cutting chipboard thickness 18 mm, length 2 meter. Safe deviation can be approx. 3 db(A).

The above mentioned values are radiated noise pressures and not necessarily noise pressures to work safely with this machine. Supplementary measures for ear protection can be necessary. The following can be of influence: � duration of operations � working area � other noises Maximum value may vary per country. Above information can be used for better valuation of dangers and risks subsequent to using this machine.

8

TRANSPORT FRAME WITH CRANE/FORKLIFTRUCK

The frame may only be lifted with the special cask grips (see fig. 1 and 2)

Recommended carrying capacity of crane or forklift truck:…………….........5,000 lbs.

The frame may only be loosened from the slings if it is stable on the floor.

The machine should only be installed by skilled craftsmen.

Fig. 1

Fig. 2

9

TRANSPORT BEAM WITH CRANE/FORKLIFTTRUCK

The slideway may only be lifted with

the special cask grips (see fig. 3 and 4). Recommended carrying capacity of

crane or forklift truck:……………………………..1000 kgs. The slideway may only be lifted with the special cask grip on the topside of the slideway. The vertical slideway may only be placed on the frame after securing the machine to a flat and solid floor. The slideway may only be placed on the frame by skilled craftsmen. (See chapter: Positioning vertical slideway).

Fig. 3

Fig. 4

10

SETTING UP THE MACHINE

SETTING UP

1 Place the machine on a flat and solid

floor. The back side of the machine has to be attainable.

2 Secure the machine to the floor. In both supports of the machine are holes. Drill the holes into the floor through these holes, and secure the machine with expanding bolts to the floor.

3 Adjust the face plates at both ends of the machine in such a way that they touch the floor.

Also adjust the middle face plate for type ES5210 Vertical Panel Saw 1850 en 2150.

4 Fasten face plates with the nuts. 5 Remove the hexagon nut which block the

counter weight (at the bottom side of the track). Secure the hexagon socket head cap screw (mounted on the handle of the depth adjustment).

6 Connection to the mains supply has to be performed by an electrical engineer.

7 Check the rotation of the saw-blade.

DUST EXTRACTION 1 If used inside, the machine has to be

connected to a dust extractor. The diameter of the connection is 100 or

160 mm (TRK-system). 2 The dust extractor has to be connected

in such a way that motor and dust extractor are switched on simultaneously.

3 The extracting capacity has to be calculated in such a way that a minimum air speed of 20m/s is reached at the connection of the machine.

4 The air speed V is 1450 m3 /hour at Vair = 20 m/s at a depression of about 2000 Pa.

11

POSITIONING VERTICAL SLIDE WAY

0 Regard the centre of gravity when

removing the slideway from the crate or the supports. Use the cask grips on the top when lifting the slideway. (see Transport of the slideway with crane/forklift truck fig. 3 and 4).

1 Dismantle bearing support at the bottom

side of the slideway by removing the two bolts (see figure 5).

2 Adjust the two bearings of the slideway

carriage max. backwards. 3 Place slideway on the frame. Notice: At the back side of the slideway is a

T-profile. This has to be lifted over the tracks (figure 6).

4 Adjust the bearings of the carriage at the

top side of the slideway. 5 Assemble bearing support on bottom

side of the slideway. 6 Push the bearing support tightly against

the adjusting bolts at the front side. 7 Fasten the bearings support with two

M10 bolts.

RELEASE COUNTERWEIGHT 1 Remove the protruding bolt at the

bottom side of the track (figure 7). 2 Insert and tighten the short bolt, stuck

on the grip of the depth adjustment.

Fig. 5

Fig. 6

Fig. 7

12

ADJUSTING THE FRAME

In case one of the following malfunctions occurs, the frame needs adjusting. a The vertical slideway cannot be locked in

the notches. b The frame is twisted. (The panel is not

fully supported by the aluminium strips).

0 Overall drawing adjusting points (Fig. 8)

1 Position the vertical slideway near a vertical support.

2 Loosen the horizontal bolt-nut connection of the support (Fig. 9).

3 Check if the vertical slide way can be moved easily from left to right.

4 If not, adjust the vertical bolts of the support (Fig. 9). Check moving of the slide way.

5 Secure the nut of the vertical bolts without rotating the bolts.

6 Do not secure the horizontal bolt nut connection at this moment.

7 Loosen the bolt nut connection of the vertical supports without removing the bolt and the nut (Fig. 10).

Fig. 8

Fig. 9

Fig. 10

13

ADJUSTING THE FRAME

8 Adjust the angle between frame and

bottom at 80º with the M16 nuts (Fig. 11).

9 Attach cables with (lead)weights to the horizontal bearing track at the same heights as the vertical supports (Fig. 12).

10 Check if the distance between frame and cables is identical. If not adjust the M16 nuts of the vertical supports to get the same distance (fig. 11).

11 Fasten the nuts of the vertical supports (fig. 11).

12 Fasten the bolt nut connection of the vertical supports (Fig. 10).

13 Fasten the horizontal bolt nut connection of the frame support (Fig. 9).

14 Adjust the face plates at both ends of the

machine in such a way that they touch the floor.

15 Type ES5210 Vertical Panel Saw 1850 and 2150 has also a middle face plate. Adjust it the same way.

16 Secure the face plates with the nuts. Check if the vertical slide way can be easily locked in the notches at the top and bottom. The frame is adjusted correctly.

Fig. 11

Fig. 12

14

CONNECTING TO THE ELECTRICITY SUPPLY

400V – 3 phase 0 Connecting the machine may only be

performed by a skilled craftsman. 1 Insert cable with four supply leads with a

diameter of 1.5 mm2 into the junction box at the back side of the frame. The quality of the cable has to be minimal equal to H 07 RN F.

2 The cable has to be connected to the electric fitting (Figure 13):

� the 3 phases (L1, L2, L3)

...................................black or brown � the earth (PE).............yellow /green 3 Close the junction box carefully. 4 Check if the machine is provided with

fuses of at least 16 Amp. slow. Notice: Check the rotation of the main saw-

blade * * The direction of rotation is indicated on

the pressure pad. If the direction is wrong, interchange two of three phases. (See first next page spindle rotation).

Fig. 13

15

DIRECTION ROTATION OF THE MAIN SAW-BLADE

0 Block the carriage and put the saw-blade

in vertical position. The direction of rotation is indicated on

the pressure pad (figure 14). PROPER DIRECTION IS ANTI-CLOCKWISE (standing at the left side of the casting) 1 Switch motor on and off. 2 Check if direction is anti clockwise. WRONG DIRECTION IS CLOCKWISE (standing at the left side of the casting) 1 Switch motor on and off. 2 Direction is clockwise. 3 Disconnect mains supply. 4 Interchange any two supply leads in the

junction box (at the back side of the frame).

5 Close junction box carefully. 6 Connect the mains supply. Notice: If the saw-blade was turning to the

wrong side the saw-blade may come loose. Check this before operating the machine.

(see chapter: Changing the saw-blade).

Fig. 14

16

MANUAL

ADJUSTING THE MEASURE FOR VERTICAL CUTS 1 Lock the slide way at the zero point of

the measure scale. 2 Move saw unit upwards. 3 Place length stop at the left or at the

right side of the zero point. 4 Adjust measure and swing the clamp

forwards. Stop clamps automatically (Fig 15).

5 If the measure to be adjusted is bigger than 1000 mm move the slide way one position to the left.

EXAMPLE: Width of cut has to be 23 cm. Adjust measure at 23 cm. Place the material against the aluminium

cap of the length stop. Lock the slide way at the zero point of

the measure scale. EXAMPLE: Width of cut has to be 123 cm. Adjust measure at 123 cm. Place the material against the aluminium

cap of the length stop. Lock the slideway at the zero point of the

measure scale OR Adjust measure at 23 cm. Place the material against the aluminium

cap of the length stop. Lock the slideway one position to the left

of the zero point (if the stop was place at the right side of the zero point).

Fig. 15

17

MANUAL

ADJUSTING THE MEASURE FOR HORIZONTAL CUTTING 0 The zero of the measure scale on the

slideway corresponds to the upper side of the support.

1 Put the saw-blade in horizontal position

(see chapter Horizontal cutting). 2 Set the correct height by means of the

scale on the slideway (Figure 16). 3 Fasten the knob at the right side of the

motor carriage. 4 Unlock the slideway. Notice: Always cut from left to right. ADJUSTING THE MEASURE FOR HORIZONTAL CUTTING ON THE MIDWAY FENCES

0 The zero of the measure scale

corresponds to the upper side of the midway fence.

1 Put the saw-blade in horizontal position

(see chapter Horizontal cutting). 2 Set the correct height by means of the

scale on the slideway (Figure 16). 3 Fasten the knob at the right side of the

motor carriage. 4 Unlock the slideway. Notice: Always cut from left to right.

Fig. 16

18

VERTICAL CUTTING

LOCKING CONTROLLER VERTICAL CUTS 0 The machine is equipped with a locking

controller against vertical cutting of the plastic strips. The vertical slideway has to be locked in the notches and the saw-unit has to be positioned for vertical cutting. In case the locking of the vertical slideway or the positioning of the saw unit is not done properly, the motor will not start.

Always cut from top to bottom. 1 Position the motor carriage at the top of

the slideway. 2 Adjust measure and position the material

against the aluminium cap of the length-stop.

3 Take the handle of the depth adjustment.

4 Switch on motor. 5 Push saw unit forward. 6 Pull the saw-blade steadily down through

the material (Figure 17). Meanwhile turn the handle to the left. 7 When the plate is cut, pull the saw-blade

out of the material by means of the handle.

8 Switch off motor. 9 Swing clamp of length stop upwards. 10 Remove material.

Fig. 17

19

HORIZONTAL CUTTING

PROTECTION HORIZONTAL CUTTING 0 The machine is equipped with a self-

moving panel support. It prevents damaging the plastic strips when cutting horizontally. If the saw-unit is adjusted on the same height as one of the aluminium supports, the frame moves automatically when pushing the saw unit forward, for making the cut. This prevents damaging of the plastic strips.

Always cut from left to right. Notice: If the machine is equipped with a scoring unit which is not needed at that moment, use the 5 mm allen key to turn it backwards. 1 Fasten the motor carriage with the right

side knob at breast height. 2 Pull back the saw-unit with the handle

and hold it. 3 Pull back the blocking pin and turn the

saw-unit (Fig. 18). 4 Insert blocking pin when the saw-unit is

in its horizontal position. 5 Adjust the saw-unit at the correct height. 6 Block the carriage with the knob at the

right side. 7 Put a panel on the machine. 8 Swing the clamp of the length stop

downwards against the right side of the panel.

9 Place the material against the aluminium strip of the length stop.

10 Switch on THE motor.

Fig. 18

11 Push the saw unit forwards. 12 Cut the material steadily from left to

right. 13 Pull back the saw unit. 14 Switch off motor. Notice: See to it that the riving knife is adjusted properly (See chapter adjusting riving knife).

20

REITERATION STOP

0 The purpose of the reiteration stop is to

cut smaller sheets of equal widths quickly and repeatedly (horizontal).

1 Put the saw-unit in the horizontal

position. 2 Smoothen the panel horizontally. 3 Adjust the reiteration stop at the wanted

height and fasten it (Fig. 19). 4 Lower the saw-unit until the bearing

touches the upper side of the panel and fasten the saw-unit.

5 Make a cut. 6 Remove the sheet. 7 For the next sheet: repeat point 4, 5 and

6. Notice: Put the reiteration stop in its starting position when you are finished or when placing another panel on the machine. This prevents damage to the stop and the panels.

Fig. 19

21

STOPS FOR HORIZONTAL CUTS

0 The purpose of the stops for horizontal

cuts is to adjust measures only once and cut panels in series (horizontal).

Preferably use the first notch to smoothen the panel.

1 Put the saw unit in the horizontal

position. 2 Block the motor carriage with the knob at

the right side at the correct height. 3 Push the pin of the stop (Fig. 20). 4 Push a stop against the rod. 5 Fasten the stop with the allen key (Fig.

21). 6 Check the adjustment. 7 Loosen the motor carriage en move it to

the following position. Notice: Take into account the loss of saw

incision. 8 Repeat point 2 till 6 for all adjusting

points. 9 Push in the rod. 10 Move the motor carriage till it touches a

stop. 11 Block the motor carriage. 12 Make a cut from left to right. 13 Loosen the motor carriage. 14 Push in the rod. 15 Push the motor carriage towards the next

stop.

Fig. 20

Fig. 21

22

ADJUSTING THE RIVING KNIFE

1 The riving knife has to be adjusted in

such a way that the distance between riving knife and teeth of the saw-blade is between 3 and 8 mm (Fig. 22).

2 During cutting the riving knife has to be in the most forward position).

Only for drop-in cuts the riving knife can be pulled back. Afterwards, put the riving knife back in the most forward position.

Fig. 22

23

FITTING THE MAIN SAW-BLADE

0 An end switch is mounted in the cover of

the saw-unit. If after changing the saw-blade the cover is not closed properly the motor will not start.

1 Disconnect mains supply. 2 Open the cover of the saw unit. 3 Insert the delivered 8 mm allen key in

the saw spindle. 4 Loosen nut with flat key SW 30 (Fig. 23). 5 Remove front flange. 6 Remove saw-blade. 7 Check if front and back flange are clean. 8 Put the new saw-blade on the spindle.

See to direction of rotation. 9 Put flange, washer and nut back again Notice: A key is fitted in the spindle to prevent turning of the flange. Check presence of key and see to it that the flange is pushed over properly. 10 Check the adjustment of the riving knife. 11 Close lid of the safety guard. 12 Connect mains supply.

Notice: Speed has to be mentioned on the saw-blades; Min. rpm N = 5.000 for the main saw-blade. Min. rpm N = 15.000 for the scoring blade.

Fig. 23

24

MAINTENANCE

CLEANING Clean the machine, specially the work spots and the aluminium strips, frequently. Perform following maintenance weekly:

1 Clean tracks at the lower and upper side

of the frame. 2 Clean bearings at the down and upper

side of the slide-way. 3 Clean tracks of the slide-way and clean

bearings of the carriage. 4 Clean guiding spindles of pressure pad. 5 Brush the air inlet of the motor and

check if it is not obstructed. 6 Clean spindle of depth adjustment and

lubricate slightly. 7 Check dust extraction. 8 Check the tension of the toothed belt. Check the following points monthly.

8 Wear and tear of cables. 9 Broken or torn parts of the electric

circuit. 10 Brake time of saw-blade (stopping time

is 10 seconds). 11 Operation of the end switch in the safety

guard. 12 Operation and wear and tear of the

pressure pad.

25

MAINTENANCE

CHECK BRUSHES ON HORIZONTAL TRACKS The brushes are fitted to the carriage with tape (Figure 24). If the brushes are worn out fit new ones. It prevents dirt deposit on the bearings and ruggedly running of the slideway when cutting horizontally.

Fig. 24

26

MAINTENANCE

SMOOTHENING MIDWAY FENCES Notice: See to it that the frame is adjusted properly before smoothening wooden midway-fences. Notice: All midway fences should be smoothened at the same time. Notice: The midway fences have to be clamped so they cannot fold away while smoothening. See to it that the saw-blade cannot touch the clamps. 1 Pull back the riving knife (the same

way as with drop in cuts). 2 Position slideway at the left side of the

frame. 3 Put saw unit in horizontal position. 4 Position the saw-blade at the same

height as midway fences (Figure 28). 5 Lock carriage with knob at the right

side. 6 Switch on motor. 7 Cut from left to right. Notice: Move the slide way slowly and with a constant speed from left to right. 8 Check if the complete supports are

smoothened. 9 If not, position slide way again at the

left of the frame, adjust the carriage a little lower and cut again.

10 Put riving knife back in 0-position. 11 Remove clamps. 12 Adjust arrows for the horizontal

measure. (see chapter: Adjusting measures).

Fig. 25

27

MAINTENANCE

SMOOTHENING THE BOTTOM SUPPORT

Notice: See to it that the frame is adjusted properly before the bottom support is smoothened. Notice: All the bottom supports have to be smoothened at the same time. 1 Remove the plates at the front side of

the supports. 2 Position slide way at the left side of the

frame. 3 Put the saw unit in horizontal position. 4 Position the saw-blade at the same

height as the bottom supports (Fig. 26). 5 Lock motor carriage with the knob at the

right side. 6 Switch on motor. 7 Cut from left to right. Notice: Move the slide way slowly and with a constant speed from left to right. 8 Check if all the supports have been

smoothened. 9 If not, position slide way at the left side

of the frame, adjust the carriage a little lower and cut again.

10 Mount the plates at the front side of supports.

11 Adjust the pointers for the horizontal cutting.

(see chapter: Adjusting measure).

Fig. 26

28

MAINTENANCE

ADJUSTING MEASURE Re-adjusting the pointers for horizontal measuring of the midway fences. 0 After the midway fences have been

smoothened, the pointer has to be re-adjusted.

1 Put the saw-unit in horizontal position. 2 Position the saw-blade on the midway

fence, in such a way that it just touches the material.

3 Lock the motor carriage. 4 Adjust the pointer at the right side of

the carriage at 0 (Fig. 27). Re-adjusting pointers for horizontal measuring of the bottom support: 0 After the bottom supports have been

smoothened, the pointer has to be re-adjusted.

1 Put the saw-unit in horizontal position. 2 Position the saw-blade on the bottom

support, in such a way that it just touches the material.

3 Lock the motor carriage. 4 Adjust the pointer at the right side of

the carriage at 0 (Fig. 28). Adjusting the distance between pointer and measure scale: 1 Remove the cover of the carriage. 2 Loosen adjusting screw of pointer (Fig.

29). 3 Push pointer against the measure

scale. 4 Fasten adjusting screw. 5 Mount the cover.

Fig. 27

Fig. 28

Fig. 29

29

MAINTENANCE

ADJUSTING MEASURE FOR HORIZONTAL CUTTING 1 Position length stop in the profile of the

upper scale at the left side of the saw unit.

2 Lock the slide way in the zero position. 3 Put a reference gauge (a strip with an

exact width) on the machine with the right side against the saw-blade.

4 Push the stop against the left side of the reference gauge and read measure (Fig 30).

5 Loosen the lock nuts at the adjusting screws and turn in or out until the exact measure is adjusted.

6 Lock the screws with the locking nuts. Position length stop in the aluminium profile of the measure scale at the left lower side of the frame. 7 Position the stop against the reference

gauge which was put against the saw-blade.

8 Check the measure. 9 The measure deviation can now be

corrected by moving the aluminium profile.

10 Loosen the 6 screws a slightly (Fig. 31). 11 Adjust the profile left or right. 12 Adjust measure, fasten the screws. The left aluminium strip of the length stop can be adjusted the same way.

Fig. 30

Fig. 31

30

MALFUNCTIONS

The brake does not operate: 1 Switch off the machine and contact a

skilled electrical fitter. Saw-blade does not rotate: 1 Disconnect the machine of the mains

supply. 2 Check if the saw-blade runs freely. 3 Check if the saw-blade is fitted properly

(see chapter: fitting of the saw-blade). 4 If everything is checked without any

result, contact a skilled electrical fitter or your supplier.

Saw-blade burns in material: 1 Check direction of rotation of the saw-

blade (see chapter rotation of the saw-blade).

2 Check if the saw-blade is fitted correctly. 3 Check if the saw-blade is suited for

number of revolutions and kind of material.

4 Check if the saw-blade needs sharpening.

5 Check if the machine is adjusted correctly and if the vertical slide way is locked when cutting vertically.

6 Check if the motor carriage is locked when cutting horizontally.

7 Check if the blocking pin for horizontal/vertical cutting is inserted in the blocking hole.

The machine cannot be switched on: 1 Check if the cover of the safety guard is

closed properly and the end switch connects.

2 Checked if the vertical slide way is locked in the notches and if the saw unit is adjusted for vertical cutting (end switches).

3 If everything is checked without any result, contact a skilled electrical fitter or your supplier.

31

OPERATING THE SCORING BLADE (OPTIONAL)

0 The scoring saw unit is specially used for

cutting double side plastic covered panels.

The scoring blade always rotates simultaneously with the main saw-blade.

The position of the scoring blade is determined by the place of the pressure pad. The pressure pad has to touch the material at all times when cutting. In the most forward position the scoring blade will be approx. 3 mm out of the pressure pad.

Check the direction of rotation of the scoring blades. See the arrows on the pressure pad (Fig. 32). ADJUSTING SCORING BLADES FRONT/BACKWARDS 1 The scoring blade is operated with the

delivered 5 mm allen key. 2 Put the key in the hexagon insert screw in

the middle of the cover Fig. 32). 3 Turn the key clockwise. The scoring unit

locks in its backwards position. 4 Turn the key anti clockwise; the scoring

unit moves, under spring pressure, to its forward position.

ADJUSTING THE WIDTH OF THE GROOVE 1 Open the cover of the saw unit. 2 Remove the scoring blades. Use the

delivered 5 mm allen key for the shaft and the spanner 19/24 mm for the hexagon nut (Fig. 33).

3 Adjust the scoring blades with the delivered spacers.

4 Mount the scoring blades on the spindle. Watch the direction of rotation (see pressure pad).

5 Close the cover of the saw unit. 6 Make a test cut to check the position and

width of the groove in regard to the main saw-blade.

Fig. 32

Fig. 33

32

OPERATING THE SCORING BLADE (OPTIONAL)

ALIGN SCORING BLADE WITH MAIN SAW-BLADE 0 Make a test cut to check side wards

deviation in regard to the main saw-blade (Fig. 34).

SCORING BLADE IS AT THE LEFT OF MAIN SAW-BLADE. 1 Open the cover of the saw-unit. 2 Loosen the nut (M12) of the scoring blade

a little bit. 3 Put the delivered flat spanner (19/24) at

the back of the back flange in the hexagon nut.

4 Put the 5 mm allen key in the spindle and turn anti-clockwise (Fig. 35).

Notice: One time around is 1 mm sideward movement. 5 Fasten the nut (M12) of the scoring

spindle. 6 Close the cover and check the

adjustment. SCORING BLADE IS AT THE RIGHT OF MAIN SAW-BLADE. 1 Open the cover of the saw-unit. 2 Loosen the nut (M12) of the scoring blade

a little bit. 3 Put the delivered flat spanner (19/24) at

the back of the back flange in the hexagon nut.

4 Put the 5 mm allen key in the spindle and turn clockwise.

Notice: One time around is 1 mm sideward movement. 5 Turn the nut at the backside with the flat

spanner against the back flange (=anti-clockwise).

6 Fasten the nut (M12) of the scoring spindle.

7 Close the cover and check the adjustment.

Fig. 34

Fig. 35

33

TRANSPORT ROLLERS (OPTIONAL- Currently Not

Available)

0 The purpose of the transport rollers is

easy positioning of the panels on the machine.

1 Push the foot pedal at the left side of the

machine till it locks (Fig. 36). 2 Place the panel on the machine and

position. 3 Push the foot pedal a little bit backwards. 4 The foot pedal unlocks, and the transport

rollers descend under the top side of the bottom supports.

Notice: Only cut panels if the transport rollers are descended under top side of the bottom supports (Fig. 37) Notice: If the bottom supports are worn (thin) in such a way that the transport rollers cannot be descended under the top side of the bottom support, immediately stop

cutting and replace the bottom supports (see this manual for the exact part numbers).

Fig. 36 Fig. 37

34

DIGITAL READ OUT (OPTIONAL – for rip cutting

(horizontal) applications)

The digital read out is used for accurate adjusting of the measure for cutting horizontally. Preferably adjust the measure from the top side of the material. The panel is cut from the top side of the material. The first horizontal cut is for smoothening the panel. 1 Put the saw unit in the horizontal position

(Fig. 38). 2 Fasten the motor carriage with the knob

at the right side, at the correct height. 3 Smoothen the panel at the top side. 4 Switch on the digital read out by pushing

the most right button on/off. The digital read out reads an off-set value

of minus .125” Notice: The off-set value equals the width of the saw kerf. 5 Loosen the knob of the motor carriage

and adjust the needed width. 6 Fasten the motor carriage and cut from

left to right (see chapter horizontal cutting).

Instructions of this Digital Readout System

are printed separately & included when this accessory is purchased.

Fig. 38

35

DIGITAL READ OUT (OPTIONAL- for crosscut

(vertical) cutting operations)

Frequently check the off set value (= the width of the used saw-blade). If there is any deviation re-adjust. ADJUSTING OFF-SET VALUE 1 Measure the width of a test cut in the

material. 2 Push the -button and the -button at

the same time (Fig. 40).

3 Change the value with the or the -button.

4 If the right value is set push the - button to save the value.

5 Push the -button to return to the standard read out.

Notice: If nothing is changed within 30 seconds the display switches back to the standard read out. For adjusting different values consult the manual of the digital read-out. The values set by the manufacturer are mentioned below: For checking the first value from the list

below, push the -button for about 5 seconds. For checking second and next values push -button again. Resolution rES 0.1 Reference value rEF 00000.0 Off- set oFS -0003.2 Counting direction dir dn Switch-off method Auto oFF Last value memory rSto oFF Delayed switch-off 4_oFF oFF Access: reset F_AbS on Access: incream. Meas. F_rEL oFF Access: ref. value F_rEF oFF Access: off-set F_oFS on Language LAn E

Fig. 40

36

DIGITAL READ OUT (OPTONAL)

MALFUNCTIONS - Only short or none LCD: Batteries are low. Open the lid of the battery holder at the lower side of the extraction pipe. Change two batteries type R14. Notice: Check the polarity of the batteries. - Plug is disconnected from the display:

Remove the front plate from the extraction pipe and check if the plug is connected with the display. Check the voltage at the plug. This should be approx. 3 Volt.

- The display mentiones: FULL: Check the parameters set by the manufacturer.

- Cursor positions in: S_Err: Check the position of the sensor in the motor carriage. The red mark should point to the direction of the magnetic strip with a deviation of maximum 3°. The distance between the sensor and the magnetic strip should be minimum 0.1 mm and maximum 2.1 mm

37

WIRING DIAGRAM You will find the wiring diagram in the switch box.

38

EXPLODED VIEW TYPE ES5210 VERTICAL PANEL

SAW

39

PARTS LIST TYPE ES5210 VERTICAL PANEL SAW

Number Description Page

10 Frame

20 Aluminium back support

30 TRK dust extraction system (optional)

40 Midway fence

50 Transport rollers (optional)

60 Length stop

70 Slide way

80 Stops for horizontal cuts

90 Hinge

100 Extraction pipe

110 Motor carriage

120 Operating fence

130 Reiteration stop

140 Housing

150 Saw-spindle

40

EXPLODED VIEW FRAME

41

PARTS LIST FRAME

Number Part number Description Quantity

10 520105 Frame welded 1550 1

10 520106 Frame welded 1850 1

10 520107 Frame welded 2150 1

20 511012 Bush bottom support 15

30 520038 Centre bottom support 4

40 520114 Bracket 3

50 520092 Cable mounting/rod 5

60 520047 Steel cable 5

70 520006 Foot welded 2

80 520016 Adjusting Tube 2

90 520161 Shelf holder 2

100 520133 Back support plate type 1550 2






120 520139 Back support plate 2

130 510631 Panel mover bracket 1

140 510498 Panel mover 1

150 510985 Arrestor strip 4


170 520117 Bottom support left 1

180 520118 Bottom support right 1

190 520152 Tie bar fence 1

200 900503 Stud 1

210 520160 Strip tension spring 1

220 520157 Bracket 2

230 520070 Cover 1

240 520163 Cover type 1550 1

240 520164 Cover type 1850 1

240 520165 Cover type 2150 1

250 520041 Bracket fence guider 18

260 520042 Bracket 20

270 520034 Cable wheel 26

280 510034 Stop 4

290 900010 Washer M8 12

300 900939 Hexagon bolt M8*20 12

310 900324 Hexagon nut M10 32

320 900117 Washer M10 65

330 902247 Hexagon bolt M10*30 5

340 900060 Bearing 6000-2RS 26

350 900931 Hexagon bolt M10*20 6

360 900822 Hexagon bolt M10*45 8

42

PARTS LIST FRAME


370 900011 Washer M10 12

380 900201 Hexagon nut M6 9

390 900012 Hexagon socket head cap screw M6*16 6


410 900711 Washer M6 4

420 900115 Washer M6 4

430 902248 Hexagon nut M16 8

440 902541 Lifting eye bolt M16 2

450 902416 Hexagon bolt M10*75 2

460 900186 Hexagon bolt M10*35 2

470 900196 Hexagon bolt M10*110 2

480 900119 Washer M16 3


500 900116 Washer M8 2

510 900171 Hexagon bolt M8*12 2

520 900942 Hexagon bolt M10*16 8

530 902518 Plug 100*60 black 4

540 900326 Hexagon connection nut M10 3

550 902551 Levelling foot 3

560 902560 Fork joint 2

570 902561 Pin 2

580 520080 Tension spring fence (short) 1

590 900160 Junction box 1

600 900087 Cross recessed countersunk head screw M6*25 2

610 900940 Hexagon nut M8 40

620 900934 Hexagon bolt M10*25 18

630 900933 Hexagon bolt M8*30 18

640 900935 Hexagon bolt M8*25 2

650 900134 Hexagon socket set screw M8*10 8

660 90008 Stop K5 4

43

EXPLODED VIEW ALUMINIUM FENCE

44

PARTS LIST ALUMINIUM BACK SUPPORT


10 520027 Aluminium profile holder type 1550 5

10 520028 Aluminium profile type 1850 6


20 520120 Cover profile type 1550 11






40 520140 Guide beam fence type 1550 1

40 520141 Guide beam fence type 1850/2150 1

50 510316 Hinge holder 2

60 599210 Measure scale 2-0 2

70 599216 Measure scale 0-3 2

80 520040 Cable mounting fence 5

90 900091 Domed head blind river 10


110 900711 Washer M6 5

120 902338 Tapping screw 4,2*13 36

45

EXPLODED VIEW TRK-SYSTEM (OPTIONAL)

1020

30

80

90

100

40

110

120

50

60

130

140

150

160

170

180

190

200

210 70

46

PARTS LIST TRK SYSTEM (OPTIONAL)


10 520070 Cover type 1550 1

10 520071 Cover type 1850 1

10 520072 Cover type 2150 1

20 520124 Upper cover 1

30 520123 Lower cover with elbow 1

40 520125 TRK-cover type 1550 1

40 520126 TRK-cover type 1850 1

40 520127 TRK-cover type 2150 1

50 520129 UpperTRK cover 1

60 520128 Lower TRK cover 1

70 520155 Support frame 1

80 902543 Elbow D=120 mm 90º 1

90 902099 Pipe D=120 mm L=1000 mm 1

100 902217 Pipe L=1000 mm with flap 1

110 902097 Y-piece 160-120/120 1

120 902102 Union D=160 mm 1

130 902098 Elbow D=120 mm 45º 2

140 902182 Concentric reducer 125 mm tube 100 mm 1

150 902103 Tube clamp D=120 mm 7

160 902104 Tube clamp D=150 mm 1

170 902106 Pipe clip 1

180 902105 Pipe clip 1

190 900939 Hexagon bolt M8*20 4



47

EXPLODED VIEW MIDWAY FENCE

48

PARTS LIST MIDWAY FENCE


10 520061 Cover Midway fence 2

20 520102 Midway fence 2

30 520063 Clamp 4

40 520065 End strip 2

50 520064 Connection strip 1

60 902523 Tube clamp 3

70 520143 Rod midway fence 1

80 520086 Handle holder 1

90 520154 Roller midway fence 1

100 520158 Cover midway fence 2

110 520156 Collar 2

120 900940 Hexagon nut M8 10

130 900108 Carriage bolt M8*40 6

140 900116 Washer M8 6



170 900169 Hexagon bolt M6*20 4

180 900175 Hexagon bolt M8*30 3


200 900178 Hexagon bolt M8*45 1

210 902549 Plug 2

220 900159 Concentric reducer knob model 84 1

49

EXPLODED VIEW TRANSPORT ROLLERS

(OPTIONAL – Currently Not Available)

50

PARTS LIST TRANSPORT ROLLERS (OPTIONAL)


10 500066 Pedal welded 1

20 500067 Pedal bracket 1

30 510190 Roller support 1550 1

30 510191 Roller support 1850/2150 1

40 510071 Transport roller 5

50 510197 Strip transport roller 3

60 500068 Lever tension spring welded 1

70 511117 Tension spring transport roller 1

80 510202 Eye bolt transport roller 1


100 902248 Hexagon nut M16 5

110 900035 Iron plain Bearing cylinder 10/15*10 10

120 900183 Hexagon bolt M10*20 5

130 900185 Hexagon bolt M10*30 7

140 900005 Prevailing torque hexagonal nut M10 5

150 900117 Washer M10 4

160 900204 Hexagon nut M10 2

170 900173 Hexagon bolt M8*20 1


51

EXPLODED VIEW LENGTH STOP

52

PARTS LIST LENGTH STOP


523005 Length stop

10 520096 Clamp 1

10 510857 Eccentric-roller 1

30 500817 Eccentric 1

40 520162 Stop 2

50 520035 Lens 1

60 510298 Key length stop 1

70 510314 Holder length stop 1

80 599203 Measure scale 1

90 902019 Washer M10 2

100 902597 Hexagon nut M8 nylon 8


120 902596 Screw M8*40 nylon 4

53

EXPLODED VIEW VERTICAL SLIDEWAY

10

20 30

4050

6070

80

90

100

110

120

130

140

150

160

170

180 190 200 190 180

210

550

570

500 260 320

320

360

260

280

280

400

400

520

370370

260

490

310

310

310

260

340

460

460 340 270

270

270

350

330560 260

540

530

510

480

470450 440

430

420

420

410

410

380

390

260

250

250

250 230

230

240

220

290

290

300

300

280

260

54

PARTS LIST VERTICAL SLIDE WAY


10 500883 Beam type 1550 1

10 500884 Beam type 1850 1

10 500885 Beam type 2150 1

20 510083 Carriage 1

30 500833 Bracket stop 1

40 500882 Bearing carriage 1

50 511101 Cover bearing 1

60 See exploded view Stops for horizontal cuts

70 520030 Measure scale 1000 mm 1

80 520032 Measure scale 2150 mm 1

90 520149 Bracket stop 2

100 500830 Counter weight 1

110 510486 Chain attachment 1

120 520024 Pedal 1

130 510150 Locking strip 2

140 510209 Adapter Locking strip 1

150 510159 Strip 1

160 500170 Locking strip type 1550 1



170 520083 Track type 1550 1

170 520084 Track type 1850 1

170 520085 Track type 2150 1

180 510452 Bush 2

190 510539 Sprocket 2

200 510258 Spacer Sprocket 1

210 510148 Bearing bush 6205 2

220 900778 Bearing 6205 2

230 902172 Hexagon bolt M8*35 3

240 900116 Washer M8 4


260 900117 Washer M10 29

270 900064 Bearing 6300 8

280 900324 Hexagon nut M10 10

290 900186 Hexagon bolt M10*35 4

300 902247 Hexagon bolt M10*30 4

310 900011 Washer M10 6

320 900934 Hexagon bolt M10*25 3

330 900060 Bearing 6000-2RS 2

340 900115 Washer M6 4


360 900189 Hexagon bolt M10*50 1

370 900931 Hexagon bolt M10*20 3

380 900822 Hexagon bolt M10*45 1

55

PARTS LIST VERTICAL SLIDEWAY


390 900173 Hexagon bolt M8*20 1

400 902235 Hexagon bolt M10*40 2

410 902351 Belleville washer 4




450 900711 Washer M6 4


470 900008 Stop K5 2

480 902069 U-clip M10 1

490 900033 Protruding bolt M12 model 45 1

500 902599 Rubber foot pedal 1



530 902253 End switch XCM-A1102 1



560 900824 Hexagon bolt M10*130 1

570 511077 Chain type 1550 2

570 511078 Chain type 1850 2

570 511079 Chain type 2150 2

56

EXPLODED VIEW STOPS FOR HORIZONTAL CUTS

40

20 30

50

60

70

80

90

100

110

120

130

140

10

57

PARTS LIST STOPS FOR HORIZONTAL CUTS


10 510236 Omega profile 1

20 511093 Stop 4

30 510232 Clamping strip 4

40 511091 Bracket 1

50 900035 Iron plain bearing 10/15*10 1

60 511094 Rod 1

70 511098 Compression spring 1

80 900035 Iron plain bearing 10/15*10 1

90 900125 Clamping bush 3*14 1

100 902033 Retaining ring for bore SB15 1

110 900101 Ball knob 10 1




58

EXPLODED VIEW HINGE FENCE

59

PARTS LIST HINGE FENCE


10 520145 Hinge 1

20 520112 Omega profile type 1550 1



30 520103 Guider 4

40 902235 Hexagon bolt M10*40 1

50 900060 Bearing 6000-2RS 1



80 902547 Eye bolt M8*40 2

90 900935 Hexagon bolt M8*25 4

100 900042 Collar bush Iron 8/12*8 2

110 900116 Washer M8 3

120 902548 Hexagon connection nut M8 1


140 900115 Washer M6 8

60

EXPLODED VIEW EXTRACTION PIPE

2030

100

40

70

80 110 90

50

60

180

170160

130

10

120

150140

61

PARTS LIST EXTRACTION PIPE


10 520108 Support switchbox type 1550/1850 1

10 520109 Support switchbox type 2150 1

20 520049 Rear cover switchbox 1

30 520050 Front cover switchbox 1

40 902530 Housing switch 1

50 902190 On/off switch 1

60 902193 No volt relay 1

70 902531 Button emergency stop 1

80 902533 Symbol label 1

90 902534 Part of emergency stop 1

100 900849 Digital display (optional) 1

110 902606 Battery holder (optional) 1

120 902392 Union ESKV M25*1,5 3

130 902420 Nut EMUG 25 3

140 902571 Nut EMUG 20 1

150 902352 Union ESKV M20*1,5 1

160 902338 Tapping screw 4,2*13 4


180 902245 Hexagon bolt M8*16 2

62

EXPLODED VIEW MOTOR CARRIAGE

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

430

170180

160

190 200

210

220

230

240

250260

270

280

290

420

310

320

330 340 320 320 310 420

310

360

360

320

350

370

320

380

320

300

340

310

420

310

320

300

360

380

360

310

380

390

410

400

440

63

PARTS LIST MOTOR CARRIAGE


10 510942 Bearing carriage 1

20 500825 Support motor carriage 2

30 511056 0-90º Support 1

40 510538 Chain attachment 1

50 511160 0-90º vertical slide block 1

60 510915 0-90º horizontal slide block 1

70 511072 Clamping strip 0-90º slide 2

80 500831 Clamping profile Track 1

90 511061 Spacer 1

100 510934 Arrow holder 2

110 510933 Arrow 2

120 511068 Bearing bush 4

130 See exploded view Stops for horizontal cuts

140 510996 Back cover Bearing 1

150 510997 Front cover Bearing 1


170 900935 Hexagon bolt M8*25 4

180 900116 Washer M8 4

190 900941 Countersunk head screw M8*35 2

200 511077 Chain type 1550 2

200 511078 Chain type 1850 2

200 511079 Chain type 2150 2



230 900120 Washer M20 2

240 902024 Hexagon nut M20 2

250 902540 EndswitchXCM-A103 1

260 901072 Countersunk head screw M4*20 2



290 900115 Washer M6 2

300 900186 Hexagon bolt M10*35 2

310 900064 Bearing 6300 6

320 900117 Washer M10 23

330 900324 Hexagon nutM10 3

340 900062 Bearing 6200 2


360 900061 Bearing 6003-2RS 4


380 900190 Hexagon bolt M10860 3

390 900055 Liftable clamp lever steel M8 1

400 900126 Clamping bush 4*20 2

410 902131 Clamping bush 4*40 2

420 902247 Hexagon bolt M10*30 7



64

EXPLODED VIEW OPERATING SYSTEM FENCE

120

10 100 110

160

150

140

130

20

30

170

40

180

190

210

50

200

220

60

230

270

280

70

240250260

220

90

290

80

300

310

320

190

65

PARTS LIST OPERATING SYSTEM FENCE


10 520069 Roller attachment 2

20 520066 Actuator 1

30 520067 Pusher 1

40 520068 Guiding spindle 1

50 520044 Handle 1

60 520043 Bearing house 2

70 520046 Roller 1


90 520051 Bearing track 1



120 900043 Collar bush Iron 10/15*10 2

130 900115 Washer M6 3

140 902527 Ball joint 2




180 900991 Hexagon domed cap nut M8 1

190 900116 Washer M8 4

200 902537 Retaining ring for shaft A12 1


220 902536 Bearing 6001-2RS 2

230 902535 Bearing 51101 1

240 900060 Bearing 6000-2RS 1

250 900325 Washer M10 1

260 900030 Hexagon domed cap nut M10 1

270 902236 Prevailing torque type hexagon flange nut M5 4

280 901080 Key 4*4 L=12 1

290 900173 Hexagon bolt M8*20 3

300 520130 Square head bolt M6*10 2

310 520144 Stop plate 1

320 520082 Compression spring actuator 1

66

EXPLODED VIEW REITERATION STOP

10

20

30

50

60

7080 90

10040

67

PARTS LIST REITERATION STOP


10 520088 Stop support 1

20 520089 Clamping 1

30 520090 Roller stop 1

40 511088 Attachment plate 1

50 520091 Measure scale 1

60 520095 Roller stop 1

70 900060 Bearing 6000-2RS 1

80 900116 Washer M8 1

90 900055 Liftable clamp lever M8 model 8 1


68

EXPLODED VIEW HOUSING

69

PARTS LIST HOUSING


10 510940 Housing 1

20 511164 Bracket support 1

30 511006 Cover pulley 1

40 511053 Cover 1

50 511051 Pressure pad 1


70 511070 Tension spring pressure pad 1


90 510907 Compression spring pressure pad 1

100 510908 Housing spring pressure pad 1

110 511097 Spacer 1

120 510917 Roller 1

130 511046 Compression spring 0-90º roller 1

140 511024 Blocking pin 1

150 511019 Roller spring holder 1

160 510931 Spring holder 1

170 510930 Clamping spring holder 1

180 902022 Square torsion spring 7 L=500 1

190 500824 Spindle depth adjustment 1

200 510939 Compression spring depth adjustment 1

210 510402 Nut guarding plate 1

220 510883 Ring depth adjustment 1

230 510884 Ring depth adjustment 1

240 510885 Strip depth adjustment 1

250 510162 Holder depth adjustment 1

260 510163 Pin handle 1

270 500821 Handle depth adjustment type 1550/1850 1

270 511039 Handle depth adjustment type 2150 1

280 510872 Clamping bush timing belt (big) 1

290 510858 Pulley, timing belt 30-S5m-48 1

300 510863 Shim 1

310 520033 Motor cover 1

320 Optional See exploded view scoring blade


340 511071 Spring leaf 25*0,5 L=600 1

350 511069 Clamping plate spring leaf 1

360 510891 Roller hinge 1

370 510584 Adjusting roller riving knife 1

380 510880 Actuator riving knife 1

390 510882 Riving knife 1

400 510922 Guide plate 1

410 510878 Plate riving knife holder 1

420 510879 Clamping plate riving knife holder 1

430 510881 Torsion spring riving knife 1

70

PARTS LIST HOUSING


440 900174 Hexagon bolt M8*25 5


460 901036 Motor 3 kW/400V/3~ 1


480 900116 Washer M8 11

490 901082 Glyco plain bearing Gly PG303415B 1

500 900062 Bearing 6200-2Z 2

510 900034 Retaining ring for bore J30 1


530 902288 Hexagon socket head cap screw M10830 1

540 902020 Retaining ring for shaft SW38 1

550 901050 Fixing washer for shaft 8mm 2

560 902010 Collar 30 1

570 902036 Bush 10,2 mm 1



600 902274 Washer M8 4

610 900010 Washer M8 4

620 900047 Protruding bolt M8*15 model 45 2

630 910148 Handle BL. 366/10*75 1

640 900717 T-grip 1

650 902254 Plug 25*15 2

660 902023 Dowel pin 5m6 1

670 902214 Dowel pin 8m6 1



700 900115 Washer M6 4




740 902110 Bearing bush 15/19*16 1

750 900100 Eye bolt M6*25 1

760 900037 Bearing bush 15/21*16 1




800 998876 End switch XCM-A110 1

810 900324 Hexagon nut M10 1



840 900093 Belleville washer 18*6,2*0,8 5

850 900711 Washer M6 2


71

PARTS LIST HOUSING






910 900933 Hexagon bolt M8*30 4

920 902130 Dowel pin 4m6 2

930 902569 Key 8*7 L=50 1

72

EXPLODED VIEW SPINDLE WITHOUT SCORING

UNIT

73

EXPLODED VIEW SPINDLE WITH SCORING UNIT

(OPTIONAL)

74

PARTS LIST SPINDLE WITHOUT SCORING UNIT


10 902201 Hexagon nut M20*1,5 1

20 900120 Washer M20 1

30 900805 Collar front 90 mm 1

40 900241 Saw-blade 1

50 900806 Collar rear 90 mm 1

60 511166 Spacer 1

70 511165 Clamping nut 1

80 510845 Saw spindle 1

90 901079 Key 6*6 L=25 1

100 901078 Key 6*6 L=30 1

110 900778 Bearing 6205-2RS 1

120 510866 Bush saw spindle 1

130 510859 Pulley timing belt 1

140 900919 Bearing 6203-2RS1/C3 1

150 510848 Housing bearing 1

160 901076 Prevailing torque hexagonal nut KM3 1

170 511146 Timing belt 1

500 900727 Wrench 1

510 902289 Allen key 10 m 1

520 500855 Key 0

75

PARTS LIST SPINDLE WITH SCORING UNIT

(OPTIONAL)


10 902201 Hexagon nut M20*1,5 1

20 900120 Washer M20 1

30 900805 Collar front 90 mm 1

40 902084 Saw-blade 1

50

60

70

80 510845 Saw-spindle 1

90 901079 Key 6*6 L=25 1

100 901078 Key 6*6 L=30 1

110 900778 Bearing 6205-2RS 1

120 510866 Bush saw-spindle 1

130 510859 Pulley timing belt 1

140 900919 Bearing 6203-2RS1/C3 1


160 901076 Prevailing torque hexagonal nut KM3 1

170 511146 Timing belt 1


190 511143 Collar 1

200 510847 Collar rear saw-spindle 1

210 510852 Clamping ring front 1

220 901077 Ball RB-5 36

230 510850 Clamping ring 1

240 902095 Hexagon nut M12*1,5 L 1

250 900937 Washer M12 1

260 510861 Collar front scoring-spindle 1

270 901085 Scoring blade 70*2,8-3,6 1

280 510860 Collar rear scoring-spindle 1

290 510938 Clamping nut scoring-spindle 1

300 510846 Scoring-spindle 1

310 901080 Key 4*4 L=12 1


330 510868 Belt flat 1

340 511144 Ring 1

350 510849 Roller bearing 1


370 511144 Ring 1

380 500819 Tension wheel 1


400 511025 Tension spring 1


420 510844 House 1

430 510925 Bush 2

440 510893 Cover 1

76

PARTS LIST SPINDLE WITH SCORING UNIT

(OPTIONAL)


450 902132 Cross recessed countersunk head screw M6*16

4

460 511132 Tension wheel 1


480 510924 Bracket 1


500 900727 Wrench 1

510 902289 Allen key 10 m 1

520 500855 Key 0

manual es5210 vertical panel saw - safety speed

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