latin control: proyectos | software | caba

SE 9

4113

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Advant® OCSOpen Control System

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Advant OCS increasescompetitiveness in thechemical industry

The Advantage of Experience

ways to monitor and control their produc-tion processes—and the trend continues.

Increase your competitivenessABB has always been organized along in-dustry lines to build up production andprocess engineering know-how. The objec-tive has always been and always will be tomake every representative a top-of-the-classproduction engineering consultant, a profes-sional whose first priority is to help custom-ers solve production-related problems andachieve a better production economy. Sim-ply because the belief is unshakable that theonly way in which ABB can be successful isto help its customers become successful—that the true measure of the company’s suc-cess is the success of its clients.

Higher quality of your productsOne hundred years of industry experience,process know-how and commitment to engi-neering excellence are embodied in thepeople and technology of ABB. The group’sdedicated people and state-of-the-art tech-nology are helping industries around theworld produce more of a better product at alower cost, all while protecting vital naturalresources.

ABB offers the latest in Open Control Sys-tems and application-specific solutions toindustries such as pulp and paper, mining,minerals processing, metals, building materi-als, water treatment, oil and gas, chemicals,power generation and marine. Over theyears, these industries have benefited fromthe company’s development of ever better

SE 950556

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Advant OCS: designed to get thebest out of every production plantAdvant OCS, Open Control System puts ourcustomers firmly on the train of technicalevolution. As your needs change you canadapt your Advant OCS to the new situa-tions. That means competitive advantages forABB's customers.

Effectively managing a complex productionplant requires tools for supervision and con-trol that address the whole spectrum ofneeds while being attractively easy to use.

Advant OCS covers a complete line of prod-ucts and functionality that improves theuser’s visibility into the production processand his ability to control it. With this addedvisibility, managers can easily access processand production information to make betterdecisions, operators can take greater respon-sibility over a larger part of the operation,and engineers can more efficiently developand maintain the plant.

Safety - in meeting standardsABB is committed to evolutionary develop-ment of its systems and solutions to protectthe customers’ existing investments in auto-mation. By incorporating the power of UNIX,OSF/Motif, X Window System, Windows NT,COM, OLE, and SQL, ABB makes it easy forusers to upgrade their existing systemswith this new and improved technology asand when the needs arise, without havingto retire any of their existing automationequipment.

Investment securityTo Advant OCS, new functions can be addedin a step-by-step manner at any time. WithAdvant OCS there will always be an attrac-tive path into the future.

SE 910911

Advant OCS helps themetals industry reach newproductivity goals.

ABB has developed manycost-effective automationsolutions for the pulp andpaper industry

SE 910839

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The Advantage ofField-Proven Functionality

ABB has taken years of process know-howand application expertise and packaged itinto its automation solutions. For operators,engineers and managers, ABB’s field-provenproducts and systems are designed to meetexacting needs and provide a solid founda-tion for future growth.

Process controlAdvant OCS is the only control system thattruly integrates logic, sequence, positioning,batch, regulatory and motor-drive controlwith manual supervision and intervention,self tuning and adaptive PID control all onthe same terms. Since the same system com-ponents are used for all these forms of con-trol, the duties of everyone involved becomeso much simpler.

AMPL is a function-block oriented languagefor all forms of process control, all in thesame consistent way. There are functionblocks as simple as logic AND gates and ascomplex as self-tuning, adaptive regulatorycontrollers—and everything in between. Theresult is perfectly clear graphic programs thatare easily understood by all plant personnel.

Operator EmpowermentABB combines state-of-the-art hardware andopen system standards with time-testedprocess experience to give the operator fullcontrol of the process.

Advant Operator Workplace includingAdvaCommand® software provides functionssuch as process supervision and interven-tion, event and alarm handling, processsectioning and operator authority definition,information-search capabilities, curve pres-entation of historical data and system statusmonitoring and display.

The utilization of standards such as X Win-dow System, OSF/Motif and MicrosoftWindows improve handling and provide thecapability to access supplementary informa-tion, e.g. accounting or customer orderinformation.

Advant OCS lets engineersdevelop control strategiesthe way they prefer to, i.e.graphically

SE 920447-2

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LMP 94202

Information managementHaving up-to-date information at the righttime and place is critical to the success ofany industrial operation. That’s why AdvantOCS includes information management func-tions, offering real-time insight into all as-pects of production.

Advant Information Management includingAdvaInform® software family for informationmanagement offers an SQL-based relationaldatabase accessible not only to resident soft-ware but also to all surrounding computers.In addition, SQL access of the real-timeprocess database is offered. Plus historicaldata acquisition, reports, a versatile, yeteasy-to-use calculation package and a stand-ard programming interface (API) for propri-etary and third-party applications.AdvaInform also offers easy access to proc-ess, production and quality data from anyPC in a plant or in an Intranet solution.

Effective engineeringBy integrating computer-aided design capa-bilities, automation system engineering anda common engineering database, in theAdvaBuild® engineering software, usersachieve higher-quality engineering faster andat a lower cost—throughout all projectphases.

Since the cost of engineering invested in anindustrial automation system over its lifetimeusually exceeds the initial outlay by a goodmargin, the AdvaBuild integrated engineeringenvironment offers great potential for costsavings.

Batch controlAdvant OCS features industry standard func-tions for control of batch processes. Thesefunctions effectively control and superviserecipes, materials and provide productionplanning functions.

CommunicationsABB offers a variety of communication solu-tions that can be applied to meet individualrequirements—from single nodes to enter-prise-wide communication networks.

At the lowest level, noise-resistant fieldbusesinterconnect field devices.

At the intermediate level control networksprovide real-time communications amongoperator, information management andengineering workplaces as well as withcontrollers.

At the highest level, an open plant networkinterconnects control networks and ties inplant-wide operator, engineering and infor-mation management workplaces as well asPC's and Intranet solutions.

With Advant OCS, processoperators do not have tochoose between overview ordetail they get both—simultaneously

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No. 10006:26 p.m.07:36 p.m.0 01:1016.588.9423.34019.845.53117222.47124.23

Time into - Blowtank 1 (L1)Time out of - Blowtank 1 (L1)Retention time - Blowtank 1 (L1)% Sawmill Chip% Chlorine dioxide prebleachChlorine dioxide feed 1 T10Chlorine dioxide feed 2 T10Chlorine dioxide feed T40Chlorine dioxide feed T10Washing losses COD WPR2Alkali charge Digester 4White liquor EA corrected

No. 10006:26 p.m.07:36 p.m.0 01:1016.588.9423.34019.845.53117222.47124.23

No. 10006:26 p.m.07:36 p.m.0 01:1016.588.9423.34019.845.53117222.47124.23

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The Advantage ofIntegrated Solutions

LMP 94505

The need for easy access to information atall levels of an operation is critical to its suc-cess. This is especially true today since manyorganizations have been flattened, makingfewer people responsible for more.

Thanks to the full functionality and opennature of Advant OCS, system operators canreach all parts of the plant from the screensin front of them. And leave all routine workto the system itself.

In addition, the open system standards em-ployed provides a basis for integration withall other computer systems in the plant, nowand in the future, expanding the horizon stillfurther.

Complete vertical and horizontalintegrationAdvant OCS manages logic control just aseasily as it manages sequence, positioning,batch, regulatory and motor-drive control, allin the same hardware and software. This“horizontal” integration of functions meansthat:

• electricians can wire up all plant de-vices to identical I/O terminals in thesame consistent way.

• control engineers can solve controlproblems in a natural way and freely mixthe different control disciplines inapplication programs without limitationsimposed by the system itself.

• process operators can supervise andcontrol the entire plant from a singleworkplace, all to the same principles ofinteraction.

Advant OCS allows horizontaland vertical integration offunctions for maximumhandling ease

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CH 254993

ABB systems helps reducethe environmental impact.

But thanks to the incorporation of opensystem standards, Advant OCS also offers“vertical” integration of process, operationsand business management, allowing:

• top managers and production managersto examine key aspects of production atany time—in real time.

• process operators to look up the orderbook or production schedule in prepara-tion for future production runs. Orexamine the cost accounts of the run justcompleted.

All from the screens in front of them.

That is, a single consistent and user-friendlyenvironment for all engineering and man-agement tasks, better communication be-tween people and better organizationalflexibility.

Complete functional distributionFunctional distribution close to the processto be controlled can lead to substantial im-provements in system availability and signifi-cant savings in installation costs. That is whyAdvant OCS is a truly distributed controlsystem with field, sectional and plant levels.

Generally, each station is functionally com-plete, which means that if the data to beprocessed is available locally and the resultis needed locally, the required processing isalso done locally. This uncouples the sta-tions from one another functionally, which iscritically important in order to keep systemavailability up. For the same reason, no sta-tion failure anywhere can bring any otherstation down.

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Advant Station500 Series

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Advant InformationManagement

Advant Controller 410Process Controller


AdvanAdvaB

Plant Network(TCP/IP, MasterBus 300, GCOM . . . )

Control Network(MasterBus 300)

RCOM

Advant Inform aManageme n

The Advantage ofScalability, Openness and Cost-effectiveness

ScalabilityAdvant OCS can be configured in a multi-tude of ways, depending on the size andcomplexity of the process. Initially, the in-vestment can consist of stand-alone processcontrollers and, optionally, local operatorstations for control and supervision of sepa-rate machines and process sections. Later,several process controllers can be intercon-nected and, together with central operatorand information management stations makeup a control network. Several control net-works can be interconnected into a com-plete plant network, which can sharecentrally located operator, information andengineering workplaces. We call it AdvantOCS scalability.

OpennessThe system is further strengthened by theflexibility to add special hardware andsoftware for specific applications such asweighing, fixed- and variable-speed motordrives, safety systems as well as productquality measuring and control in the paperindustry. Furthermore, second- and third-party administrative, information, andcontrol systems can easily be incorporated.We call it Advant OCS openness.

Cost-effectivenessThe step-by-step expansion capability ofAdvant OCS allows users to add new func-tionality without making existing equipmentobsolete. The system’s self-configurationcapabilities eliminates the need for engineersto enter or edit topology descriptions whennew stations are physically installed. Newunits can be added while the system is infull operation. Therefore, with Advant OCS,system expansion is easy and cost-effective.

LMP 95530

9

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Advant OperatorWorkplace

Advant EngineeringWorkplace

t Station 100 ESuild for Windows



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X-terminalPC Client

MasterGate 230/1Gateway

AdvaSoft for WindowsAdvaCommandAdvaBuildAdvaInform

MES or ERPServer

Advant Controller 70Process ControllerS800 I/O

The Advant OCS can be configured to suit any operation,large or small, and be expanded step-by-step as and whenthe needs arise

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Subrack of Advant Controller450 containing CPU, memoryand communication boards

SE 9

4040

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SE 9

5012

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Advant OCS Product Overview

Process controllersThe Advant Controller 400 Series containsABB's most versatile and powerful processcontrollers with 'everything' in industrial

process control, suchas logic, sequencing,regulatory control(including self-tuningadaptive control),positioning, weighingand motor control.The largest unit ofthe series, can be ex-panded to as manyas 5400 I/O, usinglocal and distributedinterfaces. Similarly,the controllers' com-

munication capabilities are a peg above thenorm; there are interfaces to all surroundingdevices, from field mounted I/O and PLCs toprinters and external computers to operatorand information stations.

The Advant Controller 110 covers costeffec-tive, medium-sizedprocess controllersfor single machinesor process sections.It handles all typesof control tasks fromlogic to regulatorycontrol and has exten-sive communicationcapabilities.

Advant Controller 70 is a programmablelogical controller (PLC). It handles all typesof control tasks from logic to regulatory con-trol for control and supervision that canwork alone or with other Advant Controllers.

Advant Controller 55 is a small processcontroller for control and supervision ofremote process sections, utilizing the RCOMprotocol.

Workstations and personalcomputersWith a complete line of workstations andpersonal computers, Advant OCS covers theneeds for man-machine interaction with theease of operation and openness that comesfrom the latest standards in computing.

The Advant Station 500 Series featureshigh-powered, RISC-based workstations,supplemented with a special ABB realtimeinterface board and running UNIX, OSF/Motif, X Window System and SQL-compliantrelational databases.Used as Advant Operator Workplace and forAdvant Information Management suitablyconfigured with one or two high-resolutionmonitors, an alphanumeric or function key-board, a mouse or trackball, and printers forhard copies, lists, reports and engineeringdocuments. The workplaces run appropriatecombinations of AdvaCommand, AdvaInformand AdvaBuild software to bring maximumefficiency and handling ease to each job.

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Advant Operator Workplacewith two high resolutionscreens

Advant Controller 70 withS800I/O modules

SE 960597SE 950455-1

AdvaSoft for Windows as operator stationincorporates process supervision and inter-action through standard personal computers.The software fully utilizes Windows user-friendly, point-and-click style interfacethroughout its functional range.

AdvaBuild for Windows software, enablesengineers to configure, document, commis-sion and test Advant Controllers.

AdvaBatch is a scalble batch processingproduct that provides recipe management,task and resource management, and IEC1131 sequential function chart proceduralcontrol.

CommunicationsTCP/IP is a widely accepted communicationprotocol, used at the plant network level forfile transfers and client-server database trans-actions between both internal and externalstations

MasterBus 300 is an IEEE 802.3 communica-tion bus used in plant and control networksto handle high data transmission rates at 10Mbits/s. MasterBus 300E (extended) supportsradio or satellite transmission for geographi-cally distributed processes.

Advant Fieldbus 100 interconnects AdvantController 70, Advant Controller 110, AdvantController 400, various drive systems andAdvaSoft for Windows into stand-alone,peer-to-peer-type or subordinated processcontrol networks at 1.5 Mbits/s.

MasterFieldbus is a noise-resistant, high-performing (2 Mbits/s) field bus, connectingprocess controllers to remote I/O-units andvariable speed drives.

GCOM is used inplant and controlnetworks to connectAdvant OCS withexternal computers.

RCOM is a protocolfor long-distancecommunication.

EXCOM is a cost-effective, question-and-answer protocol.

Multivendor Interface allowing communi-cation with other control systems.

MasterGate 230/1 is a communicationstation, making communication possibleamong multiple control networks in aplant network.

12

Advant OCS Meets Your NewProductivity Goals

More of a better product at a lowercostABB strives to develop long-term partner-ships with its industrial clients. These part-nerships are established to ensure that bothparties achieve specific, measurable results.From Advant OCS, customers can expectsignificant improvements in the areas ofproductivity, product quality and cost con-tainment.

High system reliabilityABB is committed to providing the highestquality products designed to work under theharshest of environments. Having achievedISO 9001 certification means that ABBdevelopment, manufacturing, sales and

engineering practices have withstood thetoughest scrutiny.

ABB uses state-of-the-art production meth-ods to produce highly reliable Open ControlSystems. Every component that goes intoAdvant OCS is tested and tested again atevery new level of assembly, while speciallytrained quality auditors ensure compliancewith exacting reliability specifications. Andin the field, self-diagnostic routines continuesafeguarding hardware and software integ-rity.

For more demanding operations, additionalreliability can be achieved through redun-dancy at all levels.

With Advant OCS, all plantpersonnel can get animmediate update of theprocess status

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Easy to understand and useTraining plant personnel to use a new auto-mation system requires time and money. Noplant can afford extended run-in times orlosses in productivity. That’s why AdvantOCS has been designed for ease of use.

For the engineer, the graphic mode of pro-gramming and the ability to edit runningprograms on line mean speedy and sureapplication software development and com-missioning.

For the operator the sharp, color-graphic,point-and-click-style user interface and on-line help mean operation by intuition andnot by trained response.

And for the manager, access to productionand administrative data in real time makesobtaining the required information a snap.

These features shorten training requirements,reduce costs and keep production up.

Advant OCS provides peaceof mind

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The ABB Advantage

Application knowledgeHigh technology without time-tested applica-tions is of little value to industry. Processknow-how and application experience mustbe added to tap its power and turn it intoresults-oriented solutions.

ABB understands the importance of value-added solutions and is constantly confirmingits commitment to industrial progressthrough continuous evolutionary develop-ments.

Flexible solutionCombining ABB’s leading-edge solutions forindustrial automation with modern

workstation technology enables users tosupervise and control production moreeffectively, while providing managers withthe information they need for timely deci-sion-making. All in real time, and with theoperating convenience that comes with thelatest technology. And the system's opennature ensures compatibility with proprietaryand third-party solutions in both hardwareand software. Today and tomorrow.

These features help ABB's clients achievemeasurable improvements in product qualityand operational efficiency and stakes out aclear path into the future.

The power of Advant OCSincreases the productivitygoals

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Copyright © Asea Brown Boveri 1996.

All rights reserved. Printed in Sweden.

Advant, Advant OCS, Advant Control-ler, AdvaSoft, AdvaBuild, AdvaInformAdvaCommand are registeredtrademarks of Asea Brown Boveri Ltd.

All rights to other trademarks residewith their respective owners.

SE 921201 SE 840083

We provide peace of mindIndustries worldwide face increased compe-tition, fewer resources and escalating qualitydemands. To remain competitive, they needtools to produce higher quality products at alower cost. ABB offers advanced automationsolutions, proven application expertise andlong-term support to help producers meetthese challenges.

Thanks to its full functionality, its distributednature, openness and friendly user interface,Advant OCS helps industrial operatorsaround the world gain better visibility into,and tighter control of, all processes relatedto production.

The ability to produce more of a betterproduct at a lower cost, that’s the ABBadvantage.

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Specifications subject to change without notice.Printed in Sweden ©1997 Asea Brown Boveri

ABB is a global electrical engineering group which is active in many areas associated with the generation,transmission, distribution and use of electrical power. The ABB Group comprises 1,000 companies in 140 countries.

ABB Automation and Drives is one of the world's largest suppliers of industrial automation and drive systems, productsand services. The company uses its unique global resources to provide the highest level of customer value throughindustry-leading technology and cost-effective, industry-specific application knowledge with an uncompromisingcommitment to quality.

ArgentinaAsea Brown Boveri S.A.Buenos Aires

AustraliaABB Industrial Systems Pty. Ltd.Lilydale (Melbourne)

AustriaABB Industrie GesellschaftVienna

BahrainABB ARESCON E.C.Manama

BelgiumAsea Brown Boveri S.A.Brussels

BrazilAsea Brown Boveri LtdaSao Paulo

CanadaAsea Brown Boveri IncToronto

ChileAsea Brown Boveri S.A.Santiago

ChinaABB Industrial and BuildingSystems LtdBeijing

ColombiaAsea Brown Boveri LtdaBogota

Czech RepublicAsea Brown Boveri S.r.oPraha

DenmarkABB Energi & Industri A/SSkovlunde

FinlandABB Industry OYHelsinki

FranceABB Industrie S.N.C.Décines Charpieu Cedex

GermanyABB Industrietechnik AGMannheim

GreeceAsea Brown Boveri S.A.Athens

HungaryAsea Brown Boveri LtdBudapest

IndiaAsea Brown Boveri LtdBangalore

SwitzerlandABB Industrie AGBaden Dättwil

TaiwanAsea Brown Boveri LtdTaipei

ThailandABB Industry LtdBangkok

TurkeyABB Elektrik Sanayi A.S.Istanbul

United KingdomABB Industrial Systems LtdStevenage

U.S.A.ABB Industrial Systems IncColumbus, Ohio

VenezuelaAsea Brown Boveri S.A.Caracas

IndonesiaPT. ABB Sakti IndustriJakarta

IrelandABB Process Automation LtdDundalk

ItalyABB Industria S.p.AMilan

JapanABB Gadelius Industry K.KTokyo

KoreaABB Industrial Systems Co. LtdSeoul

MalaysiaABB Industry and BuildingSystems Sdn. BhdKuala Lumpur

MexicoABB Sistemas, S.A. de C.V.Estado de Mexico

The NetherlandsABB Systemen BVRotterdam

New ZealandABB Industrial Group LtdAuckland

NorwayABB Industri ASOslo

PolandABB Industry Sp.z.o.o.Warsaw

PortugalAsea Brown Boveri S.A.Lisbon

RussiaAsea Brown Boveri LtdMoscow

Saudi ArabiaABB Saudi ArabiaRiyadh

SingaporeABB Industry Pte. LtdSingapore

South AfricaABB Industry (Pty) LtdJohannesburg

SpainABB Industria S.A.Madrid

SwedenABB Industrial Systems ABVästerås

3BSE 007 988R0201Advant OCS with Master software

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