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Leap Quadrant Enclosure (S43J) These instructions must be left with the user Installation Guide A KOHLER. COMPANY

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Page 1: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

1 1242343-W2-B

Leap Quadrant Enclosure (S43J)

These instructions must be left with the user

Installation Guide

A KOHLER.COMPANY

Page 2: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

21242343-W2-B

Thank you for purchasing a quality Mira product. To enjoy the full potential of your new product, please take time to read this guide thoroughly, having done so, keep it handy for future reference.The following pages aim to provide comprehensive installation instructions, plus advice on how to care and maintain your product.We recommend that the unit is installed by a qualified plumber or engineer.

Safety Information1. Care should be taken when drilling into walls and floors to avoid any hidden pipes or

wires.2. We strongly recommend that all glass panels are moved by a minimum of two people

and that any protective packaging along the glass edges is kept in place for as long as possible to prevent damage before installation.

3. During installation we recommend additional help in lifting heavy doors and side panels.4. Wear protective footwear when lifting panels.5. Wear safety glasses when drilling.

GENERAL INFORMATION

INTRODUCTION

Before Fitting the Enclosure1. Ensure the tray is level and walls are vertical and square.2. Shower fittings should be positioned such that water discharges down the centre line

of a bath or across the opening of a shower cubicle door.3. Ensure water is not directed at the shower door or side panels. This could result in water

spraying outside of the enclosure.4. Ensure the door opening is positioned correctly and is adequate for all users.5. Ensure there is a complete silicone seal between the tray and finished wall.6. Ensure the door is undamaged and no parts are missing.

General1. Read all of these instructions and retain this guide for later use.2. Pass on this guide in the event of change of ownership of the installation site.3. Follow all warnings, cautions and instructions contained in this guide.4. Remove all protective tape from the enclosure before installation.5. Excessive flow rates may lead to overflowing and leaking.6. Water Spray may extend beyond the entrance of walk-in enclosures and we recommend

tiling of the adjacent area.7. We recommend a drainage test is carried out to ensure the waste is adequate for the

flow delivered.8. Doors that open outwards may drip water onto floor, ensure the floor covering will not

be affected by water.9. Walk ins and divider panels are designed to minimise water escaping outside the

enclosure but by their very nature are not fully water tight.

Page 3: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

3 1242343-W2-B

6.0 mm

2.0 mm 3.0 mm

TOOLS REQUIRED

For domestic installations, your enclosure has the benefit of our lifetime guarantee which starts from date of purchase.For non-domestic installations, we guarantee the product against any defect in materials or workmanship for a period of one year from the date of purchase.For terms and conditions refer to the back cover of this guide.

Domestic ü

Light Commercial ü

Heavy Commercial û

Healthcare û

RECOMMENDED USAGE

GUARANTEE

When Fitting the Enclosure1. The wall channels must be installed onto a tiled or waterproof finished flat and even wall

surface. Failure to do so will result in an unsatisfactory seal, which may cause property damage.

2. We recommend our enclosures are fitted onto shower trays. Warning! The use of grout/tile cleaners, scale removers, abrasive scourers, drain

unblockers and other powerful detergents may lead to damage of metallic, plated and plastic surfaces, including the tray and shower waste.

Use of the Enclosure1. High water pressure and flow may lead to excessive splashing causing water to escape

outside of the enclosure.2. In certain circumstances such as cleaning, water sprayed directly at the seals may

escape outside of the enclosure.

7. Ensure the size of door/panel is suitable for the installation. Tempered safety glass cannot be cut.

8. Ensure nothing can impact the door or glass panels during operation.

A ICOHLER.COMPANY

Page 4: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

41242343-W2-B

PACK CONTENTS

x 8

x 8

x 2

1 x 3.0 mm A/F

x 2

1 x 2.0 mm A/F

x 8

x 4

x 2 x 1

x 1

Page 5: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

5 1242343-W2-B

X 2 q

X 2 q

X 2 q

X 2 q

X 2 q

X 2 q

X 1 q

Pack 1

X 2 q

A KOHLER.COMPANY

Page 6: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

61242343-W2-B

X 2 qX 2 q

Pack 2A KOHLER.COMPANY

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7 1242343-W2-B

INSTALLATION

Note! Cover the tray waste to prevent the loss of small parts. Note! Protect the tray surface during enclosure installation.

1

Note! Make sure that the walls have been tiled down to the tray.

Height of Enclosure (mm) 1900

Min/Max Frame Adjustment Enclosure Size Minimum (mm) Maximum (mm)

800 768 798

900 868 898

1000 968 998

1200 1168 1198

(a) Install the shower tray in accordance with the manufacturer’s instructions. Caution! Make sure that the shower tray is level and that the walls are vertical

and square.

± 0 mm

8 mm

a

b

c

A ICOHLER.COMPANY

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81242343-W2-B

2

(a) Remove the wall channel.

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9 1242343-W2-B

3

(a) Position the wall channel on the wall. Using a spirit level make sure that it is upright.

(b) Mark the position of the fixing holes, then remove the wall channel.(c) Drill with a 6 mm masonry bit (not supplied) and plug using the wall plugs

(supplied).

8 mm

± 0 mm

6 mm

x4

x4

x4

a

b

c

A KOHLER.COMPANY

Page 10: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

101242343-W2-B

4

± 0 mm

6 mm

x4

x4

x4

8 mm

a

d

c

b

(a) Position the second wall channel on the wall. Using a spirit level make sure that it is upright.

(b) Mark the position of the fixing holes, then remove the wall channel.(c) Drill with a 6 mm masonry bit (not supplied) and plug using the wall plugs

(supplied).(d) Apply silicone sealant along the length of the wall and at the bottom where the

wall channel will be placed, including the top of the tray.(e) Position the wall channel on the wall and install the fixing screws.(f) Fully tighten the fixing screws, making sure that the wall channel is upright.

Page 11: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

11 1242343-W2-B

5

a

b

b

H2 O

b

(a) Cut the seal to length and fit onto the glass.(b) Fit the glass into the bottom track making sure that the seal locates correctly.

A KOHLER.COMPANY

Page 12: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

121242343-W2-B

6

(a) Install the screws to both sides to secure the assembly.

A KOHLER.COMPANY

Page 13: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

13 1242343-W2-B

57

(a) Cut the seal to length and fit to the top of the glass.(b) Fit the top track over the glass and seal making sure the seal locates correctly.

3

1

1

2

2

H2 O

H 2O

a

a

b

c

A KOHLER.COMPANY

-

Page 14: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

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8

(a) Install the screws to both sides to secure the assembly.

A KOHLER.COMPANY

Page 15: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

15 1242343-W2-B

8 mm

(a) Apply silicone sealant along the length of the wall and at the bottom where the wall channel will be placed.

9

A ICOHLER.COMPANY

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161242343-W2-B

(a) Install the first wall channel into the door frame and hold in position.(b) Install the door frame over the wall channel that had been secured to the wall

earlier. Make sure that you do not smudge the silicone sealant applied in the previous step.

(c) Adjust the door frame so that it is in the correct position.(d) Install the wall channel fixing screws through the access holes in the door frame. Note! The plastic sleeve is provided as an installation aid.(e) Fully tighten the fixing screws, making sure that the wall channel is upright.

510

a

c

b

d

Page 17: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

17 1242343-W2-B

± 0 mm± 0 mm

90° 90°

x33.0 mm

(a) Using the 3.0 mm hexagonal wrench (supplied), turn through 90° clockwise to lock the door frame in position.

511

A KOHLER.COMPANY

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181242343-W2-B

± 0 mm± 0 mm

90° 90°

x3

512

3.0 mm

(a) Using the 3.0 mm hexagonal wrench (supplied), turn through 90° clockwise to lock the door frame in position.

A KOHLER.COMPANY

Page 19: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

19 1242343-W2-B

(a) Install the seals to the glass.

513

Side Profile

A KOHLER.COMPANY

Page 20: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

201242343-W2-B

514

(a) Install the flexible track infill strip to the top and bottom tracks.

A KOHLER.COMPANY

Page 21: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

21 1242343-W2-B

515a

b

Note! Ensure infill strip is installed as illustrated with thicker section towards outside of enclosure.

c

(a) Lubricate the rubber strip with washing up liquid or a suitable lubricant to help aid installation.

(b) Install the rubber strip as shown above to both sides, working from top to bottom.(c) Install the infill strip.

d

A KOHLER.COMPANY

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221242343-W2-B

516

Top Roller

a

c

b

d

(a) Turn the door so that it in the correct orientation.(b) Fully turn the allen key clockwise on both top rollers to lock rollers in uppermost

position.(c) Refit the door by first locating the top roller assemblies on the track.(d) Fit the roller covers.

A KOHLER.COMPANY

j j ]

Q:

Page 23: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

23 1242343-W2-B

517

If the door is out of square, adjust as follows:

(a) Unlock the roller assemblies(b) Adjust the door as required.(c) Lock the roller assemblies.(d) Fit the chrome covers.

a

b

c d

A KOHLER.COMPANY

Page 24: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

241242343-W2-B

Bottom Roller

a

c

b

d

518

(a) Unlock the bottom roller assemblies.(b) Move the bottom roller assemblies up or down until they locate correctly in the

bottom track and release correctly using the roller release buttons.(c) Lock the bottom roller assemblies.(d) Fit the chrome covers.

Page 25: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

25 1242343-W2-B

519

90010001200

90010001200

800 800

(a) Fit the seals to the side of the doors.(b) Fit the magnetic seals to the doors making sue they lock correctly.

A KOHLER.COMPANY

. 111111 .

. 1111-I .

Iii

Page 26: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

261242343-W2-B

520 521

522

2.0 mm

A KOHLER.COMPANY

111·~

Page 27: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

27 1242343-W2-B

523

(a) Apply sealant in accordance with the sealant manufacturers instructions along the outside surfaces of the door frame only.

(b) Allow the silicone sealant to cure for 24 hours before use.(c) Fit the plastic covers to the top of the extrusions.

ba

A KOHLER.COMPANY

24hrs

Page 28: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

281242343-W2-B

MAINTENANCEGeneral MaintenanceProviding the shower enclosure has been correctly installed and is operated in accordance with the instructions contained in this guide, difficulties should not arise.If any maintenance is required then it must be carried out by a competent tradesperson to whom the maintenance instructions are provided.Before replacing any parts ensure the underlying cause of the malfunction has been resolved.

KOHLER Glass CleanerFor occasional cleaning of glass treated with KOHLER Glass Protector or for more regular maintenance of untreated surfaces, we recommend using KOHLER Glass Cleaner.

The cleaner cleans and polishes without smearing or streaking and rejuvenates the Glass Protector.

Chrome PartsUse only cleansers expressly specified for chrome!

CareTo preserve the beauty of your shower enclosure for many years, please observe the following care instructions:Rinse glass and frame with clear water after showering. Remove water droplets with a squeegee. Do not rub dry! To clean your shower hygienically and easily, we recommend the use of a biodegradable cleanser.Regular cleansing with a biodegradable cleanser prevents stubborn stains and ensures a clean and hygienic surface for many years. Do not use scouring or caustic cleansers under any circumstances! These can damage the surface of the frame, glass and decorative parts as well as the plastic parts.

CleaningWarning! The use of grout/tile cleaners, scale removers, abrasive scourers, drain unblockers and other powerful detergents may lead to damage of metallic, plated and plastic surfaces, including the tray and shower waste.Avoid the use of ‘spray and leave’ cleaners. Any cleaner used should have a pH level between 4 and 8 and immediately wiped dry using a soft cloth.

A ICOlf.ER.COMPANY

Page 29: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

29 1242343-W2-B

5

6

4

4

4

4

4

4

2 2

2

6

3 33

5

6 6

6

7 7

9 9

88

1

10

SPARE PARTS

• ······ \ ~

\ . .> •

1: :1f Q ·~

Ill

I= .t0I

Ill

• • • ~ I \

A KOHLER.COMPANY

Ill

II

) '

• C

~ --..• t,)

II

Page 30: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

301242343-W2-B

1 1857.284 Handle Spare

2 1781.419 Slider Top Bearing Spare

3 1781.420 Slider Bottom Bearing Spare

4 1781.380 Locking Mechanism Spare

5 1781.381 Infill Spare

6 1781.511 Quad Seal Pack

7 1781.500 800 Panel Spare

1781.501 900 Panel Spare

1781.502 1000 Panel Spare

1781.503 1200 Panel Spare

8 1781.377 Door Top Cap Spares

9 1781.499 Quadrant Door Spare

10 305818 Glass Cleaner

Page 31: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

31 1242343-W2-B

DECLARATION OF PERFORMANCE

DECLARATION OF PERFORMANCE

Signed for and on behalf of Kohler Mira Ltd.

Signature: _______________________ Name: Andrew Baines Position: NPD Director Place: Cheltenham, UK Date: 1st September 2014 Doc. No.: CE 0099 Issue: 1.

Brand name: Mira

Product name: Leap Shower Enclosures Product Range: Leap Pivot Door, Leap Bi-Fold Door Leap Sliding Door, Leap Side Panel Leap Quadrant Enclosure Leap Pentagon Enclosure, Leap Walk in Enclosure, Leap Double Door Slider Leap Extended Sliding Door Product type: Domestic Shower Enclosure Manufacturer: Kohler Mira Ltd

Cromwell Road, Cheltenham Gloucestershire GL52 5EP United Kingdom. Directives: EU 305/2011 Construction Products Regulations

System of System 4: assessment: Type testing / Factory production Control

Standards: EN 14428:2004 +A1:2008. Shower enclosures – Functional requirements and test methods.

Essential Characteristics Performance Harmonised technical specification

IR-CA-DA Compliant EN 14428:2004 +A1:2008

The performance of the products described above, are in conformity with the relevant community harmonisation legislation. This declaration of performance is issued under the sole responsibility of Kohler Mira Ltd.

14

A KOHLER.COMPANY

CE

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321242343-W2-B © Kohler Co. October 2015

DAP 16.06.2013

CE mark label to be on all Leap range of shower enclosures.

14 Kohler Mira Ltd, Cromwell Road, Cheltenham, Gloucestershire

GL52 5EP, UK.

Essential Characteristics Performance Specification

IR-CA-DA Compliant EN 14428:2004 +A1:2008

Kohler.

Leap Range of Domestic Shower Enclosures.

Declaration of Performance: CE 0099

Pivot Door, Bi-Fold Door, Sliding Door, Side Panel, Quadrant Enclosure, Pentagon Enclosure, Walk in

Enclosure, Double Door Slider, Extended Sliding Door.

5 013181 077100

CUSTOMER SERVICE

Helpdesk ServiceOur Customer Services Team is comprehensively trained and can offer help and advice, spare parts, accessories or a service visit.

We will need you to have your model name, model number and date of purchase.

Mira Showers Website (www.mirashowers.co.uk)From our website you can register your guarantee, download additional user guides, diagnose faults, purchase our full range of accessories and popular spares, refer to our FAQ’s and request a service visit.

Spares and AccessoriesWe hold the largest stocks of genuine Mira spares and accessories.Contact us for a price and to purchase spares or accessories (Only available in the United Kingdom).

Service / RepairsNo one knows our products better than our nationwide team of Service Technicians. We can carry out service or repair work to your product both during and after the guarantee period (Only available in the United Kingdom and the Republic of Ireland).

Ask about our fi xed price service repairs.

GuaranteeYour enclosure has the benefi t of our lifetime guarantee which starts from the date of purchase. This guarantee only applies in the United Kingdon and the Republic of Ireland.To activate this guarantee, you must return your completed registration card with a copy of proof of purchase from an approved Mira retailer within 30 days of purchase.This guarantee is in addition to your statutory rights and is subject to conditions (see registration card).

What to do if something goes wrongIf your product does not function correctly when you fi rst use it, contact your installer to check that it is installed in accordance with the instructions in this manual.If this does not resolve the issue, contact our Customer Services Team who will offer you or your installer help and advice.

Mira is a registered trade mark of Kohler Mira Limited.The company reserves the right to alter product

specifi cations without notice.

0844 571 5000Please note: Calls cost 7p per minute plus your phone company’s access charge.

01 531 9337

Email [email protected]

01242 282595

Email - Visitwww.mirashowers.co.uk/contactus

By Post:Mira Customer Services Dept, Cromwell Road, Cheltenham, Gloucestershire,GL52 5EP

To Contact Us: Eire Only

To Contact Us: UK

B II ri a B ri

CE

>

Page 33: Leap Quadrant Enclosure (S43J) · Side Profile A KOHLER.COMPANY . 1242343-W2-B 20 514 (a) Install the flexible track infill strip to the top and bottom tracks. A KOHLER.COMPANY

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