maintenance instructions ctj seriesadmech.pl/files/objects/711/55/instrukcja obsługi...

www.unimotion.eu

MAINTENANCE INSTRUCTIONS

CTJ SERIES

Hypex d.o.o.Alpska cesta 43, 4248 LesceSlovenija

www.unimotion.eu email: [email protected]

Tel: +386 (0)4 5318700 Fax: +386 (0)4 5318740

Used symbols

Recommended tightening torques (strength class 8.8)

M2 M2,5 M3 M4 M5 M6 M8 M10 M12

0,4 0,7 1,3 3,0 6,0 10,3 25 45 74

8.8

Mmax

[ Nm ]

Remark, note

Warning!

Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

For more information see the catalogue

Identification label and additional or replacement parts of the Linear Unit

1 - ID number

2 - Serial number

3 - Type of Linear Unit (ordering code)

4 - Special version

In the case of ordering additional or replacement parts for the Linear Unit there must be given all data from the identification label.

MOUNTING

Fixing system

A

B

±0,1

Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

Linear Unit must be mounted by the aluminium profile with evenly distributed clamping fixtures along the entire length!

www.unimotion.eu

Hypex

CTJ SeriesMANUAL

The specifications in order to improve the products in this catalogue are subject to change without notice. Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung. 1.000.0

OVERVIEW

The specifications in order to improve the products in this catalogue are subject to change without notice.

The modules are mounted by using fixtures which are placed in the slot on the side of the profile.

Number of clamping fixtures

Recommended number of clamping fixtures: 3 per meter on each side.

A[ mm ]

B[ mm ]

CTJ

90 102 112

110 125 140

145 160 175

1.005.0

CTJ Series MANUAL

The specifications in order to improve the products in this catalogue are subject to change without notice. Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung.

MOUNTING

Connection plates

Long Carriage version

Linear Units

Linear Units

Linear Units

Linear Units

STEP 1 STEP 2

Short Carriage version

STEP 2: Place the O-RING seal on the location where the connection plate has it’s deepening for the O-ring seal.O-RING type for: CTJ90, CTJ 110 and CTJ 145- O-RING - 4 x 2mm- PART NUMBER: 48373

Insert cylindrical pins (DIN 6325) on the connection plate.

Insert the screws (DIN 7984) for attachment of the connection plate on the carriage and screw them.

STEP 1: The lubrication port is closed by a screw DIN 913. Untight the screw (DIN 913), which is placed on the carriage of the Linear Unit.

Connection plate contains two lubrication nipples DIN 3405D for the carriage. Before mounting the connection plate on the Linear Unit it must be fully filled with grease. The connection plate can be removed and replaced at any time.

Linear Units

Linear Units

Linear Units

Linear Units

STEP 1

STEP 2

STEP 3

STEP 4

STEP 5

Maximum torque and maximum speed of the motor must never exceed the limits of the Linear Unit!

Motor with coupling

Hypex

CTJ SeriesMANUAL


MOUNTING


Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

STEP 1

STEP 2

STEP 3

STEP 1: Attach the motor adapter on a pre-prepared location on the Linear Unit and screw down.

STEP 2: Place the coupling halves on the drive journal of the Linear Unit and the motor.

STEP 3: Ensure that the coupling halves and the drive journals are correctly aligned.

Tighten the screws on the coupling halves with coupling tightening torque.

STEP 4: Insert the coupling spider into one of the coupling half.

STEP 5: Attach the motor on the motor adapter with screws and combine the coupling halves together at the same time.

Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

1.015.0

CTJ Series MANUAL


MAINTENANCE

Lubrication of the carriage

Lubricating through the connection plate

Lubrication ports for Long and Short Carriage version are placed on both sides of the profile as it is shown in figure beside.

Lubrication ports have a cover, which must be removed in case of lubrication. The lubrication ports are central, which means you can lubricate the carriage through one lubrication port.

Place the cover back after lubrication.

Long Carriage

Short Carriage

For each Linear Unit the basic lubrication is done in factory before shipment.All bearings of the belt pulleys have been lubricated for life and do not require any additional lubrication under normal operating conditions.

For access to the lubrication nipples inside, the carriage must be moved to the middle position, i.e. L/2.

Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

Linear Units

Linear Unit with connection plate:

The connection plate has two lubrication nipples.

It is sufficient to lubricate through one of the two lubrication nipples only.

L/2

L/2

L

L/2 - C

L

L/2

C[ mm ]

CTJ

90 S 23,7

110 S 42,5

145 S 47,5

Lubricant

Hypex

CTJ SeriesMANUAL


MAINTENANCE


Recommended grease for the lubrication

Lubcon TURMOGREASE Highspeed L 252/3 (K HC P 2/3 K-50)

Lubricant quantities and intervals

For lubrication and re-lubrication of linear units, it must be used grease lubricant only!Do not use the grease which contains solid parts!

Lubrication ports for Long and Short Carriage version are placed on both sides of the profile. The lubrication ports are central ports which means you can lubricate the carriage through one lubrication port.

The stated lubrication intervals in the table above are sufficient for normal operating conditions. If you have special operating systems please contact us.

Lubrication intervals are every 500 operating hours or after the specified travel path stated in the table above.

Normal operating conditions

Temperature:

Travel speed:

Load:

10 °C - 30 °C

= 5 m/s

Stroke: CTJ 110 > 50 mm CTJ 145 > 60 mm

= 0,2 C

Travel path[ km ]

Grease - relubricating quantity[ g ]

Long Carriage Short Carriage

CTJ

110

90

5000 0,7

0,3

1,4

0,55000

145 1,32,55000

1 84 6 10 11 212 753 9

1.025.0

CTJ Series MANUAL


ASSEMBLY CTJ 90 S

1

2

3

4

5

6

7

8

9

10

11

12

1

1

2

1

1

1

2

2

1

10

10

10

DRIVE BLOCK CTJ 90

TYPE 1 1R

TYPE 1 1L

TYPE 2

TENSION BLOCK CTJ 90

COVER BGR 25 FOR PROFILE

TOOTHED BELT AT3x35

CARRIAGE CTJ 90 S

PROFILE CTJ 90

RAIL GUIDE MR 12

GUIDE PROFILE CTJ 90

CONNECTION PLATE CTJ 90 S

ALLEN SCREW M3 x 8

COVER FOR MR 12

SQUARE NUT M3

48736

48743

48744

48735

-

49024

48742

48718

8207

48719

48853

47083

-

37303

ITEM QTY PART NAME IDLENGTH

2XSTROKE+376

STROKE+127

STROKE+125

STROKE+127

34 91012 116 81 57 2

Hypex

CTJ SeriesMANUAL

The specifications in order to improve the products in this catalogue are subject to change without notice. Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung. 1.030.0The specifications in order to improve the products in this catalogue are subject to change without notice.

ASSEMBLY CTJ 90 L

1

2

3

4

5

6

7

8

9

10

11

12

1

1

1

1

1

1

2

2

2

14

14

14

DRIVE BLOCK CTJ 90

TYPE 1 R

TYPE 1 L

TYPE 2

TENSION BLOCK

CONNECTION PLATE CTJ 90 L

CARRIAGE CTJ 90 L

TOOTHED BELT AT3x35

PROFILE CTJ 90



RAIL GUIDE MR 12

ALLEN SCREW M3x8

COVER FOR MR 12

SQUARE NUT M3

48736

48743

48744

48735

48854

48743

49024

48718

48719

-

8207

47083

-

37303


2XSTROKE + 430

STROKE + 181

STROKE + 181

STROKE + 179

10 117968 3 251 4

1.035.0

CTJ Series MANUAL


ASSEMBLY CTJ 110 S

1

2

3

4

5

6

7

8

9

10

11

1

1

2

1

1

1

2

2

1

6

6

DRIVE BLOCK CTJ 110

TYPE 1 1R

TYPE 1 1L

TYPE 2



TOOTHED BELT At5x50

CARRIAGE CTJ 110 S

PROFILE CTJ 110

RAIL GUIDE AR/HR 15



ALLEN SCREW M4 x 16

COVER FOR AR / HR 15

48471

48478

48479

48470

-

36892

48477

48024

41518

48027

48525

47079

-


2XSTROKE+518

STROKE+195

STROKE+155

STROKE+195

27 3865 41 10 119

Hypex

CTJ SeriesMANUAL


ASSEMBLY CTJ 110 L

1

2

3

4

5

6

7

8

9

10

11

1

1

1

1

1

1

2

2

2

8

8

DRIVE BLOCK CTJ 110

TYPE 1 R

TYPE 1 L

TYPE 2

TENSION BLOCK


CARRIAGE CTJ 110 L

TOOTHED BELT AT5x50

PROFILE CTJ 110



RAIL GUIDE AR / HR 15

ALLEN SCREW M4x16


48471

48478

48479

48470

48480

48469

36892

48024

48027

-

41518

47079

-


2XSTROKE + 562

STROKE + 240

STROKE + 240

STROKE + 200

6 115 473 10 28 91 12

1.045.0

CTJ Series MANUAL


ASSEMBLY CTJ 145 S

1

2

3

4

5

6

7

8

9

10

11

12

1

1

2

8

8

2

1

1

2

1

8

1

DRIVE BLOCK CTJ 145

TYPE 1 R

TYPE 1 L

TYPE 2



NUT SQUARE M5 DIN 562


RAIL GUIDE AR / HR 20

CARRIAGE CTJ 145 S

TOOTHED BEL AT 5x70


PROFILE CTJ 145

ALLEN SCREW M5x18


48345

48358

48359

48344

-

40768

-

41515

48343

48329

46319

46318

47074

46776


STROKE + 203

2XSTROKE + 585

STROKE + 205

STROKE + 205

Hypex

CTJ SeriesMANUAL


ASSEMBLY CTJ 145 L

1

2

3

4

5

6

7

8

9

10

11

12

1

1

1

1

2

2

1

10

10

10

4

1

DRIVE BLOCK CTJ 145

TYPE 1 R

TYPE 1 L

TYPE 2


CARRIAGE CTJ 145 L

TOOTHED BELT AT 5 x 70

RAIL GUIDE AR-HR 20


PROFILE CTJ 145

ALLEN SCREW M5 x 18

NUT SQUARE M5




48345

48358

48359

48344

48343

48329

41515

46319

46318

47074

40768

-

-

46775


2XSTROKE + 645

STROKE + 263

STROKE + 265

STROKE + 265

37 11 125 9 108 2461

maintenance instructions ctj seriesadmech.pl/files/objects/711/55/instrukcja obsługi...

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