panel saw blade maintenance. face of tooth back of tooth tooth wear on panel saw blades

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Panel Saw Blade Maintenance

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Page 1: Panel Saw Blade Maintenance. Face of tooth Back of tooth Tooth Wear on Panel Saw Blades

Panel Saw Blade Maintenance

Page 2: Panel Saw Blade Maintenance. Face of tooth Back of tooth Tooth Wear on Panel Saw Blades

Face of tooth

Back of tooth

Tooth Wear on Panel Saw Blades

Page 3: Panel Saw Blade Maintenance. Face of tooth Back of tooth Tooth Wear on Panel Saw Blades

Finish Cut

Sizing Cut

Carbide Edgelife Over Time

Page 4: Panel Saw Blade Maintenance. Face of tooth Back of tooth Tooth Wear on Panel Saw Blades

So, When is the Optimal Re-Sharpening Point?

Based on this graph, we can see that there are points in the life of the blade when cut quality starts to drop off drastically. This is the optimal re-sharpening point.

This point may vary depending on the specific use.

Page 5: Panel Saw Blade Maintenance. Face of tooth Back of tooth Tooth Wear on Panel Saw Blades

3.0

2.5

2.0

1.5

1.0

0.5

0.4

0.3

0.2

0.1

0

0 100 200 300 400 500 750 1000 2000 3000 4000 5000 6000

Edgelife in Meters

Car

bid

e W

ear

in M

illi

met

ers

Optimal Re-Grinding Point

5000m

Finish CutFinish Cut

Sizing CutSizing Cut

1000m

2000m

3000m

4000m

Optimal re-sharpening

point

Page 6: Panel Saw Blade Maintenance. Face of tooth Back of tooth Tooth Wear on Panel Saw Blades

• Utilization Degree

• Cutting Quality

• Product Quality

Cutting longer than the optimal re-sharpening point:

Reduces

Optimal Re-Sharpening Point

Page 7: Panel Saw Blade Maintenance. Face of tooth Back of tooth Tooth Wear on Panel Saw Blades

• Power Consumption

• Carbide Wear

• Noise

• No. of Rejected Pieces

Cutting longer than the optimal re-sharpening point:

Optimal Re-Sharpening Point

Increases

Page 8: Panel Saw Blade Maintenance. Face of tooth Back of tooth Tooth Wear on Panel Saw Blades

• Proper maintenance of saw blades is very important. Depending on the usage the blade can be re-sharpened between 10 and 20 times.

• Optimal maintenance guarantees:

- Good cutting quality

- Good running behavior of the saw blade

- Long edge lives

- Optimal overall lifetime of the saw blade

MaintenanceMaintenance

Page 9: Panel Saw Blade Maintenance. Face of tooth Back of tooth Tooth Wear on Panel Saw Blades

Maintenance is not sharpening only. Usually it includes:

- Cleaning of the blade

- Complete removal of tooth wear from the face and from the top

- Maintaining the geometry of cutting edges.

- Tensioning and straightening, if necessary

- Tooth replacement in case of heavily chipped teeth

MaintenanceMaintenance