management theory and practice of health and safety
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Management Theory and Practice of Health, Safety and Risk Assessment
Management models and regulation / legislation
Scenario
Young engineers should be aware of the principles, planning and implementation of health
and safety practice within an industrial environment such as those to be found in
engineering production, manufacture, services and maintenance and those in the
chemical, transport and telecommunication engineering industries.
In particular, engineers should have an awareness of the selection, application and
evaluation of safe working procedures. As a part of this awareness, engineers should be
familiar with current UK and EU health and safety legislation, the role of the inspectorate,
safety audits and current codes of practice.
During the career of a young engineer, risk assessment will be a constant activity. Risk is
assessed and evaluated by identifying, rating and assessing the severity of hazards and
recording all evidence and actions taken for future monitoring of these hazards. In order
for engineers to have a well rounded understanding of these issues, it is important for
them to be aware of the risk management activities, including the methods used for
gathering evidence, disseminating information, complying with current regulations and
implementing policy to minimise risk to life and property, for activities within a general
engineering environment. Identify industrial work areas where current regulations would
apply and the impact on the organisation.
1. Detail the regulations in force within the chosen work area.
2. Reference current working practices in the chosen work area to current UK / Euro regulationsand the specific (if any) management model in use within the organisation. If a management
model is not in use, suggest and justify a suitable model that could be adopted or cross
referenced to the methods in use.
3. For the scenario you have described, identify the impact on the organisation, referencinglegislation and the role of the HSE inspectorate where appropriate.
For the organisation chosen, you have been tasked to develop and introduce an in-house
auditing programme to assess the effectiveness of the organisations health and safety
management arrangements.
4. Describe the organisational and planning issues to be addressed in the development of the
audit programme.
5. Prepare an initial schedule outlining the implementation of your programme.You do not need to consider the specific factors to be audited.
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We are instructed to isolate a specific work area within an organisation we are either part of or have
a detailed knowledge of; my previous employment has all been in the construction industry, firstly as
a builder then more recently as an electrician. I have had to have a strong awareness of current
regulations whilst working on construction sites as both an employee and a sub-contractor, a few of
the legislations I would have to deal with on a day to day basis were The electricity at work act 1989
(Health and Safety Executive, 2012), The working at height regulation 2005 (Health and Safety
Executive, 2005), The personal protective equipment at work act 1992 (Health and Saftey Executive,
1992) and The control of substances hazardous to health regulations (COSHH) 2002 (Health and
Safety Executive, 2002). Obviously there are many more regulations to be aware of but these were a
few that I would almost certainly deal with every day, Instead of using a specific organisation for this
assignment I have chosen to use a fictional company based loosely on a company I have been
employed by in the past.
During employment for a building company based in Plymouth, I had been instructed to start work
at a construction site with two other employees, before meeting up with the site manager we had a
meeting at our head office to be given all a brief run through of the job. Due to the fact we had more
than five working employees in our company, BS 31100:2011 (BSI Group, 2011), states that we must
complete our company`s daily risk assessment and method statements whilst (Health and Saftey
Executive, 1992) says we must wear all the relevant PPE, The HSEs Five steps to risk assessment
(Health and safety executive, 2011) says the law does not expect you to eliminate all risk, but you
are required to protect people as far as `reasonably practicable. The job we were undertaking
involved wiring a fire alarm system above ceiling height and plastering onto dry wall and sand and
cement backgrounds, we would be dealing with mains electricity, erecting and working on tower
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scaffolds and mixing and laying up Thistle Multi Finish plaster as well as using various 110v and
battery power tools.
The main regulations we would have to consider for the tasks set are as follows, The personal
protective equipment at work regulations 1992 (Health and Saftey Executive, 1992), We would be
required to wear steel toe-capped boots, hi-visibility vests and Hard hats at all times once on site,
dust masks, safety goggles and safety gloves were provided to be worn whenever necessary. The
manual handling operations regulations 1992 (Health and Safety Executive, 1992), We would be
lifting 25kg bags of plaster,sections of tower scaffold as well as all hand tools . COSHH (Health and
Safety Executive, 2002), says thatProlonged contact with wet cement in construction can lead to
chemical burns and/or dermatitis. The Electricity at work regulations (Health and Safety Executive,
2012), various sub-sections need to be taken into consideration from the IEE Wiring Regulations
BS7671. The working at Height Regulations 2005 (Health and Safety Executive, 2005), this is needed
because of the use of tower scaffolding to get above ceiling level and to reach high points whilst
completing plastering jobs. A permit to work (Health and Safety Executive, 2005) would also be
required for access to dry risers whilst wiring alarm system and when preforming isolation
procedures (Health and Safety Executive, 2006).
The company follows a specific safety management system, Successful Health and Safety
Management (HSG65) (Health and Safety Executive, 1997), This organisation was formed by the
accident prevention advisory unit to be used as a guide by managers and directors of company`s
wanting to improve health and safety within their own organisations. The HSE (Health and Safety
Executive, 1997) says the message it sends out is simple: Organisations need to manage health and
safety with the same degree of expertise and to the same standards as other core business activities,
if they are effectively to control risks and prevent harm to people. This system encourages managers
and employees alike to plan things in great detail, Risk assessments are to be completed on a daily
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basis to eliminate errors, Tool box talks would also take place at the start of each working day to
make clear which areas each employee would be working and whether they had the correct permits
to be in the subject area. Once a week a tool box talk would take place with tradesman from other
companies so specific jobs could be planned in advance, health and safety issues could be discussed
and everybody could find out how the other trades were progressing and whether they would be
holding anybody up.
Although it is not a legal requirement nearly all building sites now ask for a Valid CITB CSCS card
(CSCS, 2012) before entry, this is a general competency exam that all operatives must take to prove
that they understand all the risks of working on a building site and are capable of doing the job they
are on site to do; regular spot checks from HSE inspectors would take place. There were also some
mandatory requirements for the erection and use of tower scaffolds; a tower must be inspected by a
competent person, before first use, after substantial alteration and after any event likely to cause
instability (Health and Safety Executive, 1997). On the Building site we were working on, a yellow
and red card system was in operation; if you were working from a scaffold which wasnt deemed
safe then you could receive a yellow card as a first warning followed by a Red card for a second
warning, a red card meant indefinite exclusion from the site. The yellow and red card system
covered all aspects of health and safety on site and was governed very strictly by some health and
safety officials from specific companies and not so much by others; it was usually enforced with a
greater deal of intensity at the start of the job and was not a requirement from the HSE.
I believe it is fair to say that the role the HSE plays where Construction sites are concerned is of the
utmost importance, peoples lives are at stake and nothing can be taken for granted and although
some of the rules and legislations can hamper your ability to get on with a job, they are in place for a
reason. Common sense is a key factor in the work place and whilst common sense cannot be handed
out to people, the competent person tests that are required are a step in the right direction to
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ensure accidents are kept to a minimum and that injuries are avoided. Just being competent
unfortunately isnt always enough and no matter how well trained somebody is, complete care and
attention needs to be used at all times on a construction site, On the 14th
September 2007 a young
builder was killed in an accident on a building site in Plymouth run by Kier Western. A fully qualified
telescopic forklift driver ignored five golden rules (ecv, 2008) which lead to the death of the 20 year
old, The HSE and CPS lead an investigation and the driver was charged with manslaughter and
received 21 months in prison, this goes to show that the HSE will prosecute individuals for
negligence leading to injury in the work place.
An audit is a review to confirm that all rules and regulations are up to date and being followed
effectively, obviously where health and safety is concerned, rules and regulations need to be
adhered by or the company could find themselves either under investigation or in court. We have
been asked to develop an in-house auditing program for our own organisation giving details on
organisational and planning issues that may need addressing, followed by preparing a schedule
outlining the implementation of the program. My preferred method for an audit would be to devise
a checklist which would need to be completed at the beginning of each job commenced on site by all
company employees, the checklist would cover a large range of all plant and equipment on site, all
of which needs to be inspected by a competent person before works commence. The audit would
cover all aspects of work undertaken by the company but only the relevant checklists for the job
would be necessary, various subsections would include access, scaffolds, ladders, manual handling,
site traffic, tools and machinery, fires and emergencies, hazardous substances, confined spaces,
noise, welfare, electricity and public safety.
A mandatory first aid course for all company employees would be arranged in accordance to the
health and safety first aid regulations (Health and Safety Executive, 1981), and all company work
vehicles would be provided with a first aid kit that meets the British standards (BSI Group, 2011) and
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a fire extinguisher (BSI Group, 2009). A stock take of all PPE would be taken and employees would be
issued with any necessary equipment, an annual allowance of 30 would be allocated to each
employee towards Steel toe-capped safety boots and all employees would require an up to date
CSCS card along with their own specific qualifications needed for their job. Any 240v equipment
would need to have an up to date PAT test (RSG, 1992), all scaffolding and ladders would need
inspection tags (BSI Group, 2003), and health and safety signs would be placed in the office and be
supplied to each vehicle to be placed around their specified working area. During the first four
weeks of running the audit the checklists will be reviewed by the companies appointed Health and
safety officer, at this point any flaws or weaknesses can be assessed and dealt with and employees
who are not following health and safety procedures shall be issued an official warning.
The steps taken in the audit should ensure the company keeps in line with the HSEs regulations and
provide the companies employees with the ability to spot hazards in the work place and deal with
them in the appropriate manner. With the relevant training and equipment there is no reason
anyone should not abide to the laws and legislations meaning the company can move forward and
continue to expand knowing that every person in the organisation is aware of what is expected of
them.
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A manufacturing process involves the use of three volatile organic solvents (VOCs),exposure to which is controlled by local exhaust ventilation (LEV) and personal protectiveequipment (PPE). The LEV system is regularly inspected and is subject to thoroughexamination and testing on an annual basis. By selecting VOCs of your own choice andwith reference to the possible safety phrases for the substances and the associateddocumentation provided by the HSE;
6. Outline how the exposure of the process workers to solvent vapours could be assessed.
7. Outline how the data obtained could be used to determine if the exposure of the process
workers to the solvents is adequately controlled.
The first VOC in my chosen manufacturing process is BOYSEN ACRYLIC LOW VOC PRIMER, an
ultralow, eco-friendly VOC adhesive used for priming masonry, the relevant data sheet (BOYSEN,
2010), gives us all the needed risk and safety phrases needed to complete the required task.
Risk phrase 43: May cause sensation by skin contact
Safety phrase 2: keep out of reach of children
Safety phrase 23: Do dont breathe gas/fumes/vapour/spray
Safety phrase 24: Avoid contact with skin
Safety phrase 29/56: Do not empty into drains, dispose of this material and its container at
hazardous or special waste collection point
Safety phrase 37: wear suitable gloves
Safety phrase 46: If swallowed, seek medical advice immediately and show this container or label
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The second VOC used is Clear Cure VOC J7WB, a water based resin curing compound used on freshly
laid concrete floors and walls to act as a membrane and to aid hydration of cement. The material
data sheets in accordance to ISO/DIS 11014 (Superior, 2012), can gives us the required safety and
risk phrases associated with this product.
Risk phrases: 36 and 43
Safety phrases: 2, 23, 24/25, 26, 28, 37/39, 46
Various specific toxic chemicals are found in this product and are governed by section 313 (toxic
chemical listings).
The third substance used is Evostick `sticks like sh*t (Bostik, 2005), an industrial strength glue used
in the same way as grip fill for bonding various different materials together, the risk and safety
phrases are as follows.
Risk phrase R20: Harmful by inhalation
Risk phrase R36/37: Irritating to eyes and skin
Risk phrase R65: Harmful: May cause lung damage if swallowed
Safety phrases: S2 and S36/37/39
This products data sheet contains a guidance note naming the occupational exposure limits (EH40),
the introduction to local exhaust ventilation HS (G) 37 and CHIP for everyone HS(G)108 to be taken
into consideration.
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Certain control measures can be taken to ensure exposure to these harmful substances is kept to a
minimum, as well as the LEV system and employees PPE, hand and eye wash stations need to be
positioned directly outside each workstation where exposure is possible. All employees would need
regular in-house medicals to keep track of workplace exposure levels keeping in line with (WELs)
EH40/2005 (Health and safety executive, 2005), other sampling strategies include personal sampling;
a measurement of the hazardous substance within the breathing zone of the employee, specific
methods can be found in the HSE`s `methods for the determination of hazardous substances
(MDHS). Time limitations should be set to keep employees exposure levels to the desired minimum,
a clocking in and out system is a good way of knowing the exact times an individual has spent in a
hazardous area and keeping them under the exposure limit.
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Works Cited
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