machining at its best aviation r&d.pdfawb aviation as a machining partner: • machining of...

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machining at its best

awb-group.com© 2019

research & development

WeFeAl

Development of aviation iron-aluminide alloy

ENTERPRISE I 4.0

Use of a Cyber-Physical Production System for efficient

tool management

GeWeFeAl

Tool- and processdevelopmentfor aerospace alloys“ iron-aluminide „

Light stack 4 fuel celle

Projektpartners more underwww.awb-aviation.com

for aviations parts

TensorMill I 4.0

Autonomous milling, monitoring on the workpiece

during process

MRO Air-& FliteTaxi Stations

Businesscase developed with ESA

awb-aviation research & development 4 future


different companies but everywhere and everytime the best quality

companies of the AWB group

• Manufacturer of precision parts for the aerospace industry

• LOCATION: Lampertheim (De)

• FOUNDED: 2015

• Manufacturer of safety precision parts and special tools

• LOCATION: Lampertheim (De)

• FOUNDED: 1995

• Manufacturers of large components

(welding + machining)

• LOCATION: Karlovy Vary (Cz)

• FOUNDED: 1997


company

• Specializing in the manufacture and assembly of complex

machine parts and assemblies made of special materials

• Production of special tools for assembly and inspection of

turbines

• Production of precision components made of high-

temperature resistant materials (Inconel®, Hastelloy®,

Nimonic®)

• Express production for spare parts requirements

• Individual part and small batch production

• Container: design and construction of mobile workshops,

spare parts containers and special containers


inside the company

production

• Self-examination at the workplace

• 5 -axis milling • Measuring room -Quality Inspection


complex and difficult parts made of super alloys

products - parts

• part made of 2.4733 (Hayns 230®) & 2.4856 (Inconel 625)

• part made of 2.4668 (Inconel 718®)

• part made of 2.4634 (Nimonic 105®)


product sample

• Part made from 2.4665 (Hastelloy X)

• Part made from 2.4856 (Inconel 625)

• Part made from 2.4952 (Nimonic 80A)

awb-gmbh.de

products - parts


our standards will be your advantage

certificates


lift off

AWB Aviation – closer to the sky

• Specializing in the manufacture and assembly of complex machine parts and assemblies made of special materials for Aerospace Industry

• Approved as a supplier for the aerospace

• Production of precision components made of high-temperature resistant materials (Inconel®, Hastelloy®, Nimonic®)

• Express production for spare parts requirements

• Individual part and small batch production


product portfolio

stationary gas turbines:

nozzels, shouds

blades, liner segments

seals …

(more than 5.000 part numbers)

flying parts:

landing gear parts

piping parts (turbine)

shrouds

LPT stator

portfolio

running aviation R&D parts:

fuel cell valve block (APU)

piping parts (turbine, wing)

blades from TiAl, FeAl R&D

Erosion shields from titanium

Locking bold


competence portfolio

steps4future

AWB Aviation as a machining partner:

• Machining of engine components

• Manufacturing of aircraft parts made from special alloys

• Building special components for helicopters

• Prototypes for novel drives systems (hydrogen valves, fuel cells ...)

• Define processing strategies and competencies of TiAl and FeAl

• Post-processing of additive manufacturing aircraft parts

• Special components for Unmanned Combat Aerial System (UCAS)


more than a certificate

EN 9100:2016 / EN 9001:2015


complex and difficult parts made of super alloys

products - parts

• Titan Aluminium Blades • Valves for Hydrogen power APU • Aluminium Blades


product portfolio 4 energy through hydrogen

prototypes for light aerospace fuel cell

prototyps for E – fly motors

drive of the future

aviation R&D parts for realizing the next generation


research & development

iron aluminide alloy NEW R&D

Currently, one very promising prospect are Iron Aluminides, and her is why:

• 25% weight saving

• 20% material cost, little to no resource-critical alloying elements

• Partially comparable properties with nickel based and steel alloys

• High temperature resistant oxidation


different projects

3D design project „additive manufacturing“

•Im-Penta •Wi-Ro •Flue-Sti


container

container – the flexible solution


first step: netweaving 4 innovation

• Understanding Networking as Human-to-Human Interaction

• Stay Ahead of Required Changes

• Optimizing Value Creation Options

• Partnership Based on a Democratic Cooperative

• “No Rest on the Laurels” – Constant Awareness, Creativity, Thinking-Ahead

• Change is not enough. Improvement through Innovation is required to archieve most Demanding Tasks.

vision meets innovation


today

awb your 1. partner 4 mro - stations


products

different problems – different solutions

Our container services and solutions could be your advantage

• from the drawing to the product

• assembling and commissioning of the container/shelter

• manufacturing and procurement of special components

• technical acceptance and controlling of provided parts or materials

• technical documentation

• all solutions are based on modified standard sea containers with CSC

certificate


solution

urban mobility in mega cities with pilot


our world

airfield without tower

Field Mobility in thin populated areas with pilot

Flite-with-wings-device (FWWD)

maintenance of supply

stationsunstaffed for medical supply


targets

steps4future

AWB Aviation as MRO-Shelter-Systems:

Conception and construction of special containers as• Workshop and repair service• Parts supply and logistics• Repair workshop with additive manufacturing• Autonomy Supply Units (power plant, hydrogen production ...)• Special solutions with safety equipment• Country supply systems• Reconnaissance and monitoring station• Air and Missile Defense (AMD) container system• Air-conditioned level regulate containers with marking and quality inspection

equipment. (3D measurement, contour and roughness recording, Borescope...)


different projects

special needs – special solutions

• 20 feet high cube container for military use – with special coating

• 20 feet high cube container with electronic access control panel (PIN/ card)

• 20 feet container with heavy-dutycrane system included – for desertuse


different projects

special needs – special solutions

• 20 feet high cube container withintermediate door

• 20 feet high cube container with 50 kW air conditioning

• 20 feet container collapsibleworkbench and 250 kg slewing crane


• German Aerospace Industries Association

• German Society for Aeronautics and Astronautics

memberships

memberships in associations

• SPACE™ (SupplychainProgresstowardsAeronautical CommunityExcellence)


• The DWT is a DIALOG and INFORMATION PLATFORM for all

questions of security and defence policy as well as defence

and security technology.

memberships in associations

• State of Hesse Aviation Network

• Integration and relationshipnetwork in the technologicaldomain of machining

memberships


power4energie

contact

Thomas Röser

business development

+49 (0) 151 - 16 33 42 08

[email protected]

Olaf Schneuer

senior key account manager

+49 (0) 151 - 16 33 42 05

[email protected]

mailto:[email protected]

mailto:[email protected]

machining at its best aviation r&d.pdfawb aviation as a machining partner: • machining of...

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