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MANN+HUMMEL PreLine Pre-filter for diesel fuel

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Page 1: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

MANN+HUMMEL PreLinePre-filter for diesel fuel

Page 2: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Modern diesel engines use a higher injection pressure due to advanced performance requirements. The injection systems used have very high requirements regarding cleanliness of the fuel. This means the fuel should contain hardly any particles and practically no water (condensate).

MANN+HUMMEL uses high performance multigrade media for the filtration of the fuel. The MANN+HUMMEL PreLine series separates more than 93 % according to ISO/TR 16 332 of water present in the fuel and so fulfils the requirements of leading injection system producers.

PreLine — The protection system fordiesel injection systems

Volume flow coverage

The perfectly matched interaction between the PreLine pre-filter and the MANN+HUMMEL main filter offers maximum protection for the sensitive injection system and contributes to the economic running of your engine.

Volumenstrom

0 100 200 300 400 500 600 [l/h]

Note:

• A number of PreLine pre-filters of the same design and size can be fitted in parallel to enable a corresponding increase in the volume flow rate.

• Use in series and/or different sizes is not foreseen.

PreLine 50

PreLine 100

PreLine 150

PreLine 250

PreLine 270

PreLine 420

PreLine 601

2 | PreLine

Volume flow rate

Page 3: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Contents

Page

PreLine–Theprotectionsystemfordieselinjectionsystems 2

Whyfiltration–WhyPreLine? 4

MANN+HUMMEL–Filtrationwithsystem 5

PreLine–Flexibleinthesystemandapplication 6

PreLine–Modularsystemfor15to250l/h 8

PreLine50 10

PreLine100and150 12

PreLine250 14

PreLine–Modularsystemfor200to600l/h 16

PreLine270 18

PreLine420 20

PreLine601 22

PreLine–Accessories 24

Notes 26

PreLine–Technicaloverview fold-outpage

SelectionofMANN+HUMMELproductcatalogues fold-outpage

Contents|3

Important information for our customers

Wearecontinuallydevelopingourrangeoffilterstofurtherimproveourhighperfor-mance,economicfiltrationproducts.Forthisreasonweexpresslyreservethe

righttomakechangestoourproductsandproductrangeafterthiscataloguehasbeenprinted.Thisincludestechnicalchangesandthediscontinuationofproducts,

especiallyinthecaseofoldproducts.InformationaboutchangesandgeneralavailabilityisavailablefromyourMANN+HUMMELcontactperson.

Page 4: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

The MANN+HUMMEL PreLine system exclusively uses multigrade high performance filter media which effectively protect modern common rail injection systems.

Thisappliestoallsuitablemainfilterswhicharealsofittedwiththishighperformancemedia.

Criticalcomponentsoffuels

Water*

Corrosion

Cavitation

Erosion/Wear

Clogging

Particles**

Dieselfuel

Effects Affectedsystemcomponents

Feedpump

Highpressureinjectionpump

Injectors

* Freewater**Criticalparticlesize:≥4μm

Why Filtration — Why PreLine?

Cause and effect of contamination

Diagram of water separation with themultigrade high performance filter medium

Fuel

Water

4|WhyFiltration—WhyPreLine?

Page 5: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Filtersystem

MANN+HUMMELsupportsyouwiththeconfigurationofthefiltersystem

PreLinespin-onfilter:

PL50/2PL100/2

PreLinepre-filtersystem

PreLinespin-onfilter:

PL50,PL50/1PL150,PL150/1PL250,PL250/1PL270,PL270/1PL420,PL420/1PL601,PL601/1

MANN+HUMMELmainfilter:

WKseriesWDKseries

(furtherinformationisavailableintheMANN+HUMMEL

liquidfilterscatalogue)

MANN+HUMMELmainfilter

Standardinstallationspace

Pre-filter/mainfiltersystem

PreLinecombinationfilter

Smallinstallationspace

PreLine – the modularsystem for pre-filtration

Main task:•Waterseparation•Separationofcoarseparticles

• Extendedservicelifeforthemainfilter

Matchingofthecombination

byMANN+HUMMEL

MANN+HUMMELmain filter

Main task:• Separationoffineparticles

PreLine – combination filter from modular range

Main task:•Waterseparation• Separationofcoarseparticles

• Separationoffineparticles

MANN+HUMMEL — Filtration with system

Filtrationwithsystem|5

Page 6: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Case 1PreLinebeforethefeedpump(suctionside),mainfilterafterthefeedpump(deliveryside)

Case 2PreLinecombinationfilterbeforethefeedpump(suctionside)

PreLine — Flexible in the system and application

AdvantageThePreLinecombinationfiltersavesinstallationspace

DisadvantageTightinstallationspaceleadstoreducedservicelife

Theflowresistanceincreasesasthefilterretainsmorecontaminants.Giventhedeliveryheadofthefuelinthetank,thereisarelativelysmallnegativepressureavailableonthesuctionsideofthefeedpump.

Duetoextremelylowinitialresistance, case 1 provides the best solution for most applicationsonthemarket.Inaddition,PreLineprotectsthefeedpumpsystem.

Recommendation:Maintainthesuctionheightaslowaspossible.Integrateanon-returnvalveinthefeedline

AdvantageThePreLinesystemprotectsthefeedpumpagainstingressofwaterandcoarseparticlesandextendstheservicelifeofthemainfilter

Disadvantage –

Tank PreLinepre-filter Fuelfeedpump Mainfilter Highpressureinjectionpump

Injectionnozzle(injector)

Tank PreLinecombinationfilterwithpre-filterandmainfilterfunction

Fuelfeedpump Highpressureinjectionpump

Injectionnozzle(injector)

6|PreLine—Flexibleinthesystemandapplication

Page 7: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Case 3PreLinecombinationfilterafterthefeedpump(deliveryside)

Case 4PreLineandmainfilterafterthefeedpump(deliveryside)

PreLine — Flexible in the system and application

AdvantageThePreLinecombinationfiltersavesinstallationspace

DisadvantageTightinstallationspaceleadstoreducedservicelife

Tank Fuelfeedpump PreLinecombinationfilterwithpre-filterandmainfilterfunction

Highpressureinjectionpump

Injectionnozzle(injector)

Tank Fuelfeedpump PreLinepre-filter Mainfilter Highpressureinjectionpump

Injectionnozzle(injector)

Iftechnicalconsiderationsoraveryhighdeliveryheadpreventuseaccordingtocase1andanadditionalpumpinthetankisnotpossible,thePreLinesystemcanbeused

asincase4.ItmustbetakenintoaccountthatinthiscaseitisnotpossibletoprotectthefeedpumpwiththePreLinesystem.

AdvantageUsablewithhighdeliveryheads

DisadvantageNoprotectionforthefeedpump

Service life of filters

MANN+HUMMELtestsfiltersaccordingtotheprevailinginternationalstandards.Theservicelifeofafilterisafunctionof:• thesizeofthefilter• thefuelconsumption• thefiltermedium(separationefficiency)• inparticulartherealcontaminationlevelofthefuel

Anexactdefinitionoftheservicelifeofafilterinthefieldisthereforenotpossible.

In practice, fluctuations between 250 to 1,000 operational hours are possible. MANN+HUMMEL offers support in the development phase with the exact configuration of the filter and with tests.

PreLine—Flexibleinthesystemandapplication|7

Page 8: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Volume flow coverage

0 50 100 150 200 250 350 [l/h]

PreLine 50

PreLine 100/2

PreLine 150

PreLine 250

Application areasHighperformancefiltrationforalldieselaggregatesfromapprox. 15 l/h to 250 l/hwithlessinstallationspace.

ThePreLinepre-filteroffersreliableprotectionagainstwaterandparticlesformoderncommonrailinjectionsystems,in-lineinjectionpumpsanddistributioninjectionpumps.PreLinealsoperfectlyprotectseverydieselengineunderdifficultconditionsinconstructionmachinesandmanyotherapplicationssuchasskidsteerloaders,backhoeloaders,tractors,forklifts,mobileandstationarycompressors.

The advantages at a glance:• Flexiblemodularsystem• Compatibleto100%ofFAMEfuels• HighperformanceFiltrationforatightinstallationspace• Integratedwatercollectorinfilter• Easytoservice• 45°positionedhandpump• Extremelystabledesignforallapplicationconditions• Highwaterseparation(e.g.≥93%acc.toISO/TR16332)• Highparticleseparation(e.g.≥95%for4μm(c)particles)• Dieselheater(option)• Waterlevelsensor(option)

PreLine modular system (15 to 250 l/h)

MANN+HUMMEL offers a compact modular system for diesel engines with outputs between 15 to approx. 250 l/h.

This PreLine-series includes the following sizes:

PreLine 50PreLine 50/1PreLine 50/2PreLine 100/2PreLine 150PreLine 150/1PreLine 250PreLine 250/1

Volume flow rate

8|PreLinemodularsystem

Page 9: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLinemodularsystem|9

1

2

3

4

Spare parts list filter head PreLine

5

6

4

7

8

Pos. Description Order number1 Screwplugforventing 21 008 05 3112 Sealforventingscrewplug 01 901 01 0083 Sealingcover(incl.Oring) 66 606 47 1414 Pinsforsealingcover 01 163 06 0185 Oringforadapter 23 023 32 1416 AdapterforlineM16x1.5 66 500 47 1017 Plugscrewinlet/outlet 01 440 16 0018 Sealforplugscrewinlet/outlet 01 901 01 016

Filter head withhand pump

Diesel heater with12 or 24 volt

Spin-on filterPL 50 or PL 50/1or PL 50/2PL 100/2PL 150 or PL 150/1PL 250 or PL 250/1

Water level sensor12/24 volt with M8x1.25or M12x1.5 thread

PreLine modular system (15 to 250 l/h)

PreLine filter head (15 to 250 l/h)

50 250100150

Page 10: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

10|PreLine50

PreLine 50

Main features andadvantages

• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)KeroseneJET-A1

• Upto50l/hvolumeflowrate

•Useofmultigradehighperformancemedia

• 93%waterseparation• Modularsystemwithexcellentflexibility

• Easytoservice• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice

• Integratedwatercollector

• Paralleloperationpossiblewithanumberofsystems

• PreLine50/2asacombinedpre-filterandmainfilterusableinapplicationswhereinstallationspaceiscritical

Specifications PreLine 50

Description Medium Order numbercomplete filter

MANN-FILTERspin-on

filter

Water levelsensor

M8x1.25

Handpump

Watercollector

Diesel heater withbi-metal control

12 volt 24 volt

PreLine 50 PFO 66 401 62 14066 401 62 144 PL 50 yes

-

yesintegratedinspin-on

filter

DH 12(option)

DH 24(option)PreLine 50/1 PF 66 401 62 150

66 401 62 154 PL 50/1 yes-

PreLine 50/2 HE 66 401 62 18066 401 62 184 PL 50/2 yes

-

Filter medium

Initialseparationefficiencyacc.toISO19438:2003 PreLine 50 PreLine 50/1 PreLine 50/2

Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% XMultigradeHE ≥95% ≥99.5% X

Nominal volumeflow rate 50l/h

ApplicationPre-filterfunction

withwaterseparation X X X

Additional main filter function - - XWater separation acc.toISO/TR16332 >93%

Operating pressure Filterheadandspin-onfilter 4bar

Filter head ConnectionsInletrawside Rightandlefteachwith2xM16x1.5

PermanentlyinstalledhandpumpMountingfordieselheaterright or left as required

Outletcleanside

Application areas

Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.

Further specifications are listed on the fold-out pages.

Order numbers PreLine 50

Page 11: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLine50|11

PreLine 50

Spare parts list PreLine 50

Pos. Description Order number

1 Heater(option,incl.seal) DH 12DH 24

2 Sealforheater 23 023 32 1413 SensorM8x1.25 59 020 70 7304 SealforsensorM8x1.25 23 009 31 182

1,2

PreLine 50 (66 401 62 14X)

Dimensionsinmm

Ø76Ø76

Min.20mm

Removaldimensionforspin-onfilter

197

197

11

98 10279

18 18

3,4

Page 12: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

12|PreLine100and150

PreLine 100 and 150

Main features andadvantages

• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)KeroseneJET-A1

• Upto100or150l/hvolumeflowrate

• Useofmultigradehighperformancemedia

• 93%waterseparation• Modularsystemwithexcellentflexibility

• Easytoservice• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice

• Integratedwatercollector

• Paralleloperationpossiblewithanumberofsystems

• PreLine100/2asacombinedpre-filterandmainfilterusableinapplicationswhereinstallationspaceiscritical

Specifications PreLine 100 and 150

Description Medium Order numbercomplete filter

MANN-FILTERspin-on

filter

Water levelsensor

M8x1.25

Handpump

Watercollector

Diesel heater withbi-metal control

12 volt 24 volt

PreLine 150 PFO 66 402 62 14066 402 62 144 PL 150 yes

-

yesintegratedinspin-on

filter

DH 12(option)

DH 24(option)PreLine 150/1 PF 66 402 62 150

66 402 62 154 PL 150/1 yes-

PreLine 100/2 HE 66 402 62 18066 402 62 184 PL 100/2 yes

-

Filter medium

Initialseparationefficiencyacc.toISO19438:2003 PreLine 150 PreLine 150/1 PreLine 100/2

Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% XMultigradeHE ≥95% ≥99.5% X

Nominal volumeflow rate 150l/h 100l/h

ApplicationPre-filterfunction

withwaterseparation X X X

Additional main filter function - - XWater separation acc.toISO/TR16332 >93%

Operating pressure Filterheadandspin-onfilter 4bar

Filter head ConnectionsInletrawside Rightandlefteachwith2xM16x1.5

PermanentlyinstalledhandpumpMountingfordieselheaterright or left as requiredOutletcleanside

Order numbers PreLine 100 and 150

Application areas

Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.

Further specifications are listed on the fold-out pages.

Page 13: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLine100and150|13

PreLine 100 and 150

Spare parts list PreLine 100 and 150

Pos. Description Order number

1 Heater(option,incl.seal) DH 12DH 24

2 Sealforheater 23 023 32 1413 SensorM8x1.25 59 020 70 7304 SealforsensorM8x1.25 23 009 31 182

PreLine 100 + PreLine 150(66 402 62 14X)

Dimensionsinmm

Ø76

Ø76

Min.20mm

Removaldimensionforspin-onfilter

247

11

98102

7918 18

1,2

3,4

Page 14: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

14|PreLine250

PreLine 250

Main features andadvantages

• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)KeroseneJET-A1

• Upto250l/hvolumeflowrate

• Useofmultigradehighperformancemedia

• 93%waterseparation• Modularsystemwithexcellentflexibility

• Easytoservice

• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice

• Integratedwatercollector• Paralleloperationpossiblewithanumberofsystems

Specifications PreLine 250

Description Medium Order numbercomplete filter

MANN-FILTERspin-on

filter

Water levelsensor

M12x1.5

Handpump

Watercollector

Diesel heater withbi-metal control

12 volt 24 volt

PreLine 250 PFO 66 504 62 14066 504 62 144 PL 250 yes

-yes

integratedinspin-on

filter

DH 12(option)

DH 24(option)

PreLine 250/1 PF 66 504 62 15066 504 62 154 PL 250/1 yes

-

Filter medium

Initialseparationefficiencyacc.toISO19438:2003 PreLine 250 PreLine 250/1

Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% X

Nominal volumeflow rate 250l/h

ApplicationPre-filterfunction

withwaterseparation X X

Additional main filter function - -Water separation acc.toISO/TR16332 >93%

Operating pressure Filterheadandspin-onfilter 4bar

Filter head ConnectionsInletrawside Rightandlefteachwith2xM16x1.5

PermanentlyinstalledhandpumpMountingfordieselheaterright or left as requiredOutletcleanside

Order numbers PreLine 250

Application areas

Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.

Further specifications are listed on the fold-out pages.

Page 15: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLine250|15

Dimensionsinmm

Ø93 Ø93

Removaldimensionforspin-onfilterapprox.20mm

275

11

104 102 7918 18

PreLine 250

Spare parts list PreLine 250

Pos. Description Order number

1 Heater(option,incl.seal) DH 12DH 24

2 Sealforheater 23 023 32 1413 SensorM12x1.5 59 020 70 7314 SealforsensorM12x1.5 23 012 31 242

1,2

3,4

Page 16: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLine modular system (200 to 600 l/h)

Volume flow coverage

MANN+HUMMEL offers an especially compact modular system for diesel engines with outputs between 200 to approx. 600 l/h.

This PreLine - seriesincludes the followingsizes:

PreLine 270PreLine 270/1PreLine 420PreLine 420/1PreLine 601PreLine 601/1

Application areas

Highperformancefiltrationforalldieselaggregatesfromapprox.200 l/h to 600 l/h. PreLineoffersreliableprotectionagainstwearandcorrosioncausedbyparticlesandwaterinmoderncommonrailinjectionsystems,in-lineinjectionpumpsanddistributioninjectionpumps.

PreLinealsoperfectlyprotectseverydieselengineunderdifficultconditionsinconstructionmachinesandmanyotherapplicationssuchasskidsteerloaders,backhoeloaders,tractors,forklifts,mobileandstationarycompressors.

The advantages at a glance:

• Highperformancefiltrationinasmallinstallationspace• Easyhandling• 45°positionedhandpump• Extremelystabledesign• Highwaterseparation(e.g.≥93%acc.toISO/TR16332)• Upto40%particleseparationfor4μm(c)particles• Dieselheaterin12or24voltwithupto350wattoutput(option)• 12and24voltcompatiblewatersensors(option)• Availablewiththeexternalorintegratedwatercollector

16|PreLinemodularsystem

Volume flow rate

0 15010050 200 300250 350 400 450 500 550 600 [l/h]

PreLine 270

PreLine 420

PreLine 601

Page 17: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLine filter head (200 to 600 l/h)

Pos. Description Order number1 Screwpluginlet/outletM16x1.5 01 440 16 0011 Screwpluginlet/outletM18x1.5 01 440 18 0012 Sealforscrewpluginlet/outletM16 01 901 01 0162 Sealforscrewpluginlet/outletM18 01 901 01 0183 Screwplugforventing 21 008 05 2714 Sealforventingscrewplug 01 901 01 0085 Sealingcover(incl.Oring) 66 606 47 1416 Pinsforsealingcover 01 163 06 018

PreLine modular system (200 to 600 l/h)

Filter headwith hand pump

Diesel heater12 or 24 volt

Spin-on filterPL 270 or PL 270/1PL 420 or PL 420/1PL 601 or PL 601/1

Water level sensor12/24 volt

Water collector

Spare parts list filter head PreLine

270 420 601

3

45

6

6

1

2

PreLinemodularsystem|17

Page 18: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLine 270

Specifications PreLine 270

Filter medium

Initialseparationefficiencyacc.toISO19438:2003 PreLine 270 PreLine 270/1

Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% X

Nominal volumeflow rate 270l/h

ApplicationPre-filterfunction

withwaterseparation X X

Additional main filter function - -Water separation acc.toISO/TR16332 >93%

Operating pressure Filterheadandspin-onfilter 4bar

Filter head ConnectionsInletrawside Onlyleft1xM18x1.5

WithorwithouthandpumpMountingfordieselheateronrightOutletcleanside

Description Medium Order numbercomplete filter

MANN-FILTERspin-on

filter

Water levelsensor

Handpump

Watercollector

Diesel heater withbi-metal control

12 volt 24 volt

PreLine 270 PFO

66 604 62 261

PL 270 X

yes yes

yes DH 12(option)

DH 24(option)

66 604 62 263 - -66 604 62 265 - yes66 604 62 267 yes -

PreLine 270/1 PF

66 604 62 251

PL 270/1 X

yes yes66 604 62 253 - -66 604 62 255 - yes66 604 62 257 yes -

Main features andadvantages

• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)

• Upto270l/hvolumeflowrate

• Useofmultigradehighperformancemedia

• 93%waterseparation• Modularsystemwithexcellentflexibility

• Easytoservice

• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice

• Largeexternalwatercollector

• Paralleloperationpossiblewithanumberofsystems

Order numbers PreLine 270

Application areas

Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.

Further specifications are listed on the fold-out pages.

18|PreLine270

Page 19: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLine 270

PreLinewithouthandpump

Ø10.5

125

2x

326

Ø108

93

Removaldimensionforspin-onfiltermin.22mm

120 125

130

88.618 18

Spare parts list PreLine 270

Pos. Description Order number

1 Heater(option,incl.seal) DH 12DH 24

2 Sealforheater 23 023 32 141

3

Servicekit(plasticwatercollectorwithdrainscrewincl.seals) 66 606 49 200

ServicekitsuitableforPreLinewithwaterlevelsensor(plasticwatercollectorwithdrainscrewincl.seals) 66 606 12 919

ServicekitsuitableforPreLinewithoutwaterlevelsensor(plasticwatercollectorwithdrainscrewincl.seals)

66 606 12 949

Sealingringforwatercollectorisdeliveredwitheachnewelementwithan”X”.Example:PL270X

notavailableseparately

4 Sensor70mm(option,retrofitnotpossible) 59 020 70 7725 Sensorscrew(2x) 01 381 04 016

DimensionsinmmPreLinewithhandpump

1,2

3

4,5

PreLine270|19

M18x1.5M18x1.5

Page 20: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Description Medium Order numbercomplete filter

MANN-FILTERspin-on

filter

Water levelsensor

Handpump

Watercollector

Diesel heater withbi-metal control

12 volt 24 volt

PreLine 420 PFO

66 606 62 261

PL 420 X

yes yes

yes DH 12(option)

DH 24(option)

66 606 62 263 - -66 606 62 265 - yes66 606 62 267 yes -

PreLine 420/1 PF

66 606 62 251

PL 420/1 X

yes yes66 606 62 253 - -66 606 62 255 - yes66 606 62 257 yes -

PreLine 420

Main features andadvantages

• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)

• Upto420l/hvolumeflowrate

• Useofmultigradehighperformancemedia

• 93%waterseparation• Modularsystemwithexcellentflexibility

• Easytoservice

• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice

• Largeexternalwatercollector

• Paralleloperationpossiblewithanumberofsystems

Specifications PreLine 420

Filter medium

Initialseparationefficiencyacc.toISO19438:2003 PreLine 420 PreLine 420/1

Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% X

Nominal volumeflow rate 420l/h

ApplicationPre-filterfunction

withwaterseparation X X

Additional main filter function - -Water separation acc.toISO/TR16332 >93%

Operating pressure Filterheadandspin-onfilter 4bar

Filter head ConnectionsInletrawside Onlyleft1xM18x1.5

WithorwithouthandpumpMountingfordieselheateronrightOutletcleanside

Application areas

Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.

Further specifications are listed on the fold-out pages.

Order numbers PreLine 420

20|PreLine420

Page 21: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLine 420

DimensionsinmmPreLinewithouthandpump

125

2x

105

2x

406

Ø108

93

Removaldimensionforspin-onfiltermin.22mm

M18x1.5

M18x1.5

120 125

130

88.620 20

Spare parts list PreLine 420

Pos. Description Order number

1 Heater(option,incl.seal) DH 12DH 24

2 Sealforheater 23 023 32 141

3

Servicekit(plasticwatercollectorwithdrainscrewincl.seals) 66 606 49 200

ServicekitsuitableforPreLinewithwaterlevelsensor(plasticwatercollectorwithdrainscrewincl.seals) 66 606 12 919

ServicekitsuitableforPreLinewithoutwaterlevelsensor(plasticwatercollectorwithdrainscrewincl.seals)

66 606 12 949

Sealingringforwatercollectorisdeliveredwitheachnewelementwithan”X”.Example:PL420X

notavailableseparately

4 Sensor70mm(option,retrofitnotpossible) 59 020 70 7725 Sensorscrew(2x) 01 381 04 016

PreLinewithhandpump

1,2

3

4,5

PreLine420|21

Page 22: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Main features andadvantages

• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)

• Upto600l/hvolumeflowrate

• Useofmultigradehighperformancemedia

• 93%waterseparation• Modularsystemwithexcellentflexibility

• Easytoservice

• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice

• Integratedwatercollector• Paralleloperationpossiblewithanumberofsystems

Order numbers PreLine 601

Application areas

Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.

Further specifications are listed on the fold-out pages.

22|PreLine601

PreLine 601

Specifications PreLine 601

Filter medium

Initialseparationefficiencyacc.toISO19438:2003 PreLine 601 PreLine 601/1

Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% X

Nominal volumeflow rate 600l/h

ApplicationPre-filterfunction

withwaterseparation X X

Additional main filter function - -Water separation acc.toISO/TR16332 >93%

Operating pressure Filterheadandspin-onfilter 4bar

Filter head ConnectionsInletrawside Onlyleft1xM16x1.5

WithorwithouthandpumpMountingfordieselheateronrightOutletcleanside

Description Medium Order numbercomplete filter

MANN-FILTERspin-on

filter

Water levelsensor

M12x1.5

Hand pump

Watercollector

Diesel heater withbi-metal control

12 volt 24 volt

PreLine 601 PFO66 607 62 160

PL 601yes yes

integratedinspin-on

filter

DH 12(option)

DH 24(option)

66 607 62 164 - yes

PreLine 601/1 PF66 607 62 150

PL 601/1yes yes

66 607 62 154 - yes

Page 23: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Spare parts list PreLine 601

Pos. Description Order number

1 Heater(option,incl.seal) DH 12DH 24

2 Sealforheater 23 023 32 1413 SensorM12x1.5 10 517 67 S014 SealforsensorM12x1.5 23 012 31 242

1,2

3,4

Dimensionsinmm

371

Ø108

93

Removaldimensionforspin-onfiltermin.22mm

12.5

Ø10.5

125

13088.6

20 20

M16x1.5

PreLine601|23

PreLine 601

Page 24: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

24|PreLineAccessories

PreLine – Accessories

Diesel heaters

ThetwodieselheatersDH12andDH24canbeusedtoimprovetheflowinthefiltersystemundercoldstartconditionswiththeaimofimprovingthecoldstartbehaviour.Theirrespectiveheatingoutputof250or350wattspositivelyinfluencestheviscosityofthedieselfuelatlowtemperatures.

Bothheatershavebuilt-insafetymechanismswherebytheheatingelementslimitthemselvesautomaticallyduetoaphysicaleffectandcannotexceedagivenmaximumtemperature.

Diesel heatersOrder number

DH 24 DH 12Compatible to all PreLine filter systems X

Control PTC/bi-metalVoltage 24VDC 12VDC

Output at -20 °C (ambient conditions + fuel) 350W+12%/-35% 250W±35%Operating voltage 16to32VDC 8to16VDC

Continuous current Max.14.5AatUp=27.6V Max.18.5AatUp=13.5VSwitch-on current 17.2AatUp=27.6VDC 25AatUp=13.5V

Temperatures

Surfaceheatexchanger ≤162°CInuse -30°Cto95°C

Switch-onpoint -2°C±3°CSwitch-offpoint +9°C±3°C

Operating pressure 6barProtection rating DIN40050part9 6K9K

Page 25: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLineAccessories|25

PreLine – Accessories

Water level sensors

MANN+HUMMELwaterlevelsensorsusethedifferenceinwateranddiesellineresistancetorecognisetherespectivemedium.Dependingontherespectiveconnection,thesignalscanbeprocessedbymodernmulti-functionpanelswitha

displayandalsousedbysimpledisplaylamps.Thesensorsdescribedhereonlyhaveasinglesignalstatuswhichisactivewhenasignalispresent.Thisoptionoffersconsiderablymorecomfort.Itisnolongernecessarytoregularlydraintheseparatedwater.

Water level sensorsOrder number

59 020 70 730 59 020 70 731 59 020 70 772 10 517 67 S01

Compatible tothe followingPreLine filter

systems

50 / 100 / 150 X250 X

270 / 420 X601 X

Output signalInput 200mA 150mA 10mA 300mA

Nowater nosignal(<15mA) 11.8V(<15mA) 70%-76%ofUs/Us2Withwater signal(<200mA) 1.9V(<150mA) 17%-23%ofUs/Us2

Nominal voltage 12/24VDC 12/24VDC 12/24VDC 12/24VDC

Operating voltage 9to12VDC 8to12VDC 8to16/16to36VDC

8to16/16to36VDC

Operating temperature -30°Cto100°CProtection rating DIN40050part9 IPX9K IPX4K/IPX9K IP6K9K

Page 26: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

26|Notes

Notes

Page 27: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

Selection of MANN+HUMMEL product catalogues

Air Cleaners

EuropiclonNLG filtersVacuum filters

Catalogue order no.19 941 10 100 (German)19 941 10 101 (English)Further languages on request.

Liquid Filters

Spin-on filtersFuel filtersIn-line filters

Catalogue order no.19 942 10 100 (German)19 942 10 101 (English)Further languages on request.

ProVent

The filter series forcrankcase ventilation

Catalogue order no.19 944 10 100 (German)19 944 10 101 (English)Further languages on request.

Air/oil separatorsAir/oil boxes

Catalogue order no.19 943 00 100 (German)19 943 00 101 (English)Further languages on request.

Air/oil separators for compressors and vacuum pumps

MANN-FILTER

Filter elements in OEM matching quality for construction and agricultural machines:- Air cleaners- Oil filters- Fuel filters- Hydraulic filters- Cabin filters

Catalogue order no.19 939 24 600 multi-lingual

Page 28: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

PreLine — Everything at a glance

Filter medium

Initial separation efficiencyaccording to ISO 19 438:2003

PreLine50

PreLine50/1

PreLine50/2

PreLine100/2

PreLine150

PreLine150/1

PreLine250

PreLine250/1

PreLine270

PreLine270/1

PreLine420

PreLine420/1

PreLine601

PreLine601/1

Classes 4 μm (c) 6 μm (c)Multigrade F_PFO ≥ 10 % ≥ 30 % X X X X X XMultigrade F_PF ≥ 40 % ≥ 70 % X X X X X XMultigrade HE ≥ 95 % ≥ 99.5 % X X

Nominal volumeflow rate 50 l/h 100 l/h 150 l/h 250 l/h 270 l/h 420 l/h 600 l/h

ApplicationPre-filter function with water separation X X X X X X X X X X X X X X

Additional main filter function - - X X - - - - - - - - - -Water separation acc. to ISO/TR 16 332 > 93 %Water collector 80 ml 200 ml 350 ml 600 ml 500 ml

Hand pump Delivered volume per stroke 15 ml 12 mlOperating pressure 4 bar

Filter head Connections

Inlet raw side Right and left each with 2 x M16x1.5 Only left 1 x M18x1.5 Only left 1 x M16x1.5

Outlet clean sidePermanently installed hand pump

Mounting for diesel heater right or left as requiredWith and without hand pump

Mounting for diesel heater on right

Page 29: MANN+HUMMEL PreLine Pre-filter for diesel fuel...(injector) Tank Fuel feed pump PreLine pre-filter Main filter High pressure injection pump Injection nozzle (injector) If technical

MANN+HUMMEL GMBH, Business Unit Industrial Filtration67346 Speyer, Germany, Telephone +49 (62 32) 53-80, Fax +49 (62 32) 53-88 99

E-Mail: [email protected], Internet: www.mann-hummel.com W9

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MANN+HUMMEL Group

The MANN+HUMMEL Group is an international company and employs over 14,700 people at 50 locations worldwide.

The group develops, produces and distributes innovative technical components and systems for the automotive industry and many other industrial fields.

A key area is high quality filtration products for vehicles, engines and industrial applications. The OEM business with global market leaders and producers of vehicles, machines and installations defines the quality and performance of the products. Filters for the international aftermarket are sold under numerous international brands as well as under the MANN-FILTER brand.

MANN+HUMMEL Industrial Filtration

The Industrial Filtration Business Unit with its headquarters in Speyer, Germany, specialises in meeting the requirements of off-highway vehicle and engine applications, compressed air and vacuum technology, mechanical engineering and plant construction. For these and other industrial fields MANN+HUMMEL Industrial Filtration offers high performance products for the filtration and separation of air, gases and liquids.

MANN+HUMMEL companyJoint venture company