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  • 1BRIEF INFO PROJECTJAKARTA, 19 OCTOBER 2009

    LPG PANJANG PROJECTLPG PANJANG PROJECTJob No. 09Job No. 09--17071707

    PROJECT PROJECT INFORMATIONINFORMATION

  • 2OUTLINEOUTLINE1. Project Information2. Plant Location & Plot Plan3. Project Description4. Scope of Work5. Project Procedure6. Project Organization7. Project Schedule8. Engineering Plan9. Procurement Plan10. Construction Plan11. Pre-commissioning & Commissioning Plan12. QA/QC Plan13. HSE Plan

  • 3PROJECT INFORMATION Project Name : LPG Panjang Project Job No. : 09-1707 Location : Depot Pertamina Panjang, Lampung Owner : PT. Pertamina Pemasaran

    dan Niaga (Pertamina) Contractor : PT. Rekayasa Industri (Rekind) Project Scheme : EPCC Contract Value : US$ 8,381,929 and IDR 46,180,699,000 GPM : 6,5% (Include ppH Final) Contract Scheme : Lump Sum (L/S Items) and

    Unit Price (BQ Items) Project Duration : 24 Months Effective Date : 25 August 2009 (as of SPMB)

  • 4 DEPOT PERTAMINA PANJANG, LAMPUNG.

    ~15 KM FROM BANDAR LAMPUNG ~80 KM FROM BAKAUHENI PORT 2+2,5+2 HOURS BY CAR&SHIP

    FROM JAKARTA

    PLANT LOCATION

  • 5PERTAMINA JETTY

    DEPOT AREA-II(PROJECT SITE)

    DEPOT AREA-I

    PANJANG PORT

    LANDSCAPE LOCATION

  • 6TANK#1 TANK#2

    PLOT PLANTEMPORARYSITE OFFICE

  • 7PLOT PLAN

  • 8PROJECT DESCRIPTION Product : Terminal LPG Pressurized Tank Capacity : 2 x 2500 MT Main Processing Plants :

    Marine Loading Arm / MLA (Liquid Size 12, Vapor Size 6, Op. Press 12 Bar & Temp 30C)

    LPG Spherical Tanks, (2 @2500 MT Cap.,Op Press 12kg/cm2G & Temp 38C)

    LPG Pump (2 ea, Cap. 167m3/hr) Filling System (TLA 3ea w/ Shelter & Metering) Terminal Software Management (TSM) Metering

  • 9 Utility Facilities: IA/PA System 20 SCFM Capacity Water System Substation (MCC 380 Volt, SWGR 20KV) Emergency Diesel Generator (EDG), 500 KVA

    Capacity Weighing Bridge, 60 MT Capacity Telecommunication System Fire Fighting System CCTV

    PROJECT DESCRIPTION(Continued)

  • 10

    SCOPE OF WORKSCOPE OF WORK

    A. Related to Existing Plant :1. Relocate Drum Yard2. Re-route BBM (Premium & Solar) Line from

    Pump House to BBM Filling Shed3. Re-route Fire Water Line around LPG Terminal

    Area4. Remove MLA (Kerosene) on Existing Jetty.

  • 11

    SCOPE OF WORK(Continued)

    B. New Facilities :1. Marine Loading Arm (MLA)2. Piping System3. LPG Spherical Tank complete w/ Foundation4. LPG Loading System complete w/ Pump, Metering, Truck

    Loading Arm, Shelter, Odorizing, weigh Bridge.5. Terminal Software Management (TSM)6. Instrumentation System (CCTV, Control)7. Electrical System (Power, Lighting, Telecommunication)8. Utility System (IA/PA, Water, EDG)9. Fire Fighting System 10.Building (Control Room & Office, Sub Station)11.Fence, Pavement & Drainage

  • 12

    PC Pile : 96 pilesConcrete : 1,600 m3Steel Structure : 32 TonTank Erection : 1,600 TonMech. Erection : 90 TonPiping : 13,000 Dia-in Electrical : Swithgear/MCC, Busduct, UPS

    & Transformer (1Unit), Cable (8000 m),Lighting (130 ea)

    Control System : 100 I/O Field Instrument : ATG (2 sets), MOV (23 ea),

    ESDV (7ea), Metering (5 sets)

    SCOPE OF WORK - MAJOR BQ(Continued)

  • 13

    PROJECT PROCEDURE(CORRESPONDENCE SCHEME BETWEEN CLIENT AND CONTRACTOR)

    PERTAMINA LAMPUNG

    (Budi H. - CM)

    Rekind SITE

    (Welly CM)

    Rekind JKT

    (Eko Tjipto PM)LEGEND :

    : ORIGINAL

    : COPY

    PERTAMINA JKT

    (Boy K. - PM)

  • 14

    PROJECT ORGANIZATION(CLIENT Side)

    * ) Penugasan Khusus** ) Outsourcing

    MANAJER PENGADAAN DAN ANGGARAN

    IMAN SETIAWAN

    DEPUTI DIREKTUR DISTRIBUSI

    GUSRIZAL

    VP JASA TEKNIK

    HERU PURNOMO

    - ADI PRIYONO- SYARIEF HIDAYAT

    SUPERVISOR ENGINEERING PROYEK

    HARI NAMTO HP*

    SUPERVISOR KONSTRUKSI

    NEPOS MT PAKPAHAN

    SUPERVISOR QA/QC

    ERWIN HISWANTO

    KOORDINATOR START UP & COMM

    KOORDINATOR PENGENDALIAN PROYEK

    GUNAWAN BZ.

    MANAJER ENJINIRING

    BUDI SAMPURNO

    KOORD. PROCUREMENT, CONSTRUCTION & COMM

    BUDI YP HUTAGAOL

    KOORDINATOR PELAKSANA

    BOY KARTAATMADJA

    KONSULTAN PENGAWAS** TEAM START UP & COMMISSIONING

    SUPERVISOR K3LL

    SETIAWAN*

    MANAJER RELIABILITY

    SOFYAN YUSUF

    - HAMID DUDE*-ABDUL HELMI*

    -WAHIDUL*- KONSULTAN PENGAWAS**

    KONSULTAN PENGAWAS**KONSULTAN PENGAWAS** KONSULTAN PENGAWAS**

  • 15

    PROJECT ORGANIZATION(Contractor Side)

    Project DirectorEddy Herman Harun

    Engineering Manager

    Yoni Cahyono

    Procurement ManagerTeguh PS

    Construction Manager

    Welly

    Chief QCFitriadi Rahman

    Project Control Manager

    Herdijanto Utomo

    PE CivilAsep Permana

    PE Mech.EngineerAli Rido

    Superintendent CivilAsep Permana

    PE PipingArief Hari S

    Chief Adm & FinanceRiana

    Chief Construction Control

    Dwijo Binariyoso

    QA/QC ManagerFitriadi Rahman

    Adm. & Finance Mgr.

    Nana Suryana

    Schedule Control Engineer

    Jabidi

    Cost Control Engineer

    Novie Dianing HPE ProcessIto Mulyanto

    HSE ManagerBeny Lesmana

    Adm. FinanceTBN

    Personalia & GAAli Riswan

    Progresss Control Jimmy Hasudungan

    Superintendent Mech.Ali RIdo Welding Inspector

    TBN

    Project Administration

    Iin PY

    Chief Logistic & Warehouse

    TBN

    PE ElectricalDikky Hafianto

    PE InstrumentAsep Saepudin

    HOME OFFICE

    SITE OFFICE

    Field Purchaser/ Sub. Contract Eng.

    TBN

    Warehouse Supervisor & Material Control

    TBN

    Chief HSE TBN

    HSE S/I

    HSE S/VSuperintendent Elec&

    InstAsep Saepudin

    Superintendent PipingArief Hari S

    Surveyor TBN

    SecurityTBN

    EVP Industrial PlantM. Ali Suharsono

    Project ManagerEko Tjipto

  • 16

    PROJECT KEY PERSONEL(Contractor Side)

    No Nama Initial Assignment Ext. HP EMAILA PROJECT TEAM1 Eddy Herman Harun EHH PD 1310 0811141047 [email protected] Eko Tjipto ETJ PM 1510 08111667038 [email protected] Hedijanto Utomo HU PCM 1567 08161327814 [email protected] Teguh Puji Subagya TPS PPM 1450 0811136682 [email protected] Yoni Cahyono YC PEM 2113 081399056000 [email protected] Welly WL CM 1513 081383429383 [email protected] Fitriadi Rahman FR QA/QC M 1475 081322330442 [email protected] Benny Lesmana BL HSE M 1475 081373776084 [email protected] Ito Mulyanto IM PE Process 2260 08159909681 [email protected] Ali Rido AR PE Mechanical 2222 085697015723 [email protected] Asep Permana AP PE Civil 1187 08121052660 [email protected] Arif Hary Saputro AHS PE Piping 2112 08157189003 [email protected] Dikky Hafianto DH PE Electrical 2244 08159408192 [email protected] Asep Saepudin AS PE Instrument 2229 08567700973 [email protected]

  • 17

    SCHEDULE(MASTER SCHEDULE)

  • 18

    SCHEDULE(OVERALL S-CURVE)

    NO BOBOT (%)LPG PROJECT #REF!

    ENGINEERING 0.0900PROCESS AND COMMISIONING 0.1674 0.67071 0.84405 0.84405 0.84405 0.60616CIVIL, BUILDING AND STRUCTURE 0.3103 0.35201 0.28319 0.28319 0.28319 0.30286MECHANICAL 0.0498 0.53852 1.12204 0.58370 0.58370 0.40074PIPING 0.2494 1.25208 1.39141 0.86997 0.86997 0.95863ELECTRICAL 0.1329 0.97639 1.21565 0.39759 0.39759 0.44861INSTRUMENT 0.0902 1.03826 1.21947 0.34494 0.34494 0.30447

    PROCUREMENT 0.5641CIVILMECHANICAL 0.1958 0.00877 0.00877 2.10151 2.10151 2.10151 2.10151 2.10151 0.00877 0.00877 0.00877PIPING 0.1025 1.47470 1.47470 1.47470HSE 0.0065 0.08727 0.08727 0.08727ELECTRICAL, INSTRUMENT & CONTROL SYSTEM 0.1062 1.43326 1.43326 1.43326TELECOMMUNICATION 0.0033 0.04455 0.04455 0.04455INSPECTION, TEST, COMMISIONING, CERTIFICATION, SPA 0.0026 0.01632 0.01632 0.01632 0.01632 0.01632 0.01632 0.01632

    CONSTRUCTION 0.3460CIVIL 0.1198 0.04654 0.04654 0.04654 0.04654 0.25997 0.21342 0.21342 0.03540 0.14716 0.09726 0.09726 0.12852 0.12467 0.40838 0.39089 0.21027 0.04666 0.00942 0.01751MECHANICAL 0.3902 0.7123 0.7123 0.7123 0.7123 0.7393 0.7588 0.7556 0.7556 0.7556 0.7347 0.7592PIPING 0.0280 0.1117 0.1240 0.1240 0.1240 0.1180 0.0243 0.0229HEALTH SAFETY AND ENVIRONMENT 0.0004 0.0030 0.0030 0.0030ELECTRICAL, INSTRUMENT & CONTROL SYSTEM 0.0164 0.0478 0.0478 0.0632 0.0632 0.0632 0.0478 0.0478TELECOMMUNICATION 0.0005 0.0030 0.0054INSPECTION, TEST, COMMISIONING, CERTIFICATION, SPA 0.0030 0.0377 0.0089 0.0089 0.0089

    WEEKLY PROGRESS PLAN 1.00

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    DESCRIPTION AUG'10 SEPT'10 JAN'11 FEB'11OCT'10 NOV'10 DEC'10JUL'10OCT'09 NOV'09 DEC'09 JAN'10 FEB'10 MAR'10 JUL'11MAR'11 APR'11 MAY'11 JUN'11APR'10 MAY'10 JUN'10

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  • 19

    ENGINEERING EXECUTION STRATEGY1. Socialization of Project Specification and SOW to every member of

    engineering team.2. To elaborate site survey in order to get fix coordinate of tie-in point and

    dimension of available area3. To concern to priority issuances especially for Soil Investigation Report,

    P&ID, Plot Plan, Loading Data, Pile Layout.4. To verify and review of document normalization as a basic design

    confirmation5. To monitor, coordinate and resolve interface issues with external parties

    (Pertamina, PMC, Vendor and Subcontractors).6. To make engineering schedule sequential, effectively and inline to

    procurement and construction activities.7. Perform design review regularly.8. To manage, coordinate and monitor design activities to ensure proper

    interfaces between all engineering disciplines.9. Maximizing to use of computing facilities and the proper soft wares.10. To ensure quality control is conducted for engineering design.

  • 20

    PROCUREMENT PLAN

    OBJECTIVE: To Procure Materials & Equipment complying with Specification and to Deliver them to the project site on the right time.

    STRATEGY: Early PO issuance for Long Lead Items (LPG

    Tank, MLA, LPG Pump) Open Tender Scheme E-pro implementation for bulk materials

  • 21

    General Construction Strategy1. Early rigging study2. Constructability, operability and safety design.3. The effective mobilization, high productivity of workers,

    good equipment reliability & strict control. 4. Maximize for pre-assembled modules/ prefabricated

    units.5. Standard ISO 9001 procedures.6. Strict enforcement policies for HSE & OHSAS Standard.7. Experience Supervisory Personnel.8. Optimization of the use of construction equipment9. Maximization of local labor and Community Relation

    maintains.10.The procurement plan and delivery inline w/ sequenced

    with Installation.11.Good coordination with all stakeholder.

  • 22

    COMMISIONING PLAN1. The activities for this plan will run on from pre-

    commissioning phase2. Prepare start up procedure & performance test

    procedure3. Manpower Supply4. Execution

    Utility Commissioning (IA/PA, EDG, etc) Fire Fighting System Commissioning Receive LPG from ship tanker (flow rate 250 MT/hr) Store LPG in spherical tanks (net capacity 2500 MT each) Distribute LPG to tank trucks (30 MT/hr parallel filling)

    5. Operation training consist of classroom training & field operation training

  • 23

    QA/QC OBJECTIVE

    TO ENSURE THAT THE WORK, PRODUCTS, OR SERVICES COMPLY TO PROJECT SPECIFICATION (PRINCIPLES REQUIREMENTS)

  • 24

    PROJECT OBJECTIVE:Zero Accident with:- FATALITY = 0- PERMANENT DISABLILITY = 0- FIRST AID < 20 CasesHSE Performance = 75

    CORPORATE PROJECT:Zero Accident with LTIFR < 1 and LTISR < 1HSE Performance = 70

    HSEOBJECTIVE

  • 25

    PREVIEWOF

    SITE CONDITION

  • 26

  • 27

    16 LPG & 6VAPOR PIPE LINE FROM JETTY TO TANK LOCATION

  • 28

    16 LPG & 6VAPOR PIPE LINE FROM JETTY TO TANK LOCATION

  • 29

    16 LPG & 6 VAPOR PIPE LINE FROM JETTY TO TANK LOCATION

  • 303M WITDH

  • 31

    KEROSENE MLA = DEMOLIZEDINSTALL LPG MLA

    MARINE LOADING ARM

  • 32

    PIPE LINE WILL ACROSS EXISTING PIPE

  • 33

  • 34

    Site Visit 14 Oct 2009

  • 35