load check for shoe welded support.xls

Upload: scrbdgharavi

Post on 03-Apr-2018

217 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/28/2019 Load Check for shoe welded support.xls

    1/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page

    STEEL MEMBER (or PLATE) - for Shoe / Line stop directly welded on bare pipe / pad

    CS:

    Member material = BS EN 10025 Grade S275 JR or equivalentYield strength of the structural member material,

    Sy-member = N / mm2

    LTCS:

    Member material = BS EN 10113 Grade S355 NL/MLYield strength of the structural member material,

    Sy-member = N / mm2

    SS:

    Member material = SS 316 PLATEYield strength of the structural member material,

    Sy-member@250C = N / mm2

    PIPE

    Sy, Yield Strength of the pipe material, in N/mm

    2

    .from ASME Section II Part D, Subpart 1, Table Y-1.

    Temperature, C -->

    CS / LTCS

    (for Structural member welded to pipe / pad of CS / LTCS)

    SS

    (for Structural member welded to pipe / pad of SS)

    275.0

    355.0

    139.0

    200 250 300 350 400 450 500

    CS A106 Gr. B

    - up to 24" NB & t 25.4 mm in all CS pipe classses), and

    - 3" NB to 8" NB in CS-FBE lined pipe class 158028-X : lining

    can be rapaired after shoe welding)

    207 198 188 177 167 158 150

    CS API 5L Gr. B

    - 4" NB to 24" NB in CS-FBE lined pipe class 018028-X :

    lining can be rapaired after shoe welding), and

    - 3" NB to 8" NB in CS-Galvanised pipe class 018011-X - tobe galvanised after prefabrication).

    Not available in ASME Section II Part D, Subpart 1, Table Y-1.

    Hence considered same as that of A106 Gr. B / A333 Gr. 6 / A671

    CC65, because Sh as per ASME B 31.3 of this material is also same

    as these materials.

    LTCS A333 Gr. 6- up to 24" NB in all LTCS pipe class), and

    - up to 24" NB in CS pipe class, for t > 25.4 mm ), and

    - in Alloy 825 pipe classes, for 8" NB to 24" NB LTCS

    cladded with Alloy 625)

    207 198 188 177 167 158 150

    LTCS A671 CC65 Class-22

    - above 24" NB, in all CS & LTCS pipe classes), and- in Alloy 825 pipe classes, for 24" NB & above, LTCS

    cladded with Alloy 625)

    207 198 188 177 167 158 150

    A312 Gr.TP316/316L (Dual certified) - up to 8" NB

    A358 Gr. TP316/316L Class 1 (Dual certified) - 10" NB &above

    148 139 132 127 123 121 118

    continued

  • 7/28/2019 Load Check for shoe welded support.xls

    2/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page

    Sy, Yield Strength of the pipe material, in N/mm2.

    from ASME Section II Part D, Subpart 1, Table Y-1.

    Temperature, C -->

    SDSS (Super Duplex Stainless Steel)

    (for Structural member welded to pipe / pad of SDSS)

    ALLOY 825 Low Temp. (-50C to 250C)

    (for Structural member welded to pad of Alloy 825)

    200 250 300 350 400 450 500

    continued from previous page

    - up to 4" NB for all SDSS pipe classes, and

    - up to 2" NB for all GRE pipe classes.420 404 396 393 393 - -

    A928 S32750 Cl. 1- 6" NB & above for all SDSS pipe classes.

    Not available in ASME Section II Part D, Subpart 1, Table Y-1.

    Hence considered same as that of A790 UNS S32750, because this

    material is also S32750.

    B423 UNS N08825 - up to 6" NB. 201 193 186 181 177 175 174

  • 7/28/2019 Load Check for shoe welded support.xls

    3/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Pag

    WELDING ELECTRODES, AND ALLOWABLE WELD STRESS

    Pipe material Electrode

    CS A106 Gr. B

    CS - up to 24" NB,

    for t 25.4 mm

    (0C

    to LTCS A333 Gr. 6

    250C) - up to 24" NB, CS

    for t > 25.4 mm

    BS EN 10026 BS 5950

    & LTCS A671 CC65 Grade S275 JR CLASS 42

    - above 24" NB

    [ Support codes :

    CS - FBE CS API 5L Gr. B S1(CS), S3(CS), LS1(CS) ] 0.4 Sy-pipe @ 250C

    LINED - up to 24" NB,- 3" NB [Only for or

    & above CS-FBE Lined 150#,

    and CS, Galvanized.] Sy-member

    & or

    Sy-pipe @ 250C Sy-member Su-weld

    = N/mm2

    = N/mm2

    = N/mm2

    0.3 Su-weld x 0.707

    CS - Galv.

    - 3" NB

    & above Sy-pipe @ 250C Sy-member 0.3 Su-weld x 0.707

    = N/mm2

    = N/mm2

    = N/mm2

    = N/mm2

    LTCS LTCS

    LTCS A333 Gr. 6

    (-50C - up to 24" NB, BS EN 10113

    to Grade S355 NL/ML BS 5950 Sy-pipe @ 250C

    250C) CLASS 42

    LTCS A671 CC65 [ Support codes : or

    - above 24" NB S1(LTCS), S3(LTCS),

    & LS1(LTCS) ] Sy-member

    or

    ALLOY Sy-pipe @ 250C Sy-member Su-weld

    825 = N/mm = N/mm = N/mm 0.3 Su-weld

    x 0.707

    Low Temp.

    - 8" NB

    & above, Sy-pipe @ 250C Sy-member 0.3 Su-weld x 0.707

    (cladded) = N/mm2

    = N/mm2

    = N/mm2

    = N/mm2

    Pipe class

    catagory

    Structural material

    (for Shoe / Line stop directlywelded on

    bare pipe / pad)

    Allowable weld stress

    0.4

    198 275 500

    0.4 0.4

    79.2 110 106.1 79.2

    0.4

    0.4

    198 355 500

    0.4 0.4

    79.2 142 106.1 79.2

    continued

  • 7/28/2019 Load Check for shoe welded support.xls

    4/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Pag

    Pipe material Electrode

    SS A312 Gr.SS TP316/316L LTCS

    (Dual certified) (on SS pad)

    (-20C - up to 8" NB,

    to BS EN 10113 0.4 Sy-pipe @ 250C

    250C) SS A358 Gr. Grade S355 NL/ML

    TP316/316L or

    (Dual certified) [ Support codes :

    [Pipe class : - 10" NB & above S1(SS), S3(SS), LS1(SS) ] Sy-member

    013411-X

    033411-X or

    063411-X Sy-pipe @ 250C Sy-member Su-weld

    063421-X = N/mm2

    = N/mm2

    = N/mm2

    0.3 Su-weld x 0.707

    093411-X

    153411-X]

    Sy-pipe @ 250C Sy-member 0.3 Su-weld x 0.707

    = N/mm2

    = N/mm2

    = N/mm2

    = N/mm2

    SS A312 Gr.

    TP316/316L

    (Dual certified) SS

    SS - up to 8" NB,

    SS 316 0.4 Sy-pipe @ 250C

    (-73C SS A358 Gr.

    to TP316/316L or

    250C) (Dual certified) [ Support codes : S5]

    - 10" NB & above Sy-member

    [Pipe class :

    013461-X or

    093461-X Sy-pipe @ 250C Sy-member@250C Su-weld

    153461-X] = N/mm2

    = N/mm2

    = N/mm2

    0.3 Su-weld x 0.707

    Sy-pipe @ 250C Sy-member 0.3 Su-weld x 0.707

    = N/mm2

    = N/mm2

    = N/mm2

    = N/mm2

    Pipe class

    catagory

    Structural material

    (for Shoe / Line stop directlywelded on

    bare pipe / pad)

    Allowable weld stress

    continued from previous page

    ?

    0.4

    139 355

    0.4 0.4

    55.6 142 0 55.6

    ?

    0.4

    139 139

    0.4 0.4

    55.6 55.6 0 55.6

    continued

  • 7/28/2019 Load Check for shoe welded support.xls

    5/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page

    Pipe material Electrode

    SDSSSDSS A790

    (-20C UNS S32750 LTCS

    to - up to 4" NB, (on SDSS pad)

    250C)

    BS EN 10113 0.4 Sy-pipe @ 250C

    & SDSS A928 S32750 Grade S355 NL/ML

    - 6" NB & above or

    GRE [ Support codes :

    - up to S1(SS), S3(SS), LS1(SS) ] Sy-member

    2" NB,

    or

    & Sy-pipe @ 250C Sy-member Su-weld

    = N/mm2

    = N/mm2

    = N/mm2

    0.3 Su-weld x 0.707CS - FBE

    LINED

    - up to Sy-pipe @ 250C Sy-member 0.3 Su-weld x 0.707

    2" NB, = N/mm2

    = N/mm2

    = N/mm2

    = N/mm2

    LTCS

    (on Alloy 825 pad)

    ALLOY 825 BS EN 10113

    B423 UNS N08825 Grade S355 NL/ML 0.4 Sy-pipe @ 250C

    ALLOY - up to 6" NB,

    825 [ Support codes : orLow Temp. S1(AS), S3(AS),

    LS1(AS) ] Sy-member

    (-50C

    to or

    250C) Sy-pipe @ 250C Sy-member Su-weld

    = N/mm2

    = N/mm2

    = N/mm2

    0.3 Su-weld x 0.707

    Sy-pipe @ 250C Sy-member 0.3 Su-weld x 0.707

    = N/mm2

    = N/mm2

    = N/mm2

    = N/mm2

    ALLOY

    400 /

    Cu-Ni

    (Nickel -

    Copper

    Alloy)

    Pipe class

    catagory

    Structural material

    (for Shoe / Line stop directlywelded on

    bare pipe / pad)

    Allowable weld stress

    0 142

    continued from previous page

    ?

    0.4

    404 355

    0.4 0.4

    0.4 0.4

    161.6 142

    77.2 142 0 77.2

    No welded supports.

    ?

    0.4

    193 355

  • 7/28/2019 Load Check for shoe welded support.xls

    6/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    P

  • 7/28/2019 Load Check for shoe welded support.xls

    7/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Fz

    Hy Hx

    Fy

    FzHz

    Fx

    ////////////////////////////////////////////////////

    e

    Max. stress

    at this point

    Weld analysis

    done for this

    weld at pipe

    to shoe

    interface.

    x

    '/////////////////////////////////////////////////////////////////////////////

    b

    '//////////////////////////////////////////////////

    ///////////////////////////

    d

    pipe

    axis

    sectional plan view of shoe at pipe andattachment interface

    x

    h

    hy

    Fy

    y y

    y

    x

    z (up)

  • 7/28/2019 Load Check for shoe welded support.xls

    8/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    INPUT :

    STEEL MEMBER

    Member material = BS EN 10025 Grade S275 JR or equivalentYield strength of the structural member material,

    Sy-member = N / mm2

    Hot Allowable Stress

    Sh = N / mm2

    WELDING ELECTRODE

    Welding Electrode material = CLASS 42 BS 5950

    Ultimate tensile strength of the Welding Electrode material,

    Su-weld = N / mm2

    (As per BS 5950-1 2000, Section 3.2.3 , Table 10 )

    Line Pressure

    P = bar (g)

    P = N / mm2

    Temperature, C -->

    CS / LTCS

    (for Structural member welded to pipe / pad of CS / LTCS)

    A333 Gr. 6 (up to 16" NB)

    A671 CC60 EFW (18" NB & above)

    ALLOWABLE STRESS ON WELD

    Sweld-allow = Allowable weld stress for the welding

    Sweld-allow = Taken from Sheet "Weld-Pipe to Shoe or Stop"

    Sweld-allow = N / mm2

    158

    180 172 162 153

    450 200

    from ASME Section II Part D Table Y-1.

    207

    144 189

    196 188 177 167

    182189

    275.0

    (As per BS 5950-1 Clause 6.8.5 Table 37, for S275 material, matching electrode is Class 35. However as per

    contract specification ADCO DOC. No. 30.99.75.0704 Rev. E, for structural welding all electrodes shall be E70XX to

    AWS D1.1. Therefore Class 42 electrode as per BS 5950 is specified in the Project WPS, which is equivalent to

    E70XX to AWS D1.1.)

    250

    500.00

    260 300 350 400

    19.60

    200

    Sy, Yield Strength of the pipe material, in N/mm2.

    207

    79.20

    198

    1.96

    138.0

  • 7/28/2019 Load Check for shoe welded support.xls

    9/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    INPUT FOR STRUCTURAL PROPERTIES

    SHOE:

    Shoe made up of: 1/2 UB 254 x 102 x 25

    Plate thk. d = mm b = mm Hy = mm

    Pipe

    Pipe NB = " Sch = CA = mm

    D = Pipe Outside Dia = mm

    R = Pipe Radius = mm

    tp = Pipe thk = mm

    t = Pipe thk with CA = Pipe thk - CA mm

    = - mm

    = mm

    hx

    =

    1.0

    6

    =6

    mm

    2

    250

    hx

    hx 3

    d=

    250

    60.32

    2

    mm

    3.91

    125

    2

    2

    2

    30.16

    b

    2.91

    40

    100

    3.91 1.0

    mm

    mm

    mm

    mm

    =

    hy =

    hy =

    hy

  • 7/28/2019 Load Check for shoe welded support.xls

    10/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Calculation of Weld Properties:

    = mm3

    ( b x d )

    ( x )

    = mm

    =

    =

    = mm2

    =

    =

    = mm2

    Iwy-y

    =

    2 3

    2

    2

    20833.3

    Iwx-x

    2

    xd[2

    125

    ]

    x

    hx

    4500

    )

    = 4

    =

    2250

    2

    2

    [ ]2

    2604167

    d

    6

    3

    2604166.667

    3

    (

    12

    =

    =

    Zwy-y

    Zwx-x

    4500

    250

    Iwy-y

    =

    Iwy-y

    Iwy-y

    Iwy-y

    Iwx-x

    Iwx-x

    =

    Iwx-x

    b

    6

    3

    2

    Iwx-xb

    b

    Zwx-x

    Zwx-x

    Zwy-y

    Zwy-y

    Iwx-x

    b

    6

    1500

    hy

  • 7/28/2019 Load Check for shoe welded support.xls

    11/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    = Length of Weld

    = x

    = mm

    Jweld = Polar moment of inertia of weld joint = Iw z = Iw xx + Iw yy

    = + = mm3

    S = specified max weld size = mm

    w = Fillet Weld LEG size

    = Minimum of or or

    = Minimum of or or

    = mm

    MOMENT ARM :

    Hx =

    = H + e

    where,

    e = possible additional moment arm due to

    possibility of bearing plate / wear pad / steel packing at site

    or thermal movement of pipe.

    (considered as max. mm - all together.)

    Therefore,

    Hx = +

    = mm

    Hy =

    =

    = mm

    Hz =

    Hz = mm (considered max as 100 mm, for calculation purposes)

    d

    6.00

    Moment arm, for calculating moments acting at pipe to shoe interface due to

    loading along x axis (Fx)

    2608667

    6

    S

    6.00

    Moment arm, for calculating moments acting at at pipe to shoe interface due to

    loading along y axis

    2.91

    2604167 4500

    25

    Pipe thk

    2.91

    2

    WL

    WL

    WL

    Eccentricity for Torsion (Mz) at pipe to shoe interface due to loading along x

    axis (Fx)

    125

    100 25

    500

    b

    H

    100

    100

  • 7/28/2019 Load Check for shoe welded support.xls

    12/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    P

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    CALCULATION BASED ON WELD STRENGTH:

    MAXIMUM ALLOWABLE FORCE /mm BASED ON WELD

    fw allowable = Sweld-allow x w

    = x

    = N/mm

    fwresultant = Sz2 + Sx2 + Sy2 .(i)where;

    fwresultant = Resultant weld loading

    Sz = Weld loading along Z

    Sx = Weld loading along X

    Sy= Weld loading along Y

    Sz = (Bending Stress) Lateral + (Bending Stress) Axial + (Tensile Stress) Vertical

    Mx My

    Zx Zy

    Fy . Fx .

    .

    .

    .

    .

    .Sy = Hz+()

    79.20 2.91

    )

    )

    230.5

    +

    )()(

    ( ]

    Fx

    (

    +

    +

    Zwx-x

    ).

    +

    +)

    +

    Sx =

    To calculate / consider maximum MzConsidering maximum possible eccentricity for

    Fy (lateral load) = b/2, and

    Considering for maximum possible eccentricity

    Fx (axial load) = 1/2 of stopper width = Hz

    Fz(

    Fx .

    +WL

    [

    Mz

    2

    Sy =

    FyWL

    Fy )

    Sz =

    (

    Sx =

    b

    WL

    hx

    b

    2

    hy

    )

    .

    Hx

    (

    ( Fy

    )

    (Mz

    ( )

    WL

    +

    Sz =

    WL

    Hy

    )

    hx

    [ ] hy

    Hz2

    Hz

    Fy)+

    Jweld

    Jweld

    Jweld

    Jweld

    Zwy-y

    Fx

    ( Fx ) (

    +(Fx

    WL

    Fz

    Mz = (Fy b )

  • 7/28/2019 Load Check for shoe welded support.xls

    13/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 13 of 313

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Substituting in equation (i)

    fwresultant = Fy . Fx .

    .

    .

    Specifying FY & FX in terms of FZ

    Let;FX = FX/Z * FZ

    FY = FY/Z * FZ

    . . . .

    fwresultant = . . .

    . . .

    Solving for Fz:

    fwresultant

    . .

    .

    .

    Let,

    FX/Z =

    FY/Z =

    fwresultant = fw allowable

    x x

    x

    x

    Fx .

    (+

    2608666.667

    +

    100

    hx)

    }Fy ) [ Fy b )

    )Fy

    +Hx

    Jweld

    2

    2

    .

    )

    2

    2

    }

    2. H

    z

    )]hx

    2]+ Fz . hy. Hz

    2Hz )+

    }

    }2

    ) 100

    ( 0.25 )

    }+

    0.5

    ++

    +

    0.5

    ( 0.5[

    0.5

    bFx .

    }

    + .

    Hx

    +

    (

    (

    (WL

    Hz

    Hz)

    WL

    Fx (

    +

    +WL 2

    )

    +

    Fz

    b

    }2

    3)

    Jweld.

    500

    hy

    1 )

    }2

    250

    250

    [x

    2

    2

    2608666.667

    0.25

    ( )( 0.5

    FY/Z

    FZ

    1500

    125

    0.25

    [

    }

    + ) FX/Z

    ) FX/Zb

    +

    Zwy-y

    0.25

    20833.3

    )FY/Z

    FY/Z

    +

    WL

    100

    230.472

    2)+

    WL

    Hy

    500

    500

    b

    FY/Z

    Jweld

    (

    )(

    Fz

    Zwx-x+

    Hy

    1

    FX/Z

    ))

    (

    )

    FX/ZFz

    Fz

    FY/Z

    b

    2

    WL+

    )

    ( Fz )F

    X/Z

    }

    +

    2)+ [

    FX/Z

    FZ

    ( [( [

    +

    + (FZ FY/Z

    FX/Z

    ( ))+

    [WL

    +

    + +

    +

    }

    FY/Z

    2

    FZ

    2

    WLHz )

    2

    FY/Z FX/Z )WL

    (

    Jweld

    Hx )Zwy-yhx

    Zwx-x)Hy

    )0.25) ( x

    2+

    125)+

    Fz =

    =

    Jweld

    Zwx-xZwy-y

    )Jweld

    hy

    {+

    Fz-max weld

    [ Filename : 154368447.xls.ms_off ice , Sheet : S-1 (2" to 4") calculation sht ]

    . [Print Date : 6/27/2013]

  • 7/28/2019 Load Check for shoe welded support.xls

    14/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Fz-max weld = N

    = KN

    230.472

    2

    0.044866667

    230.472

    0.04509

    5.11087Fz-max weld

    { {+}

    230.472

    2

    0.001093439 0.004393272

    1.93008E-05

    {} }

    0.002013018 1.19561E-06

    Fz-max weld =

    =Fz-max weld

    =Fz-max weld

    Fz-max weld =

    Fz-max weld =

    +

    5110.87

    230.472

    +

    2

    ++

    +

    [ +

    }

    }

    2

    0.0012 0.041666667 0.002+

    2

    + +

    0.0005+

    }2

    0.001 1.15001E-0631.25 50 ]

    230.472

    [( +2

    4.79172E-0531.25 50+ ] }

    + 0.001 9.34385E-05 }+2

    0.0005 + 0.003893272

    }2

    0.044866667

  • 7/28/2019 Load Check for shoe welded support.xls

    15/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    CALCULATION BASED ON LOCAL STRESSES IN PIPE:

    + + Sh

    L = Longitudinal

    + + Sh A = Axial

    C = Circumferential

    LP = Long. Press. Stress

    CP = Circum. Press. Stress

    . .

    x . .

    . .

    .

    .

    .

    Maximum local loading due to longitudinal moment (in N/mm length),

    .

    . .

    . . .

    SCP =

    FL =

    1.5

    2.34 FC

    IwY-Y

    Sc

    t

    MY

    FX Hx

    RP

    IwY-Y

    1.5

    This calculation is done with reference of eBMS trunnion load check calculation (Doc. No. SHJ-BMS-EN-VSS-L-3204-A).

    FX/Z

    IwY-Y

    Hx

    t1.5

    hy

    FZ

    R0.5

    R0.5

    SCP

    =

    t1.5

    1.17 FA

    SA

    SA

    1.17 FL

    LOCAL STRESSES (N/mm2)

    t1.5

    P R

    =

    =SLP

    PRESSURE STRESSES (N/mm2)

    hy

    t

    =

    2

    R0.5

    hy

    =

    DUE TO EXTERNAL LOADING

    LOCAL EXTERNAL LOADING (N/mm2)

    The formulae used in this for trunion calculation for local stress are as per "Design of Piping Systems" by M.W.

    Kellog Company based on the bending of a beam on an elastic foundation.

    SL SLP

    SL

    SA

    1.5SC

    =

    (Reference Doc. No. SHJ-

    BMS-EN-VSS-L-3204-A))

    (Reference Doc. No. SHJ-

    BMS-EN-VSS-L-3204-A))

    (Reference Doc. No. SHJ-

    BMS-EN-VSS-L-3204-A))

    (Reference Doc. No. SHJ-

    BMS-EN-VSS-L-3204-A))

    (Reference Doc. No. SHJ-

    BMS-EN-VSS-L-3204-A))

  • 7/28/2019 Load Check for shoe welded support.xls

    16/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Maximum local loading due to circumferential moment (in N/mm length),

    .

    . .

    . . . hx

    Maximum local loading due to axial moment (in N/mm length),

    Sh + +

    . x . .

    .

    . . . . x .

    . .

    .

    .

    Hy

    MX hx

    IwX-X

    IwX-X

    SLP

    IwX-X

    FZ=FA

    FZ

    WL

    FY Hy hx

    SA

    R

    Hx

    R

    t

    IwY-Y

    t

    1.17

    hy +1.5

    2

    FA

    P

    2+

    FX/ZFZ

    SL

    FL

    t1.5

    R0.5

    t1.5

    1.5

    =

    Sh1.17 R

    0.5

    t1.5

    P

    R0.5

    + +

    t1.5

    R0.5

    =

    =

    FC

    1.17

    1.17

    1.5

    1.5

    1.5 Sh

    FZ FY/Z

    WL

  • 7/28/2019 Load Check for shoe welded support.xls

    17/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Solving for Fz,

    .

    .

    . . . x

    . . .

    x

    x

    x x x x x x

    x x

    x x x x x x

    x x

    +

    = N

    = KN

    Sh + +

    . x . .

    . . . . hx x .

    . .

    .

    .

    . . . . x x

    . x

    x

    0.5

    2 2.91

    1.5 1.17 R0.5

    125 30.2

    +

    125

    2

    IwY-Y

    =FZ-max (SL)

    FZ-max (SL)

    hy

    -1381.96

    FZ-max (SL)

    1.5

    1.5 ShxP R

    -

    FX/Z Hx

    FZ-max (SL)

    1.17

    2.911.5

    2.911.5

    0.5

    500

    0.51.17

    1.5 SC SA SCP

    R0.5

    1.5+

    R

    t1.5

    FZ FY/Z Hy 1.5 1.17 R0.5

    FZ

    t

    R-

    +

    t

    1.5 Sh.

    138

    t1.5

    P

    WL

    P R

    P

    R0.5

    t1.5

    WL

    1 96

    R0.5

    FY/Z hx

    IwX-X

    +

    1 5

    1.17

    t1.5

    Hy 1.5

    t1.5

    IwX-X

    t1.5

    25346

    t1.5

    +

    +

    1.17 FA R0.5

    2.34

    FC

    t

    R0.5

    25.35

    1.17 R0.5

    0.00777

    FZ-max (SL)

    =

    =

    FZ-max (SL) =

    =

    1.5 Sh

    1.5 Sh

    2.34

    2.34

    2604167+

    FZ-max (SC)

    30 16

    x

    30.16

    1.530.16

    t

    t1.5

    WL

    0.5 125 125+

    -

    FZ-max (SL) =1.17

    500

    207 10.16

    5.491812

    4.96

    5.49181

    4.96

    1.5 1.17

    2604167

    196.843

    196.843

    0.00388 0.00388

  • 7/28/2019 Load Check for shoe welded support.xls

    18/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    x x x x x xx x

    +

    = N

    = KN

    = Minimum of

    = KN , = KN , = KN

    = KN

    Setting a standard for FY & FX

    As,

    FX = FX/Z * Fz min

    FY = FY/Z * FZ min

    FX/Z =

    FY/Z =

    FX = x

    Axial Load, FX = KN

    Fy = x

    Lateral Load, Fy = KN

    5.4918124.96409 4.964094500 500

    0.25 3 + 1.5 1.17

    -

    FZ-max (SC) =

    20.31395

    5.491812

    FZ-max (SC) =

    2.34

    207

    186.686

    0.04315 0.00388

    100

    Fzmin

    3.970.25

    Fz-max weld

    1.9847901

    0.992395

    3.9725.35

    3970

    3.97

    0.04703

    FZ-max (SC)

    FZ-max (SC)

    =FZ-max (SC)

    Fz-max 3.97

    0.5 3.97

    5.111 FZ-max (SC)FZ-max (SL)

    0.5

    0.25

    186.686

  • 7/28/2019 Load Check for shoe welded support.xls

    19/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    MISCELLANEOUS CALCULATIONS

    To Calculate,Fz-(x,y=0) = Fz maximum allowed, if Fx & Fy =0

    Fz-(x,y=0) max based on weld strength calculations:

    Fy . Fx .

    .

    .

    Substituting Fx = 0 & Fy = 0

    Solving for Fz, and substituting fw resultant with fw allowable

    Fz-(x,y=0) max weld .

    Fz-(x,y=0) max weld x

    Fz-(x,y=0) max weld KN

    Fz-(x,y=0) max based on local stress calculation due to longitudinal loading:

    Sh + +

    . x . . .

    . t

    FA R0.5

    t1.5

    t1.5

    2

    SLP

    R0.5

    +

    +P R

    ]

    1.5 Sh 1.17 FL 1.17

    ( Hy +Fy

    Zwy-y Zwx-x WL+

    Hx(Hz+ ( Fx )+ (Fx( )]b ) .

    Fy b ) (

    +hx }

    2

    WL 2

    [( )Fx

    [

    }2

    WL 2

    2

    = 230.472 500

    +{

    = 115.236

    1.5 SL SA

    fwresultant =

    fwresultant =

    fwallowable

    x

    ( FzWL

    +

    +1.5

    Jweld

    Jweld

    hy

    =

    ( Fz

    WL

    }2

    Hz(Fy )

  • 7/28/2019 Load Check for shoe welded support.xls

    20/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    But,

    . .

    Therefore,= (since, Fx=0)

    Therefore equation reduces to,

    x . .

    .

    Substituting

    x . .

    . .

    Solving for Fz,

    .

    .

    . .

    .

    x

    x

    x x

    x

    -

    x x

    x4.96

    207 10.16

    -

    30.16

    WL

    1.5

    R.

    t

    P R

    2

    500

    1.96

    2138.0

    =

    0.5

    2.911.5

    500

    2.91

    t

    R0.5

    +

    1.17

    t1.5

    WL

    1.5 ShR

    1.17 FA

    FZ

    +

    P1.5

    hy

    2

    P

    1.5 1.17 R0.5

    FL =FX Hx

    R

    2

    x

    t1.5

    Sh -1.5

    WL

    t1.5

    FL 0

    FzFa =

    1.5

    1.5

    =Fz-(x,y=0) max SL

    Fz-(x,y=0) max SL

    Fz-(x,y=0) max SL =

    1.5 1.17 5.492

    Sh

    1.5

    t

    1.17

    30.16

    IwY-Y

  • 7/28/2019 Load Check for shoe welded support.xls

    21/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    = N

    Fz-(x,y=0) max SL = KN

    Fz-(x,y=0) max based on local stress calculation due to circumferential loading:

    Sh + +

    . x . .

    But, . .

    Therefore, Fc =0 (since Fy=0)

    Therefore, equation reduces to,

    x . .

    Substituting

    x . .

    .

    Solving for Fz

    .

    x

    .

    =

    Fz

    WLFA =

    1.17Sh

    0.00388314

    196.843024

    Fy Hy hx

    IwX-X

    Fz-(x,y=0) max SC

    Fc

    1.5 1.17 R0.5

    t

    FZ R

    -

    +P

    t1.5

    WL

    R

    R

    t1.5

    t

    t1.5

    WL

    R0.5

    t

    1.17

    Sh

    R0.5

    P1.5

    FA R0.5

    +P

    1.5 Sh 1.5

    1.5

    + P R

    t1.5

    t1.5

    t

    R0.5

    Fz-(x,y=0) max SL

    Fz-(x,y=0) max SL

    SC SA

    1.17+ 1.52.34 FC

    50.6917

    FA

    SCP

    =

    1.5

    =

    50691.7

    1.5

    1.5 Sh

  • 7/28/2019 Load Check for shoe welded support.xls

    22/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    x

    x x

    x

    -

    x x

    x

    = N

    = KN

    Thus,

    Fz-(x,y=0) max weld KN

    Fz-(x,y=0) max SL = KN

    = KN

    Therefore,

    = KN

    50.6917

    = 115.236

    Fz-(x,y=0) max 48.076

    =Fz-(x,y=0) max SC

    Fz-(x,y=0) max SC

    30.16

    30.16

    0.00388314

    186.686

    1.5500

    500

    Fz-(x,y=0) max SC

    48076

    48.076

    1.5 1.170.5

    2.91=

    1.5 x1.96

    2.91

    Fz-(x,y=0) max SC

    Fz-(x,y=0) max SC

    Fz-(x,y=0) max SC

    138.0

    48.076

    =

    20.31

    5.492

    4.964

    1.5 1.17

    -

    207.0

  • 7/28/2019 Load Check for shoe welded support.xls

    23/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 23 o

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    To Calculate,

    Fx-(y,z=0) = Fx maximum allowed, if Fy & Fz =0

    Fx-(y,z=0) max based on weld strength calculations:

    Fy . Fx .

    .

    .

    Substituting Fy = 0 & Fz = 0

    Fx .

    Solving for Fx, and substituting fwresultant with fwallowable

    Fx (y,z=0)-max weld =

    hy

    +

    hx

    2608666.667

    Jweld

    Jweld

    2608666.667

    Jweld

    Jweld

    hy

    Jweld

    Jweld

    Fx (y,z=0)-max weld =

    hy

    Fx )+(

    3( )2

    125

    500

    100+{

    2

    1500100

    125+

    +

    { 1

    Fy +

    230.472

    { }2

    )

    +

    2

    WL 2

    bFx

    {

    }2

    WLZwx-x

    2

    Hz)+ (

    2

    WL 2(

    Fy b[Fy )+

    fwresultant =

    +{(Fx

    [(

    +

    ]

    ) hx

    hx

    ]Hz

    )

    2

    {( )+(Hx

    WL

    )

    (Fx x

    2

    Fx

    (

    Fz

    (Hz

    (. Hz

    Zwx-x)

    2

    Zwx-x WL

    +{ )

    Hx

    {

    )}2

    +{(2

    fwallowable

    x Hz

    1 )+

    (Hz

    Fx

    {(

    Zwy-y

    +

    )

    (

    Hy

    fwresultant = +{

    .

    ) )

    {(Hx )

  • 7/28/2019 Load Check for shoe welded support.xls

    24/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Fx (y,z=0)-max weld = N

    Fx (y,z=0)-max weld = KN

    Calculating Fx-(y,z=0)max based on stress calculation due to longitudinal loading

    Sh + +

    . x . .

    .

    But,

    Therefore,

    = (since Fz = 0)

    Therefore equation reduces to,

    2756.52164

    Fz

    WLFA =

    FA 0

    0.006991

    Fx (y,z=0)-max weld =

    Fx (y,z=0)-max weld =

    Fx (y,z=0)-max weld =

    Fx (y,z=0)-max weld =

    + 1.32253E-084.61275E-05

    2

    0.08333 0.002

    0.000115001+}

    2

    0.00479172

    230.472

    0.00694

    +

    +

    230.472

    R

    t1.5

    t1.5

    2 t

    1.17 FL R0.5

    1.5 SL SA SLP

    1.5 Sh

    2.757

    ++1.5 1.17 FA R

    0.5P

    230.472

    0.083609719

    230.472

    2

    +

    {

  • 7/28/2019 Load Check for shoe welded support.xls

    25/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    . .

    .

    Substituting,

    . .

    . . . .

    . .

    Solving for Fx,

    .

    .

    . .

    .

    x

    x

    x x x

    x

    -

    x x x

    x

    Fx-(y,z=0)max (SL) = N

    -138.00

    Fx-(y,z=0)max (SL)

    125

    2604166.67

    207 10.157

    5.49181209

    4.96

    125

    1.5 Sh 1.17 FL R

    0.5

    +t1.5

    P R

    2 t

    FL =FX Hx hy

    IwY-Y

    Fx-(y,z=0)max (SL)

    Fx-(y,z=0)max (SL)

    Fx-(y,z=0)max (SL)

    Fx-(y,z=0)max (SL) =

    1.17

    =

    30.16

    25345.84

    Hx

    KN

    125

    IwY-Y

    2604166.67

    1.96

    2 t

    1.17 R0.5

    t1.5

    1.5

    196.843

    0.007766

    2.91

    hy

    t1.5

    IwY-Y

    hy

    0.5

    1.17 125

    1.5

    2

    x

    1.5 Sh 1.17 Fx

    30.16

    =

    2.91

    =1.5

    Hx

    =

    R0.5

    P R

    2

    25.35

    t

    Sh -

    P R

    +

  • 7/28/2019 Load Check for shoe welded support.xls

    26/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Calculating Fx-(y,z=0)max based on stress calculation due to circumferential loading

    Sh + +

    . x . .

    But,

    . . . hx

    and

    Therefore, Fc =0 & FA =0 (since Fy=0 & Fz= 0)

    Therefore equation reduces to,

    .

    Therefore this equation is independent of Fx, and Fx does not have any effect on this stress check.

    Fx-(y,z=0)max (SC) =

    Thus,

    Fx (y,z=0)-max weld =

    Fx-(y,z=0)max (SL) =

    Fx-(y,z=0)max (SC) =

    Therefore,

    Fx-(y,z=0)max = 2.76

    2.76

    25.35

    Not applicable

    Not applicable

    KN

    KN

    R

    t

    KN

    FA = FZ

    WL

    1.5 Sh P

    =FZ FY/Z Hy

    IwX-X

    SA SCP

    1.17 FAR0.5

    FC

    FC

    P R

    t1.5

    t1.5

    t

    +1.5 R

    0.5

    +1.5 Sh 2.34

    1.5 SC

  • 7/28/2019 Load Check for shoe welded support.xls

    27/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 27 of

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    To Calculate,

    Fy-(x,z=0) = Fy maximum allowed, if Fx & Fz =0

    Fy-(x,z=0) max based on weld strength calculations:

    Calculating Fy-(x,z=0)max based on weld strength calculation

    Fy . Fx .

    .

    .

    Substituting Fx=0 & Fz=0

    . .

    .

    Solving for Fy , and substituting fwresultant with fwallowable

    0.000144 +

    ( 6.38E-05 )++( 2.07E-08 )

    0.00599

    Fy(x,z=0)-max weld =2

    ( 0.00002304 )

    0.0048 0.002+()2

    )22

    +(

    2608666.667

    2608666.667

    Jweld

    Jweld

    Jweld

    Jweld

    Jweld

    Jweld

    hyHz )]

    2

    hy+

    HyFy

    Fy

    fwresultant =

    Fy(x,z=0)-max weld =

    Fy(x,z=0)-max weld =

    Fy(x,z=0)-max weld =

    (

    hy

    b

    b

    WL

    )}

    230.472

    100

    230.472

    {(

    ({

    +{250

    +{(1 )+ 125 }

    2

    500 2( )250

    }3 2

    20833.3333 2))}

    2

    (2

    +{Hy

    Zwy-y

    ( ) }

    2

    2+

    {(1

    )+

    2

    2) hx

    fwallowable

    WL 2

    2

    }b )](Fy

    }+[

    2

    b

    +{(Fy )

    ] hx })2

    ( )

    }2

    WL 2

    b

    Fy

    2

    WL 2

    Fx .(

    +{[({( )Zwy-y

    Fz() )( )}2

    Zwy-y Zwx-x WL

    Hy + +

    fwresultant = )]

    Hx

    hx }+ + ){(Fx b +

    + )

    . Hz) [(Fy Fx

    + )

    {

    {(Fy

    [ Filename : 154368447 xls ms office Sheet : S-1 (2" to 4") calculation sht ]

  • 7/28/2019 Load Check for shoe welded support.xls

    28/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Fy(x,z=0)-max weld = KN

    Calculating Fx-(y,z=0)max based on stress calculation due to longitudinal loading

    Sh + +

    . x . .

    .

    But,

    . .

    and

    Therefore, FL =0 & FA =0 (since Fx=0 & Fz= 0)

    Therefore equation reduces to,

    .

    Therefore this equation is independent of Fy, and Fy does not have any effect on this stress check.

    Fy-(x,z=0)max (SC) =

    8.6895E-05

    R

    FL

    Not applicable

    24.72

    Fy(x,z=0)-max weld = 24724.09209 N

    FL

    FA

    1.5 Sh

    =FX Hx hy

    t

    IwY-Y

    =FZ

    WL

    P

    0.009321758

    Fy(x,z=0)-max weld =0

    R0.5

    230.472

    1.17 1.5 1.17 FA

    1.5 SL SA SLP

    Fy(x,z=0)-max weld =

    R

    t+1.5 Sh +

    P

    t1.5

    t1.5

    2

    R0.5

  • 7/28/2019 Load Check for shoe welded support.xls

    29/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 11/2" TO 4"

    Calculating Fy(x,z=0)max based on local stress calculation due to circumferential loading:

    Sh + +

    . x . .

    But,

    Therefore FA=0 (since Fz=0),

    Therefore equation reduces to,

    . .

    Substituting,

    . . . hx

    . . . .

    .

    Solving for Fy,

    .

    . .

    .

    x

    x x x

    x

    x x x

    x

    Fy (x,z=0)-max (SC) = N1081.71

    Fy (x,z=0)-max (SC) = 2.34 100

    4500

    207 20.31

    5.491812

    Fy (x,z=0)-max (SC)

    2.34 R

    Fy (x,z=0)-max (SC)

    Fy (x,z=0)-max (SC)

    Fy (x,z=0)-max (SC)

    Fz

    WL

    =

    1.5 Sh

    FA

    =Fc

    FC R0.5

    t1.5

    +P

    t

    t1.5

    FZ FY/Z Hy

    -

    = 1.08171 KN

    IwX-X

    1000.5

    30.16

    1.52.91

    3

    4500

    =0.17258

    4.96

    -

    3

    186.69

    x

    1.5

    2.34 Hy

    t1.5

    IwX-X

    hx

    2.91

    x -1.96 30.2

    1.5 SC

    =

    2.34

    =

    1.5 Sht1.5

    SCP

    2.34 R

    SA

    t

    1.5 Sh 2.34 R

    0.5

    +

    R

    R0.5

    P

    Fy Hy hx

    t1.5

    IwX-X

    R0.5

    +FC

    138.0

    R0.5

    1.5P R

    t

    1.5 1.17

    Sh

    +P

    t

    FA

  • 7/28/2019 Load Check for shoe welded support.xls

    30/313

  • 7/28/2019 Load Check for shoe welded support.xls

    31/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    sectional plan view of shoe at pipe andattachment interface

    Fy

    x

    hy

    x

    hx

    y y

    '//////////

    b-100

    '

    '/////////

    '////////////

    '///////////

    d

    i

    e

    axis

    '////////////////////////////

    ' '///

    /////

    ds '///////////// '////////////

    '//////////// '////////////

    '///////////////

    '///////////////

    y

    x

    z (up)

    l

    Hy

    '///////////'/////////////////////////////////////////////////////////////////////

    Hx

    Fy

    FzHz

    Fx

    e

    Max. stress at

    this point

    Weld analysis

    done for this

    weld at pipe to

    shoe interface.

    Fz

  • 7/28/2019 Load Check for shoe welded support.xls

    32/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    INPUT :

    STEEL MEMBER

    Member material = BS EN 10025 Grade S275 JR or equivalentYield strength of the structural member material,

    Sy-member = N / mm2

    Hot Allowable Stress

    Sh = N / mm2

    WELDING ELECTRODE

    Welding Electrode material = CLASS 42 BS 5950

    Ultimate tensile strength of the Welding Electrode material,

    Su-weld = N / mm2

    (As per BS 5950-1 2000, Section 3.2.3 , Table 10 )

    Line Pressure

    P = bar (g)

    P = N / mm2

    Temperature, C -->

    CS / LTCS

    (for Structural member welded to pipe / pad of CS / LTCS)

    A333 Gr. 6 (up to 16" NB)

    A671 CC60 EFW (18" NB & above)

    ALLOWABLE STRESS ON WELD

    Sweld-allow = Allowable weld stress for the welding

    Sweld-allow = Taken from Sheet "Weld-Pipe to Shoe or Stop"

    Sweld-allow = N / mm279.20

    158 207

    189 182 180 172 162 153 144 189

    207 198 196 188 177 167

    from ASME Section II Part D Table Y-1.

    200 250 260 300 350 400 450 200

    138.0

    (As per BS 5950-1 Clause 6.8.5 Table 37, for S275 material, matching electrode is Class 35. However as per

    contract specification ADCO DOC. No. 30.99.75.0704 Rev. E, for s tructural welding all electrodes shall be E70XX to

    AWS D1.1. Therefore Class 42 electrode as per BS 5950 is specified in the Project WPS, which is equivalent to

    E70XX to AWS D1.1.)

    500.00

    19.60

    1.96

    Sy, Yield Strength of the pipe material, in N/mm2.

    275.0

  • 7/28/2019 Load Check for shoe welded support.xls

    33/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    INPUT FOR STRUCTURAL PROPERTIES

    SHOE:

    Shoe made up of: 1/2 UB 254 x 102 x 25

    Plate thk. d = mm b = mm H = mm l = mm

    ds = mm

    Pipe

    Pipe NB = " Sch = CA = mm

    D = Pipe Outside Dia = mm

    R = Pipe Radius = mm

    tp = Pipe thk = mm

    wp = Wear Pad = mm

    t = Pipe thk with CA = Pipe thk - CA mm

    = - mm

    = mm

    80

    0.00

    hx =80

    mm2

    hx = 40 mm

    hy = 150 mm

    hx =l

    mm2

    hy = b mm2

    hy =300

    mm2

    168.3

    84.14

    7.11

    7.11 1.0

    6.11

    6 300 100

    6 40 1.0

    10

  • 7/28/2019 Load Check for shoe welded support.xls

    34/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Calculation of Weld Properties:

    b ( - ) . ( - )2

    ( - ) . ( - )2

    ( - ) . ( - )2

    ( - ) . ( - )2

    ( - ) x ( - )2

    ( - ) x ( - )2

    ( ) x ( )2

    ( ) x ( )2

    ( ) x ( ) ( ) x ( )

    = mm3

    ( . ) x

    ( . ) x

    ( b . d ) ( . ) x

    ( x ) ( - ) x

    ( x ) ( - ) x

    ( ) x

    = mm

    =

    =

    = mm2

    =

    =

    = mm2Zwx-x 4399.87

    5117845400

    4

    12+

    Iwx-x + 170594.667

    4

    2 12

    36 512000 216+

    =

    Iwx-x

    Iwx-x

    Iwx-x

    Iwx-x =

    l 3 d 3 4

    + 803

    34

    63

    4

    12

    12

    d

    +l

    3

    12

    l3

    d

    +

    d3

    4

    12

    2

    Iwy-y = +

    4500000

    4500000 + 1480000

    =

    74 200

    + 74 48400

    2

    Iwy-y

    Iwy-y

    Iwy-y

    Iwy-y

    Iwy-y

    +

    + 80

    + 74 40000

    2

    100

    2 2

    6 300 80

    2

    220

    100

    12 2 2

    + l d

    d b 80

    +

    + 80

    l d

    6 300 100

    2

    bb 80

    b

    + l d

    2

    74

    1790800

    +

    l

    Zwx-x Iwx-x

    hx

    Zwx-x 17599540

    hy

    Zwy-y 7770800

    150

    Zwy-y 51805.3

    Iwx-x 175994.6667

    Zwy-y Iwy-y

    300 6

    Iwx-x =

    300

    5400

    2

    2

    =

    =

    2

    2

    2

    ] += 2 [ b .4

    (d

    )

    2

    ]2

    = 2 [ b .Iwx-x

    = 3003

    6

    Iwy-y 7770800

    6

    2.7E+07= +

    = b3

    6

    =

    23

  • 7/28/2019 Load Check for shoe welded support.xls

    35/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    = Length of Weld

    = x ( - x ) + x ( - )

    = x ( - x ) + x ( - )

    = x ( - ) + x ( )

    = x ( ) +

    = +

    = mm

    Jweld = Polar moment of inertia of weld joint = Iw z = Iw xx + Iw yy

    = + = mm3

    S = specified max weld size = mm

    w = Fillet Weld LEG size

    = Minimum of or or

    = Minimum of or or

    = mm

    MOMENT ARM :

    Hx =

    = H + e

    where,

    e = possible additional moment arm due to

    possibility of bearing plate / wear pad / steel packing at site

    or thermal movement of pipe.

    (considered as max. mm - all together.)

    Therefore,

    Hx = +

    = mm

    Hy =

    =

    = mm

    Hz =

    Hz = mm (considered max as 100 mm, for calculation purposes)

    280 296

    WL 560 296

    WL 2

    80

    2 ds

    6

    WL 2 300 20 4 74

    WL 2 300 2 10 4

    4 l d

    Moment arm, for calculating moments acting at at pipe to shoe interface due to

    loading along y axis

    H

    Eccentricity for Torsion (Mz) at pipe to shoe interface due to loading along x

    axis (Fx)

    100

    110.117

    6.00

    Moment arm, for calculating moments acting at pipe to shoe interface due to

    loading along x axis (Fx)

    25

    110.1 25

    135.117

    Pipe thk d S

    6.11 6.00 6.00

    WL 856

    7770800 175995 7946795

    6

    WL

    WL 2 b

  • 7/28/2019 Load Check for shoe welded support.xls

    36/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Pag

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    CALCULATION BASED ON WELD STRENGTH:

    MAXIMUM ALLOWABLE FORCE /mm BASED ON WELD

    fw allowable = Sweld-allow x w

    = x

    = N/mm

    fwresultant = Sz2 + Sx2 + Sy2 .(i)where;

    fwresultant = Resultant weld loading

    Sz = Weld loading along Z

    Sx = Weld loading along X

    Sy = Weld loading along Y

    Sz = (Bending Stress) Lateral + (Bending Stress) Axial + (Tensile Stress) Vertical

    Mx My

    Zx Zy

    Fy . Fx .

    .

    .

    .

    .

    .

    WL 2 JweldFx . Hz )] hy(Fy b )+ (

    hy )WL Jweld

    Sy = ( Fy )+ [

    WL 2 Jweld

    Sy = ( Fy )+ (Mz

    Fx . Hz )] hx(Fy b )+ (

    hx )WL Jweld

    Sx = ( Fx )+ [

    Hz )2

    Sx = ( Fx )+ (Mz

    To calculate / consider maximum MzConsidering maximum possible eccentricity for

    Fy (lateral load) = b/2, and

    Considering for maximum possible eccentricity

    Fx (axial load) = 1/2 of stopper width = Hz

    Mz = (Fy b )+ (Fx .

    Hx )+ ( Fz )Zwx-x WL

    Sz = ( Hy )+ (Zwy-y

    475.2

    Sz = + +Fz

    WL

    79.20 6.00

  • 7/28/2019 Load Check for shoe welded support.xls

    37/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 37 of 313

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Substituting in equation (i)

    fwresultant = Fy . Fx .

    .

    .

    Specifying FY & FX in terms of FZ

    Let;FX = FX/Z * FZ

    FY = FY/Z * FZ

    . . . .

    fwresultant = . . .

    . . .

    Solving for Fz:

    fwresultant

    . .

    .

    .

    Let,

    FX/Z =

    FY/Z =

    fwresultant = fw allowable

    x x

    x

    x

    150

    }

    2

    856 2 7946794.6670.5 x 100

    )]0.25 300

    )++

    {

    0.25

    )+

    40 }2

    856 2 7946794.6670.5 x 100 )]0.25 300 )++{ 0.5 )+

    )2

    51805.3 4400 856+ ]+

    0.5

    0.25

    1

    Fz-max weld =475.2

    { 0.25 110 ) 0.5 135.117

    hy }(FY/Z b 2

    WL 2 JweldFX/Z . Hz )])++{

    FY/Z )+

    hx }2

    WL 2 JweldFX/Z . Hz )]( FY/Z b )++{

    FX/Z )+

    1 )}2

    Zwy-y Zwx-x WL

    FX/Z Hx )+ ({FY/Z Hy )+

    2

    WL 2 Jweld

    Fz =

    . Hz ) hy)+ Fz . FX/Z+ (FZ FY/Z b

    2

    WL 2 Jweld

    +{FZ FY/Z )

    . Hz

    )hx

    )+ Fz . FX/Z+

    (FZ FY/Z b

    +

    {FZ FX/Z

    )

    + ( Fz )}2

    WL+

    Fz FX/Z Hx )Zwx-x{

    Fz FY/Z Hy )Zwy-y

    hy

    }2

    WL 2 Jweld(Fx . Hz )[ Fy b )++{

    Fy )+

    hx

    }2

    WL 2 Jweld+ Fx . Hz )+ (Fy b )

    2

    Zwy-y Zwx-x WL

    +{Fx )

    )+ Fz )}{(Hy )+ Hx

    [ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

    . [Print Date : 6/27/2013]

  • 7/28/2019 Load Check for shoe welded support.xls

    38/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    P

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Fz-max weld = N

    = KN

    CALCULATION BASED ON LOCAL STRESSES IN PIPE:

    L = Longitudinal

    + + Sh A = Axial

    C = Circumferential

    + + Sh LP = Long. Press. Stress

    CP = Circum. Press. Stress

    LOCAL STRESSES DUE TO LOCAL EXTERNAL LOAD (N/mm )

    . . (Reference Doc. No. SHJ-FL

    SC SA SCP 1.5

    =1.17 R

    0.5

    This calculation is done with reference of eBMS trunnion load check calculation (Doc. No. SHJ-BMS-EN-VSS-

    L-3204-A).

    The formulae used in this for trunion calculation for local stress are as per "Design of Piping Systems" by M.W.

    Kellog Company based on the bending of a beam on an elastic foundation.

    DUE TO EXTERNAL LOADING

    SL SA SLP 1.5

    Fz-max weld =475.2

    0.0172

    27635.6

    Fz-max weld 27.6356

    1.04968E-06 + 3.77784E-06

    }

    2

    Fz-max weld =475.2

    0.000290848 +

    0.001024541 }2

    + { 0.001943665

    2

    Fz-max weld =475.2

    { 0.017054265 }2

    + {

    2

    +

    {0.000292056 + 0.001651609

    }

    0.000584112 + 0.000440429 }{ 0.017054265 }2

    +{

    ] 1.88755E-05 }2

    Fz-max weld =475.2

    37.5 + 50

    5.03348E-06 }50 ]2

    +{(0.00029 +[

    +

    2

    +{ 0.00058 +[ 37.5+ 0.00117

    }

    Fz-max weld =475.2

    {0.0005314 + 0.015354644

  • 7/28/2019 Load Check for shoe welded support.xls

    39/313

  • 7/28/2019 Load Check for shoe welded support.xls

    40/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Maximum local loading due to circumferential moment (in N/mm length),

    .

    . .

    . . .

    Maximum local loading due to axial (radial) load (in N/mm length),

    Sh + +

    . . x . . .

    .

    . . . . . x . .

    . .

    .

    .

    FZ

    WL

    FL FA

    1.17 R0.5

    t1.5

    IwY-Y

    P

    2+

    FY Hy hx

    FZ Hy hx

    t1.5

    FX/Z hy 1.51.5 Sh

    1.17 R0.5

    FZ Hx +

    t1.5

    t1.5

    +1.5 1.17

    1.5 SL

    RR0.5

    SLP

    1.5 Sh1.17 R

    0.5

    SA

    hx

    FA =FZ

    WL

    MX

    =IwX-X

    =FY/Z

    IwX-X

    FC =

    IwX-X

    t

    +P R

    2 t

  • 7/28/2019 Load Check for shoe welded support.xls

    41/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Solving for Fz,

    .

    .

    . . . x

    . . .

    x

    x

    x x x x x x

    x x

    x x x x x x

    x x

    +

    = N

    = KN

    Sh + +

    . x . .

    . . . . hx x .

    . .

    .

    .

    . . . . x x

    . x

    x

    1.5

    1.5 x 138 - 1.96 84.14

    hx+

    1.5 1.17 R0.5

    t1.5

    IwX-X t1.5

    WL

    P R

    FZ-max (SC) =t

    2.34 R0.5

    FY/Z Hy

    +P R

    t

    1.5 . Sh -

    FZ

    t1.5

    IwX-X t1.5

    WL

    FZ FY/Z Hy 1.5 1.17

    P R

    t1.5

    t1.5

    t

    1.5 1.17

    R0.5

    Sh 2.34 R

    0.5

    +FA

    +

    SCP

    R0.5

    +1.5 Sh 2.34 FC R

    0.5

    FZ-max (SL) 89098

    FZ-max (SL) 89.1

    1.5 SC SA

    FZ-max (SL) =193.505

    0.00093 0.00125

    FZ-max (SL) =193.505

    0.00217

    +1.5 1.17 9.17251

    15.10 7770800 15.10 856

    207 - 13.49FZ-max (SL) =

    1.17 9.172513 0.5 135 150

    +1.5 1.17

    0.5

    6.111.5

    7770800 6.111.5

    856

    FZ-max (SL) =2 6.11

    1.17 84.140.5

    0.5 135 150

    WL

    1.5 x 138 -1.96 84.14

    FZ-max (SL)2 t

    1.17 R0.5

    FX/Z Hx hy+

    1.5=

    1.5 x Sh - P

    t1.5

    IwY-Y

    84.14

    R

    1.17 R0.5

    t1.5

  • 7/28/2019 Load Check for shoe welded support.xls

    42/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    x x x x x xx x

    +

    = N

    = KN

    = Minimum of

    = KN , = KN , = KN

    = KN

    Calculating FX & FY :

    As,

    FX = FX/Z * FZ

    FY = FY/Z * FZ

    , and

    FX/Z =

    FY/Z =

    FX-max = x

    Axial Load, FX-max = KN

    FY-max = x

    Lateral Load, FY-max = KN

    FZ-max (SC) =

    207 - 26.9893FZ-max (SC) =

    2.34 9.172513 0.25 110 40 +15.103 2E+05 9.17251315.103 8561.5 1.17

    4.439399

    0.5

    0.25

    0.5 17.76

    8.8787979

    0.25 17.76

    FZ-max (SL) 89.1 FZ-max (SC) 17.76

    FZ-max 17.76

    FZ-max (SC) 17758

    FZ-max (SC) 17.76

    Fz-max

    Fz-max weld 27.64

    FZ-max (SC) =180.011

    0.01014

    180.011

    0.00889 0.00125

  • 7/28/2019 Load Check for shoe welded support.xls

    43/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    MISCELLANEOUS CALCULATIONS

    To Calculate,Fz-(x,y=0) = Fz maximum allowed, if Fx & Fy =0

    Fz-(x,y=0) m ax based on weld strength calculations:

    Fy . Fx .

    .

    .

    Substituting Fx = 0 & Fy = 0

    Solving for Fz, and substituting fw resultant with fw allowable

    Fz-(x,y=0) max weld .

    Fz-(x,y=0) max weld x

    Fz-(x,y=0) max weld KN

    Fz-(x,y=0) m ax based on local stress calculation due to longitudinal loading:

    Sh + +

    . x . . .

    .

    P R

    t1.5

    t1.5

    2 t+

    1.5 1.17 FA R0.5

    +1.5 Sh 1.17 FL R

    0.5

    = 406.7712

    1.5 SL SA SLP

    = fwallowable WL

    = 475.2 856

    fwresultant = ( Fz )2

    WL

    ]hy

    }2

    WL 2 Jweld

    Fx x Hz[(Fyb

    )++ (Fy

    +

    ] hx }2

    WL 2 Jweld+(Fx . Hz )+ [(Fy b )fwresultant = + Fx

    }2

    Zwy-y Zwx-x WL

    Hx+

    Fz{Hy )+

  • 7/28/2019 Load Check for shoe welded support.xls

    44/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    But,

    . .

    Therefore,= (since, Fx=0)

    Therefore equation reduces to,

    x . .

    .

    Substituting

    x . .

    . .

    Solving for Fz,

    .

    .

    . .

    .

    x

    x

    x x

    x

    -

    x x

    x 85615.10

    6.111.5

    856

    Fz-(x,y=0) max SL =207 13.49

    1.5 1.17 9.173

    84.14

    Fz-(x,y=0) max SL =2 6.11

    1.5 1.17 84.140.5

    t1.5

    WL

    1.5 x 138.0 -1.96

    Fz-(x,y=0) max SL =2 t

    1.5 1.17 R0.5

    1.5 Sh -P R

    R0.5

    FZ

    +

    P R

    WL 2 t

    Fa =Fz

    WL

    1.5 Sh

    1.5 1.17

    1.17

    t1.5

    FA R0.5

    +P R

    t1.5

    2 t

    FL 0

    1.5 Sh 1.5

    FL =FX Hx hy

    IwY-Y

  • 7/28/2019 Load Check for shoe welded support.xls

    45/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    = N

    Fz-(x,y=0) max SL = KN

    Fz-(x,y=0) max based on local stress calculation due to circumferential loading:

    Sh + +

    . x . .

    But, . .

    Therefore, Fc =0 (since Fy=0)

    Therefore, equation reduces to,

    x . .

    Substituting

    x . .

    .

    Solving for Fz

    .

    x

    .

    R

    Fz-(x,y=0) max SCt

    1.5 1.17 R0.5

    =

    1.5 Sh -P

    t1.5

    WL

    1.17 R0.5

    FZ+

    P R

    t1.5

    WL t

    FA =Fz

    WL

    1.5 Sh 1.5

    FA R0.5

    1.5 Sh 1.5

    +P R

    t1.5

    t

    IwX-X

    1.17

    P R

    t1.5

    t1.5

    t

    Fc =Fy Hy hx

    + 1.5 1.17 FA R

    0.5

    +1.5 Sh 2.34 FC R

    0.5

    Fz-(x,y=0) max SL 155404

    155.404

    1.5 SC SA SCP

    Fz-(x,y=0) max SL =193.505352

    0.00124517

  • 7/28/2019 Load Check for shoe welded support.xls

    46/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    x

    x x

    x

    -

    x x

    x

    = N

    = KN

    Thus,

    Fz-(x,y=0) max weld KN

    Fz-(x,y=0) max SL = KN

    = KN

    Therefore,

    = KNFz-(x,y=0) max 144.567

    Fz-(x,y=0) max SC 144.567

    = 406.771

    155.404

    Fz-(x,y=0) max SC 144.567

    Fz-(x,y=0) max SC =

    180.011

    0.00124517

    Fz-(x,y=0) max SC 144567

    =Fz-(x,y=0) max SC207.0 26.99

    1.5 1.17 9.173

    15.103 856

    84.14

    Fz-(x,y=0) max SC 6.11

    1.5 1.17 84.140.5

    =

    1.5 x 138.0 -1.96

    6.111.5

    856

  • 7/28/2019 Load Check for shoe welded support.xls

    47/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 47 of 31

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    To Calculate,

    Fx-(y,z=0) = Fx maximum allowed, if Fy & Fz =0

    Fx-(y,z=0) max based on weld strength calculations:

    Fy . Fx .

    .

    .

    Substituting Fy = 0 & Fz = 0

    Fx .

    Solving for Fx, and substituting fwresultant with fwallowable

    +{ ( 100 )

    100 )856

    40 2

    7946794.667

    135.1168 }2

    7946794.667+{( 1 )+{ 135.117 )}

    2

    4399.87

    Fx (y,z=0)-max weld =475.2

    +{ (Hz )

    Hz )WL

    hy2

    Jweld

    hx }2

    Jweld

    +{(1 )+{

    Hx )}2

    Zwx-x

    hy

    }2

    Jweld

    Fx (y,z=0)-max weld =fwallowable

    Fx x Hz

    2

    Zwx-x WL JweldFx . Hz

    fwresultant = +{

    {Hx ) ) hx+{(

    Fx )+}2

    ]hy

    2

    WL 2 Jweld

    Fx x Hz )[(Fy b )++{

    Fy )+

    ] hx }2

    WL 2 Jweld+ Fx . Hz )+ [(Fy b )fwresultant = +{

    Fx )

    Fz )}2

    Zwy-y Zwx-x WL+ ( Hx )+({

    Hy )

    [ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

    . [Print Date : 6/27/2013]

  • 7/28/2019 Load Check for shoe welded support.xls

    48/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Fx (y,z=0)-max weld = N

    Fx (y,z=0)-max weld = KN

    Calculating Fx-(y,z=0)max based on stress calculation due to longitudinal loading

    Sh + +

    . x . .

    .

    But,

    Therefore,

    = (since Fz = 0)

    Therefore equation reduces to,

    FA =Fz

    WL

    FA 0

    P R

    t1.5

    t1.5

    2 t+

    1.5 1.17 FA R0.5

    +1.5 Sh 1.17 FL R

    0.5

    15405.02694

    15.41

    1.5 SL SA SLP

    Fx (y,z=0)-max weld =475.2

    0.000952

    Fx (y,z=0)-max weld =475.2

    0.030847074

    8.22825E-06 + 2.53359E-07

    2

    Fx (y,z=0)-max weld =475.2

    0.00094 +

    0.001700268

    }

    2

    + ( 0.000503348

    +

    {0.00117 +0.03071

    2

    Fx (y,z=0)-max weld =475.2

  • 7/28/2019 Load Check for shoe welded support.xls

    49/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    . .

    .

    Substituting,

    . .

    . . . .

    . .

    Solving for Fx,

    .

    .

    . .

    .

    x

    x

    x x x

    x

    -

    x x x

    x

    Fx-(y,z=0)max (SL) = N104410.9

    Fx-(y,z=0)max (SL) = 104.41 KN

    135.1 150

    15.10 7770800

    Fx-(y,z=0)max (SL) =193.5054

    0.001853

    150

    6.111.5

    7770800

    Fx-(y,z=0)max (SL) =207 13.4946

    1.17 9.17251329

    Fx-(y,z=0)max (SL) =2 6.11

    1.17 84.1350.5

    135.1

    1.5 x 138.00 -1.96 84.14

    R

    Fx-(y,z=0)max (SL)2 t

    1.17 R0.5

    Hx hy

    =

    1.5 Sh -P

    t1.5

    IwY-Y

    Hx hy+

    P R

    t1.5

    IwY-Y 2 t1.5 Sh

    1.17 R0.5

    Fx

    FL =FX Hx hy

    IwY-Y

    +P R

    t1.5

    2 t1.5 Sh

    1.17 FL R0.5

  • 7/28/2019 Load Check for shoe welded support.xls

    50/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Calculating Fx-(y,z=0)max based on stress calculation due to circumferential loading

    Sh + +

    . x . .

    But,

    . . . hx

    and

    Therefore, Fc =0 & FA =0 (since Fy=0 & Fz= 0)

    Therefore equation reduces to,

    .

    Therefore this equation is independent of Fx, and Fx does not have any effect on this stress check.

    Fx-(y,z=0)max (SC) =

    Thus,

    Fx (y,z=0)-max weld =

    Fx-(y,z=0)max (SL) =

    Fx-(y,z=0)max (SC) =

    Therefore,

    Fx-(y,z=0)max =

    Not applicable

    15.41 KN

    t

    Not applicable

    15.41 KN

    104.41 KN

    IwX-X

    FA =

    FZ

    WL

    1.5 Sh P R

    P R

    t1.5

    t1.5

    t

    FC =FZ FY/Z Hy

    +1.5 1.17 FA R

    0.5

    +1.5 Sh 2.34 FC R

    0.5

    1.5 SC SA SCP

  • 7/28/2019 Load Check for shoe welded support.xls

    51/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 51 of 313

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    To Calculate,

    Fy-(x,z=0) = Fy maximum allowed, if Fx & Fz =0

    Fy-(x,z=0) m ax based on weld strength calculations:

    Calculating Fy-(x,z=0)max based on weld strength calculation

    Fy . Fx .

    .

    .

    Substituting Fx=0 & Fz=0

    . .

    .

    Solving for Fy , and substituting fwresultant with fwallowable

    1.6E-05 )( 5.7E-07 ) +( 4.5181E-06 ) +

    0.002831 )2

    Fy(x,z=0)-max weld =2

    )2

    + 0.001168 +

    Fy(x,z=0)-max weld =475.2

    ( 0.00212559 )2

    + ( 0.000755

    150

    }2

    856 2 7946794.667+ ( 300 )

    }2300 ) 4051805.3333 2 7946794.667

    +{(1 )

    Fy(x,z=0)-max weld =475.2

    {(110.116771 )}

    2

    +{

    hy

    }

    2

    WL 2 Jweld+

    (

    b

    )

    2

    Zwy-y 2 Jweld

    b )+

    {(

    1

    )

    +{

    Fy(x,z=0)-max weld =fwallowable

    {(Hy )}

    2

    Fy b)+

    hx

    {(Fy hy

    }WL 2 Jweld[(

    ] hx

    )]2

    fwresultant =Zwy-y 2 Jweld

    +

    }22

    +{ (Fy b ){(

    Fy Hy )}

    ]hy

    }2

    WL 2 Jweld(Fx . Hz )[(

    Fy b )++{(Fy )+

    ] hx }2

    WL 2 Jweld+ (Fx . Hz )+ [(Fy b )fwresultant = +{(

    Fx )

    )}2

    Zwy-y Zwx-x WL

    Hx )+ Fz{(Hy )+

    [ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

    . [Print Date : 6/27/2013]

  • 7/28/2019 Load Check for shoe welded support.xls

    52/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Fy(x,z=0)-max weld = KN

    Calculating Fx-(y,z=0)max based on stress calculation due to longitudinal loading

    Sh + +

    . x . .

    .

    But,

    . .

    and

    Therefore, FL =0 & FA =0 (since Fx=0 & Fz= 0)

    Therefore equation reduces to,

    .

    Therefore this equation is independent of Fy, and Fy does not have any effect on this stress check.

    Fy-(x,z=0)max (SC) =

    R

    t

    Not applicable

    FA =FZ

    WL

    1.5 Sh P

    FL =FX Hx hy

    IwY-Y

    P R

    t1.5

    t1.5

    2 t+

    1.5 1.17 FA R0.5

    +1.5 Sh 1.17 FL R

    0.5

    103.49

    1.5 SL SA SLP

    Fy(x,z=0)-max weld =475.2

    0.004591799

    Fy(x,z=0)-max weld = 103488.8551 N

    2.1085E-05Fy(x,z=0)-max weld =

    0

  • 7/28/2019 Load Check for shoe welded support.xls

    53/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Calculating Fy(x,z=0)max based on local stress calculation due to circumferential loading:

    Sh + +

    . x . .

    But,

    Therefore FA=0 (since Fz=0),

    Therefore equation reduces to,

    . .

    Substituting,

    . . . hx

    . . . .

    .

    Solving for Fy,

    .

    . .

    .

    x

    x x x

    x

    x x x

    x

    Fy (x,z=0)-max (SC) = N5061.07

    Fy (x,z=0)-max (SC) = 5.06107 KN

    15.10 2E+05

    Fy (x,z=0)-max (SC) =180.01

    0.03557

    9.172513 40

    6.111.5

    2E+05

    207 - 26.99

    110.1

    84.1

    Fy (x,z=0)-max (SC) =6.11

    2.34 84.140.5

    40110.1

    Fy (x,z=0)-max (SC)

    t1.5

    IwX-X

    1.5 x 138.0 -1.96

    =2.34

    Fy (x,z=0)-max (SC) =t

    2.34 R0.5

    Hy hx

    1.5 x Sh -P R

    Fy Hy hx+

    P R

    IwX-X t

    IwX-X

    1.5 Sh 2.34 R

    0.5

    t1.5

    +P R

    t1.5

    t

    R0.5

    Fc =FZ FY/Z Hy

    1.5 Sh 2.34 FC

    P R

    t1.5

    t1.5

    t

    FA =Fz

    WL

    +1.5 1.17 FA R

    0.5

    +1.5 Sh 2.34 FC R

    0.5

    1.5 SC SA SCP

  • 7/28/2019 Load Check for shoe welded support.xls

    54/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 14 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Thus,

    Fy (x,z=0)-max weld =

    Fy-(x,z=0)max (SL) =

    Fy-(x,z=0)max (SC) =

    Therefore,

    Fy-(x,z=0)max =

    Fx-(y,z=0) 15.41 104.41 Not Applicable 15.41

    144.57

    Fy-(z,x=0) 103.49 Not Applicable 5.06 5.06

    F-max (SC) (KN) F-max (KN)

    Fz-(x,y=0) 406.77 155.40 144.57

    Not applicable

    5.06 KN

    103.49 KN

    F-max weld (KN) F-max (SL) (KN)

    103.49 KN

  • 7/28/2019 Load Check for shoe welded support.xls

    55/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Hy

    '///////////'////////////////////////////////////////////////////////////////////

    Hx

    Fy

    FzHz

    Fx

    e

    Max. stress at

    this point

    Weld analysisdone for thisweld at pipe toshoe interface.

    Fz

    sectional plan view of shoe at pipe andattachment interface

    Fy

    x

    hy

    x

    hx

    y y

    '

    b

    b-100

    '

    '/////////

    '///////////

    '//////////

    d

    i

    e

    axis

    '//////////////////////////

    ///

    ' '

    ds'///////////// '///////////

    '////////////'///////////

    '///////////////

    '///////////////

    y

    x

    z (up)

    l

  • 7/28/2019 Load Check for shoe welded support.xls

    56/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    INPUT :

    STEEL MEMBER

    Member material = BS EN 10025 Grade S275 JR or equivalentYield strength of the structural member material,

    Sy-member = N / mm2

    Hot Allowable Stress

    Sh = N / mm2

    WELDING ELECTRODE

    Welding Electrode material = CLASS 42 BS 5950

    Ultimate tensile strength of the Welding Electrode material,

    Su-weld = N / mm2

    (As per BS 5950-1 2000, Section 3.2.3 , Table 10 )

    Line Pressure

    P = bar (g)

    P = N / mm2

    ALLOWABLE STRESS ON WELD

    Sweld-allow = Allowable weld stress for the welding

    Sweld-allow = Taken from Sheet "Weld-Pipe to Shoe or Stop"

    Sweld-allow = N / mm2

    275.0

    138.0

    (As per BS 5950-1 Clause 6.8.5 Table 37, for S275 material, matching electrode is Class 35. However as per contract

    specification ADCO DOC. No. 30.99.75.0704 Rev. E, for structural welding all electrodes shall be E70XX to AWS

    D1.1. Therefore Class 42 electrode as per BS 5950 is specified in the Project WPS, which is equivalent to E70XX to

    AWS D1.1.)

    500.00

    19.60

    1.96

    79.20

  • 7/28/2019 Load Check for shoe welded support.xls

    57/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Pa

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    INPUT FOR STRUCTURAL PROPERTIES

    SHOE:

    Shoe made up of: 1/2 UB 254 x 102 x 25

    Plate thk. d = mm b = mm H = mm l = mm

    ds = mm

    Pipe

    Pipe NB = " Sch = CA = mm

    D = Pipe Outside Dia = mm

    R = Pipe Radius = mm

    tp = Pipe thk = mm

    wp = Wear Pad = mm

    t = Pipe thk with CA = Wear Pad + Pipe thk - CA mm

    t = Pipe thk with CA = mm

    6 300 100 80

    10

    6 40 1.0

    168.3

    84.1

    7.11

    0.00

    6.11

    hy =b

    mm2

    2

    hy =300

    mm2

    hy = 150 mm

    hx =l

    mm2

    hx =80

    mm

    hx = 40 mm

  • 7/28/2019 Load Check for shoe welded support.xls

    58/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Calculation of Weld Properties:

    b ( - ) . ( - ) 2 ( - ) . ( - ) 2

    ( - ) . ( - ) 2 ( - ) . ( - ) 2

    ( - ) . ( - ) 2 ( - ) . ( - ) 2

    = mm3

    ( . ) x

    ( . ) x

    ( b . d ) ( . ) x

    ( x ) ( - ) x

    = mm3

    =

    =

    = mm2

    =

    =

    = mm2

    + +

    lIwy-y=

    2 3 d b 100

    12 2 2

    l d b 80

    l dIwy-y =b 3

    +l

    Iwy-y =300 3

    +

    d

    +80

    b 100

    6 2 2

    b 80+

    6 300 100

    6 2 2

    80 6 300 80

    Iwy-y 7770800

    Iwx-x = 2 [ b . (d

    )

    2

    ]2

    + l3

    d3

    4

    12

    Iwx-x = 2 [ b .d 2

    ] + l3

    d3

    4

    4 12

    Iwx-x =2

    Iwx-x =2

    +

    2

    34

    d 3 4

    2 12

    l 3

    6

    12

    Iwx-x 175994.7

    Zwy-y Iwy-y

    + 803

    6300

    hy

    Zwy-y 7770800

    150

    Zwy-y 51805.3

    Zwx-x Iwx-x

    hx

    Zwx-x 17599540

    Zwx-x 4399.87

  • 7/28/2019 Load Check for shoe welded support.xls

    59/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Pag

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    = Length of Weld

    = x ( - x ) + x ( - )

    = x ( - x ) + x ( - )

    = mm

    Jweld = Polar moment of inertia of weld joint = =

    = + = mm3

    S = specified max weld size = mm

    w = Fillet Weld LEG size

    = Minimum of or or

    = Minimum of or or

    = mm

    MOMENT ARM :

    Hx =

    = Hy + e

    where,

    e = possible additional moment arm due to

    possibility of bearing plate / wear pad / steel packing at site

    or thermal movement of pipe.

    (considered as max. mm - all together.)

    Hx = mm

    Hy =

    Hy = mm

    Hz =

    WL

    WL 2 b 2 ds 4 l d

    WL 2 300 2 10 4 80 6

    WL 856

    Izz Ixx + Iyy

    7770800 175995 7946795

    6

    Pipe thk d S

    6.11 6.00 6.00

    6.00

    Moment arm, for calculating moments acting at base of Member / at weld due

    to loading along x axis

    25

    135.12

    Moment arm, for calculating moments acting at base of Member / at weld due

    to loading along y axis

    110.12

    Moment arm, for calculating moments acting at base of Member / at weld due

    to loading along y axis

  • 7/28/2019 Load Check for shoe welded support.xls

    60/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 60 of 31

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    MAXIMUM ALLOWABLE FORCE /mm BASED ON WELD

    fw allowable = Sweld-allow x w

    = x

    = N/mm

    fwresultant = Sz2 + Sx2 + Sy2 .(i)where;

    fwresultant = Resultant welding loaing

    Sz = Weld loading along Z

    Sx = Weld loading along X

    Sy = Weld loading along Y

    Sz = (Bending Stress) Lateral + (Bending Stress) Axial + (Tensile Stress) Vertical

    Mx My Fz

    Zx Zy 2*b

    Fy . Fx .

    Sx = .

    Sx = .

    x Jweld

    Sx = .

    Sy = . +

    x Jweld

    79.20 6.00

    475.2

    Sz = + +

    Sz = ( Hy )+(Zwy-y

    + ( Fz )Zwx-x WL

    )+(Mz

    Hx )

    WL WL

    ( Fx )+ (

    ( Fx

    )+ (Fx

    hx )

    . Hz ) lWL 2 2

    Fy b

    ( Fx )+(Mz hx )WL WL

    ( Fx )+ ( Hz ) bWL 2 2

    Fy b ) (Fx x

    To calculate / consider maximum Mz, considering maximum possible eccentricity for Fy

    (lateral load) = b/2, and considering for

    Fx (axial load) = 1/2 of stopper width

    Fx (axial load) = Hz

    Hz = 100 mm

    [ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

    . [Print Date : 6/27/2013]

  • 7/28/2019 Load Check for shoe welded support.xls

    61/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 61 of 313

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    .

    Substituting in equation (i)

    fwresultant = Fy . Fx .

    .

    x

    . b

    x

    Specifying FY & FX in terms of FZ

    Let;FX = FX/Z * FZ

    FY = FY/Z * FZ

    . . . .

    fwresultant = . . .

    x

    . . .

    xSolving for Fz:

    fwresultant

    . .

    Fz =

    .

    x

    .

    xLet,

    Fx/z =

    Fy/z =

    fwresultant = fw allowable

    Fz-max weld =

    x x ( ) +

    x +

    x

    x +

    x

    Fz-max weld =

    Fx . HzMz = Fy b

    +Fz

    2

    ( Hy )+

    +

    ) 2Zwy-y Zwx-x WL(Hx )

    + ( Fx )+ Hz )[(Fy b )+ l 2WL 2 2 Jweld

    (Fx .+

    Fy )+ Hz )[(Fy b )+ 2WL 2 2 Jweld

    (Fx x

    (Fz FY/Z Hy )Zwy-y + (Fz FX/Z Hx )Zwx-x + (

    Fz ) 2WL

    + [(FZ FX/Z )+ [(FZ FY/Z b )+ (Fz . FX/Z . Hz )] l 2WL 2 2 Jweld

    + [(FZ FY/Z )+ [(FZ FY/Z ] bb )+ (Fz . 2WL 2 2 Jweld

    FX/Z . Hz )

    )+ (( FY/Z Hy )+ 1 ) 2Zwy-y Zwx-x WL(FX/Z Hx

    + [( FX/Z )+ Hz )[( FY/Z b )+ l 2WL 2 2 Jweld

    ( FX/Z .+ [( FY/Z )+ Hz )[( FY/Z b )+ b 2WL 2 2 Jweld( FX/Z .

    0.5

    0.25

    475.2

    { ( 0.25 110.12 ) + [0.5 135.117 ] ( 1 ) }

    2

    51805.3 4400 856

    + { (0.5 ) 100 ) ]+ [ (

    0.25 300 ) 80 }2

    856 2 2 7946795( 0.5 x

    + { (0.25 ) + ]

    300[ ( 0.25 300 ) ( }2

    856 2 2 79467950.5 x 100 )

    475.2

    { 0.017054265 }2

    + { 0.001024541 }2

    + { 0.001943665 }2

    [ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

    . [Print Date : 6/27/2013]

  • 7/28/2019 Load Check for shoe welded support.xls

    62/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Pag

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Fz-max weld =

    Fz-max weld =

    Fz-max weld = N

    = KN

    + + x Sh L = Longitudinal

    A = Axial

    + + x Sh C = Circumferential

    LP = Long. Press. Stress

    CP = Circum. Press. Stress

    . .

    x . .

    . .

    .

    .

    .

    .

    . .

    . . .

    .

    475.2

    { 0.000290848 }+ { 1.04968E-06 }+ { 3.77784E-06 }

    475.2

    0.0172

    27635.6

    Fz-max weld 27.6356

    This calculation is done with reference of Ebms trunnion load check calculation (Doc. No. SHJ-BMS-

    EN-VSS-L-3204-A).

    The formulae used for trunion calculation are as per "Design of Piping Systems" by M.W. Kellog

    Company based on the bending of a beam on an elastic foundation.

    SL SA SLP 1.5

    SC SA SCP 1.5

    SL =1.17 FL R

    0.5

    t1.5

    SA =1.5 1.17 FA R0.5

    t1.5

    Sc =2.34 FC R

    0.5

    t1.5

    SLP =P R

    2 t

    SCP =P R

    t

    FL =MY hy

    IwY-Y

    FL =FX Hx hy

    IwY-Y

    FL =FZ FX/Z Hx hy

    IwY-Y

    FC =MX hx

    IwX-X

  • 7/28/2019 Load Check for shoe welded support.xls

    63/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    . .

    . . . hx

    . Sh + +

    . . x . . .

    .

    . . . . . x . .

    . .

    .

    .

    .

    .

    . . . . . .

    . . .

    x - x

    x

    x x x x x x

    x x

    = N

    = KN

    FC =FY Hy hx

    IwX-X

    FC =FZ FY/Z Hy

    IwX-X

    FA =FZ

    WL

    1.5 SL SA

    R0.5

    +

    SLP

    1.5 . Sh 1.17 F

    LR

    0.5P R

    t1.5

    t1.5

    2 t+

    1.5 1.17 FA

    hy+

    1.51.5 . Sh

    1.17 R0.5

    1.17 R0.5

    FZ

    t1.5

    IwY-Y t1.5

    WL

    FZ FX/Z H

    +P R

    2 t

    =

    1.5 x Sh -P R

    FZ-max (SL)

    2 t

    1.17 R0.5 FX/Z Hx hy+

    1.5 1.17 R0.5

    t1.5

    IwY-Y t1.5

    WL

    1.5 138 1.96 84.1

    FZ-max (SL) =2 6.11

    1.17 84.1 0.5 0.5 135 150+

    1.5 1.17 84.1 0.5

    6.111.5

    7770800 6.111.5

    856

    FZ-max (SL) =194

    0.00217

    FZ-max (SL) 89098

    FZ-max (SL) 89.1

  • 7/28/2019 Load Check for shoe welded support.xls

    64/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    . Sh + +

    . . x . . .

    . . . . . hx x . .

    . .

    .

    .

    . . . . x x

    . x

    x

    x x x x x x

    x x

    = N

    = KN

    = Minimum of

    = KN , = KN , = K

    = KN

    1.5 SC SA SCP

    FA R0.5

    1.5 . Sh 2.34 FC

    +P R

    t1.5

    t1.5

    t

    R0.5

    +1.5 1.17

    +1.5 1.17

    1.5 . Sh 2.34 R

    0.5R

    0.5FZ

    t1.5

    IwX-X t1.5

    WL

    FZ FY/Z Hy

    +P R

    t

    1.5 . Sh -P R

    FZ-max (SC) =t

    2.34 R0.5

    FY/Z Hy hx+

    1.5 1.17 R0.5

    t1.5

    IwX-X t1.5

    WL

    1.5 x 138 -1.96 84.1

    FZ-max (SC) =6.11

    2.34 84.1 0.5 0.25 110.12 40+

    1.5 1.17 84.1 0.5

    6.111.5

    2E+05 6.111.5

    856

    FZ-max (SC) =180

    0.01014

    FZ-max (SC) 17758

    FZ-max (SC) 17.76

    Fzmin

    Fz-max weld 27.64 FZ-max (SL) 89.1 FZ-max (SC) 17.76

    Fz-max 17.76

  • 7/28/2019 Load Check for shoe welded support.xls

    65/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 65

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    Setting a standard for FY & FX

    As,

    FX = FX/Z * Fz min

    FY = FY/Z * FZ min

    Fx/z =

    Fy/z =

    FX = x

    Axial Load, FX = KN

    Fy = x

    Lateral Load, Fy = KN

    Miscellaneous Calculations

    Fz-(x,y=0)

    Fy . Fx .

    .

    x

    . b

    x

    .

    .

    KN

    0.5

    0.25

    0.5 17.76

    8.8787979

    0.25 17.76

    + ( Fz

    4.439399

    ( Hy )+ ) 2Zwy-y Zwx-x WL

    ( Hx )fwresultant =

    + ( Fx ) Fx . Hz )+ [(Fy b ) ] l 2WL 2 2 Jweld

    + (

    + (Fy

    )+ Hz )[(Fy b

    )+ ]2

    WL 2 2 Jweld(Fx x

    fwresultant = ( Fz )2

    WL

    Fz-max weld = fwallowable WL

    Fz-max weld = 475.2 856

    Fz-max weld = 406.7712

  • 7/28/2019 Load Check for shoe welded support.xls

    66/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    . Sh + +

    . . x . . .

    .

    x . . .

    .

    x . . .

    . .

    .

    .

    . ..

    x

    x

    x x

    x

    FZ-max (SL) = KN

    . Sh + +

    . . x . . .

    x . . .

    x . . .

    .

    .

    . .

    1.5 SL SA

    1.5 . Sh 1.17 FL 1.5 1.17 FA R

    0.5

    +

    SLP

    R0.5

    FA R0.5

    +

    P R

    t1.5

    t1.5

    2 t+

    1.5 . Sh 1.5 1.17 P R

    t1.5

    2 t

    t1.5

    WL 2 t

    R1.5 . Sh

    1.5 1.17

    Sh -P

    t1.5

    WL

    R0.5

    FZ+

    P

    R

    FZ-max (SL)2 t

    1.5 1.17 R0.5=

    1.5 x

    x 138.0 -1.96

    6.111.5

    856

    84.1

    FZ-max (SL)2 6.11

    1.5 1.17 84.10.5=

    1.5

    FZ-max (SL) =194

    0.00125

    155.404

    1.5 SC SA SCP

    1.5 . Sh 2.34 FC R

    0.5

    +1.5 1.17 FA R

    0.5

    +P R

    t1.5

    t1.5

    t

    1.5 . Sh 1.5 1.17 FA R

    0.5

    +P R

    t1.5

    t

    R

    t1.5

    WL t1.5 . Sh

    1.5 1.17

    - P

    R0.5

    FZ+

    P

    R

    FZ-max (SC)t

    1.5 1.17 R0.5=

    1.5 . Sh

  • 7/28/2019 Load Check for shoe welded support.xls

    67/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 67 of 313

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    x

    x x

    x

    = KN

    Fx-(z,y=0)

    Fy

    . Fx

    .

    .

    x

    . b

    x

    Fx .

    x

    b

    x

    x

    b

    x

    138.0 -1.96

    6.11 1.5 856

    84.1

    FZ-max (SC)6.11

    1.5 1.17 84.1 0.5=

    1.5 x

    FZ-max (SC) =180

    0.00125

    FZ-max (SC) 144.567

    Fz

    )(H

    y

    )+

    (2

    Zwy-y Zwx-x WL

    Hx

    )+

    (fwresultant = + ( Fx ) Fx . Hz )+ [(Fy b ) ] l 2

    WL 2 2 Jweld+ (

    + (Fy )+ Hz )[(

    Fy b )+ ]2

    WL 2 2 Jweld(Fx x

    ( Hx ) 2 ) l+ ( Fx )+ 2Zwx-x WL 2 Jweld

    (Fx . Hzfwresultant =

    + Fx x Hz2

    2 Jweld

    fwresultant

    Fx-max weld = ( Hx ) Hz ) l2

    + ( 1 )+ (2

    2 Jweld

    2

    Zwx-x WL 2 Jweld

    + [(Hz )]

    [ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

    . [Print Date : 6/27/2013]

  • 7/28/2019 Load Check for shoe welded support.xls

    68/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    P

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    x

    x

    KN

    . Sh + +

    . . x . . .

    .

    . . . . .

    . .

    .

    .

    . . .

    .

    x

    x

    x x x

    x

    2+ + 100

    475.2

    Fx-max weld = 135.117 80 2

    4399.87 856 2 7946795

    1

    + [ 100 )] 3002

    2 7946795

    Fx-max weld =475.2

    0.030812617

    Fx-max weld = 15.42

    1.5 SL SA

    R0.5

    +

    SLP

    1.5 . Sh 1.17 FL R

    0.5P R

    t1.5

    t1.5

    2 t+

    1.5 1.17 FA

    1.5 . Sh 1.17 R

    0.5Fx H hy

    +P R

    t1.5

    IwY-Y 2 t

    x Sh -P

    t1.5

    IwY-Y

    R

    Fx-max (SL)2 t

    1.17 R0.5 Hx hy=

    1.5

    1.5 x 138.00 -1.96 84.1

    2 6.11

    1.17 84.135 0.5 135.1 150

    6.11 1.5 7770800

    Fx-max (SL) =193.5054

    0.001853

    Fx-max (SL) =

    Fx-max (SL) = 104.4109 KN

  • 7/28/2019 Load Check for shoe welded support.xls

    69/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Page 69 of 313

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    . Sh + +

    . . x . . .

    Fy-(z,x=0)

    Fy . Fx .

    .

    .

    . b

    .

    . .

    .

    . b

    .

    .

    .

    1.5 SC SA SCP

    FA R0.5

    1.5 . Sh 2.34 FC +

    P R

    t1.5

    t1.5

    t

    R0.5

    +1.5 1.17

    Fx-max (SC) = 0 KN

    ( Hy )+ ( Hx )+ ( Fz ) 2Zwy-y Zwx-x WL

    fwresultant =+

    Fx ) Fx . Hz )+ [(Fy b ) ] l 2WL 2 2 Jweld

    + (

    +

    Fy

    )+ Hz

    )[

    Fy b

    )+

    ]

    2

    WL 2 2 Jweld(Fx x

    ( Fy Hy )Zwy-y

    2

    2 2 Jweld

    2+ [( Fy b )] l

    [(Fy b )fwresultant = + Fy )

    +

    ] 2WL 2 2 Jweld

    +

    l

    fwallowable

    Fy-max weld = Hy 2 2

    Zwy-y 2 2 Jweld

    b

    b )] b+ 1 )+ 2WL 2 2 Jweld

    [(

    [ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

    . [Print Date : 6/27/2013]

  • 7/28/2019 Load Check for shoe welded support.xls

    70/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    P

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    x

    x

    KN

    . Sh + +

    . . x . . .

    .

    . Sh + +

    . . x . . .

    . . . . .

    .

    .

    . . .

    .

    +

    80

    475.2

    Fy-max weld = 110.12 2 2

    51805.3333 2 2 7946795

    300

    ] 300+ ( 1 +2

    856 2 2 7946795[( 300

    Fy-max weld =475.2

    0.004591799

    Fy-max weld = 103.5

    1.5 SL SA

    R0.5

    +

    SLP

    1.5 . Sh 1.17 FL R

    0.5P R

    t1.5

    t1.5

    2 t+

    1.5 1.17 FA

    Fy-max (SL) = 0 KN

    1.5 SC SA SCP

    1.5 . Sh 2.34 FC R

    0.5

    +1.5 1.17 FA R

    0.5

    +P R

    t1.5

    t1.5

    t

    1.5 . Sh 2.34 R

    0.5Fy Hy hx

    +P R

    t1.5

    IwX-X t

    1.5 x Sh -P R

    Fy-max (SC) =t

    2.34 R0.5

    Hy hx

    t1.5

    IwX-X

  • 7/28/2019 Load Check for shoe welded support.xls

    71/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 6" TO 24"

    x

    x x x

    x

    1.5 x 138.0 -1.96 84.1

    Fy-max (SC) = 6.112.34 84.14 0.5 110.12 40

    6.11 1.5 175994.7

    Fy-max (SC) =180

    0.03557

    15.422 104.411 0.000

    Fy-max (SC) = 5.06107 KN

    F-max weld (KN) F-max (SL) (KN)

    Fy-(z,x=0) 103.489 0.000 5.061

    F-max (SC) (KN)

    Fz-(x,y=0) 406.771 155.404 144.567

    Fx-(y,z=0)

  • 7/28/2019 Load Check for shoe welded support.xls

    72/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 26" TO 48"

    '///////////'///////////

    e

    HyHx

    Fy

    FzHz

    Fx

    Max. stress at

    this point

    Weld analysis

    done for this

    weld at pipe to

    shoe interface.

    Fz

    '/////////////////////////////////////////////////////////////////////////////////////////

    pipe

    axis

    b

    Fy

    hy

    '///////////////////////////

    '///////////

    '/////////////

    d

    '///////////////////////////

    '/////

    /////////////////////

    d '

    '/////////////////////////////////////

    //////////////////////

    '

    '

    '

    '/////////////////////////////////////

    //////////////////////

    a

    l

    A

    '/////////////

    '/////////////

    x

    x

    hx

    yy y

    x

    z (up)

    sectional plan view of shoe at pipe andattachment interface

  • 7/28/2019 Load Check for shoe welded support.xls

    73/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 26" TO 48"

    INPUT :

    STEEL MEMBER

    Member material = BS EN 10025 Grade S275 JR or equivalentYield strength of the structural member material,

    Sy-member = N / mm2

    Hot Allowable Stress

    Sh = N / mm2

    WELDING ELECTRODE

    Welding Electrode material = CLASS 42 BS 5950

    Ultimate tensile strength of the Welding Electrode material,

    Su-weld = N / mm2

    (As per BS 5950-1 2000, Section 3.2.3 , Table 10 )

    Line Pressure

    P = bar (g)

    P = N / mm2

    ALLOWABLE STRESS ON WELD

    Sweld-allow = Allowable weld stress for the welding

    Sweld-allow = Taken from Sheet "Weld-Pipe to Shoe or Stop"

    Sweld-allow = N / mm2

    275.0

    138.0

    (As per BS 5950-1 Clause 6.8.5 Table 37, for S275 material, matching electrode is Class 35. However as per contract

    specification ADCO DOC. No. 30.99.75.0704 Rev. E, for structural welding all electrodes shall be E70XX to AWS

    D1.1. Therefore Class 42 electrode as per BS 5950 is specified in the Project WPS, which is equivalent to E70XX to

    AWS D1.1.)

    500.00

    19.60

    1.96

    79.20

  • 7/28/2019 Load Check for shoe welded support.xls

    74/313

    EPC FOR ASAB FFD PROJECT

    JI-193

    Pa

    Design of shoe Date : 12 Oct. 2009

    Type S1 of support standard for pipe size 26" TO 48"

    INPUT FOR STRUCTURAL PROPERTIES

    SHOE:

    Shoe made up of: 1/2 UB 254 x 102 x 25

    Plate thk. d = mm b = mm H = mm A = mm

    Pipe

    Pipe NB = " Sch = CA = mm

    D = Pipe Outside Dia = mm

    R = Pipe Radius = mm

    tp = Pipe thk = mm

    wp = Wear Pad = mm

    t = Pipe thk with CA = Wear Pad + Pipe thk - CA mm

    t = Pipe thk