magic yachts sarl - parc d’activites economique de bizerte ......ing (cantieri navali baglietto...

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MAGIC YACHTS IS SPECIALIZED IN THE PRODUCTION OF SAIL AND MOTOR YACHTS CHARACTERIZED BY HIGH PERFORMANCE, FINISHING AND INNOVATIVE SOLUTIONS Magic Yachts Sarl - Parc d’Activites Economique de Bizerte Bizerte – TN - Tel: + 216 72 419 526 - www.magic-yacht.com

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  • MAGIC YACHTS IS SPECIALIZED IN THE PRODUCTION OF SAIL AND MOTOR YACHTS CHARACTERIZED BY HIGH PERFORMANCE, FINISHING AND INNOVATIVE SOLUTIONS

    Magic Yachts Sarl - Parc d’Activites Economique de BizerteBizerte – TN - Tel: + 216 72 419 526 - www.magic-yacht.com

  • PRESENTATION

    � Magic Yachts ...................................................................................................... 4 � Mission .............................................................................................................. 4 � Our Team ........................................................................................................... 5 � Where we are .................................................................................................... 6 � YARD ................................................................................................................ 7

    COMPETENCE 8

    � Molds................................................................................................................. 8 � Advanced Composites ......................................................................................... 9 � Carbon Look Design ........................................................................................... 12 � Fairing and Painting ............................................................................................ 13 � Carpentry and Teak ............................................................................................. 14 � Technical development ......................................................................................... 15

    PRODUCTION 16

    � MYG 25 ............................................................................................................ 16-17 � Jamadhar 90 ..................................................................................................... 18 � Frers 60 ............................................................................................................ 19 � Wally Tender ..................................................................................................... 20 � Wally Power 47 ................................................................................................. 21 � Wally 80 ........................................................................................................... 22 � Koot 54 ............................................................................................................. 23 � Akhir 90 ............................................................................................................ 24

    REFIT 25

    INDICE

  • 4

    We are a relatively young company, founded in 1999, but now with a mission veryspecific: sailboats production 80 ‘, carbon prepreg motor boats and 15 to 17 metersluxury.The facilities and staff were fitted immediately to deal with this challenge, creating a“Culture” of advanced composite materials and related processing technologies that over time wasbroadened and deepened.For example, the lamination “one-shot” yachts of 30 meters epoxy infusion with “post-treatment”in our “ovens”. The structure, know-how and technologies are not easily found in otherSimilar sites.

    The activity of production to quickly joined the redevelopment activity for yachts and workboatsup to 260 tons. Even in this case, the structures have been adapted to this requirement: a local 2500square meters to 15 meters high; Travel lift 260 tonnes; handling truck 250 tonnes; dock35 meters long by 12 meters wide.

    Why Choose Us:

    � Experience of fifteen years of production molds, complete boats, composite technologies and ad-vanced treatment (pre-impregnated carbon, epoxy infusion)

    � Skilled labor in all sectors of shipbuilding (composite, carpentry and teak, mechanical, hydraulic, electrical and electronics, fairing and painting)

    � Appropriate new structures � Internal expertise � Design, production methods and internal study � Competitive price � Excellent geographical position � Positioning in the Free Zone

    INTRODUCTION

  • 5

    MAGIC YACHTS Magic Yachts was founded in 1999 by Wally Group.

    Since it’s creation the Company is engaged in the Wally’s values: produce high performances sail and motor yachts with highest finishing level and innovate solutions. To achieve this mission the new site was equipped with the most modern technologies and with qualified personnel from various parts of the word. This team has helped to create a climate of excellence that still characterizes Magic Yachts.

    In 2007, Magic Yachts joint Camuzzi Nautica Group whose reputation in the history of Italian yachts build-ing (Cantieri Navali Baglietto and Cantieri di Pisa). From this experience, Magic Yachts still acquires further know-how.

    Since 2010, the high quality of its works loose it to expand its business in yachts and work boats refit, and became a reference in its field in Nord Africa.

    In May 2012, a group of italian managers acquired Magic Yachts, renewing Francesco Campana as Gen-eral Manager.

    For Magic Yachts, the continuity of management and its workers, with its important past and the network of relationship with the best italian shipbuilding, constitute the strategic aspect of its present and its future.

    MISSIONTo be a center of excellence in advanced composite and shipbuilding in the middle of the Mediterranean.

    PRESENTATION

  • 6

    OUR TEAM

    Francesco Campana General Manager

    Habib Abaza Mechanical service

    Sami Allouche Engineering

    Saber Ben Abdallah Stock

    Sami Ben Brahim Production Manager

    Yousri Boukraiem Composite

    Sofian Cherif Production Maintenance

    Mouna Dridi Project Manager

    Lamia Maddour Accounting

    Abderraouf Menzli IT

    Lotfi Mezzi Electricity service

    Nadia Ourari Carbon parts

    Abdelwaeb Sadkaoui Fairing and Painting

    Pascal Trimoreau Project Manager

    Hbib Hajji Special carbon parts

  • 7

    WHERE WE ARE Magic Yachts is installed inside of the lake of Bizerte. The lake of Bizerte hosted the French naval fleet until the independence of Tunisia.

    Bizerte, in fact, is strategically located at the center of the Mediterranean.

    The yard is within the Free Zone of Bizerte (Parc d’Activites Economique de Bizerte), located to 60 km from the center of Tunis and from its international airport, connected with all European capitals with one or two hours flight.

  • 8

    THE YARD

    30 000 sqm of discovred area13 000 square meters of covered area1 travel-lift 260 tons1 mobile boat trolley 250 tons1 telescopic crane 90 tons2 ovens (35 meters by 10 mètres) for cooking (up to 120 degrees) for advanced composites .

  • 9

    MOLDS

    Magic Yacht has always realized internally the molds they need without any limit to the size.

    The molds are made from the predisposition of the wood-ern model that is with fairing and polished.The mold is de-signed and carried out depending on the technology of transformation : wet lay up , infusion and prepregs .

    COMPETENCE

  • 10

    ADVANCED COMPOSITES Prepreg

    The technology is based on a stack of pre-impregned fibers industrial manner with polymerization at 95° .the impregnation is done with precise and consistent dosages.The composites obtained have high fiber rein-forcement and well -controlled rate wich makes them extremely powerful.With this technology ,composite is obtained very high quality that combine rigidity and lightness.They are sought for the construction of ships.

    The yard is equipped with two ovens (36m long , 10m wide and 6meters high) temperature is controlled by computer with the possibility of cooking up to 130° ;the accuracy of the system is a 0.1 degree meadows.

    The workforce is qualified,our yard produced there for almost 15 years of high-end composite parts.

  • 11

    Infusion

    This technique consists of the installation of all the materials (fibers,expanded pvc …) to dry inside the mold suitably constructed for this technology.

    The whole is enclosed in a vacuum bag and resin is drawn directly from the vacuum thus created.the ra-tio of resin and fiber is approching the optimal values of the best prepregs.With the infusion are made lighter,faster boats.Furthermore,it is a process that takes account of the new regulations in terms of safety and working environment.

    The presence of the ovens allows us to use this technology with epoxy resin then being able to post-treat the artifacts at the proper temperature.Not many shipyards in the world that can boat this possibility.The photo above testify to the manufacture of a 90′ .

  • 12

    WET LAY UP

    The technique with wich a liquid resin is added to a reinforcing fabric to obtain a laminate.

    The lamination is always carried out for the vacuum eventual bonding of the foam of the sandwich.

  • 13

    CARBON LOOK DESIGN The yard is specialized in the construction of parts and accessories of series or customized “carbon look” with a perfect finish quality .

  • 14

    FAIRING AND PAINTING

    The yard has the ability to machine fairing and painting of the highest level.The body is made with epoxy fillers.A room painting with ventilation and air conditioning (hot/cold) and special lighting for the detection of small defects.

  • 15

    CARPENTRY AND TEAK The quality of our manufacturing of carpentry are visible in the menu “production” and “superyacht refit”.All our machining teak are carried out with sticks under vacuum .

  • 16

    TECHNICAL DEVELOPMENT

    The yard is able to perform all the mechanical operations,hydraulic,electrical and the construction,repair,replacement:Canting keel,Magic trim,Walkways hydraulic,Electro-hydraulic ladders,ets.

    The high level of specialization in the field and the artisanal quality of the workforce allows the construction in steel parts and aluminum support from engines to passaparatie to grab rails and pulpits,cleats,etc.

  • 17

    MYG 25Luxury tender for yachts or boat for day trip.

    Realization in sandwich carbon pre-preg, core nomex.

    luxury finishes.

    designed to be as light as possible with a classic diesel engine 140 hp that pushes up to 36 knots or with fully electric engine.

    PRODUCTIONI

  • 18

  • 19

    JAMADHAR 90’

    From a project of greg young,one of the greatest sailing catamarans.en of construction: 2014

    Technical Specifications

    Cantiere/Builder: Magic Yachts Sarl Shipyard TunisiaMateriale/Construction: Epossidico/EpoxyLunghezza/Lenght: 28,59 mt / 93’9”Larghezza/Windth: 13,30 mt / 43’7”Pescaggio/Draught: 1,9 mt / 6’3”Lunghezza Albero/Mast length: 35 mt / 114’83”Superficie velica/Sail Surface: 826 mqDislocamento/Displacement: 76.000 kg / 167,500 lbsMotori/Engines: 6LPA-STP Yanmar 315 HPCabine Ospiti/Guests Cabins: 4 x 8 posti/AccomodationCabine equipaggio/Crew Cabins: 3 x 6 posti/Accomodation

  • 20

    FRERS 60’ In collaboration with persico marine,we have made molds and all the composite of this day sailer of the last generation .

  • 21

    WALLY TENDER

    An icon in the nautical world,copied but never equaled.All navigation units are built in Tunisia (more than 70 cs).An excellent finish,hard to find on boats of similar types,to give the customer what he expects from the prestigious Wally brand.The boat is fully built in sandwich glass and viny-lester resin vacuum.

    Cabin,hatches,mobile bridge,bording door motor…etc,are constructed in carbon and epoxy resin.Fully bodied (topsides,deck,lockers,cabin,etc)with a full course of epoxy fillers and finally painted any color pleasing to the costumer.

    The shipyard produces directly and internally all accessories in carbon look:air vents;steering wheel;alberetti door lights,toilets,pots,etc .

  • 22

    WALLY POWER 47

    Big brother of wally tender

    elegance,design and luxury are the specifics of this boat…Equipped with two Volvo Penta IPS 600 to 435 hp.the deck is equipped with a large table constructed entirely of carbon finish with carbon look and pro-tected by a large bimini also in painted carbon.We find a large owner’s cabin,a bathroom and another single cabin.MagicYacht has built models and molds for 21 boats .

  • 23

    WALLY 80’Magic Yachts has built seven specimens of this S/Y entirely in pre-impregnated carbon with nomex core sandwich.

    The only composite to the overall implementation .

  • 24

    KOOT 54’

    Koot 54′ : The loft on the sea

    The philosophy that inspired this “open” de 16 meters is summed up in a great outoor living space combined with an “open space” inside,creating a contact with the sea without any hindrance .

    Technical Specifications

    Materiale / Construction: Composite infusedLunghezza/Lenght: 16,43 mtLarghezza/Width: 4,88 mtPescaggio/draught: 1,1 mtDislocamento/Displacement: 25.000 kgEngines: 2 x 588 Kw 2300 rpm (MAN R6-800)Velocità max/Max Speed: 34 KnotsVelocità di crociera/Cruise speed: 30 knotsNaval Archtect: Sergio Cutolo Exterior design: Koot design team Interior design: Francesco Maria Giulini Builder: Magic Yachts Sarl – Tunisie

  • 25

    AKHIR 90’Akhir 90′ for Cantieri di Pisa.

    Models and Molds manufactured in MagicYacht composite 100% infusion with epoxy resin and “post-cured” in the oven .

  • 26

    REFIT A quality refit for everyone!

    Magic Yachts added the refit its production activities: the yard is equipped with dock, Travel-lift and mobile boats trolley. These facilities for launch and haulage allow us to accomodate boats up to 260 tons.

    Mysven Deramore Lady Paca

    Evidence After Eight LoneStar

  • Magic Yachts Sarl - Parc d’Activites Economique de BizerteBizerte – TN - Tel: + 216 72 419 526 - www.magic-yacht.com