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    A

    PROJECT BON HUL

    MASTER OF BUSINESS ADMINISTRATION (MBA)

    (SESSION: 2011-2013)

    UNDER GUIDANCE OF: SUBMITTED BY:

    Asstt. Pro. MANPREET KAUR HARMEET SINGH

    Faculty, MBA MBA 2ND

    SEM

    MBA/11/371

    CONTENTS

    Introduction about the cement industryIntroduction to the organization

    Background of problem task Rationale Scope of the project

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    Objective of the study Main objective Specific objective

    Methodology Data collection method Research methodology

    SWOT analysis

    Pest analyasis

    Data analysisLimitations of the studyFindingsRecommendationsSample questionnaires

    OVERVIEW OF THE CEMENT INDUSTRY

    The Indian Cement industry is the second largest cement producer in the world,

    with an installed capacity of 144 million tones. The industry has under gone rapid

    technological up gradation and vibrant growth during the last two decades ,andsome of the plants can be compared in every respect with the best operating

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    plants in the world. The industry is highly energy intensive and the energy bill in

    some of the plants is as high as 60% of cement manufacturing cost. Although the

    newer plants are equipped with the latest state-of-the-art equipment, there exists

    substantial scope for reduction in energy consumption in many of the older plants

    adopting various energy conservation measures. The Indian cement industry is amixture of mini and large capacity cement plants ,ranging in unit capacity per kiln

    as low as 10 t pd to as high as 7500 t pd. Majority of the production of cement in

    the country (94% ) is by large plants, which are defined as plants having capacity

    of more than 600 t pd. At present there are 124large rotary kiln plants in the

    country. The Ordinary Portland Cement (OPC) enjoys the major share (56%) of

    the total cement production in India followed by Portland Pozzolana Cement

    (PPC) and Portland Slag Cement (PSC). A positive trend towards the increased use

    of blended cement can be seen with the share of blended cement increasing to

    43%. There is regional imbalance in cement production in India due to the

    limitations posed by raw material and fuel sources. Most of the cements plants in

    India are located in proximity to the raw material Z sources, exploiting the

    natural resources to the full extent. The southern region is the most cement rich

    region while other regions have almost same cement production capacity. The

    Indian cement industry is about 90 years old and its main sources of energy are

    thermal and electrical energy. The thermal energy is generally obtained from

    coal, and the electrical energy is obtained either from grid or captive power

    plants of the individual manufacturing units.

    1. Salient features of Indian cement industry Indian cement industry is the second largest in the world with an installed

    capacity of 135 MTPA. It accounts for nearly 6% of the world production. There

    are 124 large plants and around 365 mini plants. The industry presents a mixed

    picture with many new plants that employ state-of-the-art dry process technology

    and a few old wet process plants having wet process kilns. Production from large

    plants (with capacity above 1 MTPA) account for 85% of the total production. The

    cement industry has achieved significant progress in terms of reducing the

    overall energy intensity. Dry process plants that the weighted average thermalenergy consumption was 734 k Cal/kg clinker, and weighted average electrical

    energy consumption was 89 kWh/tonne of cement. The best energy consumption

    are 692 k Cal/kg. clinker and 66 kWh/ton of cement.

    2. Quantitative details:The energy intensity of the all the dry process plants (cost of energy as

    percentage of total production cost of packed cement) varies from 29 to 61%.This

    is observed to vary with the vintage of the plant, the technology employed by the

    plants and the type of cement produced. Specific thermal and electrical energyconsumption for the plants ranges between 692 879 k Cal/kg. of clinker and 66

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    127 kWh/ton of cement produced(product mix) respectively. The specific

    electrical energy also includes the energy consumed in packing, plant utilities and

    plant lighting. The reasons for wide range in specific energy consumption can be

    mainly attributed to the differing equipment configuration employed in different

    sections of the plants .

    3. Total production:The cement industry comprises of 125 large cement plants with an installed

    capacity of 148.28 million tonnes and more than 300 mini cement plants with an

    estimated capacity of 11.10 million tonnes per annum. The Cement Corporation

    of India, which is a Central Public Sector Undertaking, has 10 units. There are 10

    large cement plants owned by various State Governments. The total installed

    capacity in the country as a whole is 159.38million tonnes. Actual cement

    production in 2002-03 was 116.35 million tones as against a production of 106.90million tonnes in 2001-02, registering a growth rate of 8.84%. Major players in

    cement production are Ambuja cement, Aditya Cement, J K Cement and L & T

    cement. Apart from meeting the entire domestic demand, the industry is also

    exporting cement and clinker. The export of cement during 2001-02 and 2003-04

    was 5.14million tonnes and 6.92 million tonnes respectively. Export during April-

    May,

    2003 was 1.35 million tonnes. Major exporters were Gujarat Ambuja Cements Ltd.

    and L&T Ltd.The Planning Commission for the formulation of X Five Year Plan

    constituted aWorking Group on Cement Industry for the development of cement

    industry.

    The Working Group has identified following thrust areas for improving demand

    for cement;

    I. Further push to housing development programmes;II. Promotion of concrete Highways and roads; and

    III. Use of ready-mix concrete in large infrastructure projects.Further, in order to improve global competitiveness of the Indian CementIndustry, the Department of Industrial Policy & Promotion commissioned a

    study on the global competitiveness of the Indian Industry through an

    organization of international repute, viz.

    Cement industry has been decontrolled from price and

    distribution

    on 1stMarch 1989 and de-licensed on 25th July 1991. However, the

    performance of the industry and prices of cement are monitored regularly.

    Being a key infrastructure

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    industry the constraints faced by the industry are reviewed in the

    Infrastructure Coordination Committee meetings held in the Cabinet

    Secretariat under the Chairmanship of Secretary (Coordination). The

    Committee on Infrastructure also reviews its performance.

    Technological change

    Continuous technological upgrading and assimilation of latest technology has

    been going on in the cement industry. Presently 93 per cent of the total

    capacity in the industry is based on modern and environment-friendly dry

    process technology and only 7 per cent of the capacity is based on old wet and

    semi-dry process technology. There is tremendous scope for waste heat

    recovery in cement plants and thereby reduction in emission level. One

    project for co-generation of power utilizing waste heat in an Indian cement

    plant is being implemented with Japanese assistance under Green Aid Plan.The induction of advanced technology has helped the industry immensely to

    conserve energy and fuel and to save materials substantially. India is also

    producing different varieties of cement like Ordinary Portland Cement (OPC),

    Portland Pozzolana Cement(PPC), Portland Blast Furnace Slag Cement (PBFS),

    Oil Well Cement, Rapid Hardening Portland Cement, Sulphate Resisting

    Portland Cement, White Cement etc. Production of these varieties of cement

    conform to the BIS Specifications.

    Also, some cement plants have set up dedicated jetties for promoting bulk

    transportation and export.

    State- wise major cement plants

    STATE NO. OF PLANTS CAPACITY mt

    Andhra Pradesh 24 23.96

    Assam 1 0.20

    Bihar 1 1.oo

    Chhattisgarh 9 10.36

    Delhi 1 0.50

    Gujrat 12 17.12

    Haryana 1 0.17Himachal pradesh 4 4.06

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    J and k 1 0.20

    jharkhand 5 4.57

    kernataka 9 10.07

    Kerla 1 0.42

    Madhya pradesh 12 16.39

    maharastra 8 10.95meghalya 1 0.20

    orissia 3 2.76punjab 3 2.84

    Rajyastan 14 17.95

    Tamil nadu 13 14.79

    Utter pradesh 7 5.07

    West bengal 4 3.13

    Total 134 146.71

    Current status of Indian cement industry

    The Indian cement industry has grown remarkably in the last two decades to

    emerge as the second largest in the world after china. In terms of technology

    ,quality and productivity, India cement industry is remarkably is undeniably

    at the top. Today, the country has 134 major plants with an installed capacity

    of 146.71million tones. There are also 60 surviving mini and tiny units with a

    capacity of6.3 million tones . The combined capacity of the cement industry is

    153.01million tones . in recent years , the production of blended cement has

    increased in India as more and more companies shifting their emphasis from

    once to blended cement.

    With increased cement production, the cement supplies have increased

    substantially resulting into depressed prices, with producers are getting

    inadequate returns on their investment, affecting the bottom lines of several

    companies. Today, the Indian cement industry is passing through are

    alignment and consolidation. Multi nationals have a strong entry in the cement

    market and are trying to get their presence by acquisitions and mergers. The

    per capita consumption of cement in India, which currently is very low at 99kg, has huge scope of growth. According to industry sources with the intiative

    taken by the government on the infrastructure, particularly the north and

    south corridor particularly known as golden qualidateral the working

    group on the cement industry constituted by the planning commission

    Introduction of Jk cement limited

    J.K. Cement is an affiliate of the J.K. Organization, which was founded by Lala

    Kamlapat Singhania. The J.K. Organization is an association of industrial andcommercial companies and has operations in a broad number of industries.

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    Our cement operations commenced commercial production in May 1975 at

    our first plant at Nimbahera in the state of Rajasthan. At Nimbahera, we

    started with a single kiln with a production capacity of 0.3 million tons. We

    added a second kiln in 1979 with production capacity of 0.42 million tons, and

    a third kiln in 1982with a production capacity of 0.42 million tons. We added aprecalciner with acapacity of 0.4 million tons in 1988, which increased our

    capacity at Nimbaherato 1.54 million tons. During the years 1998 through

    2003, we continued to implement modifications to each of our kilns, which

    increased our aggregate capacity at Nimbahera to 2.8 million tons as of

    September 30, 2005.

    We commissioned a second grey cement plant at our Mangrol plant in 2001,

    with a production capacity of 0.75 million tons. As of September 30, 2005, we

    had an aggregate production capacity of 3.55 million tons per annum of grey

    cement .Our white cement plant was completed in 1984 with a capacity of

    50,000 tons. Our continuing modifications to the plant have increased its

    production capacity to 300,000 tons as of September 30, 2005.

    Today, J. K. Cement Ltd. is one of the largest cement manufacturers in

    Northern India. We are also the second largest white cement manufacturer in

    India by production capacity. While the grey cement is primarily sold in the

    northern India market, the white cement enjoys demand in the export market

    including countries like South Africa, Nigeria, Singapore, Bahrain, Bangladesh,

    Sri Lanka, Kenya, Tanzania, UAE and Nepal.

    Our access to high quality limestone reserves that are suitable for production

    of white cement provides us with a competitive advantage. Based on geological

    surveys conducted by independent agencies on our mines between 1996

    and2001, our limestone reserves for both grey and white cement are expected

    to meet our existing and planned limestone requirements of 4.0 Mn TPA of

    grey cement and 0.4 Mn TPA of white cement, for approximately 40 years.

    Backed by state-of-the-art technology and highly skilled manpower against the

    backdrop of Indias infrastructural growth in an overdrive, we are upbeataboutthe future. We are confident of contributing heavily in Indias journey of

    development. We see a world of concrete ideas on the horizon.

    Types of product of JK cement

    Grey cement produced by us consists of OPC and PPC. There are also other

    cements in the market that we do not produce, such as Portland slag cement,

    oil well cement, sulphate resistant cement, rapid gardening cement, low alkali

    cement, low heat cement and super finish cement.OPC has three grades that

    we produce, that are differentiated by their compressive strengths, expressedin mega Pascal (MPa), as specified by the BIS.These grades are 53-grade

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    OPC,43-grade OPC and 33-grade OPC, with 53-grade OPC having the highest

    compressive strength.The customer selects the grade of OPC based on the in

    tended application. Our most popular cement, by sales volume, is 43-

    gradecement, with 53-grade cement being used in applications which require

    highstrength characteristics.

    Ordinary Portland Cement

    OPC is produced by inter-grinding cement clinker prepared in a rotary cement

    kiln with gypsum. Each metric ton of OPC requires approximately 0.95 metrict

    ons of clinker and approximately 0.05 metric tons of gypsum. The range of

    applications, the physical and chemical requirements specified by BIS and

    strength of the three grades of OPC are discussed below:

    53-grade OPC (IS:12269-1987): 53-grade OPC is a high strength cement.According to the BIS requirements, 53-grade OPC must have a 28-day

    compressive strength of no less than 53 Map. For certain specialized products

    such as pre-stressed concrete and certain pre-cast concrete items requiring

    highstrength, 53-grade OPC is considered useful as it can produce high-grade

    concrete at lower cement content levels. We produce 53-grade OPC by

    exposing the clinker to the grinding process for longer period of time,which

    results in a higher density and stronger cement. As the grinding process

    requires a significant amount of power, finer grinding for the 53-grade OPC

    requires more power and is therefore priced higher compared to lower grades

    of OPC.53-gradeOPC can be used for the following applications:

    Portland Pozzolana CementWe also manufacture PPC (IS:1489 (Part-1) 1991) under the brand name

    J.K.Super. PPC is also known as blended cement or silicate cement, and this

    blended cement has become increasingly popular in the market in recent

    years .Each ton of PPC requires approximately 0.75 tons of clinker, 0.05 tons of

    gypsum and 0.20 tons of fly ash, a pozzolanic material that is a by-product of

    thermal power plants. In the manufacture of PPC, a portion of the clinker is

    replaced with fly ash. This enables the cement manufacturer to produce a

    higher quantity of cement per ton of clinker. As a result, the cement

    manufacturer canin crease its production capacity by making a limited

    investment in grinding capacity without a corresponding investment in earlier

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    .stage production equipment such as kilns .Further, the only cost incurred for

    fly ash is transportation cost from the thermal power plants that generate it to

    the cement manufacturing site, as fly ash is currently available free of cost. The

    use of fly therefore significantly reduces the overall cost of production of

    cement.The advantage of PPC is its low heat of hydration and correspondingresistance to exposure to various environmental chemicals such as salt water.

    It is particularly suitable for marine and hydraulic construction and other

    crete structures. This cement has durability that is equivalent to OPC and can

    be used most of the applications where OPC is used. As PPC is generally sold

    ata comparable price to OPC and the cost of production of PPC is

    comparatively lower, PPCs margins per ton are generally higher compared to

    OPC.

    White cements

    We manufacture white cement under the brand names J.K. White and Camel.

    White cement is produced using a different quality of limestone and is

    distinguished from grey cement by its white colour. Each ton of white cement

    requires approximately 1.33 tons of limestone, 0.02 tons of gypsum and 0.2

    tons of additives including white clay, feld sparand fluorspar.White cement is

    typically used in three principal areas of application, as set forthbelow:

    Flooring, for the manufacturing and laying of mosaic tiles and as tilefixing grout ,wall applications, such as decorative white cement paints

    and plain and spray plasters;

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    And White cement is typically used in three principal areas of

    application, as set forthbelow:

    Flooring, for the manufacturing and laying of mosaic tiles and as tilefixing grout ,wall applications, such as decorative white cement paintsand plain and spray plasters; and Other specialized applications

    including glass fibre reinforced concrete, garden furniture, lamp posts,

    as pointing for brick and stone works and as pre-cast cladding panels.

    We sell white cement primarily in the Indian market. We also export white

    cement to a number of countries, including South Africa, Nigeria, Singpore

    ,Bangladesh, Sri Lanka, Kenya, Tanzania, United Arab Emirates and Nepal.

    Plants of jk cements limited

    We manufacture grey cement in two facilities located at Nimbahera and

    Mangrolin the state of Rajasthan in Northern India. White cement is produced

    at our facility at Go tan in the state of Rajasthan. Our plants have obtained

    many accolades and recognition, the most noteworthy being : ISO-9001:2000

    QMSand ISO-14001:2004 EMS for the grey cement facility at Nimbahera andISO-

    9001:2000 QMS, ISO-14001:1998 EMS & OHSAS-18001:2005 Occupational

    Health and Safety for the white cement facility at Gotan. Theconstruction of

    our first most modern dry cement plant began in 1970 inNimbahera in

    Rajasthan.

    The following table shows a breakdown of production of the Nimbahera,

    Mangroland Gotan cement facilities for the periods indicated:

    PRODUCTION (IN METRIC TONES)FISCAL 2003 FISCAL 2004 FISCAL 2005 SIX MONTHS

    ENDED

    SEPTEMBER

    30,2005

    NIMBEHARA 2323283 2414196 2,414,196 1.256,942

    MANGROL 570464 912419 9,12, 419 4,93,211

    GOTAN 200149 224481 224,481 99343

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    PRODUCTION (IN METRIC TONS) Six months ended

    Fiscal 2003

    Fiscal 2004

    Fiscal 2005 September 30, 2005 2,323,283 2,272,760 2,414,196 1,256,942

    Nimbahera

    16. 570,464 718,572 912,419 493,211 Mangrol 200,149 215,538 224,481

    99,343 Gotan Nimbahera Unit (Grey Cement)Commenced commercial

    production in 1975 with an initial capacity of 0.3MnTPA. In the year 1979,

    second production line was added to enhance theproduction capacity to 0.72

    MnTPA. 1982 witnessed the incorporation of anotherproduction line taking

    the production capacity to 1.14 MnTPA. In 1988 a pre-calciner was installed

    and the production capacity touched 1.54 MnTPA.Constant modernization and

    up-gradation was instrumental in bringing the plantto its present capacity of

    2.8 MnTPA.Capacity utilization of around 90%Can produce up to 3.1 MnTPA

    with production of silicate cement on capacity of2.8 MnTPARecognition : ISO-

    9001:2000 QMS and ISO-14001:2004 EMS

    17. Mangrol Unit (Grey Commenced commercial production inDec2001 with a capacity of0.75 MnTPA. Its close to Nimbahera plant (10kms

    away) offers itsignificant synergy benefits like assistance from technical

    18. The production process

    The production process for cement consists of drying, grinding and

    mixinglimestone and additives like bauxite and iron ore into a powder known

    as rawmeal. The raw meal is then heated and burned in a pre-heater and kiln

    and thencooled in an air cooling system to form a semi-finished product,

    known as aclinker. Clinker (95%) is cooled by air and subsequently ground

    with gypsum(5%) to form Ordinary Portland Cement (OPC). Other forms of

    cement require increased blending with other raw materials. Blending of

    clinker with other materials helps impart key characteristics to cement, which

    eventually govern it send use. The basic differences between these processes

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    are the form in which the raw meal is fed into the kiln, and the amount of

    energy consumed in each ofthe processes. In the dry process, the raw meal is

    fed into the kiln in the form of a dry powder resulting in energy saving,

    whereas in the wet process the raw mealis fed into the kiln in the form of

    slurry. There is also a semi-dry process, whichconsumes more energy than thedry process but lesser than the wet process . The basic steps involved

    in the production process is set out below:

    Dry process

    J.K. Cement plants are dry process plants. Limestone is crushed to a uniformand

    usable size, blended with certain additives (such as iron ore and bauxite)

    and discharged on a vertical roller mill, where the raw materials are ground to fine

    powder. An electrostatic precipitator dedusts the raw mill gases and collects the raw

    meal for a series of further stages of blending. The homogenized raw meal thus

    extracted is pumped to the top of a pre heater by air lift pumps. In the preheaters the

    material is heated to 750C. Subsequently, the raw meal undergoes a process of

    calcination in a pre calcinator (in which the carbonates present are reduced to

    oxides) and is then fed to the kiln. The remaining calcination and clinker ization

    reactions are completed in the kiln where the temperature is raised to between

    1,450C and 1,500C. The clinker formed is cooled and conveyed to the clinker silo

    from where it is extracted and transporte dto the cement mills for producing

    cement. For producing OPC, clinker and gypsum are used and for producing

    Portland [Pozzolana] Cement (PPC),clinker, gypsum and fly ash are used. In the

    production of Portland Blast Furnace Stag Cement (PSC), granulated blast furnace

    slag from steel plants is added to clinker. Awards given to the JK White cements

    limited Architect of the Year Award (AYA)Architecture was more or less identified

    with housing & more so with elitehousing.

    .awards given to cement

    If these structures have to look pleasing, relevant architecture has to beapplied in their designs.The subject of challenges to architecture vis-a-vis

    town planning, infrastructure development & affordable housing is being

    discussed in various countries through various forums. Mr.Yadupati

    Singhania, Managing Director,J.K. Cement Ltd., thought that we could

    contribute to this cause by encourage in go utstanding talent in the profession

    of architecture as a continuous process &thereby set an example for others in

    this profession to do better & better.This is how Architect of the Year Award

    (AYA) began way back in the year 1990(1st Architect of the Year Award).

    Awards were subsequently extended to architects of neighbouring countries

    from the year 1996 (7th Architect of the YearAward). To encourage state level

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    architecture, State Architecture awards were also introduced from the award

    year AYA-98 (9th Architect of the Year Award) Quality policy Technologies

    change, needs change, and in turn products change. What remain unchanged,

    are values and ideas that propel any entity forward. Ideas that are concrete

    and unwavering, just like their outcome.At JK Cement we are crossingmilestones, one after another, propelled by the following concrete ideas :1. To

    provide products that fully comply with technical specifications committed to

    our customers, at the most competitive price.

    21. 2. To ensure complete reliability in our dealings with customers,

    distributors ,suppliers & other partners.3. To operate our manufacturing

    facilities in such a way, that they help sustain the environment & provide new

    opportunities for the underprivileged in thatregion.4. To ensure that every

    department of our every office encourages new & better ideas and freedom of

    expressing the same, and cultivate a work environment that rewards

    excellence in every employees chosen area of work leading to aharmonious &

    fulfilling atmosphere.5. To motivate every team member to challenge his last

    best performance an dout do it continually6. To remain abreast and imbibe

    the latest technological trends for the benefit of our customers.

    22. The rationale of the studyAs my project topic suggests, I have tried to find

    out the CUSTOMERSATISFACTION AND MARKET POTENTIAL OF JK WHITE

    CEMENTSThis topic was chosen mainly to find whether the customers who buy

    JKCEMENTS require some more modifications in the brand i.e.changes in price

    or improvement in the quality of the cement etc.the quality of the cement and

    for this purpose people from different strata werechosen like general

    customers, dealers, masons, bulk consumers etc I have used questionnaire

    and other scientific tools like personnalinterviews and telephonic interviews

    to know about the customer mood and theI have also tried to find the market

    potential of jk cement in Delhi and NCR. Forthis I had conducted market

    research in different parts of Delhi like Sarita vihar ,Nehru plce, some parts of

    Ghaziabad, Gurgaon and faridabad.For this I met different dealers , retailers

    and masons as well as industrial bulksuppliers in different parts of the DELHI

    NCR

    23. Scope of the study

    This study includes direct interaction with the customers and this helps us to

    know the Market potential and customer satisfaction level to great accuracy.

    This study is of great importance to the company which will knowabout the

    customer preference to buy a particular brand. The company will gain

    information about customers preference depending on the following factors:-

    1. Price factor

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    2. fineness of the cement

    3. setting time

    4. attractive packaging

    5. brand imageone of the important factor 6. quick delivery time

    7. wide availability So , scope of this study is to achieve customer satisfaction

    because customer satisfaction and quality maintenance is companys primary

    objective

    24.

    of the study:

    -Main objective:- The main objective of this study is to find out

    ObjectiveHowever, manycountries have used architecture effectively for publicstructures also, such as

    highways, metro.

    the MARKETPOTENTIAL AND CUSTOMER SATISFACTION LEVEL through

    scientific toolslike interviews and questionnaire .Specific objectives:- The

    specific objectives will be met by finding the customersatisfaction level

    through direct interaction with the customer and by knowingtheir preference.

    This will include all the processes like asking questions fromthe customers

    through questionnaire which will be included in the primary survey. once the

    primary survey is done , secondary survey will be done . The path ofthe

    secondary survey will be decided depending on the conclusions coming outof

    the primary survey.

    25. Research methodology

    Data collection methodI have selected around 50 persons for the the

    interview.I have taken help of the questionnaire , personal and Telephonic

    interview. I have collected the data through focus interviews. I have

    concentrated on taking interview mainly from the following group of people.1. Masons20%

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    2. Architects/ engineers--- 10%

    3. Retail stockiest---- 2 4.

    Wholesale---- 10%

    5. Industrial bulk consumer10%

    6. General consumer---- 30%

    26. The survey was descriptive and sample chosen was mainly on the

    judgement of the researcher with the help and proper consultation of project

    guide.. In this kind of sampling method , the population elements are based on

    thejudgement of the researcher. The researcher exercises judgement or

    expertise ,chooses the elements to be included in the sample , because he or

    she believesthat they are represntative of the population of intrest or areotherwiseappropriate.In this survey , I visited the dealers of cement also to

    know the strategy of thecompanies , especially jk cements to satisfy the

    customer as they buy thecement of any particular company. The main

    purpose of the descriptive research is description of the state ofaffairs as they

    exist at present

    .Swot analysis of JK white cements Strengths : 1. Leadingposition in attractive Northern India grey cement market:

    Based on CMA data, Northern Indian cement manufactuers haveconsistentlyoperated at the highest levels of capacity utilization among Indias

    five regions.We believe this reflects the strong demand in Northern India for

    cement productsrelative to supply. Further, based on capacity expansions

    announced by cementmanufacturers, we expect cement plants in Northern

    India to continue to operateat high utilization levels and anticipate continued

    strong demand for our greycement products in the near and medium-term. We

    believe that we are well

    27. positioned to take advantageof this demand, as the fourth largest grey cement manufacturer in Northern

    India, and the largest grey cement manufacturer in the state of Rajasthan. 2.

    Second largest white cement producer in India: White cement accounted for

    16.6% of our total cement revenue and 35.2% of adjusted EBITDA from our

    cement operations in fiscal 2005, and 15.5% of revenues and 26.7% of our

    adjusted EBITDA from our cement operations in the six months ended

    September 31, 2005. Unlike grey cement, the white cement industry in India is

    highly concentrated with the two largest players accounting for the substantial

    majority of Indias production capacity. Consequently, prices of white cement

    have been relatively less volatile and sales of white cement have generated

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    more stable cash flows for us even during industry downturns in grey cement.

    We also believe our position as the second largest producer of white cement in

    India, together with our nationwide delivery network, significantly enhances

    the overall brand image of JK Cement. 3. Proximity and access to large

    reserves of high quality limestone: We have access to large reserves oflimestone for both our grey and white cement operations, which we believe

    are sufficient to sustain our operations well into the future. Based on

    independent geological surveys of different mines during 1996 to 2001, we

    believe that our limestone reserves are sufficient to support our current and

    planned capacity for approximately 40

    28. years for both grey and white cement. (Put in risk - assuming we are able

    to renew our existing leases upon their expiry) As one of the first cement

    producers in Northern India, we were able to choose our limestone reserves in

    an area with high quality limestone resources. 4. Quality of products and

    strong brand name: We believe that brand name and reputation are important

    to retail purchasers of cement in India. We have built a strong reputation

    among cement purchasers by consistently providing high quality products. We

    believe that there is strong customer awareness of our brands, JK Cement

    (Sarvashaktiman), for grey cement in our principal market in Northern

    India, and JK White (Camel), for white cement across India. Further, we

    believe that our brand name and our reputation for consistently supplying

    high quality products provide us with a competitive advantage in ensuring

    that cement dealers carry our products. 5. Extensive marketing anddistribution network: We have a wide distribution network for grey cement in

    Northern India. Wealso have a strong all-India distribution network for white

    cement. Our distributionnetwork for grey cement products consists of 44

    feeder depots serviced by sevenregional sales offices in Delhi, Haryana, Uttar

    Pradesh, Punjab, Rajasthan,Madhya Pradesh and Gujarat. Our white cement

    network comprises 20 feederdepots serviced by 13 regional sales offices in

    Delhi, Chandigarh, Uttar Pradesh,West Bengal, Andhra Pradesh, Tamil Nadu,

    Karnataka, Kerala, Maharasthra,

    29. Gujarat, Madhya Pradesh and Rajasthan. In addition, we have more than

    4,000retail stores that stock our grey and white cement products, as well as 22

    salespromoters and four handling agents. We believe that the extent of this

    network,and our relationships with our dealers, enables us to maket and

    distribute ourcement widely and efficiently.6. Experience and technical know-

    how:We have 30 years of experience in the Indian cement industry, which we

    believeprovides us with the skills to maximize production efficiency, expand

    productioncapacity quickly and reduce costs. Over the years, we believe that

    we havedeveloped long-term customer relationships and a strong reputation

    for quality. Inaddition, we have a proven track record of upgrading and

    modernizing ourproduction capabilities efficiently, having increased our

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    production capacity atNimbahera by more than 80%, from 1.54 million tons in

    1998 to 2.8 million tonsas of September 30, 2005.Weaknesses : 1. It is at

    relatively low position in other parts of the country except north. 2. Low

    attention on customer relationship management in some parts of INDIA.

    30. 3. No high revenue from the white cement market because there are only

    two players who have considerable market share and this has resulted in the

    stable cash flows. 4. Due to presence of other cement producers in Delhi and

    its adjoining areas the market share of the JK cement remains low. 5. It has its

    own mines reserves but it has to consistently renew the lease failing which it

    will have no source of production at its major production site. Opportunities :

    1. Rural projects of state governments and central governments like dams and

    bridges can be a major opportunity for the company. 2. Company is a part of

    reputed and huge jk group. So it can expand its market in foreign areas also

    utilizing its brand leverage. 3. Prestigious Projects can be major opportunities.

    4. It has major opportunities in real estate industry due to boom in the

    relatedprojects. 5. Indian infrastructure is seeing a two fold increase. So there

    is also a lot ofopportunity in the concerned sector 6. Major foreign projects of

    governments can also be a major opportunity.

    31. Threats 1. Cost of production is high. So company needs to reduce the cost

    of production and should concentrate on promotional schemes too. 2.

    Presence of other big players in delhi region is a major threat for the company.

    3. Rising cost of raw material is also a threat for the company Marketing

    strategy of jk cements limited 1.SEGMENTATION:- The company has

    segmented the market geographically . it sells its products all ovwer India with

    major presence in northern region PRICING STRATEGY1. . Before deciding the

    price of the cement company has considered the following points:-- Cost

    factor:- Manufacturing cost Transporting cost Storing and material handling

    Other cost Officer expenses Other expenses Tax and interest Competitors

    price and offering

    32. MARKETINGSTARTEGYCompany

    conducts market surveys to identify market trends and customersresponse,

    company position in the market etc. There is R and D departmentwhich

    continuously trying to improve the quality of the product at theminimum cost

    and trying to meet the demand of the customer. MARKETRING STRATEGY FOR

    COMPETITORSCompany always keeps an eye over its competitors activities

    and itsofferings like different promotional schemes, product price etc. It also

    takesproper action according to competitors strategy. DISTRIBUTION

    STRATEGYThe company is distributing cement by following ways:-Direct to

    consumerDepot1.whole seller2.retailer

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    33. Director General of sales and disposal1. Tender sales2. Government

    departmentNon trading sales1 wagon load2. Institutional sales Method of

    developing dealers:-Company conducts the market survey also to motivate the

    sub dealer andadvertise the programmer. The company takes profile of the

    dealers andgives dealership only to those in a particular area where thecompany is nothaving already existing dealer. MARKETING STRATEGIES1. To

    increase sales in high realization2. To develop stockiest network consisting of

    retailer or final outlet whichdirectly sells to customer.3. Increasing sales of

    branded cement ie jk white cements4. Marketing distribution network more

    efficient and cost effective. The company has a dedicated team of highly skilled

    professionals andExperienced application engineering. They are functioning

    in an advisorycapacity. Besides handling their constructional problem the cell

    offering all

    34. kind of assistance in the selection of the right cement for different

    applicationto ensure cost effective , durable and safe construction.

    35. DATA ANALYSISIn this section , we will analyze the data which was

    obtained through different means ofdata analysis like questionnaire, personal

    interviews. Since this survey was related tothe cement industry, so people

    related to it like masons, bulk consumer , retailer andabove all general

    consumer were interviewed. The whole data analysis section is done with help

    of different charts, barsand other techniques available. The interview was

    mostly done on selectedpersons of selected category. I have done survey

    mainly on the basis of followingstructure..1. Masons20%2. Arch/

    Engineers10%3. Retail stockists--- 20%4. Wholesalers--- 10%5. Bulk

    consumers10%6. General consumer30%For doing the survey , a

    questionnaire was designed as a scientific tool so as toknow the customers

    attitude towards the satna cement works limited. The main purpose of this

    survey was to know the customer satisfactionlevel. This survey was done

    partially DELHI and somepartsd of NCR also. Someother parts of the country

    like the neighboring UP was also touched for thesurvey.

    36. DATA ANALYSISThis page and onwards will contain step by step analysis of

    cement? 1. MASONS Choices / options No of respondents 1. Extremely

    important 3 2. Rarely important 2 3. Not at all important 0 Importance of price

    respondents 4 3 no of 2 1 0 Extremely Rarely important Not at all important

    important choices /options

    37. 2. Arch / engineers Options / choices No of respondents 1.Extremely

    important 2 2.Rarely important 1 3.Not at all important 0 2 1.5 1 0.5 0

    Extremely Rarely Not at all important important importantQ .2 Do you

    consider colour of cement as an important factor for buying of thecement? 1.

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    the selection ofany Cement.Q5. Do you prefer the cement which is very fine

    (i.e. fineness of the cement)?1. Masons

    43. Parametrs No of responses recieved1. Sometimes 12. Always 23. Never

    14.Cant decide 1 Fineness of the cement2.5 21.5 10.5 0 Sometimes Always

    Never Cant decide2. Retail stockiestOptions Response1. Sometimes 12. Always

    33. Never 14.Cant decide 0 Sometimes Alw ays Never Cant decide

    44. 3. General customerChoices / options Responses1. Sometimes 32. Always

    33.Never 14.Cant decide 0 3.5 3 2.5 2 1.5 1 0.5 0 Sometimes Always Never Cant

    decideWe can interpret from the response received that fineness of the

    cement is one of theImportant factor that consumer takes into account while

    buying a cement.Q6. How many retailers of Ambuja Cement do you find in your

    city?1. MasonsNo. of retailers Response1 . 1-5 22. 5-7 33. 7-10 04. More than

    ten 0

    45. no. of retailers 4 3 2 1 0 one-five five-seven seven -ten more than 102.

    WholesalersOptions NO. Of responses1. 1-5 12.5-7 23.7-10 04. more than 10 0

    3 2 1 0 one-five five-seven seven -ten more than 10The response received from

    the customers indicate that there are enoughcement retailers in their city.7. If

    you were a dealer Which type of schemes and incentives do you exceptfrom

    the company?Options No of responses1. Gift items given 12. Award for best

    retailing 23.Promoting certain incentive 0

    46. schemes4.Educate about the 0companys policy5. Foreign tours 2It isevident that the retailers want awards, tours and gifts on equal basis. 2.5 2 1.5

    1 0.5 0 gifts items awards incentive education foreign tours schemes8. Do you

    find your desired cement easily in your city?1.MasonsOptions

    Responses1.sometimes 22.Always 23.Never 1

    47. sometimes always never2. Industrial bulk consumeroptions No. of

    respondents1. Sometimes 12.Always 23.Never 0 2 1.5 1 0.5 0 sometimes alw

    ays never3. General customer choices responses 1. sometimes 2 2. never 1 3.

    always 4

    48. 5 4 3 2 1 0 sometimes never alwaysQ 9. Which medium of information

    made you aware about satna cements?1.General customerOptions Level of

    responses1. Newspapers 22.Hoardings 33. TV ads 14. Meeting with dealers 1

    3.5 3 2.5 2 1.5 1 0.5 0 newspaper hoardings tv ads meeting with dealers

    49. 2. Industrial bulk consumeroptions No of respondents1.Newspaper

    02.Hoardings 13.Tv ads 04.Dealers meet 2Analysis of this question reveals

    that hoardings are the best means of thecommunication as any illiterate

    person can also read the various signs whichcould be there on the

    hoardings.. and also there should be regular dealer newspapermeeting to

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    know the customer aware of the cement hoardings tv ads meeting with

    dealersQ9. Do you find compressive strength of the cement as a major factor

    whilebuying any cement?1. Masons.Options Response rateVery much 3Not

    much 2Cant decide 0 3.5 3 2.5 2 Series1 1.5 1 0.5 0 very not much cant much

    decide2. General customer

    50. Options Response levelVery much 5Not much 1Cant decide 1 6 5 4 3 2 1 0

    very much not much cant decideAnalysis of this question reveals that

    customers dont comprise on the matter ofqualityQ 10. Is the response time

    of the company to the complaints satisfactory?1. WholesalersParameters

    Response level1. Satisfactory 12.Good 13. Not so good 14. Not sure 02. General

    customerParameters Response level1. Satisfactory 32 Good 23. Not so good 14.

    Not sure 1 Hence , we analyze that response time of the company to the

    complaints is overall satisfactory.

    51. Chapter

    northern part of India and some parts of UP. So market potential of the JK

    size was not enough and it failed to give the clear picture or the results of the

    potential of JK cements limited.

    52. FindingsOn the basis of analysis of the questionnaire and data analysis, we

    find that:----1. Market potential of the Jk cement limited is very good in the

    northern partsdespite the presence of so many branded cement companies

    like ACC ,GUJRAT AMBUJA etc.2.Customer satisfaction with respect to the JK

    cement is satisfactory.

    53. 3. Despite the increasing cost of the raw material the company is able to

    bringdown the cost of manufacturing through procurement of raw materials

    by themines which are located nearby .3. Customers come to know about JK

    cements mainly from hoardings as manypeople are illiterate .4. Customerswant more prizes and dealers want more incentives , gifts andtours.Dealers

    also want more meeting with officials of the cement companies.5. Bulk

    consumers want more and more cash discount. Suggestions1. The company

    should concentrate on more aggressive advertisement topromote their

    products.2. The company should launch more and more promotional schemes

    like twofor the price of one or more discount coupons.3 Company should do

    more to promote their brand as customer prefer goodbrand while buying any

    cement.

    54. 4. Customer prefer price as an important factor

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    while buying any cement so the company should fix the price accordingly.5.

    Company should concentrate on direct meeting with the customer as they are

    the most vital element in deciding the growth or decline of any

    company.6.Company should decrease the response time to the complaint

    received.7.The company should fix certain amount of cement especially for thedealers and give them free of cost as incentives.8. The company should

    appoint more and more persons for the promotions of thebrand.9. The

    company should expand its market and concentrate in deep penetration in

    northern part of India.10. Company should decrease delivery time of the

    cement. BIBLIOGRAPHY 1. www.jkcement.com 2. www.jk-white.com/ 3.Labour

    and Industrial chronicle-- Survey of major cement plants 4. Marketing

    researchNaresh kumar Malhotra , Pearson education 5. Marketing

    ManagementPhillip Kotler