lau load cell to current loop converter · 2016. 9. 28. · lau® 73.1 load cell to current loop...

2
® LAU 73.1 Load Cell to Current Loop Converter Installation and Operating Guide Scope: The LAU73.1 is a highly reliable device which can link an analogue strain-gauge transducer to a wide range of analogue equipment. The LAU produces a current loop output which can be easily converted to a voltage output by adding a resistor. Switches are provided to give a wide range of filter, off-set and gain settings to suit many industrial applications, and the compact configuration provides for versatility of mounting. ______________________________________________________ Analogue input: Strain-gauge load cell or force transducer, minimum load impedance 320R. A four-wire ratiometric measurement technique is employed. Provision is made for connection of sense wires for 6-wire circuits, these connections being commoned to the load cell excitation terminals on the LAU 73.1 pcb. Output: Current loop output is produced by load cell signals over the range 0- 0.25 mV/V up to 0-2.3 mV/V FS as required. The I range can be set OUT to 0-20 mA or 4-20 mA. Selecting the 0-20 mA output and placing a 500R resistor across the current output will generate a 0-10 V DC analogue signal. Power supply: The power supply can be any regulated source of 12-24 V DC +10/ -5%, 80 mA maximum. Mechanics: The LAU73.1 comprises a PC board measuring 82 x 31 x 12 mm, inclusive of the terminal pins (2.54 mm spacing) and the complete wrap around EMI-protecting chassis. Load cell connections: The load cell takes its power supply from the +Exc and -Exc terminals. For six-wire systems, the +Sen and -Sen terminals are provided. For four-wire systems, these terminals can be ignored. The output from the load cell connects to the +Sig and -Sig terminals. Zero set: Provision is made for the compensation of zero offset, up to a limit of 1.5 mV/V . Four DIP-switches are provided, and operate in IN combination to give 0 to 1.5 mV/V offsets in 0.1mV/V. IN Gain set: Through the use of three DIP-switches, the relative gain factor can be set in steps of 1 over the range 1 to 7. This allows the full output signal range to be obtained from load cells/transducers which provide only 0.25 mV/V output at the applied load. Technical data: The LAU 73.1 meets the CE regulations regarding EMC in accordance with 89/336/EEC and meets the Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC. Load cell input: Excitation voltage : 10 V DC <= 32 mA Load cell drive capability: 320 ~ 2000 Ohms Input offset range for 0/4mA I : 0 - 1.5 mV/V OUT Standard input gain range for 20 mA I : 0.25 - > 2.0 mV/V OUT Input signal resolution: ~100 nV Analog output: Current loop output (I ): 0-20 mA or 4-20 mA OUT R <=500R L Linearity: Max deviation 0 - Full scale: <100 ppm FS. (<0.010% FS) Temperature: Drift 5 min. upon power ON: <50 ppm FS. Operating temperature range: -10°C to +40°C. Storage temperature range: -20°C to +50°C. Temperature effect on offset: <100 ppm/°C. Temperature effect on gain: <50 ppm/°C. EMC Capability: Rejects EMI in the range : 26-1000 MHz @ 10 V/m (level 3) Burst (Transients) to meet: IEC 801-4 (level 2) Electrostatic discharge to meet: IEC 801-2 (level 3) Environmental: Protected to meet: IP 40 DIN 40 050 Humidity 0-95% RH non-condensing Power supply: Regulated DC source: 12-24 V DC +10/- 5% <=80mA TECHNIQUES LIMITED Page 1 TECHNIQUES LIMITED Page 2 TECHNIQUES LIMITED Page 3 ® The LAU 73.1 is manufactured in the EU for SENSOR TECHNIQUES LIMITED 21G Vale Business Park, Cowbridge, CF71 7PF UK Telephone : +44 (0) 1446 771185 Fax : +44 (0) 1446 771186 [email protected] www.loadcells.com ® The LAU 73.1 is manufactured in the EU for SENSOR TECHNIQUES LIMITED 21G Vale Business Park, Cowbridge, CF71 7PF UK Telephone : +44 (0) 1446 771185 Fax : +44 (0) 1446 771186 [email protected] www.loadcells.com ® The LAU 73.1 is manufactured in the EU for SENSOR TECHNIQUES LIMITED 21G Vale Business Park, Cowbridge, CF71 7PF UK Telephone : +44 (0) 1446 771185 Fax : +44 (0) 1446 771186 [email protected] www.loadcells.com PLC Controller 1 2 ON PLC and/or Computer with Analogue Input Power Supply Voltage 12-24 VDC Strain- gauge transducer 4 or 6 wire system Low pass filter: By selecting from the two DIP-switches, the low-pass filter can be set to cut-off at 33, 3.3 or 0.33 Hz. This will result in a settling time (for full precision) of 30m s, 300ms or 3s respectively. 3,3 0,33 LP filter Hz 33 Switch in left hand postion = OFF Switch in left hand postion = OFF Switch in left hand postion = OFF 8 4 Zero- input mV 2 1 Switch 1 2 4 8 0.2 OFF ON OFF OFF 0.3 ON ON OFF OFF 0.4 OFF OFF ON OFF 0.5 ON OFF ON OFF 0.6 OFF ON ON OFF 0.7 ON ON ON OFF 0.8 OFF OFF OFF ON 0.9 ON OFF OFF ON 1.0 OFF ON OFF ON 1.1 ON ON OFF ON 1.2 OFF OFF ON ON 1.3 ON OFF ON ON 1.4 OFF ON ON ON 1.5 ON ON ON ON ZERO OFFSET REQUIRED mV/V 0.1 ON OFF OFF OFF +4* +2* +1* Span as relative gain 1* Span Relative Gain 1 2 4 +2 OFF ON OFF 0.67 +3 ON ON OFF 0.50 +4 OFF OFF ON 0.40 +5 ON OFF ON 0.33 +6 OFF ON ON 0.29 +7 ON ON ON 0.25 RELATIVE GAIN +1 ON OFF OFF 1.00 0 OFF OFF OFF 2.00 Minimum Input signal(mV/V) to give 20mA out Filter Switch Settings 3.3 0.33 0.33Hz OFF ON 3000 LOW PASS FILTER CUT OFF FREQUENCY 3.3Hz ON OFF 300 33Hz OFF OFF 30 Settling time to final value (ms) Note that if both 3.3 and 0.33 switches are ON the cut off frequency is 0.33Hz NC NC Gnd PWR NC NC NC Io Gnd NC Zero- input mV 6 7 9 8 5 4 3 2 1 0 16 17 19 18 15 14 13 12 11 10 +4* 3,3 4/0 0,33 +2* +1* 8 4 2 1 Exc NC NC Sen Sig Sig Sen Exc + + + - - - Span as relative gain 1* LP filter Hz 33 Out mA LAU 73.1 Load cell Amplifier Unit CE TECHNIQUES LIMITED www.sensortechniques.com -10°C/+40°C

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Page 1: LAU Load Cell to Current Loop Converter · 2016. 9. 28. · LAU® 73.1 Load Cell to Current Loop Converter Installation and Operating Guide Scope: The LAU73.1 is a highly reliable

®LAU 73.1 Load Cell to Current Loop Converter

Installation and Operating Guide

Scope: The LAU73.1 is a highly reliable device which can link an analogue strain-gauge transducer to a wide range of analogue equipment. The LAU produces a current loop output which can be easily converted to a voltage output by adding a resistor. Switches are provided to give a wide range of filter, off-set and gain settings to suit many industrial applications, and the compact configuration provides for versatility of mounting. ______________________________________________________

Analogue input:Strain-gauge load cell or force transducer, minimum load impedance 320R. A four-wire ratiometric measurement technique is employed. Provision is made for connection of sense wires for 6-wire circuits, these connections being commoned to the load cell excitation terminals on the LAU 73.1 pcb. Output:Current loop output is produced by load cell signals over the range 0-0.25 mV/V up to 0-2.3 mV/V FS as required. The I range can be set OUT

to 0-20 mA or 4-20 mA. Selecting the 0-20 mA output and placing a 500R resistor across the current output will generate a 0-10 V DC analogue signal.

Power supply:The power supply can be any regulated source of 12-24 V DC +10/ -5%, 80 mA maximum.

Mechanics:The LAU73.1 comprises a PC board measuring 82 x 31 x 12 mm, inclusive of the terminal pins (2.54 mm spacing) and the complete wrap around EMI-protecting chassis.

Load cell connections:The load cell takes its power supply from the +Exc and -Exc terminals. For six-wire systems, the +Sen and -Sen terminals are provided. For four-wire systems, these terminals can be ignored. The output from the load cell connects to the +Sig and -Sig terminals. Zero set:Provision is made for the compensation of zero offset, up to a limit of 1.5 mV/V . Four DIP-switches are provided, and operate in IN

combination to give 0 to 1.5 mV/V offsets in 0.1mV/V.IN

Gain set:Through the use of three DIP-switches, the relative gain factor can be set in steps of 1 over the range 1 to 7. This allows the full output signal range to be obtained from load cells/transducers which provide only 0.25 mV/V output at the applied load.

Technical data:

The LAU 73.1 meets the CE regulations regarding EMC in accordance with 89/336/EEC and meets the Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC.

Load cell input:Excitation voltage : 10 V DC <= 32 mALoad cell drive capability: 320 ~ 2000 OhmsInput offset range for 0/4mA I : 0 - 1.5 mV/VOUT

Standard input gainrange for 20 mA I : 0.25 - > 2.0 mV/VOUT

Input signal resolution: ~ 100 nV

Analog output:Current loop output (I ): 0-20 mA or 4-20 mAOUT

R <=500RL

Linearity:Max deviation 0 - Full scale: <100 ppm FS. (<0.010% FS)

Temperature:Drift 5 min. upon power ON: <50 ppm FS.Operating temperature range: -10°C to +40°C.Storage temperature range: -20°C to +50°C.Temperature effect on offset: <100 ppm/°C. Temperature effect on gain: <50 ppm/°C.

EMC Capability:Rejects EMI in the range : 26-1000 MHz @ 10 V/m (level 3)Burst (Transients) to meet: IEC 801-4 (level 2)Electrostatic discharge to meet: IEC 801-2 (level 3)

Environmental:Protected to meet: IP 40 DIN 40 050Humidity 0-95% RH non-condensing

Power supply:Regulated DC source: 12-24 V DC +10/- 5% <=80mA

TECHNIQUES LIMITED

Page 1

TECHNIQUES LIMITED

Page 2

TECHNIQUES LIMITED

Page 3

®The LAU 73.1 is manufactured in the EU for SENSOR TECHNIQUES LIMITED

21G Vale Business Park, Cowbridge, CF71 7PF UKTelephone : +44 (0) 1446 771185 Fax : +44 (0) 1446 771186

[email protected] www.loadcells.com

®The LAU 73.1 is manufactured in the EU for SENSOR TECHNIQUES LIMITED

21G Vale Business Park, Cowbridge, CF71 7PF UKTelephone : +44 (0) 1446 771185 Fax : +44 (0) 1446 771186

[email protected] www.loadcells.com

®The LAU 73.1 is manufactured in the EU for SENSOR TECHNIQUES LIMITED

21G Vale Business Park, Cowbridge, CF71 7PF UKTelephone : +44 (0) 1446 771185 Fax : +44 (0) 1446 771186

[email protected] www.loadcells.com

PLC Controller

1 2

ON

PLC and/or Computer withAnalogue Input

Power Supply Voltage

12-24 VDC

Strain-

gauge

transducer

4 or 6 wire

system

Low pass filter:By selecting from the two DIP-switches, the low-pass filter can be set to cut-off at 33, 3.3 or 0.33 Hz. This will result in a settling time (for full precision) of 30m s, 300ms or 3s respectively.

3,30,33

LP filter Hz 33 Switch in left hand postion = OFF

Switch in left hand postion = OFF

Switch in left hand postion = OFF

84

Zero-inputmV

21

Switch 1248

0.2OFFONOFFOFF

0.3ONONOFFOFF

0.4OFFOFFONOFF

0.5ONOFFONOFF

0.6OFFONONOFF

0.7ONONONOFF

0.8OFFOFFOFFON

0.9ONOFFOFFON

1.0OFFONOFFON

1.1ONONOFFON

1.2OFFOFFONON

1.3ONOFFONON

1.4OFFONONON

1.5ONONONON

ZERO OFFSET REQUIRED mV/V0.1ONOFFOFFOFF

+4*+2*+1*Span as

relative gain 1*

Span Relative Gain124

+2OFFONOFF0.67

+3ONONOFF0.50

+4OFFOFFON0.40

+5ONOFFON0.33

+6OFFONON0.29

+7ONONON0.25

RELATIVE GAIN +1ONOFFOFF1.00

0OFFOFFOFF2.00Minimum Input signal(mV/V) to give 20mA out

Filter Switch Settings3.3

0.33

0.33HzOFFON

3000

LOW PASS FILTER CUT OFF FREQUENCY

3.3HzONOFF300

33HzOFFOFF30Settling time to final value (ms)

Note that if both 3.3 and 0.33 switches are ON the cut off frequency is 0.33Hz

NCNC

GndPWR

NC

NCNCIoGndNC

Zero-inputmV

67

98

543210

1617

1918

151413121110

+4*3,3

4/00,33

+2*+1*8421

Exc

NC NC

SenSigSigSenExc+

++---

Span asrelativegain 1*

LP filter Hz 33

Out mA

LAU 73.1

Load cellAmplifier Unit

CE

TECHNIQUES LIMITEDwww.sensortechniques.com

-10°C/+40°C

Page 2: LAU Load Cell to Current Loop Converter · 2016. 9. 28. · LAU® 73.1 Load Cell to Current Loop Converter Installation and Operating Guide Scope: The LAU73.1 is a highly reliable

TECHNIQUES LIMITED

Page 4

TECHNIQUES LIMITED

Page 5

TECHNIQUES LIMITED

Page 6

®The LAU 73.1 is manufactured in the EU for SENSOR TECHNIQUES LIMITED

21G Vale Business Park, Cowbridge, CF71 7PF UKTelephone : +44 (0) 1446 771185 Fax : +44 (0) 1446 771186

[email protected] www.loadcells.com

®The LAU 73.1 is manufactured in the EU for SENSOR TECHNIQUES LIMITED

21G Vale Business Park, Cowbridge, CF71 7PF UKTelephone : +44 (0) 1446 771185 Fax : +44 (0) 1446 771186

[email protected] www.loadcells.com

®The LAU 73.1 is manufactured in the EU for SENSOR TECHNIQUES LIMITED

21G Vale Business Park, Cowbridge, CF71 7PF UKTelephone : +44 (0) 1446 771185 Fax : +44 (0) 1446 771186

[email protected] www.loadcells.com

Optional Unit Adapter Model UA73.202 Unit Adapter Model UA73.20x Options Fitting instructions and dimensions

An optional Unit Adapter for the Model LAU73.1 which allows DIN rail mounting and gives screw terminals for all connections. The unit has an on-board fuse and provision for resistors to be added to give a voltage output instead of current.

The UA 73.202 is available with additional fine zero and span adjustments via on-board potentiometers and resistors to give a 0-10V output.

To mount the LAU73.1 to the UA 73.20x simply push the pre-fitted pins on the underside of the LAU 73.1 into the corresponding socket on the UA 73.20x

All UA73.20x units are 41mm wide.

Screw terminalconnections

Fine Zero Adjustment

Fine SpanAdjustment

On-board fuse 375mA

Din RailMount

Span A

dj.

Made in

EU

Ze

ro A

dj.

F1

375m

A

R4

Made in

EU

Ze

ro A

dj.

F1

375m

A

Optionalresistors if a voltage output is required

R1

P1

R3

R4

R2

P2

Sp

an

Ad

j.

25

99

22

NC

NC

Gnd

PW

R

NC

NC

NC

IoGnd

NC

Zero

-in

put

mV

6 7 98

543210

16

17

19

18

15

14

13

12

1110

+4*

3,3

4/0

0,3

3

+2*

+1*

8421

Exc

NC

N

C

Sen

Sig

Sig

Sen

Exc

+ + + - - -

Span a

sre

lative

gain

1*

LP

filt

er

Hz 3

3

Out m

A

LAU

73.1

Load c

ell

Am

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Unit

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-10°C

/+40°C

NC

NC

Gnd

PW

R

NC

NC

NC

IoGnd

NC

Zero

-in

put

mV

6 7 98

543210

16

17

19

18

15

14

13

12

1110

+4*

3,3

4/0

0,3

3

+2*

+1*

8421

Exc

NC

N

C

Sen

Sig

Sig

Sen

Exc

+ + + - - -

Span a

sre

lative

gain

1*

LP

filt

er

Hz 3

3

Out m

A

LAU

73.1

Load c

ell

Am

plif

ier

Unit

CE

TE

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-10°C

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ORDER CODESUA 73.202 - Standard Unit UA 73.203 - UA 73.202 with Zero & Span PotsUA 73.204 - UA 73.202 with 0-10V OutputUA 73.205 - UA 73.203 with 0-10V Output