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LEADING YOUR LEGACY INTO THE FUTURE

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LEADING YOUR LEGACY INTO THE FUTURE

“So what do you do?”

 • Where the OEM has discontinued product

enhancements/developments

• Where parts are scarce

• Where cannibalization is rampant

• Where new product is limited to the bare minimum  

 

Susan Bladholm

“Does this sound familiar?” • In the 1980’s, Erickson began its journey to expand the Aircrane

market.

• The S-64 supply chain lacked OEM focus, leaving the only viable new parts solution to be military surplus.

• Overhaul and repair criteria were out-of-date and not an OEM priority, leading to extremely long Turn Around Times (TAT).

• Component MTBUR were far less than TBO.

This context started Erickson on its journey to develop a robust and scalable legacy helicopter support system.

 “The Whole is Greater Than the Sum of its Parts”

The Simple Solution;• “We need more parts.”

The Complete Solution: • Manage and overcome obsolescence • Address performance problems (reliable / better TBO)• Stabilize economics• Increase part availability and predictability• Enhance longevity, safety, and serviceability of parts and

components• Create a new legacy supply chain

We needed a new and complete solution, to create something new . . . a hybrid organization.

• A company that thinks like an OEM / yet nimble and responsive• Quality, airworthiness, reliability

• A company that operates like an MRO business• Cost sensitive, creative repair solutions, increased longevity

• A manufacturing business balancing vertical integration• Lead times, quality, costs, and inventory control

• A technical support organization• Resolve out of date technical challenges such as obsolescence and generate new

solutions

• An aircraft operator• Mission readiness, total cost of ownership, safety ,and reliability of operations

Do all of this in an out-of-production, low volume, high cost environment .

. .

The New Construct: Integration

 

Tipping Point • The new integrated hybrid Legacy Support system began to change

the direction of the S-64 program

• High level of aircraft availability (over 98%)

• The revamped supply chain began to deliver new parts on time

• Revitalized engineering efforts began to create improved reliability, and increases in TBO’s

• Improvements such as glass cockpit, autopilot, obsolete system replacements, composite rotor blade, increased aircraft availability

• Predictable costs reduced surprise burdens on the business

• It also began to generate additional market demand, breathing life back into this forgotten program

 

Programs were developed to redesign, reverse engineer, and modernize across the S-64 platform (examples)

• AFCS• Rotor blades• Fuel management• Torque systems• Glass cockpit

This environment parallels much of what we experience in the S-61 / Sea King world. Steps have been taken to remediate some issues, but it’s still not enough.

“Where there’s a will, there’s a way.”

 

“Where there’s a will, there’s a way.” (continued)

Necessary tools:• Updated supply chain including advanced semi-finished goods

strategies• New product upgrades• Reliability engineering• Forecasting • Maintenance planning• Improved maintenance practices, etc.

Necessary process:• If the OEM wants to ensure an on-going life for the product, it must

invest time in identifying the best legacy program support solutions possible.

• Consider partnerships with companies that specialize in legacy support.

• Operators should look within and recognize gaps such as forecasting or line maintenance.

 

“He Who Ignores History is Doomed to Repeat It.”  Erickson has sustained the legacy helicopter fleet of S-64 and CH-54 helicopters world-wide and will continue to do so.

For Sea King’s continued success, a legacy support system is the proven approach:

• A responsive supply chain• Active engineering initiatives• Fully trained operators and service providers• A continuous desire to improve the product• A sustainable proactive approach• A willingness from operators to rethink and question current

practices 

Sea King must be managed like a live program, by organizations that have the will, the experience and the knowledge to care for legacy programs.

 

  • Erickson has proven that it can be done with the S-64

• Erickson is applying this same program attributes to our other platforms

(S-61 / B-214 / SA-330J)

• We have committed our entire company to support legacy helicopter programs

We believe in giving new life to legacy products, as opposed to putting legacy products on life support.

Erickson : Leading Your Legacy Into the Future

Safe Sustainable Cost Effective

Erickson Legacy Helicopter Leadership

Questions?