mandÍk, a. · the current level of the company‘s technical ability is documented by sup - ......
TRANSCRIPT
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SAFAN Press Brakes TRUMPF TC 5000 Die-Cutting Presses Powder Paint Shop
MA
ND
ÍK, a
. s. The Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Photo Gallery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Product Range of the Air Handling Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Types of Internal Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Other Manufacturing Programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Company Headquarters
CONTENTS
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ABOUT MANDÍK, a. s.
MA
ND
ÍK, a
. s.Established in 1990, MANDÍK, a. s. is a Czech, family owned
company. At present it is one of the most significant manu-facturers of air-handling and fire fighting components, air handling units and industrial heating systems.
The company wins recognition on the European market above all by its focus on high quality, flexibility and ser-vices to support the delivered products. The current level of the company‘s technical ability is documented by sup-plies for subways, tunnels and nuclear power plants in many European countries.
The company observes the rules of quality management according to ISO 9001, KTA 1401, 10CFR APP10, and is a member of RLT, the German association of air-handling equipment manufacturers. The company has all the re-quired certificates according to European standards, and has been certified by TÜV SÜD Industrie Service GmbH according to EN 1886.
In addition to the domestic market, the sales activities of MANDÍK, a. s. also cover a number of other European countries, where its products are delivered in collabora-tion with our foreign partners.
At everyday work the company places emphasis on envi-ronment protection and occupational safety. Observance of strict European environmental and OHS standards is a common rule, which is uncompromisingly required by the company management. The company contributes to environment protection also by operating its own renew-able energy resources and by the widest possible use of energy-saving appliances.
Our objective is maximum satisfaction of our customers, and last but not least creating comfortable working envi-ronment for our employees.
Certificates
Product Certificate Hygienic Assessment RLT Membership Certificate TÜV SÜD
ISO 9001 KTA 1401 10 CRF50
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Phot
o G
alle
ry
Air handling unit M3.15 with rotary heat exchanger, after-heating and cooling, and with control system Energy Class A+ according to requirements of EN 13053
5Air handling unit M4 with plate heat exchanger, after-heating and cooling, indoor design
Phot
o G
alle
ry
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Uni
t Des
crip
tion Use and working conditions
MANDÍK air handling units of M series (square cross sec-tion) and P series (rectangular cross section) are intend-ed for distribution and conditioning of air in heating, ventilation and air-conditioning systems. Mechanical impurities and gaseous foreign matters, which could
cause clogging of built-in elements or corrosion of ma-terials the unit is made from must be separated from the air handled by the unit. The units are designed for non-explosive environment with temperatures around the unit from –30 °C to +40 °C.
Air handling unit variantsThe Mandík air handling units can be designed in various versions. It is possible to select surface finish of the internal and external side of the panels (galvanized steel sheet, stainless steel sheet and powder coated panels). Powder coating is performed in own powder paint shop and brings great advantage of corrosion protection of shear surfaces of the steel sheet after cut-
ting. Indoor version of the unit sections is designed for installation in closed machine rooms.Outdoor version of the unit sections is designed for installation in outdoor room. The units can also be de-signed in hygienic version. The Mandík air handling units of hygienic version have been certified by the Na-tional Institute of Public Health.
Unit casing parameters according to EN 1886. Tests performed by TÜV SÜD Munich:
Casing strength: D1 (M)Casing leakage class: L1 (M)Leakage between the filter and the frame < 0.5 % – F9 (M)Thermal insulation T3: (with standard insulation of specific density 50 kg/m3)
Thermal bridges: TB2Casing attenuation in the range Hz: 125 250 500 1000 2000 4000 8000 dB 15.8 23.6 31.3 37.3 39.5 39.7 43.2
Manufacture of air handling units
UNIT DESCRIPTION
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Prod
uct R
ange
of T
he A
ir H
andl
ing
Uni
ts�� Product range of the units according to EN 12 7001
�� Base frame height:
– up to size M16/P16 – 120 mm– from size M20/P20 – 150 mm
Dimensions of the MANDÍK unit of M series – square cross section
size dimension A x B [mm] nominal airflow [m3/h]*
M2 550 × 550 2000
M2.5 600 × 600 2500
M3.15 650 × 650 3150
M4 730 × 730 4000
M5 800 × 800 5000
M6.3 900 × 900 6300
M8 1000 × 1000 8000
M10 1100 × 1100 10 000
M12.5 1200 × 1200 12,500
M16 1350 × 1350 16,000
M20 1500 × 1500 20,000
M25 1700 × 1700 25,000
M31.5 1900 × 1900 31,500
M40 2100 × 2100 40,000
M50 2300 × 2300 50,000
Dimensions of MANDÍK unit of P series – rectangular cross section
size dimension A x B [mm] nominal airflow [m3/h]*
P1 450 × 400 1000
P2 750 × 400 2000
P2.5 800 × 460 2500
P3.15 900 × 500 3150
P4 1000 × 550 4000
P5 1000 × 650 5000
P6.3 1100 × 730 6300
P8 1200 × 800 8000
P10 1350 × 900 10 000
P12.5 1500 × 1000 12,500
P16 1700 × 1100 16,000
P20 1900 × 1200 20,000
P25 2100 × 1350 25,000
P31.5 2300 × 1500 31,500
P40 2600 × 1700 40,000
P50 2600 × 2100 50,000
On the customer’s request it is possible to deliver air handling units of airflow from 800 to 100,000 m3/h.
PRODUCT RANGE OF THE AIR HANDLING UNITS
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TYPES OF USED INTERNAL MODULES
Fan sections with direct-driven fan�� Compact built-in fan with backward- curved
blades
�� Composite or steel fan impeller
�� Fan parameters correspond to difficult working conditions (high air flows, high pressures, high efficiency, optimal acoustic characteristics)
�� The fans satisfy the requirements of ErP 2015 Directive
Filter sections with frame filters�� The most frequently used as the first filtration
stage – pre-filter
�� Filter class G2 to M5
�� Filtration medium from glass or synthetic fibre
�� Leakage between the filter element and the frame < 0.5 %
Filter sections with bag filters�� Filter class G3 to F9
�� Filter element length 360, 500 or 630 mm
�� Filtration medium from glass or synthetic fibre
�� Leakage between the filter element and the frame < 0.5 %
Filter sections with metallic filters�� The most frequently used for separation of fat
and oil aerosols
�� Filter class G3
�� Filtration medium from braided aluminium fi-bres
�� Leakage between the filter element and the frame < 0.5 %
Type
s uf
Use
d In
tern
al M
odul
es
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Filter sections with active carbon�� Filtration medium is placed in metallic car-
tridges
�� It serves for separation of harmful substances and odour on molecular level
�� Possibility of recovery of the filtration medium
Steam heating sections�� Cu/Al plate heat exchanger
�� Heat carrier: saturated steam
�� Heat exchanger connections have threaded ends
Water heating sections�� Cu/Al plate heat exchanger
�� Heat carrier: water/anti-freeze mixtures
�� Heat exchanger connections have threaded ends
�� The heat exchangers are equipped with vent valves
Electrical heating sections�� Braided heating bars of various outputs
�� Stainless steel or iron
�� Connection of heating bar groups in sections
Type
s uf
Use
d In
tern
al M
odul
es
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Water cooling sections�� Cu/Al plate heat exchanger
�� Heat carrier: water/anti-freeze mixtures
�� Heat exchanger connections have threaded ends
�� The heat exchangers are equipped with vent valves
�� The section is equipped with shaped tray for condensate removal
�� Optional droplet eliminator
Steam humidifying sections�� The section is designed for installation of dis-
tribution tubes of the steam humidifier
�� The section is equipped with shaped tray for condensate removal
Cooling sections with evaporator�� Cu/Al plate heat exchanger
�� Heat carrier: coolant R407C, R410A or other
�� Exchanger connections are ready for soldering
�� The section is equipped with shaped tray for condensate removal
�� Optional droplet eliminator
Gas heating sections�� Tubular two-draught heat exchanger with in-
direct air heating of own design
�� With or without by-pass
�� Stainless version of the heat exchanger
�� Working fuel: natural gas or propane, or other fuel
�� Optional delivery including flue gas exhaust
Type
s uf
Use
d In
tern
al M
odul
es
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Typy
pou
žitý
ch v
esta
veb
Type
s uf
Use
d In
tern
al M
odul
es
Recuperation sections with plate heat exchanger�� Possibility of choice from various recuperation
efficiencies
�� Aluminium heat exchanger with optional anti-corrosive coating
�� The heat exchanger equipped with by-pass damper
�� Optional mixing damper
�� Optional droplet eliminator
Recuperation sections with liquid circuit�� Heat recovery by means of plate heat ex-
changers�� Heat carrier: water/anti-freeze mixtures
Recuperation sections with rotary heat exchanger�� Possibility of choice from various recupe-
ration efficiencies�� Aluminium heat exchanger with optional
surface finish for transfer of moisture�� Optional flushing section�� The heat exchanger equipped with a mo-
tor and belt drive
Silencer sections�� Baffle silencers�� Baffle length 600, 1000, 1200, 1500 mm�� Baffle shape optimized to reduce own
aerodynamic noise
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Type
s uf
Use
d In
tern
al M
odul
es
Damper sections�� The sections equipped with internal or exter-
nal regulation dampers
�� Optional tray for condensate removal
Empty sections�� Possibility to select section length
�� Optional tray for condensate removal
�� Optional service hole
End walls�� Various optional end elements
�� Regulation dampers, damping pads, rain protective and directing adapters
CUSTOM-MADE AIR HANDLING UNITS
CONTROL SYSTEM
Control system can be delivered to any variant of the MANDÍK air handling unit.
Documentation necessary for the connection and opera-tion of the control system is prepared for any application.
The system is delivered based on the Siemens platform.
Our company is ready to offer the customer the units which meet any performance or layout requirement.
That is why the company processes and strategy are implemented so that we are able to offer custom-made unit immediately.
Thus, individual internal modules can be put togeth-er with other modules to make a compact unit, and section length can be changed without substantial increase of price for atypical design and extension of delivery dates.
Thanks to unique firm know-how we can also offer atypical front cross section of the air handling unit.
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Oth
er M
anuf
actu
ring
Prog
ram
me
OTHER MANUFACTURING PROGRAMME
Fire damper – FDMD
Silencer – SMR, SMRF
Constant airflow regulator – RPM-K
Whirling air outflow outlet – VVM
Perforated panel – DPM
Architectural anemostat – CHICAGO
Single compartment smoke extrac-tion damper – SEDS
Square regulation damper – RKM
Variable airflow regulator – RPM-V
Whirling air outflow outlet – VVDM
Disk valve – TVOM, TVPM
Whirling anemostat with adjustable blades– VASM
Fire damper – PKTM
Multi compartment smoke extrac-tion damper – SEDM
Square tight regulation damper – RKTM
Damping pad – TVM
Whirling air outflow vent with fixed blades – VVPM
Whirling anemostat with fixed blades– VAPM
Fire damper – PKTM III
Fire shutter – PSUM
Round regulation damper – RKKM
Overpressure damper – NKTM
Anemostat diffuser – ALCM
Whirling anemostat with fixed blades - linear – VAPM-L
Fire damper – FDMC
Fire valve – PVM
Round tight regulation damper – RKKTM
Evacuation (decompression) damper – DM-E
Anemostat diffuser – ALKM
Connection box to front panels – EKOBOX
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Large-area vent – VPVM
Vent for round duct – VNKM
Gas hot-air unit – MONZUN
Hot air gas heater for HVAC ducts and air conditioning units – MONZUN – EUROKLIM
Covering grille – KMM
Long-reach nozzle – DDM II
Gas fired hot-air unit with mixing section – MONZUN – RTI
Fire damper resistant to seismic events, action of high pressure and higher air flow velocity – PKTMB – 120
Wall mounted grille – SMM, SMPM
Rain protective louver – PDZM
Hot-water air heater – MONZUN – TE
Fire damper resistant to seismic events, action of high pressure and higher air flow velocity – PKTMF – 120
Slot air outflow outlet – VSV
Wall vent – SVM
Dark gas-fired infra-red tube heater – HELIOS
Ceiling fan – STRATIFIER
Regulation damper resistant to seismic events, action of high pressure and higher air flow velocity. Usable as tight damper, overpressure damper, regulation and insulating damper – RKTMJ
Adjustable vent – VNM
Components of exhaust/air supply system
Fire damper resistant to seismic events, action of high pressure and higher air flow velocity – PKTMJ – 90/120
Overpressure damper for special applications – NKTMJ
Alnor Systemy Wentylacji Sp. z o.o.Aleja Krakowska 1005-552 Wola MrokowskaPolska
Tel.: +48 22 737 40 00Fax: +48 22 737 40 04E-mail: [email protected]