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Animal protection and slaughtering technology with BANSS Germany

We develop technologies to minimize mental and physical stress to animals prior to harvest.

CONTENT

PIG 08

STUNNING .......................................................................................................... 10

ScaldING proceSS .......................................................................................... 13

dehaIrING ......................................................................................................... 15

fINal TreaTmeNT .............................................................................................. 19

WorKplace eQUIpmeNT aNd acceSSorIeS .................................................... 22

CATTlE 26

STUNNING .......................................................................................................... 28

dehIdING ........................................................................................................... 32

WorKplace eQUIpmeNT aNd acceSSorIeS .................................................... 34

SHEEP / lAMB / GOATS 38

eQUIpmeNT/SYSTemS ........................................................................................ 39

comBINed harVeSTING .................................................................................... 40

refereNceS ..................................................................................................... 41

ROBOTICS 42

oVerVIeW .......................................................................................................... 43

roBoTIcS: pre-cUTTING .................................................................................. 45

roBoTIcS: SlaUGhTer ..................................................................................... 46

MATERIAl HANDlING 48

coNVeYaNce SYSTemS ..................................................................................... 49

BANSS RRR-CONCEPT 06

CONTACT 50

ABOuT uS 04

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ABOuT uS

BanSS is a traditional company which looks back on more than 140 Years of Experience in Slaughtering technology. Since 1868, our experts in Biedenkopf, Germany have been Developing, Designing and Manufacturing customer-specific Slaughtering and Meat Processing Systems which are installed and placed into service by our team of worldwide specialists.

our satisfied customers, worldwide, trust our expert knowledge and capabilities to develop innovations, product quality and deliver excellent after-sales services. our global experience enables BanSS to meet the specific national, regional and local requirements of large and small meat processing companies around the globe. This allows us to offer Turnkey Solutions at all Level of automation.

Efficient solutions for satisfied customers

BanSS supplies the most modern slaughtering and meat processing systems, as well as storage and cooling room conveyance systems for cattle, pig and sheep. In our company we attribute utmost impor-tance to animal welfare, quality, safety, hygiene and ergonomics, so that every installation – independent from its automation level – meets the highest standards. We are iSO 9001:2008 certified and received the Halal-certification from the Islamic center aachen, Germany. our efficiency guarantees the competi-tiveness of our customers: each plant is optimized to make the best use of human and capital resources.

advanced knowledge through partnership: BanSS has been cultivating a collaboration with research and development institutions, as well as utilizing the intensive feedback from our customers to transfer the latest scientific technologies into innovative systems. Our customers reference BanSS as a “reliable partner in meeting their short and long term business objectives.”

Worldwide leadership

BanSS is one of the world leaders in supplying slaughtering and meat processing systems. our cus-tomers and partners around the world recognize BanSS’s dedication to the highest product quality and customer satisfaction. BanSS Germany is now listed in the encyclopedia of worldwide leadership and received the official seal “World Market Leader”.

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animal welfare

BanSS develops technologies to minimize

mental and physical stress to animals prior

to harvesting

Traditions, cultures, religions

BanSS offers slaughtering systems accord-

ing to customer’s personal, religious and

regional requirements

The Halal certification to BanSS slaughter

boxes

Highest product quality

BanSS assures the highest level of

product quality by offering effective

and efficient slaughtering and meat

processing systems

Staff / Employees

For BanSS, the aspects of safety and

ergonomics, both at the workplace and

during the operating process, are of

utmost importance in our system designs

BANSS-CONCEPT

RESPECT RESPONSIBIlITY

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Highest product quality

BanSS assures the highest level of

product quality by offering effective

and efficient slaughtering and meat

processing systems

Staff / Employees

For BanSS, the aspects of safety and

ergonomics, both at the workplace and

during the operating process, are of

utmost importance in our system designs

BanSS benefits

Exceptional Pre-Sales Support: customer-specific planning, designing and manufacturing of slaughtering and meat processing systems

Exceptional after-Sales Support: quick response in troubleshooting, supply of spares, planning and system modifica-tions/expansions

BanSS offers worldwide knowledge, experience and references to assist with supporting our current and future customers

Turnkey Solutions: Offering financial vi-able options and solutions to the slaugh-tering and meat processing facilities

Various Levels of automation: From single station equipment to fully auto-mated robotic applications

Long-Term Partnership: Through joint R&D partnerships with our customers

RESPONSIBIlITY RETuRN

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PIG

STunninG

BLEEDinG

DEHaiRinG

auTO FOM

FinaL TREaTMEnT

FORE-PaW CuTTER

BunG DROPPER

BELLY anDBREaST OPEnER

inSPECTiOn

EViSCERaTinGnECk CLiPPER

SCaLDinG PROCESS

H-BOnE OPEnER

CuT in HaLF

BanSS designs and manufactures equipment and complete systems for pig harvesting facilities throughout the world.

our experience in the world market enables BanSS to fulfill the customer’s national, regional and local requirements during the planning of a modern pig harvesting facility.

regardless of the level of automation, the requirements concerning animal welfare, hygiene, ergonomics, occupational health and safety, environmental protection and quality will be achieved.

BanSS has a long history of cultivating relationships with research and development institutes to implement the latest scientific findings into innovative system solutions.

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KONDENSBRÜHVERFAHRENSTuNNING

animal welfare in a harvest facility begins with a professional stunning system. BanSS stunning technology has been developed with the highest consideration of animal welfare.

Restrainer BRT-HH-T* Restrainer BRT-HH-2 Restrainer BRT-HH-3

Capacity up to 350 pigs/hr up to 500 pigs/hr up to 650 pigs/hr

*T = Tact

BANSS BRT High frequency constant current stunning technology

Highlights

animal welfare accuracy and efficiency

Exceptional animal welfare conditions due to a longer calming-

down period

accurate synchronization between conveyor and stunning equip-

ment through servo drives and linear guiding on BRT-2 and BRT-3

systems

Drive unit at the end of the conveying system – thus avoiding

injuries and reduced wear on the conveyor components.

infinite variable speed controller

Design for minimal “db“ levels

Stunning current is recorded with a digital data system

Light grids and ultrasonic sensors are used for optimal animal

identification

Equipment constructed with stainless steel

STuNNING

BANSS stunning box with semiautomatic feeding system BSF-II-P

Stunning box with a small footprint and average harvesting

capacity of up to 200 animals per hourStunning box BSF-ii-P

Capacity up to 200 pigs/hr

STuNNING

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KONDENSBRÜHVERFAHRENSTuNNING

BanSS’s affiliation with leading manufactur-

ers of co2 stunning technology has provided

our customers with optimal solutions.

Stunning

Highlights

Extremely unstressed pigs, consequently

fewer blood spots on the meat

Reduced bloody meat processing

Reduced waste

Reduced P.S.E. release

Quick and continuous bleeding

Greater blood removal

Easier sticking and cutting

Stunning system Backloader with receiving conveyor for fast sticking.

Pigs reach the stunning system in groups. Slaughtering capacities up to 200/hr.

Capacity

50 - 1000 pigs/hr

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BanSS scalding process achieves the highest scalding quality with the use of efficient technology.

STuNNING SCAlDING PROCESS

Scalding is carried out with 60°c (140°f)

warm humid air instead of water. The scald-

ing equipment is constructed in a sandwich-

construction style and insulated. There is a

fully accessible stainless steel tank located

at the bottom of the scalding tunnel. air

deflector plates are installed on the interior

walls. fans are aspirating the air in the upper

part of the tunnel and circulate this air in

exterior channels. during this operation the

air is moistened and heated by water vapor.

The fans blow the heated air through the

lower part back to the scalding tunnel. The

air deflector plates push the heated air onto

the carcasses where water vapor condenses

which creates the scalding effect. To avoid

any risk of corrosion in the scalding tunnel,

the conveying system has been installed out-

side of the scalding tunnel; based on a pat-

ent registered design. The looped chains for

the carcasses are introduced through a slot

in the celling of the scalding channel that

is sealed with brushes. There are insulated

doors allowing access to the tunnel. proven

and reliable control units perform the process

and the automatic temperature control.

Self-supporting execution on a floor pedestal with housed transition

into the continuous dehairing machine CDM

Equipment is suspended in order to achieve high

hygiene standards

Highlights

Modular design

Space saving arrangement

Easy cleaning with smooth inner and

outer surfaces

Conveyor system outside the scalding room

Optimal hygiene

High degree of efficiency

Low operating costs and maintenance

Vertical condensation scalding tunnel

Vertical condensation scalding process

Capacity

60 - 1200 pigs/hr

KONDENSBRÜHVERFAHRENSCAlDING PROCESS

Vertical water scalding process

Paddle wheel scalding tankHorizontal scalding tank

Vertical water scalding tunnel

during the circulation process, in a closed and

well insulated scalding tunnel, water with a

temperature of approximately 60°c (140°c)

is sprayed out of special nozzles to the free

hanging carcass. high-capacity pumps evacu-

ate water out of a steam heated “in the tun-

nel” integrated industrial water tank into the

spray system. The system can be supplied with

heat exchangers. The sandwich constructed

scalding tunnel with double doors serves as

a lock gate at the entry and exit points. This

allows for optimal insulation. proven and

reliable control units perform the process and

the automatic temperature control.

Horizontal water scalding in a paddle wheel tank or scalding tank

depending on the capacity, 1 - 2 pigs or 1

sow from the debleeding- and/or deshack-

ling conveyor are deposited on a rake in the

paddle wheel tank. Scalding bath can be

heated with an optional heat exchanger.

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The BanSS dehairing machines have been developed to allow ease of maintenance and cleaning. This is reflected in the smooth surface design, the large cleaning doors on both sides of the dehairing machine and the use of high quality materials.

SCAlDING PROCESS DEHAIRING

With model series ddm 120-1-2 to 240-2-2

BanSS utilizes international experience and

the latest scientific findings in the develop-

ment of non-synchronous dehairing machines.

after scalding has been completed using either

a scalding tunnel or the scalding tank, pigs

are brought through an introduction chute.

Scalding with 60°c (140°f) hot scalding

water is continued with the dehairing process.

The BanSS dehairing machines have been

developed to allow ease of maintenance and

cleaning.

Non-synchronous dehairing machines for slaughtering capacities of up to 240 animals per hour

Highlights

Optimized introduction of pigs into the

machine

includes conveyor for bristles removal

Water tank with fresh water dosing maxi-

mum savings.

Minimal footprint

With an automatic cleaning cycle

directed towards the exiting equipment

door, this design reduces potential bristle

contamination of the carcass.

Opportunity to increase throughput by

combining multiple machines

Available Options

Machine frame hot-dip galvanized,

with stainless steel doors

Machine post and doors stainless steel,

dehairing cylinders and u-bars hot-dip

galvanized

DDM 120-1-2 with 1 machine

Dehairing Stage 2 Dehairing Stage 1

DDM 240-2-2 with 2 machines

DEHAIRING

Technical data

Models Capacity / hr Connected load [kW] Length [mm] Width [mm] Height [mm] Filling capacity [ltr]

DDM 120-1-2 120 19.75 2570 3710 2541 1290

DDM 240-2-2 240 39.5 3433 4014 4737 2580

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Continuous dehairing for harvesting capacities of 200 - 1000 animals per hour

Highlights

Gentle treatment of pigs by special

arrangement of the dehairing beaters

Optimal removal of claws with second

dehairing cylinder

Suited for large sized animals

adjustable dehairing time and

machine filling

using a limited amount of fresh water

and special spray nozzles; making the

carcass virtually germ free.

With model series cdm 200-1 to 840-3

BanSS utilizes international experience and

the latest scientific findings in the develop-

ment of continuous dehairing machines.

after pre-scalding has been completed using

either a scalding tunnel or the scalding tank,

the pigs are brought through into the

dehairing machine by means of introduction

chute. Scalding with 60°c (140°f) hot water

is constantly occurring with the dehairing

process. after the dehairing process has been

finished the ejection slide opens automatically

and the carcass reaches the receiving plate

conveyor or table.

The BanSS dehairing machines have been

developed to ensure the ease of maintenance

and cleaning which is reflected in the smooth

surfaces, the large area cleaning doors on

both sides of the dehairing machine and the

use of high quality materials.

Available Options

Machine frame hot-dip galvanized, with

stainless steel doors

Machine post and doors stainless steel,

dehairing cylinders and u-bars hot-dip

galvanized

DEHAIRING

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DEHAIRING

Models 1 piece Capacity / hr Connected load [kW] Length [mm] Width [mm] Height [mm] Filling capacity [ltr]

CDM 120-1-1 120 21.25 2670 2100 3405 1550

CDM 160-1-1 160 21.25 3570 2100 3405 2060

CDM 200-1-1 200 21.25 5070 2100 3405 2950

Models 2 pieces Capacity / hr Connected load [kW] Length [mm] Width [mm] Height [mm] Filling capacity [ltr]

CDM 240-2-1 240 41.75 5780 2100 3705/3405 3100

CDM 300-2-1 300 41.75 6380 2100 3705/3405 3440

Models 1 piece Capacity / hr Connected load [kW] Length [mm] Width [mm] Height [mm] Filling capacity [ltr]

CDM 200-1-2 200 28.75 3150 2100 3975 1900

CDM 260-1-2 260 28.75 3950 2100 3975 2400

CDM 320-1-2 320 28.75 4750 2100 3975 2900


CDM 400-2-2 400 56.75 6740 2100 4275 3800

CDM 460-2-2 460 56.75 7540 2100 4275 4300

CDM 520-2-2 520 56.75 8340 2100 4275 4800

CDM 580-2-2 580 56.75 9140 2100 4275 5300

CDM 640-2-2 640 56.75 9940 2100 4275 5800

Technical Data – Continuous dehairing with 2 dehairing cylinders

Technical Data – Continuous dehairing with 1 dehairing cylinder


CDM 840-3-2 840 85.5 15759 2100 5125 7700

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The BanSS pre-cleaning and final treatment machines guarantee optimal results even with minimum water and energy consumption.

Pre-Cleaning and final treatment machines for drying and washing

Individual customer preferences can be achieved by combining basic machine models.

Whip type machines

BanSS whip type machines deliver optimal

results with low water consumption and

surfaces that can be easily cleaned. Installed

in the slaughtering process to wash and dry

the pigs.

4W2BW

FINAl TREATMENT

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FINAl TREATMENT

Model 4W 2BW

with four horizontally arranged whip

cylinders and two additional hind feet brush

cylinders. Total connected load: 19kW

Final Treatment Designs

Model 3S

with three vertically arranged whip


Model 4S

with four vertically arranged whip cylinders.

Total connected load: 16kW

Final treatment machines

Type 2S, 3S, 4S, 5S, 6S, 2x4S

Final treatment machines

Type 4W, 4W-2BW

Model 6S

with six vertically arranged whip cylinders.

Total connected load: 24kW

Model 2x4S

with eight vertically arranged whip


3000

1800

2400

1800

2400

1800

4200

1800

1800

6100

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Singer furnaces

BanSS singer furnaces are available in

natural gas or propane versions. They

achieve optimal singeing results with low

fuel consumption due to targeted and times

activation burners. all singer furnaces are

dVGW tested.

BF2, BF2-N BF4, BF4-N, BF6, BF6-N

Model Length [mm] Width [mm] Burner Gas pressure [mbar]

BF2 1400 1650 28 500 - 1000

BF2-n 1400 1650 28 50 - 500

BF4 1900 1900 52 500 - 1000

BF4-n 1900 1900 52 50 - 500

BF6 2500 1900 78 500 - 1000

BF6-n 2500 1900 78 50 - 500

Technical data

FINAl TREATMENT

BanSS benefits from many years of experience with workspace design of harvest facilities. only a work place designed with strict adherence to safety and ergonomics will assure an efficient and accurate operating sequence. last but not least, the product quality is assured by an ergonomically designed workstation.

WORKPlACE EQuIPMENT AND ACCESSORIES

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Operator lift and stationary platforms

By maintaining a clean circumferential plat-

form border, the risk for cross contamination

is eliminated. our lifting and stationary plat-

forms are equipped with sterilization stations

for tools and cleaning equipment used during

the slaughtering process.

Lift and fixed platforms with sterilization sta-

tions for tools as well as cleaning equipment

for the slaughtering operations

Horizontally and vertically moveable lifting

platforms for handling of various carcass

lengths and sizes

all equipment components supplied by BanSS that are in direct contact with the product are equipped with cleaning and sterilization stations.

Hygiene

hygiene and food safety are the utmost

importance during the slaughtering process.

parameters that guarantee the quality of a

customer’s product; as defined by the local

food safety and consumer protection agencies.

Hygiene lock

Hygiene lock Design


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Ergonomically designed eviscerating

process with direct drop onto tray

Hand disinfection stationStaff hygiene equipment for

slaughtering operators

Cleaning and disinfecting equipment

Automatic slaughtering knife cleaning and

sterilization unit with ergonomic knife

handling combines hygiene and ergonomics

for best processing quality

CATTlE

STunninG

BLEEDinG

TRanSFER STaTiOnPRE-DEHiDinG

PaunCH REMOVaL

DEHiDinG

EViSCERaTinG

SPLiTTinG

BunG DROPPER

BANSS custom designs, manufactures and installs cattle slaughtering systems.

our experience in the world market enables BanSS to achieve the national, regional and local require-ments of our customers through the design and planning of a modern cattle harvest facility. regardless of the level of automation, the requirements associated with animal welfare, hygiene, ergonomics, oc-cupational health and safety, environmental protection and quality will be achieved. BanSS has a long history of cultivating relationships with research and development institutes to implement the latest scientific technologies into innovative systems.

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inSPECTiOn

TRiMMinG

With the BanSS cattle stunning equipment, the risk of stunning failure is greatly reduced through the use of a head restrainer device.

STuNNING

Cattle stunning box BRF-I

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Highlights

head restrainer meets modern standards

of animal welfare

With integrated double advance system

for captive bolt stunning

With hydraulic or pneumatic drive

also available in stainless steel execution

robust dump box floor with low noise design

STuNNING

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Stunning box BRF II Hy

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Highlights

Stunning box designed for cattle and calves

Slaughter capacity up to 100 heads/hr

head and neck restraint device designed

with both vertical and horizontal movement

adjustable side wall to retain calves

robust and slip-resistant dump box floor

Highlights

Complete stunning box can be rotated

animal is slightly lifted and safely held

by means of the breast and abdomen

support

Two electrodes integrated into the neck

area

Heart electrode integrated into the

breast support

Head is freely accessible during the

entire stunning process

Blood removal directly after the current

flow has ended (sticking slide)

Gentle transfer onto a landing grid or

plate conveyor

Multifunctional electrical stunning box MGB

Multifunctional cattle stunning box – MGB

STuNNING

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BanSS unique halal slaughter box has been specially designed and constructed to meet stringent ritual and functionality requirements.

Ritual Slaughter box BKT – Halal slaughtering

Highlights

fully rotational slaughter box

full head and neck restrain system

Neck stretching function for accurate

ritual cut

Gentle transfer into the shackling position

RITuAl SlAuGHTERING

BanSS offers our customers state-of-the-art cutting edge technology. our dehiders for cattle, horses and calves with or without front feet shackling are suited for various installation for either continu-ous or non-synchronous slaughtering facilities.

Roller dehider BE3

Options:

Electro-pneumatic

Electro-hydraulic

Capacity: 75 cattle/hr (max.)

Roller dehider BE4, BE6

Hydraulic system

BE4 with shock device,

without front feet shackling


BE6 – without shock device,

with front feet shackling


Joystick controlls for optimum

positioning

Hook release device with

sterilization equipment

DEHIDING

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Swivel arm roller dehider BE5

Hydraulic system


Roller dehider BE7

Electro-pneumatic system


BE4 BE5

DEHIDING

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BanSS benefits from many years of experience with workspace design of harvest facilities. only a work place designed with strict adherence to safety and ergonomics will assure an efficient and accurate operating sequence. last but not least, the product quality is assured by an ergonomically designed workstation.


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Operator lift and stationary platforms

By maintaining a clean circumferential plat-

form border the risk for cross contamination

is eliminated. our lifting and stationary plat-

forms are equipped with sterilization stations

for tools and cleaning equipment used during

the slaughtering process.

Lift and fixed platforms with sterilization sta-

tions for tools as well as cleaning equipment

for the slaughtering operations

Horizontally and vertically moveable lifting

platforms for handling of various carcass

lengths and sizes


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all equipment components supplied by BanSS that are in direct contact with the product are equipped with cleaning and sterilization stations.

Hook cleaning and sterilization unit

Hygiene

hygiene and food safety are the utmost

importance during the slaughtering process.

parameters that guarantee the quality of a

customer’s product; as defined by the local

food safety and consumer protection agencies.


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Boot cleaning

Ergonomically designed eviscerating

process allowing white offal to be depos-

ited directly into take-away chute / tray;

without operator contacting product or

turning / bending his body.

Cleaning station

Cleaning and disinfecting equipment

Cleaning and sterilization unit for holding tongs of the hook relief system of the roller dehider

Equipment and Systems

Stables in accordance with animal

welfare

Stunning restrainers

Ritual slaughtering boxes

Vertical and horizontal bleeding systems

Vertical and horizontal pre-dehiding

systems

Dehiding machines

Ergonomic eviscerating and transfer

systems for all by-products

Pneumatic conveying equipment

Vacuum and delivery systems

Conveyance systems for the

deboning area

Hook stacking conveyors

Tubular rail conveyance systems

automatic cooling room storage systems

Electric control systems for the

slaughtering process, traceability of in

plant products, sorting and warehouse

management

Slaughtering lineVertical bleeding

Ritual slaughtering box for sheep and goats.

Final dehiding

BanSS offers highly efficient, customer-specific equipment to meet the requirements of sheep, lamb and goats slaughter facilities.

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BanSS’s vast knowledge and expertise can design, manufacture and deliver complete, multi purpose cattle, pig or sheep harvest facilities. These facilities are designed to allow extreme operational flexibility for our customers.

COMBINED HARVESTING PlANT DESIGN

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REFERENCES

AFRICAabergelle international 125 addis ababa, ethiopiaMunicipality abattoir 400 cairo, egyptMunicipality abattoir 100 lagos, Nigeria

ASIAal-Riyadh 500 riad, Saudi arabiaaytac dis Ticaret Yatirim Sananyi a.S. 250 macidiyeköy - Istanbul, Turkey

Hayoue islamic Meat Co. Ltd. 500 changchun city, Jilin province, chinaMaret Marmara Besicilik ve Et Sananyi ve

250

pendik - Istanbul, Turkey Muncipal abattoir Jeddah 150 Jeddah, Saudi-arabiaMunicipal Corporation of Delhi 560New delhi, IndiaMuncipality of abu Dhabi 100 abu dhabi, U.a.e.Riyadh Slaughterhouse 150 riyadh, Saudi-arabiaSheung Shui Slaughterhouse 38 Sheung Shui, hong Kong, chinaSichuan ausda animal Husbandry 250 Jianyang city, Sichuan pr., chinaVan Et Entegre Et Sananyi ve Ticaret a.S.

250

Kavaklidere - ankara, Turkey Zhengxiangbaiqi Yisheng Meat Co., Ltd.

500

mingantu Town, china

EuROPEaBiSa 60 Sarreguemines, franceFermiers Reunis 60 Sarreguemines, francekohlenmine Zasyadko 70 Slavyansk, Ukraine

GERMANYDanish Crown - nordfriesland 120 25813 husum / maasR. Thomsen Großschlachterei 30 25548 KellinghusenSchlachthof ingolstadt GmbH 100 85053 IngolstadtTöttelstädter Fleischwaren GmbH 20 99100 Töttelstädt

ROBOTICS

OVERVIEW

BANSS Robotics

With the implementation of industrial robots in harvest facilities, BanSS is able to achieve new stan-dards with automation in the slaughtering process. Utilizing six-axis industrial robots in a hygienic configuration, combined with high resolution vision systems, intelligent key evaluation software and specially designed tools greatly enhances the slaughtering technology. automation solutions with BanSS slaughtering robots have set new benchmarks all over the world.

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The implementation of robots offers facilities with completely new application possibilities. robots supported by a pc based system are able to deliver highly accurate, repeatable with extremely hygienic operational results over millions of cycles. The advancement of this technology has allowed our custom-ers to reduce cost and improve product quality.

The environment and operating structure

within a meat processing facility are well

aligned to benefit from this technology.

With today’s robotics requiring minimal

maintenance, facilities can achieve high

daily yields and greater return on their

investment.

3D-Laser scanning for accurate measurement of carcasses

High cutting path accuracy of the complete carcass surface

Scanning all animals before processing

individual cutting data calculation

Hygiene requirements are met through routine program cleaning cycles

High repeatability and accuracy

BANSS proprietary PC based software

(ED2008) is used for accurate measuring of

carcasses.

Reliability

ROBOTICS

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2D Vision system imagesHighlightsindustrial type standard robotic

equipment

Productivity increase

Yield rate increase

Easy to maintain

automatic measurement of pig halves

with 2D-vision system

ability to achieve cuts based on the

anatomical condition program

ability to achieve and meet customer’s

cutting needs

Ease of adjusting robotic programs to

meet end user market product require-

ments and seasonal demand

Conventional pre-cutting with four

individual cuts

Capacity: 400 pig halves/hr*

Post-robotic cutting

ROBOTICS: PRE-CuTTING

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Bung dropper – RBD

Slaughtering capacity up to 650 pigs/hr

with one robotic cell. Greater throughput

can be achieved with multiple cells

available tools with pneumatic drive and

custom hollow knife configurations

Sterilization cycle after each cut

ROBOTICS: SlAuGHTER

Bung dropper – RBD

H-bone cutter – RHC

Belly and breast opener – RBO ED2008





Patented robotic cutting accessories

made of high strength stainless steel


for pigs with a carcass weight between 60 - 140 kg (132-308 lbs) on single hooks, gambrels or looped chains

after each operational cycle all robotic tools are sterilized to achieve maximum hygienic conditions

multiple robotic cells can be combined to achieve greater facility throughput

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with one module. Greater throughput can

be achieved with multiple cells

Electrically driven tools (circular knife)


ROBOTICS: SlAuGHTER






Combined H-bone, belly and breast opener – RHB ED 2008

Neck clipper – RNC

Pig splitter – RPS

Pig splitter with automatic tool changer system

– RPS-W

Pig splitter – RPS




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Electrically driven tools (circular knife)


Neck clipper – RNC




Hydraulic cutting with multiple

knife options


Electrically driven tool with circular

saw blade or oscillating knife


Robot can operate with a chopper or a

band saw type tool

Tool changes can be achieved

during operation breaks in less than

15 minutes


Electrically driven tool with circular

saw blade and oscillating knife

Combined H-bone, belly and breast opener – RHB ED 2008

Pig splitter with replacement system – RPS-W

MATERIAl HANDlING

for many years BanSS has designed, manufactured and supplied material handling systems for slaughtering facilities. This includes conveyance, tracking and cooling equipment/systems. The technology is designed to meet our customer’s preferences and requirements.

Available Conveyance Systems and Accessories

Semi-automatic stable and feeding

systems

Thick wall tubular rails for cattle

bleeding area

Tubular rails with PVC inserts

Tubular rails in 1 1/2“ (x 4,05) and

2“ (x 4,5), galvanized or stainless

steel material

Manual and pneumatic tubular rail

diverters with or without PVC inserts

Elevators for all weights and distances

Chain conveyors in various configurations

with or without tubular rails

Trolley conveying systems suited for

various loads

Chain conveyors with multiple drives

for large and/or long transport distance

Chain conveyors with drag chain drive

Stacking and endless conveyors for

cooling rooms

Stacking rails for cooling rooms

Fully automated in feed and out feed

storage systems

Complete EDP solutions and data

collection

Product grading systems

Real time data/visual systems

Carcass traceability systems

Fully automated cooling room for pigs. Conveying system combined with the

automatic grading of pigs.

Automatic transfer system for pig halves in

pre-cutting area

Custom solutions to meet each customer’s

specific requirements

Stable systems

The slaughtering process begins with the

livestock-friendly stables. our designs

incorporate the latest and best animal

welfare solutions.

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Wetzlar

Gießen

Siegen

Frankfurt a.M.

Darmstadt

KASSELERFURT

KÖLN

DORTMUND

WÜRZBURG

KOBLENZ

MANNHEIM

A45

A45

A45

A4

A3

A3

A5

A5

A67

Biedenkopf

B3

A485

CONTACT

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BanSS Germany GmbHindustriestr. 4 (industriegebiet Seewasem)D - 35216 Biedenkopf

Phone +49 64 61 70 5 - 0 Fax +49 64 61 70 5 - 115

[email protected]

SuBSiDiaRY LOCaTiOnS

approaching from kassel (north)Via a7 to Kassel/a49 to the exit Borken/B3 to marburg-cölbe, then follow the B62 to Biedenkopf

approaching from DortmundVia a5 to dillenburg / B253 to Breidenstein, then follow the B62 to Biedenkopf, take exit Industriegebiet Seewasem

approaching from alsfeld (East)Via a5 to alsfeld, exit alsfeld ost / then follow the B62 through Kirchhain to Biedenkopf, take exit Industriegebiet Seewasem

From köln (West)Via a4 to olpe / a 45 to dillenburg / B 253 to Breidenstein, then follow the B62 to Biedenkopf, take exit Industriegebiet Seewasem

DiRECTiOnS

BANSS BElGORODooo BaNSSUliza Kostyukova 35-B, 308024 Belgorodrussian federationphone: +7 4722 248 [email protected]

BANSS SHANGHAIBaNSS machinery co., ltd.add: No.1669 huhang road, Building-No.3 fengxian, Shanghai 201400 phone: 0086 (21) [email protected]

BANSS AMERICABaNSS america corporation425 Quadrangle drive, Suite 130Bolingbrook, Il 60440-3451phone: 001 630 312 8230fax: 001 630 312 [email protected]

AGENCY ABROAD

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SOuTH AFRICAdIVac ccTheuns Viljoen, Johannesburg office145 fulham road, Brixzon, 2019Tel.: 0027 (0) 11 839 2691 / 837 3416

SOuTH COREA ThemaTec food Industry co. ltd.rm. 1302, Kranz Techno Bldg.5442-1, Sangdaewon-dong, Jungwon-GuSeongnam-ciuty, Gyeonggi-doTel.: 0082 31 7074777www.thematec.com

SPAININTecal S.a.c/crom, 99f08907 l‘hospitalet de llobregat, BarcelonaTel.: 0034 (93) 2643800www.intecal.com

SWEDEN / NORWAY deTec Kötteknik aBföretagsgatan 9a, S-23351 SvedalaTel.: 0046 40 400061www.detec.se

TAIWANIllIeS eNGINeerING (TaIpeI) lTd.8f, #217, Nanking east road Sec 3, Taipei 10410Tel.: 886-2-271321815www.illies.de

THAIlAND phuvakorn corporationmr. Sakchai SathitnoppachaiKoratTel.: 0066 89453366

TuRKEYfeYZI a.S.feYZ maTBaa Ve GIda SaNaYII maKINalarI mÜmeSS ll K Ve T careT a. . Kasap Sokak Gamze apt. No.19/a Tr-34394, esentepe - IstanbulTel.: 0090 212 288 60 54

uKRAINE KaBo-Gewürze GmbhUl. Wasilkovskaja a of. 407Ua-03040 KiewTel.: 0038 044 599 16 65

VIETNAMc. IllIeS & co. representative office ho chi minh city,dc Tower Unit 501, 5th floor111d ly chinh Thang, district 3ho chi minh cityTel.: 0084 (8) 3526 730-1 (to -6)

CHIlEprINal S.a.avda. las encinas 127, cerillos-SantiagoTel.: 0056 (2) 8707200www.prinal.com

CHINA c. Illies Trading co. ltd. Beijing Branchroom 1760, Beijing Sunflower Tower37 maizidian Street, chaoyang districtBeijing 100125Tel.: 0086 10 85276377www.illies.de

ENGlANDmerit projects lTd.mechanical handling SolutionsUnits 2 & 2a, phoebe lane Industrial estatehalifax, West Yorkshire, hX3 peXTel.: 0044 1422 430590

FINlAND ThomeKo oYasentajankatu 5, 00881 helsinkiTel.: 00358 9 584500www.thomeko.fi

FRANCEmcm materials charles mecal4 Impasse de la rivière, Z.I. du Val Joly, 42290 SorbiersTel.: 0033 4 77953620

HuNGARY SecoSer KfTKerepesí ut 103, 1106 BudapestTel.: 0036 12 624142www.secoser.hu

ITAlYmapIIndustriezone 12, 39052 KalternTel.: 0039 0471 963000www.mapi-biz.it

JAPANIllies & co. ltd.K.K. IrISU Tokyo, Irisu Building 12-18, Kamiosaki 3-chomeShinagawa-Ku, Tokyo, 141-0021Tel.: 0081 (3) 3443-4111

JAPANIllies & co. ltd. K.K. IrISU osaka, osaka Branch6th floor Semba central Bldg. 6-8, honmachi 2-chomechuo-Ku, osaka, 541-0053Tel.: 0081 (6) 6252-6891

KAzAKHSTAN Too eXIma Kasachstanaksaj 1 a, d. 28 a, office 44050031 almatyTel.: 007 727 381 14 29www.exima-online.com

MAlAYSIASrI SarapI eNTerprISeS SdN.Bhd mr. Kenny laulot 1165 (p.l 1153), Block 8, muara Tebas l.d.,demak laut Industrial parkJalan Bako, petra Jaya Kuching93758 Kuching, SarawakTel.: 0082-475563, 476563

POlANDeUro-paN Sp.z.o.o.ul. Staroscinska 1/26, pl-02-516 WarschauTel.: 0048 22 [email protected]

ROMANIAdarimex Techno Srl075100 otopeni, I.I.c., Bratianu Street 17Tel.: 0040213520761

SAuDI ARABIAh.&m. BadaWI engineering office GmbhGreschbachstr. 23, d-76229 KarlsruheTel.: 0721 962360

BanSS Schlacht- und Fördertechnik GmbHindustriestrasse 4 D-35216 BiedenkopfPhone +49 64 61 705 0Fax +49 64 61 705 [email protected]

www.banss.de

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