les modeling of in-cylinder engine performance · imagination at work. jin yan, renith richardson,...
TRANSCRIPT
Imagination at work.
Jin Yan, Renith Richardson, Roy Primus, Shailesh Bhaisora GE Global Research Center
LES Modeling of In-cylinder Engine Performance
© 2014 General Electric Company - All rights reserved
2
• $142 billion*, ~300,000 employees
General Electric
GE Energy
GE Aviation
GE Transportation
GE Capital
GE Healthcare
Home and Business Solutions
• Enable simulation-based design
• “Tera-scale” computing across thousands of users
Low Pressure Turbine Jet noise reductionHigh Pressure Turbine
Combustion Alloy modeling Smart grid Ice nucleation
• GE Global Research: Bridging academia/nat’l-labs and businesses
HPC@GE
© 2014 General Electric Company - All rights reserved
3
Turbulent Combustion in GEAviation P&W
Transportation
Jenbacher
Oil & Gas
Waukesha
Oil & Gas
© 2014 General Electric Company - All rights reserved
4
Evolving HPC Platforms …
© 2014 General Electric Company - All rights reserved
5
Collaborations Impacting
© 2014 General Electric Company - All rights reserved
6
On-going collaboration
• Research collaboration is between General Electric (GE), Argonne National Laboratory (ANL) and Convergent Science (CSI).
Argonne National Lab• Expertise on spray & combustion modeling
for diesel using HPC. • Key people: Sibendu Som, Douglas
Longman
Convergent Science Inc.• ICE combustion modeling. • History of partnership with ANL. • Key people: Peter Kelly Senecal, Daniel Lee
Blue Gene supercomputerVariations in fuel vapor distribution due to different injections.
Injector nozzle & needle modeling
Load sharing algorithmIn-cylinder combustion
© 2014 General Electric Company - All rights reserved
7
RANS_1 RANS_2 LES_1 LES_2
Base grid 1 0.5 1 0.5
AMR vel 0.25 0.125 0.25 0.125
AMR Temp 0.25 0.125 0.25 0.125
Embed Injector 0.25 0.125 0.25 0.125
Embed Piston 0.5 0.25 0.5 0.25
Embed Head 0.5 0.25 0.5 0.25
Total_Max cell [million] 2.17 17.00 2.17 17.00
Max cells (Node basis) 162128 162816 29178 81945
CPU_Time [hr] 385:37:37 1342:29:08 106:49:08 955:15:37
CPU's 2 16 16 48
PPN 8 8 8 8
Nodes 16 128 128 384
Walltime [hr] 48:15:34 168:00:00 13:22:56 119:36:52
vmem [kb] 16374696 22253708 7536336 17565008
Simulation Results
Base grid size 1mm (2.1M) and 0.5 (17M) mm
© 2014 General Electric Company - All rights reserved
8
Instantaneous Temperature Contours
© 2014 General Electric Company - All rights reserved
9
Instantaneous Temperature Contours
CA = 14 CA = 16
© 2014 General Electric Company - All rights reserved
10
Instantaneous OH contours
© 2014 General Electric Company - All rights reserved
11
CA = 14 CA = 16
Instantaneous OH contours
© 2014 General Electric Company - All rights reserved
12
Crank Angle
Pre
ssure
Results Comparisons
© 2014 General Electric Company - All rights reserved
13
Crank Angle
Mean Gas Temperature
Crank Angle
Cumulative Heat Release
Crank Angle
Pressure
Heat Release Rate
Crank Angle
Results Comparisons
© 2014 General Electric Company - All rights reserved
14
Crank Angle
UPrime
Crank Angle
Turbulent Kinetic Energy
Crank Angle
Spray Penetration
Crank Angle
Vorticity
Results Comparisons
© 2014 General Electric Company - All rights reserved
15
Interim conclusions
• LES simulations show more complicated flame structure compared to URANS– LES predicted lower averaged temperature compared to URANS
– LES simulations predicted deeper spray penetrations compared to URANS
• The mesh dependency still exist in LES calculation. Future mesh independent studies are needed to find the best mesh for simulations.
© 2014 General Electric Company - All rights reserved
16
Impact
• All recip. engine modeling in GE.• Better understanding of spray & its
interaction with in-cylinder combustion.
• Know-how to perform simulations on supercomputers.
• Investigative studies for sprays.
Long Term:• Continuous engagement with the
technical community.• Predictive modeling & concept
evaluation• Virtual IC engine
High-fidelity LES combustion modeling.Courtesy ANL & CSI