les modeling of in-cylinder engine performance · imagination at work. jin yan, renith richardson,...

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Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder Engine Performance

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Page 1: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

Imagination at work.

Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center

LES Modeling of In-cylinder Engine Performance

Page 2: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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• $142 billion*, ~300,000 employees

General Electric

GE Energy

GE Aviation

GE Transportation

GE Capital

GE Healthcare

Home and Business Solutions

• Enable simulation-based design

• “Tera-scale” computing across thousands of users

Low Pressure Turbine Jet noise reductionHigh Pressure Turbine

Combustion Alloy modeling Smart grid Ice nucleation

• GE Global Research: Bridging academia/nat’l-labs and businesses

HPC@GE

Page 3: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Turbulent Combustion in GEAviation P&W

Transportation

Jenbacher

Oil & Gas

Waukesha

Oil & Gas

Page 4: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Evolving HPC Platforms …

Page 5: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Collaborations Impacting

Page 6: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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On-going collaboration

• Research collaboration is between General Electric (GE), Argonne National Laboratory (ANL) and Convergent Science (CSI).

Argonne National Lab• Expertise on spray & combustion modeling

for diesel using HPC. • Key people: Sibendu Som, Douglas

Longman

Convergent Science Inc.• ICE combustion modeling. • History of partnership with ANL. • Key people: Peter Kelly Senecal, Daniel Lee

Blue Gene supercomputerVariations in fuel vapor distribution due to different injections.

Injector nozzle & needle modeling

Load sharing algorithmIn-cylinder combustion

Page 7: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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RANS_1 RANS_2 LES_1 LES_2

Base grid 1 0.5 1 0.5

AMR vel 0.25 0.125 0.25 0.125

AMR Temp 0.25 0.125 0.25 0.125

Embed Injector 0.25 0.125 0.25 0.125

Embed Piston 0.5 0.25 0.5 0.25

Embed Head 0.5 0.25 0.5 0.25

Total_Max cell [million] 2.17 17.00 2.17 17.00

Max cells (Node basis) 162128 162816 29178 81945

CPU_Time [hr] 385:37:37 1342:29:08 106:49:08 955:15:37

CPU's 2 16 16 48

PPN 8 8 8 8

Nodes 16 128 128 384

Walltime [hr] 48:15:34 168:00:00 13:22:56 119:36:52

vmem [kb] 16374696 22253708 7536336 17565008

Simulation Results

Base grid size 1mm (2.1M) and 0.5 (17M) mm

Page 8: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Instantaneous Temperature Contours

Page 9: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Instantaneous Temperature Contours

CA = 14 CA = 16

Page 10: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Instantaneous OH contours

Page 11: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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CA = 14 CA = 16

Instantaneous OH contours

Page 12: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Crank Angle

Pre

ssure

Results Comparisons

Page 13: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Crank Angle

Mean Gas Temperature

Crank Angle

Cumulative Heat Release

Crank Angle

Pressure

Heat Release Rate

Crank Angle

Results Comparisons

Page 14: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Crank Angle

UPrime

Crank Angle

Turbulent Kinetic Energy

Crank Angle

Spray Penetration

Crank Angle

Vorticity

Results Comparisons

Page 15: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Interim conclusions

• LES simulations show more complicated flame structure compared to URANS– LES predicted lower averaged temperature compared to URANS

– LES simulations predicted deeper spray penetrations compared to URANS

• The mesh dependency still exist in LES calculation. Future mesh independent studies are needed to find the best mesh for simulations.

Page 16: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder

© 2014 General Electric Company - All rights reserved

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Impact

• All recip. engine modeling in GE.• Better understanding of spray & its

interaction with in-cylinder combustion.

• Know-how to perform simulations on supercomputers.

• Investigative studies for sprays.

Long Term:• Continuous engagement with the

technical community.• Predictive modeling & concept

evaluation• Virtual IC engine

High-fidelity LES combustion modeling.Courtesy ANL & CSI

Page 17: LES Modeling of In-cylinder Engine Performance · Imagination at work. Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center LES Modeling of In-cylinder