linvisibile filo 10 hinged door · 2016-08-24 · filo 10 hinged door - data sheet, installation...
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linvisibile by portarredo srlvia C. Besana, 1 - 44011 Argenta (Fe), Italy+39.0532.800960 - [email protected]. 03382670374
Filo 10 Hinged door - technical data Installation and assembly instruction - page 1 of 12
Linvisibile Filo 10 Hinged Doortechnical datainstallation and assembly instruction
linvisibile.it
LINVISIBILE FILO 10 HINGED DOOR is the system for totally flush-to-wall doors that provides perfect door-to-wall levelness on both sides of hinged doors thanks to 102mm thick panels.Frame made from extruded aluminium alloy EN AW 6060 (Anticorodal 063) which ensures perfect anchoring of aluminium to masonry or plasterboard walls. Pull or Push panel opening. Water based paints of reliable brands, enamels, and the like can be used. It can be made in a wide range of sizes and to obtain full flush surfaces on both sides of 102-mm-thick finished walls made of masonry, plasterboard or any other material.To assemble the aluminium frame use MDF triangles for the two upper angles and aluminium strengthening spacers for the jambs.Completely invisible concealed hinges for doors featuring an aluminium frame. UL certified, capacity: 160 kg, opening angle up to 180°, total front length: 240 mm. Complies with DIN standard for right-hand/left-hand doors; sliding bearing. Hinges can be adjusted on three axes. Satin-chrome effect finishing as standard; other finishings upon request.Hammered panel (honeycomb) 102 mm thick, made in perimeter hard wood on all four sides and edges, face surfaces in smooth MDF. As standard: white universal base layer, doorstops on three sides and PVC gaskets, hinge seats, Mediana Revolution E70 (Agb) lock (with Yale closing upon request). If sizes so require, the panel comes with a straightening element.Class E1 - Low formaldehyde emission level.For panels weighing 100Kg or more, according to size and finishing, a flush door handle is compulsory (the client is to assess if there are any air draughts and/or overpressures in the place that may interfere with the reclosing of the door).
ATTENTION: If Push and Pull doors are placed side by side in the same wall, the two models differ of 23 mm gap in height and
of 46 mm in width (referred to the flush to wall side).
LINE OF FINISHED PLASTER
TECHNICAL SPECIFICATIONS
OPENING TYPESModel S Push LEFT
Model T Pull LEFT
Model S Push RIGHT
Model T Pull RIGHT
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTERLINE OF FINISHED PLASTER
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92 Ref.Clear Width 92
102
92Re
f. C
lea
r Hei
ght
102
15,515,5
23
23
13
69 23
13,5
7513
,5
13,5
4813
,5
92
7725
102
Ref. Clear Width
102
L
Ref.
Cle
ar H
eig
ht102
Ref.
Cle
ar H
eig
ht
A B102
60
102
60
FLOOR
BRICKWALL
BRICKWALL
PLASTER
PLA
STER
PLASTER
BRICK WALL
PLA
STER
Clear Height + 105 mm
Clear Height + 60 mm
Clear Width + 215 mm
ATTENTION: depending from the cases and dimensions the weight of the panel can reach up to 180 kg, the customer must arrange a wall suitable for installation of a very heavy panel.
LINE OF FINISHED PLASTER
LIN
E O
F FI
NIS
HED
PLA
STER
LINE OF FINISHED PLASTER
BRICK WALL
PLA
STER
BRICK WALL
PLASTER
CLAMPS POSITIONING
HEIGHT (A)
HEIGHT (B)
WIDTH (L)
CALCULATION OF ROUGH WALL OPENING
MASONRY VERSION
CALCULATION OF ROUGH WALL OPENING
VERTICAL SECTIONSCALE 1 : 5
PROFILE SECTIONSCALE 1 : 2
HORIZONTAL SECTIONSCALE 1 : 5
FRAME WITH CROSSBAR WITHOUT STOP
SCALE 1 : 5
3 SIDES FRAMESCALE 1 : 5
FRAME GRAZING THE CEILING WITH CROSSBAR WITHOUT STOP
SCALE 1 : 5
LIN
E O
F FI
NIS
HED
PLA
STER
LINE OF FINISHED PLASTER
FLOOR
LIN
E O
F FI
NIS
HED
PLA
STER
LIN
E O
F FI
NIS
HED
PLA
STER
FLOOR
LINE OF FINISHED PLASTER
80
BRICKWALL
BRICKWALL
BRICKWALL
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LINVISIBILE FILO 10 HINGED DOOR is the system for totally flush-to-wall doors that provides perfect door-to-wall levelness on both sides of hinged doors thanks to 102mm thick panels.Frame made from extruded aluminium alloy EN AW 6060 (Anticorodal 063) which ensures perfect anchoring of aluminium to masonry or plasterboard walls. Pull or Push panel opening. Water based paints of reliable brands, enamels, and the like can be used. It can be made in a wide range of sizes and to obtain full flush surfaces on both sides of 102-mm-thick finished walls made of masonry, plasterboard or any other material.To assemble the aluminium frame use MDF triangles for the two upper angles and aluminium strengthening spacers for the jambs.Completely invisible concealed hinges for doors featuring an aluminium frame. UL certified, capacity: 160 kg, opening angle up to 180°, total front length: 240 mm. Complies with DIN standard for right-hand/left-hand doors; sliding bearing. Hinges can be adjusted on three axes. Satin-chrome effect finishing as standard; other finishings upon request.Hammered panel (honeycomb) 102 mm thick, made in perimeter hard wood on all four sides and edges, face surfaces in smooth MDF. As standard: white universal base layer, doorstops on three sides and PVC gaskets, hinge seats, Mediana Revolution E70 (Agb) lock (with Yale closing upon request). If sizes so require, the panel comes with a straightening element.Class E1 - Low formaldehyde emission level.For panels weighing 100Kg or more, according to size and finishing, a flush door handle is compulsory (the client is to assess if there are any air draughts and/or overpressures in the place that may interfere with the reclosing of the door).
ATTENTION: If Push and Pull doors are placed side by side in the same wall, the two models differ of 23 mm gap in height and
of 46 mm in width (referred to the flush to wall side).
LINE OF FINISHED PLASTER
TECHNICAL SPECIFICATIONS
OPENING TYPESModel S Push LEFT
Model T Pull LEFT
Model S Push RIGHT
Model T Pull RIGHT
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTER
LINE OF FINISHED PLASTERLINE OF FINISHED PLASTER
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150
450 13
00C
lea
r Hei
ght <
= 24
00 m
m
150 45
0
150
450 13
00 2400
< C
lea
r Hei
ght
<=
2900
mm15
0 450
1700
150
450 13
00
2900
< C
lea
r Hei
ght <
= 35
00 m
m
150 45
0
1700
2100
CLAMP
CLAMP
CLAMP
CLAMP
CLAMPFLOOR
CLAMP
CLAMP
CLAMP
CLAMP
CLAMPFLOOR
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMPFLOOR
CLAMP
CLAMP
ATTENTION: the clamps take up some space beyond the "L" limit of the rough wall opening; therefore, a suitable groove needs to be made in the masonry matching the clamps.
CLAMP CLAMP CLAMP CLAMP
CLAMP CLAMP
MASONRY VERSIONCLAMPS POSITIONING
Clear Height ≤ 2400 mm 2400 < Clear Height ≤ 2900 mm
Clear Height: 2900 < C.H. ≤ 3500 mm
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
CLAMP
92 Ref. Clear Width 92
102
15,515,5
23
18
92 Ref. Clear Width 92
102
15,515,523
30
12 12
BRICKWALL
BRICKWALL
PLASTER
LINE OF FINISHED PLASTER
BRICKWALL
BRICK WALL
PLASTER
ATTENTION: for locks without latch, the height "12" can be reduced to "0" mm. (E.g. Mediana Revolution lock; door closer only case, roller on cross element)
MASONRY VERSIONTO BE APPLIED ON WALLS OVER 100 mm THICK
INSTALLATION DIAGRAM PUSH LEFTSCALE 1 : 5
INSTALLATION DIAGRAM PULL LEFTSCALE 1 : 5
LINE OF FINISHED PLASTER
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92 Ref. Clear Width 92
102
92Re
f. C
lea
r Hei
ght
102
15,515,5
23
23
13
69 23
13,5
7513
,5
13,5
4813
,5
92
7725
102
Ref. Clear Width
102
L
Ref.
Cle
ar H
eig
ht102
Ref.
Cle
ar H
eigh
t
A
B75 13,5
102
60
13
102
60
FLOOR
FLOORFLOOR
Clear Height + 105 mm
Clear Height + 60 mm
Clear Width + 215 mm
LIN
E O
F FI
NIS
HED
SH
AV
ING
LIN
E O
F FI
NIS
HED
SH
AV
ING
LIN
E O
F FI
NIS
HED
SHA
VIN
G
ATTENTION: depending from the cases and dimensions the weight of the panel can reach up to 180 kg, the customer must arrange a wall suitable for installation of a very heavy panel.
Single-plate diagram
Double-plate diagram
Topping FillerAdhesive Gauze For Plasterboard
Polyurethan Foam
MDF thick
Fastening FoamTapered Plasterboard
Reinforcing Wooden Slat
An angle is available but has to be fitted upon installation
HEIGHT (A)
HEIGHT (B)
WIDTH (L)
CALCULATION OF PLASTERBOARD WALL OPENING
PLASTERBOARD VERSION
CALCULATION OF PLASTERBOARD WALL OPENING
VERTICAL SECTIONSCALE 1 : 5
PROFILE SECTIONSCALE 1 : 2
HORIZONTAL SECTIONSCALE 1 : 5
3 SIDES FRAMESCALE 1 : 5
7513
,513
,5
13,5
4813
,513
,513
,5LINE OF FINISHED SHAVING
LINE OF FINISHED SHAVING
LIN
E O
F FI
NIS
HED
SHA
VIN
G
LINE OF FINISHED SHAVING
LINE OF FINISHED SHAVING
FRAME WITH CROSSBAR WITHOUT STOP
SCALE 1 : 5
FRAME GRAZING THE CEILING WITH CROSSBAR WITHOUT STOP
SCALE 1 : 5
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22
On site situatiOn
1
3
2
4
supplied material
1) Seal 2) Hinges 3) Lock (cylinder on demand) 4) Hinge screws (8 for each hinge) 5) Nr. 2 screws for lock 6) Plates, brackets, squares are supplied with the aluminium frame for masonry and plasteboard versions (quantity based on perimeter). 7) Door closure with spring lever (on demand).
double wing version: in addition to standard material: 1) Nr. 2 lever bolts provided of screws 2) Spring trap in brass with Ø 8 3) Nr.1plate.
1
2
3
54
6 7
1
2 3
attentiOn: a leaf may weigh up tO 180 kg depending On the case and On the dimensiOns Of the finished prOducts. therefOre, upOn fitting a leaf be sure tO have the right equipment and tO be aided by as many wOrkers as needed tO lift heavy lOads. the custOmer must arrange a wall suitable fOr installing this kind Of leaf.
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92 Ref. Clear Width 92
102
92Re
f. C
lea
r Hei
ght
102
15,515,5
23
23
13
69 23
13,5
7513
,5
13,5
4813
,5
92
7725
102
Ref. Clear Width
102
L
Ref.
Cle
ar H
eig
ht
102
Ref.
Cle
ar H
eigh
t
A
B
75 13,5102
60
13
102
60
FLOOR
FLOORFLOOR
Clear Height + 105 mm
Clear Height + 60 mm
Clear Width + 215 mm
LIN
E O
F FI
NIS
HED
SH
AV
ING
LIN
E O
F FI
NIS
HED
SH
AV
ING
LIN
E O
F FI
NIS
HED
SHA
VIN
G
ATTENTION: depending from the cases and dimensions the weight of the panel can reach up to 180 kg, the customer must arrange a wall suitable for installation of a very heavy panel.
Single-plate diagram
Double-plate diagram
Topping FillerAdhesive Gauze For Plasterboard
Polyurethan Foam
MDF thick
Fastening FoamTapered Plasterboard
Reinforcing Wooden Slat
An angle is available but has to be fitted upon installation
HEIGHT (A)
HEIGHT (B)
WIDTH (L)
CALCULATION OF PLASTERBOARD WALL OPENING
PLASTERBOARD VERSION
CALCULATION OF PLASTERBOARD WALL OPENING
VERTICAL SECTIONSCALE 1 : 5
PROFILE SECTIONSCALE 1 : 2
HORIZONTAL SECTIONSCALE 1 : 5
3 SIDES FRAMESCALE 1 : 5
7513
,513
,5
13,5
4813
,513
,513
,5LINE OF FINISHED SHAVING
LINE OF FINISHED SHAVING
LIN
E O
F FI
NIS
HED
SHA
VIN
G
LINE OF FINISHED SHAVING
LINE OF FINISHED SHAVING
FRAME WITH CROSSBAR WITHOUT STOP
SCALE 1 : 5
FRAME GRAZING THE CEILING WITH CROSSBAR WITHOUT STOP
SCALE 1 : 5
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Presence of architectonic holes-door into the rough walls.
Level bases (when the floor isfinished) in the architectonicholes-door.
Plaster marks. Finished floor height(marked on the rough walls).
Installation and Assembly Instruction
1 2
Position the aluminium frame, complete with aluminium angle bracket spacers and strengthening spacers on the floor bases, carefully lining it up with the plaster marks and start plumbing as illustrated.
Fasten the aluminium frame to the wall with quick-setting cement into some spots to give sturdiness to the product and wait for it to solidify.
during this phase dO nOt remOve the strengthening spacers frOm the aluminium frame.
LINTEL LINTEL
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3 4
Proceed filling the empty spaces between the aluminium frame and the rough wall with cement, being careful not to cause any movement of the aluminum frame and wait for it to solidify.
Shave the walls, carefully observing the parging line determined by the aluminium frame.
attentiOn: Overlapping the parging line with the shaving cOmprOmises the mOvement Of the dOOr panel and cancels the flat effect. after carrying Out these prOcedures, remOve the strengthening spacers and carefully fill their hOles.
assembly phases for masOnry version
LINTEL LINTEL
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5
Reinforce the metal frame with fir tree blocks all along the frame perimeter. Positioning the aluminium frame into the metal stud structure is only possible if the latter is without plasterboard plates. The plasterboard sheets have to be already fitted on the wall. Leave the last two jambs fitted around the doorway free. Locate the aluminium frame on the floor bases, carefully lining it up with the plaster marks and start plumbing as illustrated.
Inject polyurethane foam all along the frame perimeter in order to give sturdiness to the product and wait for it to solidify.
during this phase dO nOt remOve the strengthening spacers frOm the aluminium frame.
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assembly phases for plasterbOard version
6
7 8
9 10
Prima di procedere alla rimozione dei distanziali di irrigidimento fissare la piastra a pavimento mediante le viti e i tasselli forniti in dotazione (T.P.S.C. 4,2x40 e tasselli diam. 6).
case: 100-mm finished wall with only one plasterboard layer.Position the brackets/plates supplied in the assembly kit in the direction of the plasterboard stud structure and fasten them correctly. Apply the self-adhesive gauze for plasterboard and relevant filler in the flared area.
Clean the aluminium frame with sandpaper or steel wool in order to erase any possible spot of cement and then PAINT IT WITH TEMPE-RA OR OTHER PRODUCTS, carefully referring to the technical sheet pertaining to the used product.
the end result shOuld be the absOlute invisibility Of the aluminium frame within the wall.
case: 100-mm finished wall with double plasterboard layer.Position the flared plasterboard plate screwing it to the metal stud structure fastened to the aluminium frame. Apply the self-adhesive gauze for plasterboard and relevant filler in the flared area.
Carefully shave the wall.
attentiOn: Overlapping the parging line with the shaving cOmprOmises the mOvement Of the dOOr panel and cancels the flat effect. after carrying Out these prOcedures, remOve the strengthening spacers and carefully fill their hOles.
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assembly phases for masOnry/plasterbOard version
Fit the hinges on the leaf following the specific instructions given in the “Hinge Kit”.
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11 12
13
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attentiOn: a leaf may weigh up tO 180 kg depending On the case and On the dimensiOns Of the finished prOducts. therefOre, upOn fitting a leaf be sure tO have the right equipment and tO be aided by as many wOrkers as needed tO lift heavy lOads.
Paint the white base layer panel on both sides and on the edges. before proceeding with the chosen preliminary treatment carefully refer to the technical sheet pertaining to the used product. attentiOn: any pOssible accumulatiOn Of varnish On the edges may alter the unifOrmity Of the gaps and cOmprOmise the mOvement Of the dOOr panel.
Accurately secure the hinges on the wooden panel with the screws supplied (TPS T + 4,8x38). Be careful to remove any filler or colour splatters before. Fit the leaf plus hinges to the aluminium frame.If necessary, level the overflow holes of the panel on the aluminium frame by adjusting the hinges (as suggested in the specific instructions sheet).
nOte: be careful dO nOt cOver the hOles lOcated On the tOp Of the panel if presents, during painting and installatiOn OperatiOns.
attentiOn: any pOssible accumulatiOn Of var-nish On the edges may alter the unifOrmity Of the gaps and cOmprOmise the mOvement Of the dOOr panel.
some useful advice on colours and methods toapply for wing coating; - for mirror crystals use neutral silicon;- for ceramic use acetic silicon;- for wallpaper lay paper and glue on both sides using traditional glue.
the applicatiOn Of varnishes, glues, silicOns, wallpapers On One side Only Of the dOOr pa-nel cOmprOmises the planarity Of the same. always finish/treat the panel On bOth sides and On the edges. (for further information and/or support regarding fini-shing procedures, please contact our technical dept.).
These documents are the property of Portarredo s.r.l. and are protected by Italian as well as international laws, treaties and agreements on intellectual property. They may not be copied, reproduced, translated or transcribed in any form whatsoever, in whole or in part, without the prior written authorisation of Portarredo s.r.l.
Maximum attention has been paid to thesedocuments before printing. However, because ofcontinuous technological development and sincewe are constantly engaged in the development andimprovement of our product range, we reservethe right to modify specifications of any productwithout prior notice.
AZIENDA CERTIFICATA AssoCIATo A
Filo 10 Hinged door | July 2016 | GIFMTENG01.02
Filo 10 Hinged door - technical data installation and assembly instruction - page 12 di 12