l_10_proposed model for a sustainable engineering consulting firm

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    PROPOSED MODEL FOR ASUSTAINABLE

    ENGINEERING

    CONSULTING FIRM

    By

    Ir. Dr. Gue See Sew

    & Ir. Tan Yean Chin

    www.gnpgroup.com.my

    CONTENTS

    a) Introduction

    b) Ownership/Partnership

    c) Quality Management System(QMS)

    d) Capacity Building

    e) Conclusion

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    INTRODUCTION1. What is the Essence of a good

    engineering consulting firm/group ?

    2. How to assure Sustainability of a

    firm/group ?

    3. Why do we need

    Quality Management System (QMS) ?

    4. How to achieve Capacity Building ?

    ESSENCEof a Good Engineering Consulting

    Firm/Group

    VISION:- To provide One-Stop

    Quality Service

    Technical Excellence

    Reliability & Professionalism

    Safety

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    ESSENCEof a Good Engineering Consulting

    Firm/Group

    MISSION:- Quality

    Speed QSVaQSVa

    Value Adding

    Action Plan= Take Action + Closely Follow Up

    -monthly

    Common Problems of Sustainability

    No Pre-set Retiring Age

    Failure to groom successors /

    ownership

    Loss of good experienced engineers

    No system on retaining knowledge &

    experience gained

    Fragmentation of Consulting Firms

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    Solution =

    Ownership / Partnership

    A systematic way to groomexperienced engineers Ownership.

    Ownership / Partnership Agreement Prevent dispute and confusion. incentives

    Pre-set Age of Retirement for Owners Promote & made partners

    Anchoring Force.

    ACHIEVE SUSTAINAB ILITY !

    Quality Management

    System

    QMS

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    SYSTEMDr. Edwards Deming

    85%/15% 96%/4%

    Problems were bui l t in to the way work was done

    Error due to lack

    of system orimproper

    system Human Error

    Quality Management SystemQMS

    Ref: What is Lean Six Sigma?

    By Mike George, Dave Rowlands & Bill Kastle

    (McGraw-Hill)

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    I SO 9001 :2000ISO 9001 :2000 Quali ty Management System.Quali ty Management System.

    Quality Management Principles :

    Principle1= Customer Focused Organisation

    Organisations depend on client should understand current and

    future client needs, meets client requirements Strive to exceed

    client expectations.

    Principle2= Leadership

    Establish unity of purpose and direction of organisation to

    achieve organisations objectives.

    G&P PROFESSIONALS

    I SO 9001 :2000ISO 9001 :2000 Quali ty Management System.Quali ty Management System.

    Quality Management Principles :

    Principle3= Involvement of People

    Peoples (All Levels) = Essence of an Organisation.

    Success

    Ownership & Training ! ! ! !

    Continue : Quality Management PrinciplesG&P PROFESSIONALS

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    FOR SUSTAINABILITYDont go for the whole small cake.

    Instead, go for a slice of big cake.

    Ownership for Associates and above

    TRAINING MODULES

    Do not be afraid to teach your disciplesall your 10 skills. In the unlikely event

    one of them manages to master all 10skills, you would have acquired your

    11.

    ctl2000

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    Codified Approach

    = Systematic

    - Colloquium

    - Structured Training

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    I SO 9001 :2000ISO 9001 :2000 Quali ty Management System.Quali ty Management System.

    Quality Management Principles :

    Principle4= System Approach

    Efficient management of resources and activities.

    Check & Review !!!

    Continue : Quality Management PrinciplesG&P PROFESSIONALS

    Example of a Serious Mistake

    Willing to work on shit?

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    New Civil Engineer

    International (March 2004)

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    FACE FAILURE

    CORRECT

    Main reinforcement at back of

    steel plate

    INCORRECT

    Main reinforcement in front ofsteel plate

    Main reinforcement

    Steel plate

    Main reinforcement

    Steel plate

    Shotcrete facing

    Shotcrete facing

    Soil face

    Soil face X

    FACE FAILURE

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    I SO 9001 :2000ISO 9001 :2000 Quali ty Management System.Quali ty Management System.

    Quality Management Principles :

    Principle5= Continual Improvement

    All resources (human, infrastructures and environment)

    Competitive.

    Research & Development

    (R&D) ! ! !

    Continue : Quality Management PrinciplesG&P PROFESSIONALS

    INNOVATIVENESS (R&D)

    Innovation needs R&D culture

    - Standard Design w/o continuingimprovement with time is

    outdated

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    Challenge The Norm Thru Innovation To Excel

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    2500 Ton Siloon Very Soft Marine Deposits

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    - Guidelines / Checklists

    - Interpretation of test results

    - Database Management

    - Contractual Document- Software Guru System

    - Operating Procedure

    Planning

    Analysis

    Design

    R & D

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    GUE & PARTNERS SDN BHD Section: OP- 3-37

    Revis ion: 0Date: 15-10-2001

    CHECKLIST FOR SITE VISIT Page 1 of 2________________________________________________________________________________

    WORK INSTRUCTIONS FOR ENGINEERS

    Compiled by : ____FCC_________________

    Checked by : ____TYC_________________

    Approved by : ____GSS_________________

    OP-3-37. CHECKLIST FOR SITE VISIT

    Sectio n: OP-3-37

    Revision: 0

    Date: 15-10-2001

    Page 1 of 1

    GUE & PARTNERS SDN BHD

    CHECKLIST FOR SITE VISIT

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    Section : OP-3-37

    Revision: 0

    Date: 15-10-2001

    Page 1 of 1

    GUE & PARTNERS SDN BHD

    CHECKLIST FOR SITE VISIT

    Source of new information &knowledge

    Create new instrument andmethodology

    Develop new skills Access to networks of experts and

    information

    Ability to solve complex problems Creation of spin off companies

    BENEFITS OF R&D

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    I SO 9001 :2000ISO 9001 :2000 Quali ty Management System.Quali ty Management System.

    Quality Management Principles :

    Principle6= Factual Approach to Decision

    Making

    Effective decisions = Analysis of Data and Information

    (Client Evaluation, Feedback, Complaints, Internal Quality

    Audits, Performance, etc.)

    Continue : Quality Management PrinciplesG&P PROFESSIONALS

    Project F ileProject F ile

    TYC /R EV-00/99

    G U E & P A R T N E R S S D N B H D(Geotechnical Consultants)

    P R OJE C T F I L E (M A I N F I L E )

    S E C T IO N S T A B L E O F C O N T E N T S F IL E (s) L IN K

    S E C T IO N 1 P R O J E C T A S S I G N M E N T

    PROJECT QUALIT Y PLA N

    SIT E SUPERVISION PLAN

    P R O J E C T S U M M A R Y S H E E T

    QUALIT Y RECORDS( In ternal Audi ts , Des ign Rev iew Records , Incoming /Issued Pro jec t Documents /Drawings etc . )

    S E C T IO N 2 I N C O M I N G C O R R E S P O N D E N C ES

    I S S U E D C O R R E S P O N DE N C E S(Cor respondences = Let ter s , Memo, Fax , Not i ce etc . )

    S E C T IO N 3 MINUT ES OF MEET ING

    DISCUSSION NOT ES

    S E C T IO N 4 I N C O M I N G D O C U M E NT S / D R A W I N G S

    S E C T IO N 5 SIT E INVEST IGAT I ON(S.I. Planning, Field Tests Layout, S.I. Checkl ist, SiteInstruction, Site Reports, Borelogs, Lab Schedule / Results

    etc.)

    S E C T IO N 6 PLANNING / ANALYSIS / DESIGN

    S E C T IO N 7 REPORT S / DOCUMENT S (P roduced by G&P)

    S E C T IO N 8 DRAWINGS (Produced by G&P)

    S E C T IO N 9 CONST RUCT ION MONIT ORING

    T EST RESULT S INT ERPRET AT ION

    S E C T IO N 1 0 MISCELLANEOUS(Working Copies, Draft, Info etc.)

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    GUE & PARTNERS SDN BHDISO/Form-1/Rev0/10/99

    PROJECT ASSIGNMENT

    Project No.:

    Project Title :

    Summary Title for Project :(As Title of Project File)

    TYPE OF SERVICES (Mark X on one Service only)TYPE OF SERVICES SERVICE CODE INPUT

    1. F ul l G eo te ch ni cal C ons ul tan cy S er vi ces G

    2. Preliminary Geotechnical Consultancy Services P

    3. Independent Checker (ICE) I4. Alternative Design A

    5. Forensic Services (Failure Investigation & Remedial Proposal) F6. Arbitration & Mediation M

    7. Expert Opinion/Review/Advice E8. Accredited Checker C

    9. Research & Development (R&D) R1 0 . O th er s T

    KEY AREAS (Mark X on one Key Area only)KEY AREA AREA CODE INPUT

    1. Foundations & Basement (including Retaining Wall) F2. Highway & Road W

    3. Marine & River Structures or Protection Works M4. Soft Ground Engineering & Ground Treatment S5. Cut Slopes Design and Strengthening Works C

    6. Hill Slope Development H7. Environmental Geotechnics & Landfill E

    8. Infrastructures (e.g. Pipe lines, culvert, etc.) I9. Tunnel T10. Dams D

    11. Reclamation RPlease attach Agreement or Proposal if available.

    Project Director :

    Project Engineer(s) :

    Date of Assignment :

    Signature of Managing Director :

    Project AssignmentProject Assignment

    GUE & PARTNERS SDN BHD

    TYPE OF SERVICES SERVICE CODE

    1. Full Geotechnical Consultancy Services G

    2. Preliminary Geotechnical Consultancy Services P

    3. Independent Checker (ICE) I

    4. Alternative Design A

    5. Forensic Services (Failure Investigation & Remedial Proposal) F

    6. Arbitration & Mediation M

    7. Expert Opinion/Review/Advice E

    8. Accredited Checker C

    9. Research & Development (R&D) R

    10. Others T

    KEY AREAS (Mark X on one Key Area only)KEY AREA AREA CODE

    1. Foundations & Basement (including Retaining Wall) F

    2. Highway & Road W3. Marine & River Structures or Protection Works M

    4. Soft Ground Engineering & Ground Treatment S

    5. Cut Slopes Design and Strengthening Works C

    6. Hill Slope Development H

    7. Environmental Geotechnics & Landfill E

    8. Infrastructures (e.g. Pipe lines, culvert, etc.) I

    9. Tunnel T

    10. Dams D

    11. Reclamation R

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    Project Quali ty PlanProject Quali ty Plan

    GUE & PARTNERS SDN BHD(Geotechnical Consultants)

    PROJECT QUALITY PLAN

    Prepared By : Date :

    Reviewed &

    Approved By

    : Date :

    Project Details

    Project No.

    Project Title

    Location

    Client

    Client's Contact

    Date Started

    (Project Assignment Date)

    :

    :

    :

    :

    :

    :

    A.

    Estimated Project Duration :

    Project TeamB.

    Project Director

    Project Engineer(s)

    Engineer(s)/ Geologist(s)

    Checker(s)

    Reviewer(s)

    External Reviewer(s)

    :

    :

    :

    :

    :

    :

    Overall Project OrganisationC.

    Fill up Attachment A & Attachment B

    D. Project Scope of Work (Design Input)

    CompletionDate

    ActionBy

    Description of DiscussionItem

    Arrival atG&P/Home

    MeetingEnds

    MeetingBegins

    Departure from G&P / HomeTime:

    Attended by :

    Meeting No.:Purpose of Meeting :

    No. of Pages:

    Project No.:Venue :

    Project :

    Date :Made by :Client :

    GUE & PARTNERS SDN BHD(Geotechnical Consultants)

    MEETING NOTES

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    GUE & PARTNERS SDN BHD

    PLANNING / ANALYSIS / DESIGN

    Project No. :Project Summary Title :

    Title of Planning/Analysis/Design :

    Total Pages :

    Activity : SI / A&D / PD / TC / IC / CM

    Work Ref :

    Revision No. :(shall be the same as Work Ref. Revision No.)

    Design by :(Initial)

    Signature :

    Date :

    Comment (if any):

    Check by :(Initial)

    Signature :

    Date :

    Review by :(Initial)

    Signature :

    Date :

    Actions to be taken: Rectification Status:

    Checklist : (Place X if applicable)

    1) Objective & Purpose of Planning / Analysis / Design

    2) Concept and Method of Planning / Analysis / Design

    3) Subsurface Information and Interpreted Parameters4) Planning / Analysis / Design

    5) Computer Filenames & Path.

    6) Summary of Analyses Results and Recommendations

    7) Discussions and ConclusionsNote :

    1. Activity: SI=Subsurface Investigation; A&D= Analysis & Design;PD = Project Deliverables;TC= Tender/Contract Management; IC= Interpretation of Construction Records & Test Results;CM= Changes/Modification

    2. Work Ref. = XXXXX / Status%% / R++/ ### / &&& / @@@Where XXXXX = Project No.; Status= Check (C) or, Review (W) or, Check & Review (B) ;%%= Number of work in sequence for each project ; R++ = Revision No. (Start with R0 for each Work Ref.)

    ###= Designer; &&& = Checker; @@@= Reviewer (if any)

    3. From Revision No. 1 (R1) onwards, the %% number shall be the same as Revision No. 0 (R0).

    ISO/FormISO/Form--2020GUE & PARTNERS SDN BHD

    (Geotechnical Consultants)

    INTERNAL AUDITS REPORT & CORRECTIVE ACTION REQUEST

    Audit Ref No. : Project No. : Date of Audit :

    Details of Non-conformity / Potential Non-conformity by Auditor : (Yes / Not Applicable)(Please quote clauses of non-conformity if any)

    Auditees Name :

    Signature :

    Auditors Name :

    Signature :

    Causes of Non-Conformity by Auditee :(Please quote clauses of non-conformity if any)

    Project KIV/ Inactive since last ISO Internal Audit Yes

    Corrective Action(s) by Auditee :

    Action Due Date :

    Preventive Action(s) by Auditee :

    Action Due Date :

    Implementation of the Corrective or / And preventive Action(s) has been satisfactory? (YES / NO)

    Comments (if NOT satisfactory) :

    Auditors Signature :

    Date :

    Auditees Signature :

    Date :

    Note : A copy shall be retained in Managing Director and Management Representatives File and also inthe Project File

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    Audit ChecklistAudit Checklist

    GUE & PARTNERS SDN BHD(Geotechnical Consultants)

    INTERNAL AUDITS CHECKLIST

    Audit Ref. No :

    Project No. :

    Auditor :

    Engineer :

    Audit Date :

    Procedure Activity Compliance * RemarkQP-2-02

    2.4.3

    Professional Service Requisition

    Has the Project been assigned by the Managing Director (ISO/Form-1) ?

    QP-2-03 Project Quality Plan (PQP, ISO/Form-2)

    3.4.1

    Has the PQP been approved by the Project Director ?

    3.4.2 Has the PQP been completed within two weeks from the date the

    Managing Director assigns the Project ?

    3.4.3 Has the PQP indicated the following informat ion :

    - Project Details ?

    - Project Team ?

    - Scope of Work ?

    - Project Deliverables ?

    - Organisation ?

    3.4.4 Has the PQP stated crit ical stages of work to bereviewed ?

    3.4.5 Has the PQP duly updated for significant changes to the project identified

    as in Procedure for Design Changes/Modification (QP-2-07) ?

    3.4.6 Has the PQP referred to the Procedure for Site Supervision Plan (If No,skip Items 4.4.1 to 4.4.4) ?

    QP-2-04 Site Supervision Plan (SSP, ISO/Form-3)

    4.4.1 Has the SSP been approved by the Project Director ?

    4.4.2 Has the SSP outlined the detailed scope of site work and also theassociated site supervision duties ?

    4.4.4 Has the SSP duly updated for significant changes to the project identified

    as in the Procedure for Design Changes/Modification (QP -2-07) ?4.4.5 Has ISO/Form-15 been used for the nomination of contractors for Tender/

    Quotation/ Direct Appointment for Projects ?

    4.4.6 Has the Contractor/ Laboratory Performance Assessment (ISO/Form-10)been submitted to CAC after completion of site work ?

    4.4.7 Have the check boxes for the Submission of Records/Reports in Item E(completion of Site Supervision) of Site Supervision Plan ISO/Form -3

    been addressed ?

    Note : * = Y : Complying N : Not Complying N.A. : Not Applicable

    ClientClient

    EvaluationEvaluation

    GUE & PARTNERS SDN BHD GUE & PARTNERS SDN BHD(Geotechnical Consultants)

    FORM FOR EVALUATION BY CLIENT

    A) CLIENTS INFORMATION

    A1. Name of Company :

    A2. Name of Evaluator :

    A3. Designation in Company :

    B) PROJECT INFORMATION

    B1. Project No. :

    B2. Project Tit le :

    C) CLIENTS EVALUATION OF GUE & PARTNERS SDN BHD (G&P)

    Please fill in grade (A to E) where

    A= Excel lent ; B= Good ; C= Average ; D= Fair ; E= Poor

    Description Grade

    1. The professionalism of the G&P Project Team. (good code of ethics, safe design)

    2. The overall attitude of the G&P Project Team in handling the project. (keen to give professional advice, co-operate well with client and other consultants, able to accept criticism and advice etc.)

    3. The overall attention provided by the G&P project team in attending meetings, discussions, site visits, etc.

    4. The project deliverables (reports, drawings, BOQ or design etc.) submitted on time and according to scheduleagreed.

    5. The overall quality of the project deliverables (reports, drawings, BOQ, tender, contract and design etc.)submitted.

    6. The technical knowledge and capability of the G&P project team in handling the design. (limited to Geotechnical

    works only)

    7. The contractual knowledge of the G&P project team in handling the contractual issues.

    8. The knowledge and capability of the G&P project team to handle construction stage of the project like site

    supervision, solving site issues, design changes etc. (limited to Geotechnical works only).

    9. Is our professional fee fairly priced (provide value for money services)?

    10. The overall grading for the professional service provided by Gue & Partners Sdn Bhd .

    Remarks:

    Signature :-

    Evaluator : ...................................................... .(Clients Representative)

    Date : ...................................

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    ProjectProjectSummary =Summary =

    LessonsLessons

    LearnedLearned

    GUE & PARTNERS SDN BHDGUE & PARTNERS SDN BHD

    (Geotechnical Consul tants)

    PROJECT SUMMARY FORM

    PROJECT NO. :

    PROJECT TITLE :

    CLIENT :

    LOCATION :

    Elaborate in details the SCOPE (as in Attachment C of PQP ISO/Form-2) :

    Photocopy and Attach the Attachment C : Project Characterisation of PQP ISO/Form-2 to this ProjectSummary Form, List of Dos & Donts, Lessons Learned and submit to Quality Manager for keeping .

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    Capacity Building

    (exporting of services)

    TRUST

    More and more transparency

    Written (Shareholder Agreement)

    Commercial decision

    Discipline

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    ENGINEERINGCONSULTANTS

    P R O J E C TMANAGEMENT INFRA

    MECHANICAL

    & ELECTRICAL

    G&P PROFESSIONALS(Consulting Group)

    INFORMATION

    TECHNOLOGY

    CLAIMS &

    CONTRACTS

    HIGHWAY MARITIME ENVIRONMENTALRESEARCH &

    DEVELOPMENT

    QUANTITY SURVEYOR GEOLOGISTS

    COMPETITIVENESS

    Ingredients

    a) Capability House ofb) Capacity specialist firms

    c) Efficiency- use of technology / ICT

    d) Innovativeness- Track records

    - Competition

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    CONCLUSION Partnership or Sdn Bhd

    Written agreement (RM)

    Mission QS Va

    Plan long term

    Training modules Completion

    Performance Competency

    System

    CONCLUSION (cont.)

    Formula of Successful Consultancy

    Firm

    A combination of good engineersalong with continued excellent quality

    and value adding performance.

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    FERRARI S PITSTOP WAS COMPLETED BY

    15 MECHANICS (FUEL AND TYRES) IN 6.0

    SECONDS FLAT.

    54 PEOPLE TOOK PART IN THISCONCERTED ACROBATIC JUMP.

    20 August 2003

    Gue & Partners Sdn Bhd