ksi-barload bfg series operation manual

Automatic Bar Feeder Five-Star

Five Star OPERATION MANUAL

BARLOAD MACHINE CO.,LTD

No.138, Weisin Rd., Changhua City, Changhua County 500, Taiwan (R.O.C.) TEL：04-7377428 FAX：04-7320282 www.barload.com

2007-03


CONTENTS

1 General information …………………………………………………………………… 1

2 Technical data ………………………………………………………………………… 2

3 Transport and install …………………………………………………………………… 5

4 Setting and adjustment …………………………………………………………………… 15

5 Operation direction …………………………………………………………………… 18

6 Bar feeder maintenance ……………………………………………………………… 22

7 Trouble shooting …………………………………………………………………… 27

8 Electrical control ………………………………………………………………………… 30

9 Finger chuck & guide channel ………………………………………………………… 61

10 Guide-channel ………………………………………………………………………… 73

11 Assembly Drawing …………………………………………………………………… 82


- - 1

1. General information

Please read this manual thoroughly before installing or using the bar feeder.

Attaches this graphical representation the operation to instruct that, please give qualified and the

experienced personnel implements the operation, other operations may hand over by is qualified or the specialized bar feeder operator operates.

Purpose of the manual

＊ Ask the familiar reader manual in order to consult.

＊ This manual is written and offered from manufacturers of bar feeder, it is important part of this product.

＊ Please observe the content of the manual and so as to ensure the bar feeder and operate the personal security , and

give play to the greatest economic benefits and mechanical life-span.

＊ The important part express with runic word:

IMPORTANT NEWS

Important technical data.

ATTENTION－BE CAREFUL! Prevented the accident from taking place or property is damaged, must take the measure.

DANGER-WARNING Dangerous! May cause the serious injury, please be extremely careful

In order to find the information that you need rapidly, please utilize more indexes of catalogues.


- - 2

2. Technical data

INDEX

2.1 Technical specification ……………………………………………………………… 3

2.1.1 Specification of the appearance …………………………………………………… 3

2.1.2 Technical specification form ………………………………………………………… 3

2.2 Fill hydraulic oil …………………………………………………………………… 4

2.2.1 Hydraulic oil characteristic for guide-channel ………………………………………… 4


- - 3

2. Technical data 2.1 Technical specification

2.1.1 Specification of the appearance

2.1.2 Technical specification form

Project Five-Star

Round diameter of bar Ø 5min Ø 51max

Largest length of bar 3.2M → 3200 mm

Bar loading capacity Bar 10mm（3/8”）× 28 bar

Input the voltage AC 220V 3 Ø

Frequency 60Hz

The voltage DC24V

Air pressure 6 kgf / cm²

Capacity of the lubricating oil 30L（7.5 gallons）

Net weight ( Do not include the oil ) 3.2M → 800Kg


- - 4

2. Technical data 2.2 Fill hydraulic oil

2.2 Fill hydraulic oil

Attention－Precaution!

Please depend on the safety rule to force the clothing security equip.

＊ Using the auxiliary hydraulic pump to except the residual oil, remove the fuel from tank and extra hydraulic pump

residuum.

＊ Pour the hydraulic oil into to the oil tank directly.

2.2.1 Hydraulic oil characteristic for guide-channel

Suitable Oil Types Quantity

FK ISO VG68 30L（7.5 gallons）

FK HYDRAULIC OIL 68 30L（7.5 gallons）

Or the same characteristic hydraulic oil


- - 5

3. Transport and install

INDEX

3.1 Packaging ………………………………………………………………………… 6

3.2 Hanging ……………………………………………………………………………… 7

3.3 Installs space ………………………………………………………………………… 9

3.4 Installation ………………………………………………………………………… 10

3.4.1 Install the support board and foot block ……………………………………………… 10

3.4.2 Make a preliminary localization …………………………………………………… 11

3.4.3 Leveling the centre ……………………………………………………………… 12

3.4.4 Fixed the bar feeder ……………………………………………………………… 14


- - 6

3. Transport and install 3.1 Packaging

3.1 Packaging

There has three method packing of bar feeder:

1. Unpackaged.

2. Put it on the board: The bar feeder puts on the board, and use PE membrane to tie the bag

3. Wooden case: Use PE membrane to tie the bag, and put into wooden case.


- - 7

3. Transport and install 3.2 Hanging

3.2 Hanging

DANGER-WARNING

Operating or hanging should use the suitable equipment, and operating by veteran or person who is

trained

The hanging of bare machine

Like chart A shows:

Use the properly sling that can load the hanging object, hanging and transporting.


- - 8

3. Transport and install 3.2 Hanging

Put the machine on the board to hang and transport

Use the properly sling that can load hanging object, hanging and transporting, like chart B shows:

The machine which with the wooden case is hung and transported

Use the properly sling that can load hanging object, hanging and transporting, like chart C shows:


- - 9

3. Transport and install 3.3 Installment space

3.3 Installs space

1. The floor must be smooth, solid, convenient fixing on the ground

2. In common use the bar feeder, reserve the proper area, for bar feeder to operating.

Region: (A- personnel operation space), (B- material area), (C- remnant rejected area) the space is ample, prevent

accident collision from contacting the bar feeder, when the equipment is operating.

3. The installing equipment area must have lighting attachment, power source plug, compressed air attachment

4. When bar feeder running, it has few oils to evaporate, please guarantee to ventilate well in the factory.

5. This bar feeder is not suitable for environment of the explosive gas.


- - 10

3. Transport and install 3.4 Installation

3.4 Installation

Please check stability of the lathe before installing the bar feeder, confirm that the lathe has been fixed already on the

ground, and the spindle axis keeps leveling.

WARNING-DANGER

Wrong adjustment may cause trouble of the bar feeder and to be damaged.

3.4.1 Install the support board and foot block

1. Hang the bar feeder to the spindle of the lathe.

2. Suspending the bar feeder, in accordance into the foot block (A), and (B)

A B


- - 11


3.4.2 Make a preliminary localization

Put the bar feeder at the straight rear of the lathe, after calculating both dynamic operation space, the distance (B) can't

be greater than the maximum pusher extension length (A)

1. Fix type lathe or CNC fix type lathe.

2. Sliding headstock type CNC lathe (Swiss type).

3. Sliding headstock type automatic CAM lathe (Swiss type).


- - 12


3.4.3 Leveling the centre

（一）Get the good centre to correct, prepare a nylon string, draw from the lathe chuck to the bar feeder tail , then

carry on the following:

1. Put – leveling gauge on the lathe collets :

2. The nylon string is drawn until first feed block centre:

3. Checking nylon string between the front tube ( C ) and spindle ( D ) with the caliper , the interval of four

directions should maintain 0.15 mm .

CD

（二） Sets a bar in the guide-channel, to leveling the centre , step as following:

1. Preparing a straight and round bar, its diameter most maximum guide-channel capacity, the length equal double

distance between lathe and bar feeder.

2. Put the bar into the guide-channel, slip in the main spindle until the bar that nearly the lathe collets.


- - 13


（三） Make a localization and leveling

1. After use nylon string or the bar check bar feeder centering, leveling adjustment.

2. The adjustment needs highly could rotate the screw in the foot block, lateral need adjust could use the wooden

hammer knocks the foot block (A) edge

3. It needs to pay attention keeping the level that has already been finished and made localization, under most

situations, with the revision with appropriate different fields, after adjustment, bar feeder can reach the proper

and perfect localization

A B


- - 14


3.4.4 Fix the bar feeder

Fix the bar feeder

1. Bore holes on the ground; use the anchor bolts to lock the foot block. On the ground

2. Fixing and supporting bar feeder on the foot block temporarily, then lock the nut (A).

3. Check the centre leveling once again.

A


- - 15

4. Setting and adjustment

INDEX

4.1 Adjustment and setting ……………………………………………………………… 16

4.2 General adjustment ……………………………………………………………… 16

4.3 In accordance to adjustment and setting for the bar to processing …………………… 17


- - 16

4. Setting and adjustment 4.1 Adjustment and setting

4.1 Adjustment and setting

DANGER-WARNING

Unless manual especially requires can't doing any adjustment during the bar feeder is automatically running .

In the mechanical work, besides the normal adjustment, this bar feeder in accordance to the operation in each kind of

demand, can have the different hypothesis, along with the bar size , the replacement and the processing way is

different, the partial parts must to be replace, conforms to requirement the different situation.

4.2 General adjustment

In order to enable the bar feeder to maintain high-efficiency operation, after maintain or change part, doing the

necessary adjustment.


- - 17

4. Setting and adjustment 4.3 In accordance with adjustment of processing and establishing the bar to process

4.3 In accordance with adjustment of processing and establishing the bar to process

While changing the bar and corresponding new, in accordance with producing the operation condition that the

diameter of bar establishes change with the new diameter of bar.

Next catalogs for coordinates each kind of different thick pin bar, the pusher and guide-channel size.

Table 1. Guide-channel, pusher, the bar size comparison

Guide-channel size

（mm）

Pusher size

（mm）

bar diameter

(mm)

Min Max

11 10 3 10

13 12 3 12

17 16 3 16

21 20.5 5 20

27 26.5 5 26

33 32.5 5 32

36 35.5 5 35

39 38.5 5 38

43 42.5 5 42

46 45.5 8 45

52 51.5 8 51


- - 18

5. Operation direction

INDEX

5.1 Bar storage-characteristic and preparation ………………………………………… 19

5.2 Stops feeding ……………………………………………………………………… 20

5.3 The alarm message and reset ………………………………………………………… 20

5.4 Changing the bar dimension ………………………………………………………… 20


- - 19

5. Operation direction 5.1 Bar storage-characteristic and preparation

5.1 Bar storage-characteristic and preparation

Attention-Prevention

Please don't use the bar out the specification.

Form 1 －The maximum bar length

Bar feeder The largest length mm

( ft) 32 3200（10,5）

The bar straight tolerance is 0.5mm/M.

Solid bar

It can't has burr in the front bar, or unable to smoothly enter lathe collet.

No matter propose cutting excellently in order to make the bar enter finger

chuck to insert smoothly in any state. Make the chamfer on end of bar in order

to processing (such as every figure).

If the remnant was feed out from the lathe collets, we advise chamfer the bar

such as the picture.

If the diameter of bar is the same or slightly with the pusher, the bar end must

shrink , the diameter (D) must according with the finger chuck size.

Pipe material

Use pipe material chuck when the pipe material is processes, suggesting

chamfering on the inside of end pipe.


- - 20

5. Operation direction 5.2 Stop feeding

5.2 Stop feeding

Bar feeder emergency stop


During the lathe is processed, push the EMG stop button urgently, before starting the machine again, must

confirm it will not be dangerous situation ( For example: The cutting tool is moving now, please remove the

cutting tool from its position, then can just re-start the machine again .) ※!When need the urgent stop, may push the EMG stop button on the lathe or bar feeder side.

5.3 The alarm message and reset

Bar feeder will stop immediately while having mistake or wrong situation.

＊! The bar feeder alarm appear, LED monitor flash on the rear-section.

＊! The lathe alarm appear, LED monitor flash on the front-section.（lathe offer the signal）

5.4 Changing the bar dimension

This chapter provides the operator changes the simple operation, the related information for details sees following

（一） Change the finger chuck

1. Move the pusher positions exceed the clamping.

2. Open the guide-channel.

3. Take out the small pusher.

4. Pusher returns to the home position

5. Take out the pusher

6. Change the finger chuck

7. Put the pusher back and move it exceed the clamping

8. Put the small pusher back.

9. Guide channel close and pusher return to home position

10. Adjust the loading finger.


- - 21

5. Operation direction 5.4 Processing of changing the bar size

（二） Set up parameters for the bar diameter , working piece length ,etc...

（三） Change the lathe parameter and program for new bar processing.

（四） Starts the automatic operation


- - 22

6. Bar feeder maintenance

INDEX

6.1 Maintenance - general criterion …………………………………………………… 23

6.2 Periodic maintenance ……………………………………………………………… 24

6.2.1 Check finger joint and finger chuck ………………………………………………… 25

6.2.2 Check hydraulic oil ………………………………………………………………… 25

6.2.3 Replacement hydraulic oil ………………………………………………………… 25

6.2.4 Check F.R.L combination ………………………………………………………… 26


- - 23

6. Bar feeder maintenance 6.1 Maintenance - general criterion

6.1 Maintenance - general criterion

DANGER-WARNING

Only after the power is off, could doing bar feeder maintenance and clean .

＊ To be guarantees running smoothly, lengthens the Bar feeder life, periodic maintenance please.

＊ On the bar feeder, each item of fitting and the working area are usually keep clean, it can also enhance the

personnel safety.

＊ Be sure not to use the petroleum or other item solvents, otherwise may cause the paint surface、 the reverted

components and the line cable to suffer injury.

Information

Protecting the Bar feeder, the oxidation will destroy the metal and electronic part.

Stop using the bar feeder for long time, please disconnect the power plug, and the air fitting, then covered the bar

feeder。

Please note: Any protection covers the bar feeder be make sure not to totally seal, should have vents, in case that

ventilate badly the aqueous vapor condenses.


- - 24

6. Bar feeder maintenance 6.2 Periodic maintenance

6.2 Periodic maintenance

Maintenance detailed list

Machine partially Carries out the work

content

Frequency

hours Regular

200 1250 2500

Finger joint and finger

chuck

Check attrition

situation ▲

Front anti-vibration Check attrition

situation ▲

Hydraulic system Checking oil amount ▲

Change the oil ▲

Guide-channel Condition and clean ▲

The guide-channel

screw Greases ▲

The oil return Inspects attrition

degree ▲

Driving chain Lubricates ▲

Checking tension ▲

F.R.L combination Check ▲


- - 25

BA

20 mm


6.2.1 The inspection Finger joint and Finger chuck

1. Throw out the pusher.

2. The inspection finger joint (A) whether revolves smoothly,

the gap not oversized.

3. The inspection finger chuck (B) is whether normal.

6.2.2 Inspection lubricating oil mass

1. Inspection after the bar feeder shut down six hours.

2. The oil level must be lower than hydraulic pump motor base

plate 20mm

3. If necessity could pour into the oil in the fuel tank to

achieve the above request.

Oil type：FK ISO – VG68

FK HYDRAULIC OIL 68

6.2.3 Replacement lubricating oil


According to the safety rule wears individual protective measures.

Information

Please loads the used oil in the special-purpose vessel, delivers to abandon the pollutant special company.

Do not to pollute the environment. ＊ May use the pump extract system, discharges the oil, clean fuel tank base. ＊ The increase fuel oils, directly pour into the fuel tank


- - 26


6.2.4 Check F.R.L combination

Inspection F.R.L combination, collection water cup (A) whether has full of water, if it was full, loosen (B) , then drain

the water out.

Check lubricating oil cup regards the condition increase ( FK ISO VG32 )

lubricating oil cupB

A


- - 27

7. Trouble shooting

INDEX

7.1 Common problem …………………………………………………………………… 28

7.2 The bar feeder magazine problem …………………………………………………… 28

7.3 The clamping problem ……………………………………………………………… 29

7.4 Feeding problem …………………………………………………………………… 29


- - 28

7. Trouble shooting

7.1 Common problem

Trouble project Trouble reason Countermeasure

Unable to start

The electric power has not

on Check power supply

The EMG line is open Check the EMG stops reason, and reset

EMG button

The motor over loader is off Check the over load reason, then reset

over loader.

The bar feeder is already reset again, but

unable to start automatically Lathes no signal

Check the communicate interface from

lathe (interface cable)

Air system not responded No air Check air system

The feeding in advance suddenly stop The motor over loader is off Check the over load reason, then reset

over loader.

7.2 The bar feeder magazine problem


When put the bar on, the bar is

unable to enter bar magazine The lead board is too low Adjust the board position

The first bar not enter into

guide-channel

Loading finger adjustment was

wrong Adjustment loading finger

All the bar enter to the guide-channel Loading finger adjustment was

wrong Adjustment loading finger


- - 29

7. Trouble shooting

7.3 The clamping problem


The bar is unable to enter the finger

chuck

The clamping jaw is out of centre Re-adjust the clamping jaw

The finger chuck size and bar

diameter was wrong Change finger chuck

The end of the bar is too coarse Make chamfering before use

The air pressure is too low Check air pressure whether 6Kg/cm2

7.4 Feeding problem


Bar is not easy to enter the lathe

spindle

Bar feeder and the lathe are not

leveling Leveling the bar feeder

Bar is not easy to enter the lathe

collets

The top of the bar the is too much

burr Make chamfering before use


- - 30

8. Electrical control

INDEX

8.1 Electrical control components …………………………………………………… 31

8.1.1 Electrical components distribution ……………………………………………… 32

8.1.2 MITSUBISHI Electrical board distribution ………………………………………… 33

8.1.3 MITSUBISHI PC Electrical board connector ………………………………………… 34

8.1.4 PLC X、Y input/output ………………………………………………………… 37

8.2 Control panel operating instructions ……………………………………………… 38

8.3 Remote control box operating instructions ………………………………………… 40

8.4 The users parameters ……………………………………………………………… 41

8.5 ALARM message and reset ………………………………………………………… 45

8.6 Servo motor alarm and parameter list ……………………………………………… 47

8.7 Circuitry ……………………………………………………………………………… 49


- - 31

8. Electrical control 8.1 Electrical control components

8.1 Electrical control components

Electronic spare part device name within the machine platform

Item Code Name Item Code Name

1 BFG15135000 Open and close guide

channel motor 8 E171200201 Check ,material sensor

2 E141100100 Servo motor 9 BFG14409000 Synchronization clutch

3 E171200201 Backward limit sensor 10 E171200101 Top cut sensor

4 E171200201 Home position sensor 11 E183100100 LED pilot lamp

5 E171200201 Guide channel open

limit sensor 12 BMG03201000 Electrically box

6 E171200201 Clamping area sensor 13 BMG03301000 Oil tank

7 E171200201 Guide channel close

limit sensor 14


- - 32


8.1.1 Electrical components distribution

Electronic spare part device name of a set of outside of the machine


1 E171300501 Pusher backward 7 E171300601 Power switch

2 E171300301 Guide channel opens 8 B1211010003 Top cut valve

solenoid

3 E171300401 Guide channel close 9 B1211010003 Clamping valve

solenoid

4 E171300501 Pusher forward 10 B1211010003 Anti-vibration valve

solenoid A

5

E111100100 TP04 Control panel 11 B1211010003 Anti-vibration valve

solenoid B

E111200100 GP ST400 Control

panel 12 B1211010003

Anti-vibration valve

solenoid C

6 E171300201 Emergency stop 13 BFG13311000 Hydraulic oil pump


- - 33


8.1.2 MITSUBISHI Electrical board distribution

TB38

CP2

89S52-V1.0-2005.01

R1

R3R4

R2

TB1 TB2

TB3

U2

Y1

C3

C4

26 27 K1K2

74COM

87COM

81COM

57COM

64COM

61COM

51COM

77COM

54COM

-BD -F -Y -

(Chuck Open) (Emergency stop)

Movement (Lathe Stop) Working TappingA B BB A A A B

B 7475768781 8982585964656661626351527778795455K1 5756K2 88835326 27A-CD(Back-start)

EF(NC alarm)

X-Y(Feed stop)

- --+V

(DC24V)

TB2 TB1Interface To CNC

TB35 TB34M-

CR4

Close Cover

CR3

Open Cover

C1 C2

CP1

CR0

Alarm

CR1

Servo On

CR2

Oil Pump

CR5

Start

CR6

Bar End 1

CR7

Auto-Running

CR8

In Auto

CR9

Start

CR10

Inch

CR11

Bar End

CR12

Lathe

CR13

syncchronizationM1 FORWARD

CR15

M1 BACKWORD

J5J6J9 J12J21J22J23J24 J25

J26J27J28J29J30J31J32J33

J34 JP0JP7JP8 JP10 JP11

Q1

Q2

R50

R51

R52

R53

R54

R60

R61

R62

R63

R64

RY21

Chuck Open

RY22

Back-start

RY23

NC alarm

RY24

Feed stop

RYDA1

POWER ON

TB3

TB4 TB5TB6TB7TB8TB9TB10TB11TB12TB13TB14

TB15 TB16TB17TB18

TB19

TB20TB21TB22TB23TB24

TB25TB26

TB27TB28

TB29

TB30

TB31 TB33

TB36

TB37

TB39

TB40

U1

97 95

98 969698

9597

TRANSISTOR BLOCK

POWER

OUT

4 5 6 7

0 1 2 3

FX0N-8EYT AX2N-2DA

POWER

OUT

IN

10 11 12 151413 16 17

0 1 2 543 6 2723 24 252221207 26

26

17

7 20 21 22 252423 276

16

3

13 14

4

15

52

12

1

1110

0

PPOGE

BATTY

RUN

POWER

SEPLC AX2N-48MR

Shihlin Electric

1 2

3

4 5 6 7 8

139 11 14

15 16 17

18 19

20 21

10 12

servo

driver

Electronic spare part device name of base plate


1 E184100103 Open & close cover arc filter 12 E171400401 Over loader relay

2 E184100103 Oil pressure motor arc filter 13 E171400202 Over loader

(the servo motor)

3 E141100101 Servo driver 14 E171400101 No fuse breaker

4 E184100100 The motor driver 15 E121100100 Fx3u 48MR (PLC)

5 E171400501 Contactor

(For close guide-channel) 16 E121100200 Fx2n 2DA


(For open guide channel ) 17 E121100300 Fx2n 8EYT


(Hydraulic oil pump) 18 E181100100

Control PC RELAY board

(note 1)

8 E171400501 Contactor (servo motor) 19 E183100100 Chip PCB board (note 3)

9 E171400201 Over loader

(Open & close cover motor) 20 E191100100

Control board & control

panel power

10 E171400401 Over loader relay 21 E191100200 LED power

11 E171400201 Over loader

(Hydraulic oil pump)


- - 34


8.1.3 MITSUBISHI PC Electric circuit board each attachment name

++++

+

CP2

+

+ + ++ + + + +++++++ + +

40

37

35

33

31

30

28

23 24 25 26

29

27

22212019

181716151413121110987654321

TB38

U1

TB40

TB39

TB37

TB36

TB33TB31

TB30

TB29

TB28 TB27

TB26 TB25

TB24 TB23 TB22 TB21 TB20

TB19

TB18 TB17 TB16TB15TB14 TB13 TB12 TB11 TB10 TB9 TB8

TB7 TB6 TB5TB4

TB3

1

14

POWER ON

RYDA1

Feed stop

RY24

NC alarm

RY23

Back-start

RY22

Chuck Open

RY21

R64

R63

R62R61

R60

R54

R53 R52

R51

R50

Q2

Q1

+

+

+

JP11JP10JP8 JP7 JP0J34

J33 J32 J31 J30 J29 J28 J27 J26

J25J24 J23 J22 J21 J12J9 J6 J5

M1 BACKWORD

CR15

M1 FORWARD syncchronization

CR13

Lathe

CR12

Bar End

CR11

Inch

CR10

Start

CR9

In Auto

CR8

Auto-Running

CR7

Bar End 1

CR6

Start

CR5

Oil Pump

CR2

Servo On

CR1

Alarm

CR0

CP1

C2C1+

Open Cover

CR3

Close Cover

CR4

M- TB34TB35

Interface To CNC TB1TB2

(DC24V)+V - --

(Feed stop)Y - X

(NC alarm)F E

(Back-start)D C - A 2726 53 83 88K2 56 57K1 55 54 79 78 77 52 51 63 62 61 66 65 64 59 58 82 8981 87 76 75 74B

BAAAB BBATappingWorking (Lathe Stop)Movement

(Emergency stop)(Chuck Open)

-Y -F -D B -COM

54COM

77COM

51COM

61COM

64COM

57COM

81COM

87COM

74

K2K12726

32

34

36

39 38

Electronic spare part device name of base plate

Item Name Operation name Item Name Operation name

1 TB4 PLC high speed counter 21 TB19 Electrical box emergency

stop

2 TB7 PLC inputs (X20~X27) 22 TB32 Servo motor CN1B

connector

3 TB38 Guide channel open & close

Forward ,backward 23 TB24

Open & close guide channel

over loader

4 TB6 PLC inputs (X11~X17) 24 TB23 Remote control box

emergency stop

5 TB14 Clamping area sensor 25 TB22 Electrical box emergency

stop

6 TB13 Check material sensor 26 TB21 Hydraulic oil pump over

loader

7 TB12 Guide channel close limit sensor 27 TB20 Remote control box

emergency stop

8 TB11 Guide channel opens limit sensor 28 TB40 N material on the magazine

9 TB10 Home position sensor 29 TB30 Main cover safety switch

10 TB9 Backward limit sensor 30 TB37 Pilot lamp

11 TB8 Top cut sensor 31 TB26 Anti-vibration valve

solenoid A

12 TB5 PLC inputs (X2~X10) 32 TB25 Anti-vibration valve

solenoid C


- - 35

13 TB18 PLC outputs (Y14~Y22) 33 TB28 Anti-vibration valve

solenoid B

14 TB17 PLC outputs (Y11~Y13) 34 TB27 Cut-top valve solenoid

15 TB35

Open close guide

channel ,hydraulic oil pump ,

servo motor , MS coil

35 TB39 Synchronous clutch

16 TB34 Contactor common

" 0V " 36 TB29 Clamping valve solenoid

17 TB15 PLC outputs (Y0~Y3) 37 TB36 DC24V power

18 TB16 PLC outputs (Y4~Y10) 38 TB2 Remote control box

19 TB33 PLC 2DA control module 39 TB3 Interface

CNC lathe→bar feeder

20 TB31 Servo motor CN1A connector 40 TB1 Interface

CNC lathe←bar feeder


- - 36


Note3：Chip PCB board

C3+

+

+

+

+

+

+

+

++

89S52-V1.0-2005.01

R1

R3R4

R2

TB1 TB2

TB3

U2

Y1

C3

C4

C1

C2456

1 2 3

Item Name Operating function

1 TB101 PLC 8EYT communication port

2 TB102 CHIP and LED communication port

3 TB103 CHIP of power input point

4 TB111 Open close guide channel motor U3

5 TB112 Open close guide channel motor V3

6 TB113 Open close guide channel motor W3


- - 37


8.1.4 PLC X、Y Input / Output

Item The entrance point Use name Outputs spot Use name

1 X0 Servo motor encoder plus+ Y0 Emergency stop

2 X1 Servo motor encoder plus- Y1 Servo on

3 X2 Top cut Y2 Hydraulic oil pump

4 X3 Backward limit Y3 Guide channel open

5 X4 Home position Y4 Guide channel close

6 X5 Guide channel open limit Y5 Top cut valve solenoid

7 X6 Guide channel closes limit Y6 Anti-vibration A valve solenoid

8 X7 Check material (SR5) Y7 Synchronized coupling

9 X10 Clamping area (SR6) Y10 Anti-vibration B valve solenoid

10 X11 Auto mode Y11 Clamping

11 X12 Auto start Y12 Tapping start

12 X13 Manual mode Y13 BAR END 1

13 X14 Pusher forward manually Y14 Bar feeder auto running

14 X15 Pusher backward manually Y15 Bar feeder change to automatic

15 X16 Guide channel opens Y16 Start

16 X17 Guide channel close Y17 Inching（spindle running）

17 X20 Main cover safety switch Y20 BAR END

18 X21 Power-on Y21 Lathe running

19 X22 Chuck open Y22 Anti-vibration C valve solenoid

20 X23 Backward start Y23 Server forward

21 X24 Lathe alarm Y24 Server backward

22 X25 Torque off Y25 （Reserve）

23 X26 Server alarm Y26 （Reserve）

24 X27

NOMURA Synchronization

with chuck open and chuck

close

Y27 （Reserve）


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8 . Electrical control 8.2 Control panel operating instructions

8.2 Control panel operating instruction

T P 0 4

Esc

ShiftF0

F5 F6F1

F7F2

F8F3

F9F4

ALARM

RS-232

RS-485

Left Right

UP

PgUp

DownPgDn

1

2

3

4 5 6

Enter

Number The function explaining

1 LCD display

2 ESC key

3 Shift key

4 Function key

5 Enter key

6 Cursor control key

7 RS485 channel pilot lamp

8 RS232 channel pilot lamp

9 Alarm lamp


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8 . Electrical control 8.2 Control panel interfacing operating instructions

T P 0 4

Esc

ShiftF0

F5 F6F1

F7F2

F8F3

F9F4 Enter

ALARM

RS-232

RS-485

Left Right

UPPgUp

DownPgDn

P2: Too long / Too short

Fix type: XXX / XXX mm

Function: OFF

Example:

As drawn: F3.Have enter feeding too long safe protection value.

F4. Have enter feeding too short safe protection value.

F0. Setting lock ON/OFF

Number inputting

(1) Choosing parameter by push left or right Left Right

, then use up and down

PgUp

UP

PgDn

Down to change the value .

(2) Enter。（ Enter ）


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8. Electrical control 8.3 Remote control box operating instructions

8.3 Remote control box operating instructions

BACK START

INCH MOVEMENT

START FEED STOP

CHUCK OPEN

ALARM BAR END

1

2

3

4

5

7

8

11

13

15

6

9

10

12

14

Automatic Bar Feeder

Number Operating function

1 Emergency stop button

2 Alarm lamp

3 Bar end lamp

4 Lathe chunk open signal

5 Cycle start lamp

6 Inching mode lamp

7 Stop feeding lamp

8 Backward start lamp

9 Auto starts button

10 Auto mode button

11 Manual mode button

12 Pusher backward button

13 Pusher forward button

14 Guide channel close button

15 Guide channel open button


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8. Electrical control 8.4 The user parameters

8.4 The user parameters

Parameter 1: Process and establish

The diameter of material: In accordance with the bar diameter , the inputting value range 2~51 mm.（This parameter

for pusher torque）

The length of work piece of processing: In accordance with processing the total length of the product + cutting tool

thickness XXX mm.

Parameter 2: Work piece too long / too short

Fix type XXX / XXX mm

Setting lock: ON /OFF

To be guarantee during processing , while the lathe collets is open , but bar feeding over long or too short .

Parameter 3: Work piece It is too long /It is too short

Heart XXX / XXX mm

Setting lock: ON /OFF

To be guarantee during processing , while the lathe collets is close, but bar feeding over long or too short .

Parameter 4: Top cut length XXXX (value)

Setting value: XXXX mm

Position function: ON/OFF

a: When the material exchange, this function can control the new material make a reservation in a certain position ,

and it is not necessary to change this value when the material length are different .

b: No matter operate manually or automatically, after the material is pass through the top cut switch, will be showing

the length on the display.

So that consulting the value and setting up the top cut value.

Parameter 5: Once feed position XXXX (value)


After the material falls into the guide-channel, the position for small pusher forward, push the bar to clamping.

Low speed length: XXX mm

Parameter 6: Bar end position XXXX (value)


a: Move the pusher forward, before 5mm or 1/4 inches in the back of the collets , this is bar end position and get short

remnant .

b: Does not matter this position while change the work piece length.


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8. Electrical control 8.4 The user parameters

Parameter 7: Hydraulic oil pump off XXXX (value)


When the pusher position is greater than the parameter 7, hydraulic oil pump OFF stops working.

Parameter 8: “A” Anti-vibration XXXX (value)

Anti-vibration off: XXXX

Take anti-vibration 2 times: XXXX F0: ON/OFF

Chuck open & anti-vibration off: ON/OFF

Take anti-vibration and guiding the bar : F2: ON/OFF

a. Anti-vibration off: When value is greater , the anti-vibration open for pusher through.

b. Take anti-vibration 2 times: When take anti-vibration two times set as ON and the value is greater than the value.

It will close again to hold the pusher.

c. Chuck open &anti-vibration off: When Chuck open &anti-vibration function set as “ON”, anti-vibration to turn

on and close with the lathe chuck in step .

d. Anti-vibration and guiding the bar: When the function is set as “ON”, it will be close to take the bar into the

spindle center after the new bar touches the top cut plate (SR0 ).

In order to enter the main shaft, please take the bar to the central.

Parameter 9: “B” Anti-vibration setting XXXX (value)



Chuck open & anti-vibration off: ON/OFF: XXXX

Parameter 10: “C” Anti-vibration establishes XXXX (now value)



Chuck open & anti-vibration off: ON/OFF

Parameter 11: Clamping and push protect function

Consulting value: 15 seconds

Setting value: XX second

Function option: ON/OFF

When bar feeder in auto running , if the lathe collets is open for long time, this function will deduction torque to

protect the servo motor


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8 Electrical control 8.4 The user parameters

Parameter 12: The work piece low speed distance

Setting value: XX mm

When the chuck open, bar feeder immediately push the bar to the lathe stopper; use this function could buff strong

collision to STOPPER.

Parameter 13: Top cut inching

Setting value: XX time

Top cut inching function: ON/OFF

When the bar is the heterotypic material must use inching function. If the movements reach the setting value and not

complete feeding will shows ALARM .

Parameter 15: Number of the material processed

Setting value: XX pcs


Parameter 16: LED function


Parameter 17: Tapping start


Parameter 18: Cam cycle safety

Establishing value: 000.0 seconds


Parameter 19: Top feed out

The distance of feed out: XXX mm


Parameter 20: The cam spindle inching and stop time

Stop time : XXX mm

Use this parameter with cam lathe.

When the bar feeder out into the lathe spindle , it will make inching rotate, so that bar enter collets easier


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8 Electrical control 8.4 The user parameters

Parameter 21：Check the too long or too short after lathe collets close

Too long：X times

Too short：X times

Setting value：When the bar operation in automatic , reference to the set value of Parameter 2 and

Parameter 3, after the lathe collets chucking X time, start to check the feeding length whether too long or too short.

Parameter 22：pulling out material times

Times：X times

when the machine is bar ending, pull back the scrap, keep doing pulling out material action until the action frequency

is equal the scrap falling to the scrap box.


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8. Electrical control 8.5 ALARM message and reset

8.5 ALARM message and reset

Alarm

number of

information

Alarm message Trouble shooting

1 Remnant lost in lathe collets 1. Take out the remnant, check Finger chuck size is correct .

2. Check SR5 （Check,material sensor）.

2 SR1 and SR2 guide channel open

do not response

Check SR1（Backward limit sensor）and SR2（Home position sensor）

function is normal.

3 The incomplete material stays in

Finger, has not inserted out

1. Check SR5（Check,material sensor）.

2. Check air pressure adjustment.

3. Check Finger chuck size is correct.

4 Clamping / guide channel close

over safe time

1. Check SR3 & SR4.（Guide channel open & close limit sensor）

2. Check guide channel motor.

5 There is no material on the

magazine Ask the supply new bar

6

In operate automatic allying, the

lathe tube is inserted and not

opened

1. Open collect and check.

2. Check program on lathe.

7 SR0 switch not ON

1. Check top cut valve solenoid

2. Check SR0（Top cut sensor）

3. Check air pressure adjustment.

8 The bar unable to feed out 1. Check parameter 4 value is setting too big.

2. Check chamfering on bar.

9 The work piece is sent too short

1. Check parameter 2 value is setting too big.

2. Check the work piece is too short.

3. Whether it is enough time for collets open.

4. Whether TORQUE adding is enough.

5. The lathe collets is not open remove and clean it.

10 The work piece is sent too long

1. Check parameter 2、3 value is setting too small.

2. Check the finger chuck.

3. Cutting tool break （Swiss type lathe）

11 The alarm signal of the lathe sends Check the problem of the lathe

12 Main cover safety alarm

1. For the safety, please don't open the main cover while bar feeder

changing the material.（CE main cover）

2. Please enter manual to operate

13 Check SR4 SR4（Guide channel close limit sensor） must keep ON


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14 Emergency line is open Check M2、M3 Over loader. (the servo motor)

15 The servo motor is alarm Check the servo motor , turn power off 2 sec. and on again.

16 The servo motor reverses over time

1. Check is there anything on the transmission , it is cause the servo

motor can not backward to home position.

2. Check SR1.（Backward limit sensor）

17 The bar feeder is not automatic The lathe is cutting, the bar feeder is still in manual mode, please switch

over to the automatic mode

18 M1 motor is being transferred to

over time

Check is there anything on the transmission , it is cause the servo motor

can not forward

19 It over safe time for the feed Check M1 motor runs well

20 The tapping start alarm Check whether it is that the adjustment incorrect to tapping start switch

21 The cam cycle is alarm Check whether it is that the adjustment incorrect to cam safe switch

Please check the parameter 18

22 Top cut value too small 1. Please set up top cut value again

2. Installation distance wrong.

23

Collets close the work piece too

short

1. Check parameter 3 value is setting too big.

2. Check finger chuck.

3. Check pusher.

24

Collets close the work piece too

long

1. Check collect.

2. Check finger chuck.

3. Check parameter 3 value is setting too small.


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8. Electrical control 8.6 Servo motor alarm and parameter list

8.6 Servo motor alarm and parameter list

Alarm message Reason Remove method

Alarm

list

AL10 Power insufficient Please turn off power, and turn on after 5

second

AL12 Memory alarm 1 Change servo driver

AL13 Print CPU alarm Change servo driver


AL16 Sense alarm Change servo driver or, change CN3 cable

AL17 CPU alarm Change servo driver


AL20 Encoder alarm 2 Change CN3 cable

AL24 Motor output

grounding

Check servo motor grounding correct or not

AL25 Absolute seat

information alarm

Modify driver battery and setting origin

AL30 Encoder alarm Re power on again, if doesn’t work change

the servo motor

AL31 Speed too high Correct the time

AL32 Electricity too high Check line and carry out noise strategy, if

doesn’t work please change servo drive

AL33 Voltage too high Check circle, or change driver

AL35 Command pulse alarm Modify command pulse, carry out anti-noise

strategy

AL37 Parameter alarm Setting parameter, if doesn’t work please

change servo driver

AL46 Motor overheat Correct running chart

AL50 Over load 1 Correct running chart, if doesn’t work please

change servo driver

AL51 Over load 2 Modify running chart, if doesn’t work please

change servo driver

AL52 Error too high Check circle, if didn’t work change servo

motor

AL8E SV AMP and PC

channel bad

Confirm grounding, change CN3 cable or servo

motor

8888 Over time to monitor Change the servo driver


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Warning

list

AL92 Battery warn Change battery of servo driver

AL96 Origin setting wrong Get rid of the mistake

AL9F The voltage too low of

battery

Change the servo driver

ALEO Over encoder warm Lower location frequency

ALE1 Over load warn Please refer to AL50,AL51

ALE3 Absolute seat counter

alarm

Carry out noise strategy, if doesn’t work

please change servo driver

ALE5 ABS over time To modify control program

ALE6 SV emergency stop Confirm safety and remove emergency stop

ALE9 Main circuit off warn Please power on

ALEA ABS SV ON warn Please grounding, or modify control program


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8. Electrical control 8.7 Circuitry


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9. Finger chuck & guide channel

INDEX

9.1 Guide-channel、pusher and finger joint ……………………………………………… 69

9.2 The bar list ………………………………………………………………………… 70

9.2.1 The hexangular list (mm) …………………………………………………………… 70

9.2.2 The square bar list (mm) …………………………………………………………… 71

9.2.3 The hexangular bar list (inch） ……………………………………………………… 72

9.2.4 The round bar list …………………………………………………………………… 73

9.3 The finger chuck list ……………………………………………………………… 74


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9. Finger chuck & guide channel 9.1 Guide-channel、pusher and finger joint

9.1 Guide-channel、pusher and finger

ØA Guide-channel ØB Pusher Finger joint

11 10 10

13 12 10

17 16 16

21 20.5 20

27 26.5 26

33 32.5 32.5

36 35.5 35.5

39 38.5 38.5

43 42.5 42.5

46 45.5 45.5

52 51.5 51.5


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9. Finger chuck & guide channel 9.2 The bar list

9.2.1 The hexangular bar list（mm）

Before selecting the finger chuck, please look up the list of finger chuck inside diameter ØA

ØA

ØA

mm mm mm mm mm mm

1.5 1.73 1.8 18 20.79 20.8

2 2.31 2.5 19 21.95 22

2.5 2.89 3 20 23.1 23.2

3 3.47 3.5 21 24.26 24.5

3.5 4.04 4 22 25.41 25.5

4 4.62 4.8 23 26.57 26.5

4.5 5.2 5.2 24 27.72 28

5 5.78 5.8 25 28.88 29

5.5 6.35 6.5 26 30.03 30

6 6.93 7 27 31.19 31.5

6.5 7.51 7.5 28 32.34 32.5

7 8.09 8.2 29 33.5 33.5

7.5 8.66 8.8 30 34.65 35

8 9.24 9.2 31 35.81 36

9 10.4 10.5 32 36.96 37

10 11.55 11.8 33 38.12 38.5

11 12.71 12.8 34 39.27 39.5

12 13.86 14 35 40.43 40.5

13 15.02 15 36 41.58 41.5

14 16.17 16.2 37 42.74 43

15 17.33 17.5 38 43.89 44

16 18.48 18.5 39 45.05 45

17 19.64 19.8 40 46.2 46.5


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9.2.2 The square bar list （mm）

Before selecting the finger chuck, please look up the list of finger chuck inside diameter ØA.

ØA

ØA

mm mm mm mm mm mm

1 1.41 1.5 12.5 17.67 17.8

1.5 2.12 2.5 13 18.38 18.5

2 2.82 2.8 14 19.79 19.8

2.5 3.53 3.5 15 21.21 21.5

3 4.24 4.2 16 22.62 23

4 5.65 5.8 17 24.04 24

4.5 6.36 6.5 18 25.52 25.5

5 7.07 7.2 19 26.86 27

5.5 7.77 7.8 20 28.28 28.5

6 8.48 8.5 21 29.7 30

6.5 9.19 9.2 22 31.10 31

7 9.89 10 23 32.52 32.5

8 11.31 11.5 24 33.93 34

8.5 12.01 12 25 35.35 35.5

9 12.72 12.8 26 36.76 37

10 14.14 14.2 27 38.17 38.5

10.5 14.84 14.8 28 39.59 39.5

11 15.55 15.8 30 42.42 42.5

12 16.97 17 32 45.24 45.5


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9.2.3 The hexangular bar list（inch）

Before selecting the finger chuck, please look up the form list of finger chuck inside diameter ØA

ØA

ØA

inch inch mm inch inch mm

1/8 9/64 3.5 15/16 1”5/64 27.5

3/16 13/64 5.5 1” 1”9/64 29

1/4 9/32 7 1”1/16 1”13/64 31

5/16 11/32 8.8 1”1/8 1”9/32 32.5

3/8 27/64 10.8 1”3/16 1”11/32 34.5

7/16 31/64 12.5 1”1/4 1”27/64 36.5

1/2 9/16 14.5 1”5/16 1”1/2 38

9/16 41/64 16.5 1”3/8 1”9/16 40

5/8 45/64 18 1”7/16 1”41/64 42

11/16 25/32 19.8 1”1/2 1”23/32 43.5

3/4 55/64 21.8 1”9/16 1”53/64 46.5

13/16 59/64 23.5 1”5/8 1”55/64 47

7/8 63/64 25.5


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9.2.4 The round bar list

Before selecting the finger chuck, please look up the form list of finger chuck inside diameter ØA

ØA

ØA

ØA

inch mm inch mm inch mm

1/32 0.8 7/16 11.2 53/64 21

3/64 1.2 29/64 11.5 27/32 21.5

1/16 1.8 15/32 12 55/64 22

5/64 2 31/64 12.5 7/8 22.5

3/32 2.5 1/2 12.8 57/64 23

7/64 2.8 33/64 13.2 29/32 23

1/8 3.2 17/32 13.5 59/64 23.5

9/64 3.8 35/64 14 15/16 24

5/32 4 9/16 14.5 61/64 24.5

11/64 4.5 37/64 14.8 31/32 25

3/16 4.8 19/32 15 63/64 25

13/64 5.2 39/64 15.2 1” 25.5

7/32 5.8 5/8 16 1”1/16 27

15/64 6 41/64 16.5 1”1/8 28.5

1/4 6.5 21/32 16.8 1”3/16 30.5

17/64 6.8 43/64 17 1”1/4 32

9/32 7.2 11/16 17.5 1”5/16 33.5

19/64 7.5 45/64 18 1”3/8 35

5/16 8 23/32 18.5 1”7/16 36.5

21/64 8.5 47/64 18.8 1”1/2 38

11/32 8.8 3/4 19 1”9/16 40

23/64 9.2 49/64 19.5 1”5/8 41.5

3/8 9.5 25/32 19.8 1”11/16 43

25/64 10 51/64 20.2 1”3/4 44.5

13/32 10.5 13/16 21 1”13/16 46

27/64 10.8


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9. Finger chuck & guide channel 9.3 The finger chuck list

9.3 The finger chuck list

Notice: Select the finger chuck, bar diameter need smaller than finger chuck outside diameter, or need to cut shrink

of the end of the bar.

Finger chuck specification form

1. Connect M5 * P0.8

collet number A(mm) B(mm) D（thread） min(mm) max(mm)CL/R005100015 1.5 10 M5xP0.8 L / R 1.5CL/R005100018 1.8 10 M5xP0.8 L / R 1.55 1.8CL/R005100020 2 10 M5xP0.8 L / R 1.85 2CL/R005100022 2.2 10 M5xP0.8 L / R 2.05 2.2CL/R005100025 2.5 10 M5xP0.8 L / R 2.25 2.5CL/R005100028 2.8 10 M5xP0.8 L / R 2.55 2.8CL/R005100030 3 10 M5xP0.8 L / R 2.85 3CL/R005100032 3.2 10 M5xP0.8 L / R 3.05 3.2CL/R005100035 3.5 10 M5xP0.8 L / R 3.25 3.5CL/R005100038 3.8 10 M5xP0.8 L / R 3.55 3.8CL/R005100040 4 10 M5xP0.8 L / R 3.85 4CL/R005100042 4.2 10 M5xP0.8 L / R 4.05 4.2CL/R005100045 4.5 10 M5xP0.8 L / R 4.25 4.5CL/R005100048 4.8 10 M5xP0.8 L / R 4.55 4.8CL/R005100050 5 10 M5xP0.8 L / R 4.85 5CL/R005100052 5.2 10 M5xP0.8 L / R 5.05 5.2CL/R005100055 5.5 10 M5xP0.8 L / R 5.25 5.5CL/R005100058 5.8 10 M5xP0.8 L / R 5.55 5.8CL/R005100060 6 10 M5xP0.8 L / R 5.85 6CL/R005100062 6.2 10 M5xP0.8 L / R 6.05 6.2CL/R005100065 6.5 10 M5xP0.8 L / R 6.25 6.5CL/R005100068 6.8 10 M5xP0.8 L / R 6.55 6.8CL/R005100070 7 10 M5xP0.8 L / R 6.85 7CL/R005100072 7.2 10 M5xP0.8 L / R 7.05 7.2CL/R005100075 7.5 10 M5xP0.8 L / R 7.25 7.5CL/R005100078 7.8 10 M5xP0.8 L / R 7.55 7.8CL/R005100080 8 10 M5xP0.8 L / R 7.85 8


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collet number A(mm) B(mm) D（thread） min(mm) max(mm)CL/R005120082 8.2 12 M5xP0.8 L / R 8.05 8.2CL/R005120085 8.5 12 M5xP0.8 L / R 8.25 8.5CL/R005120088 8.8 12 M5xP0.8 L / R 8.55 8.8CL/R005120090 9 12 M5xP0.8 L / R 8.85 9CL/R005120092 9.2 12 M5xP0.8 L / R 9.05 9.2CL/R005120095 9.5 12 M5xP0.8 L / R 9.25 9.5CL/R005120098 9.8 12 M5xP0.8 L / R 9.55 9.8CL/R005120100 10 12 M5xP0.8 L / R 9.85 10


collet number A(mm) B(mm) D（thread） min(mm) max(mm)CL/R009150030 3 15 M9xP1.0 L / R 2.85 3CL/R009150032 3.2 15 M9xP1.0 L / R 3.05 3.2CL/R009150035 3.5 15 M9xP1.0 L / R 3.25 3.5CL/R009150038 3.8 15 M9xP1.0 L / R 3.55 3.8CL/R009150040 4 15 M9xP1.0 L / R 3.85 4CL/R009150042 4.2 15 M9xP1.0 L / R 4.05 4.2CL/R009150045 4.5 15 M9xP1.0 L / R 4.25 4.5CL/R009150048 4.8 15 M9xP1.0 L / R 4.55 4.8CL/R009150050 5 15 M9xP1.0 L / R 4.85 5CL/R009150052 5.2 15 M9xP1.0 L / R 5.05 5.2CL/R009150055 5.5 15 M9xP1.0 L / R 5.25 5.5CL/R009150058 5.8 15 M9xP1.0 L / R 5.55 5.8CL/R009150060 6 15 M9xP1.0 L / R 5.85 6CL/R009150062 6.2 15 M9xP1.0 L / R 6.05 6.2CL/R009150065 6.5 15 M9xP1.0 L / R 6.25 6.5CL/R009150068 6.8 15 M9xP1.0 L / R 6.55 6.8CL/R009150070 7 15 M9xP1.0 L / R 6.85 7CL/R009150072 7.2 15 M9xP1.0 L / R 7.05 7.2CL/R009150075 7.5 15 M9xP1.0 L / R 7.25 7.5CL/R009150078 7.8 15 M9xP1.0 L / R 7.55 7.8

CL/R009150080 8 15 M9xP1.0 L / R 7.85 8

CL/R009150082 8.2 15 M9xP1.0 L / R 8.05 8.2

CL/R009150085 8.5 15 M9xP1.0 L / R 8.25 8.5

CL/R009150088 8.8 15 M9xP1.0 L / R 8.55 8.8

CL/R009150090 9 15 M9xP1.0 L / R 8.85 9

CL/R009150092 9.2 15 M9xP1.0 L / R 9.05 9.2

CL/R009150095 9.5 15 M9xP1.0 L / R 9.25 9.5

CL/R009150098 9.8 15 M9xP1.0 L / R 9.55 9.8

CL/R009150100 10 15 M9xP1.0 L / R 9.85 10

CL/R009150102 10.2 15 M9xP1.0 L / R 10.05 10.2

CL/R009150105 10.5 15 M9xP1.0 L / R 10.25 10.5

CL/R009150108 10.8 15 M9xP1.0 L / R 10.55 10.8

CL/R009150110 11 15 M9xP1.0 L / R 10.85 11


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collet number A(mm) B(mm) D（thread） min(mm) max(mm)CL/R009150112 11.2 15 M9xP1.0 L / R 11.05 11.2CL/R009150115 11.5 15 M9xP1.0 L / R 11.25 11.5CL/R009150118 11.8 15 M9xP1.0 L / R 11.55 11.8CL/R009150120 12 15 M9xP1.0 L / R 11.85 12CL/R009150122 12.2 15 M9xP1.0 L / R 12.05 12.2CL/R009150125 12.5 15 M9xP1.0 L / R 12.25 12.5

collet number A(mm) B(mm) D（thread） min(mm) max(mm)

CL/R009180127 12.7 18 M9xP1.0 L / R 12.55 12.7CL/R009180130 13 18 M9xP1.0 L / R 12.85 13CL/R009180132 13.2 18 M9xP1.0 L / R 13.05 13.2CL/R009180135 13.5 18 M9xP1.0 L / R 13.25 13.5CL/R009180138 13.8 18 M9xP1.0 L / R 13.55 13.8CL/R009180140 14 18 M9xP1.0 L / R 13.85 14CL/R009180142 14.2 18 M9xP1.0 L / R 14.05 14.2CL/R009180145 14.5 18 M9xP1.0 L / R 14.25 14.5CL/R009180148 14.8 18 M9xP1.0 L / R 14.55 14.8CL/R009180150 15 18 M9xP1.0 L / R 14.85 15CL/R009180152 15.2 18 M9xP1.0 L / R 15.05 15.2CL/R009180155 15.5 18 M9xP1.0 L / R 15.25 15.5CL/R009180158 15.8 18 M9xP1.0 L / R 15.55 15.8CL/R009180160 16 18 M9xP1.0 L / R 15.85 16CL/R009180162 16.2 18 M9xP1.0 L / R 16.05 16.2CL/R009180165 16.5 18 M9xP1.0 L / R 16.25 16.5

collet number A(mm) B(mm) D（thread） min(mm) max(mm)CL/R009200168 16.8 20 M9xP1.0 L / R 16.55 16.8CL/R009200170 17 20 M9xP1.0 L / R 16.85 17CL/R009200172 17.2 20 M9xP1.0 L / R 17.05 17.2CL/R009200175 17.5 20 M9xP1.0 L / R 17.25 17.5CL/R009200178 17.8 20 M9xP1.0 L / R 17.55 17.8CL/R009200180 18 20 M9xP1.0 L / R 17.85 18


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collet number A(mm) B(mm) C(mm) D（thread） min(mm) max(mm)

CL/R009260182 18.2 26 60 M9xP1.0 L / R 18.05 18.2

CL/R009260185 18.5 26 60 M9xP1.0 L / R 18.25 18.5

CL/R009260188 18.8 26 60 M9xP1.0 L / R 18.55 18.8

CL/R009260190 19 26 60 M9xP1.0 L / R 18.85 19

CL/R009260195 19.5 26 60 M9xP1.0 L / R 19.25 19.5

CL/R009260200 20 26 60 M9xP1.0 L / R 19.85 20

CL/R009260205 20.5 26 60 M9xP1.0 L / R 20.25 20.5

CL/R009260210 21 26 60 M9xP1.0 L / R 20.85 21

CL/R009260215 21.5 26 60 M9xP1.0 L / R 21.25 21.5

CL/R009260220 22 26 60 M9xP1.0 L / R 21.85 22

CL/R009260225 22.5 26 60 M9xP1.0 L / R 22.25 22.5

CL/R009260230 23 26 60 M9xP1.0 L / R 22.85 23

CL/R009260235 23.5 26 60 M9xP1.0 L / R 23.25 23.5


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＊! 32type、35type、38 type、42 type、45 type、51 type

collet number A(mm) B(mm) C(mm) D（thread） collet number A(mm) B(mm) C(mm) D（thread）

CL/R025320040 4 32 80 M25xP1.5 L / R CL/R025320180 18 32 80 M25xP1.5 L / R

CL/R025320045 4.5 32 80 M25xP1.5 L / R CL/R025320185 18.5 32 80 M25xP1.5 L / R





CL/R025320065 6.5 32 80 M25xP1.5 L / R CL/R025320210 21 32 80 M25xP1.5 L / R

CL/R025320070 7 32 80 M25xP1.5 L / R CL/R025320215 21.5 32 80 M25xP1.5 L / R















CL/R025320140 14 32 80 M25xP1.5 L / R

CL/R025320145 14.5 32 80 M25xP1.5 L / R

CL/R025320150 15 32 80 M25xP1.5 L / R

CL/R025320155 15.5 32 80 M25xP1.5 L / R

CL/R025320160 16 32 80 M25xP1.5 L / R

CL/R025320165 16.5 32 80 M25xP1.5 L / R

CL/R025320170 17 32 80 M25xP1.5 L / R

CL/R025320175 17.5 32 80 M25xP1.5 L / R

＊ 35 type、38type、42 type、45 type、51 type

collet number A(mm) B(mm) C(mm) D（thread）

CL/R025350285 28.5 35 80 M25xP1.5 L / R

CL/R025350290 29 35 80 M25xP1.5 L / R

CL/R025350295 29.5 35 80 M25xP1.5 L / R

CL/R025350300 30 35 80 M25xP1.5 L / R

CL/R025350305 30.5 35 80 M25xP1.5 L / R

CL/R025350310 31 35 80 M25xP1.5 L / R


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CL/R025380315 31.5 38 80 M25xP1.5 L/R

CL/R025380320 32 38 80 M25xP1.5 L/R

CL/R025380325 32.5 38 80 M25xP1.5 L/R

CL/R025380330 33 38 80 M25xP1.5 L/R

CL/R025380335 33.5 38 80 M25xP1.5 L/R


CL/R025420315 31.5 42 80 M25xP1.5 L/R

CL/R025420320 32 42 80 M25xP1.5 L/R

CL/R025420325 32.5 42 80 M25xP1.5 L/R

CL/R025420330 33 42 80 M25xP1.5 L/R

CL/R025420335 33.5 42 80 M25xP1.5 L/R

CL/R025420340 34 42 80 M25xP1.5 L/R

CL/R025420345 34.5 42 80 M25xP1.5 L/R

CL/R025420350 35 42 80 M25xP1.5 L/R

CL/R025420355 35.5 42 80 M25xP1.5 L/R

CL/R025420360 36 42 80 M25xP1.5 L/R

CL/R025420365 36.5 42 80 M25xP1.5 L/R

CL/R025420370 37 42 80 M25xP1.5 L/R

CL/R025420375 37.5 42 80 M25xP1.5 L/R

CL/R025420380 38 42 80 M25xP1.5 L/R


CL/R025450385 38.5 45 80 M25xP1.5 L/R

CL/R025450390 39 45 80 M25xP1.5 L/R

CL/R025450395 39.5 45 80 M25xP1.5 L/R

CL/R025450400 40 45 80 M25xP1.5 L/R

CL/R025450405 40.5 45 80 M25xP1.5 L/R

CL/R025450410 41 45 80 M25xP1.5 L/R

CL/R025450415 41.5 45 80 M25xP1.5 L/R

CL/R025450420 42 45 80 M25xP1.5 L/R


CL/R025510425 42.5 51 80 M25xP1.5 L/R

CL/R025510430 43 51 80 M25xP1.5 L/R

CL/R025510435 43.5 51 80 M25xP1.5 L/R

CL/R025510440 44 51 80 M25xP1.5 L/R

CL/R025510445 44.5 51 80 M25xP1.5 L/R

CL/R025510450 45 51 80 M25xP1.5 L/R

CL/R025510455 45.5 51 80 M25xP1.5 L/R

CL/R025510460 46 51 80 M25xP1.5 L/R

CL/R025510465 46.5 51 80 M25xP1.5 L/R

CL/R025510470 47 51 80 M25xP1.5 L/R

＊ 38 type、42 type、45 type、51 type

＊ 42 type、45 type、51 type

＊ 45 type、51 type

＊ 51 type


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10. Guide-channel

INDEX

10.1 Change Guide-channel ……………………………………………………………… 74

10.1.1 Arrangement of Guide-channel …………………………………………………… 74

10.1.2 Description ………………………………………………………………………… 76

10.1.3 Change parts description ……………………………………………………………… 78


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10. Guide-channel 10.1 Change Guide-channel

10.1 Change Guide-channel

10.1.1 Arrangement of Guide-channel

① LL Pusher


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② LLL Pusher


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10.1.2 Description

①

Part ：BFG16102**0

Type：11、13、17、21、27、33、36、39、43、46、52

Quantity：

10 ~ 35 type LL LLL 38 ~ 51 type LL LLL

FIX TYPE 164 156 FIX TYPE 184 174

SWISS TYPE 160 151 SWISS TYPE 179 169

②

Part ：BFG16102**1

Type：11、13、17、21、27、33、36

Quantity：

LL LLL

FIX TYPE 14 12

SWISS TYPE 14 12

③

10 Type ~ 35 Type 38 Type ~ 51 Type

Part ：BFG16106**0

Type：11、13、17、21、27、33、36

39、43、46、52

Quantity：

LL LLL

FIX TYPE 9 9

SWISS TYPE 8 9

④ Part ：BFG16105**0

11 Type ~ 21Type 27 Type ~ 39 Type 43 Type ~ 51 Type

Quantity：2 pcs Quantity：2 pcs Quantity：2 pcs


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⑤

Part ：BFG16108**0

Type：11、13、17、21、27、33、36、39、43、46、51

Quantity： 2 pcs

⑥

Part ：BFG15133**0

Type：11、13、17、21、27、33、36、39、43

Quantity： 1 pcs

⑦ Part ：BFG15134**0

Type：11、13、17、21、27、33、36、39、43

Quantity：1 pcs

⑧ Part ：BFG15212**0

Type：10、12、16、26、32、42、51

Quantity：1 pcs

⑨ Part ：BFG17213**0

Type：11、13、17、21、27、33、36、39、43、46、52

Quantity：1 pcs


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10.1.3 Change parts description

DRAWING 1：

DRAWING 2：

Down-Back segment Guide-channel：

After taking apart this area’s parts

and screw, According to 10.1.1

guide-channel chart, put on ①、③

parts, replaces the parts ⑤。

Down-Front segment Guide-channel：



guide-channel chart, put on ①、③

parts, replaces the parts ⑤。


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DRAWING 3：

DRAWING 4：

UP-Back segment Guide-channel：



guide-channel chart, put on ①、② 。

UP-Back segment Guide-channel：



guide-channel chart, put on ①、②。

UP-Front segment Guide-channel：



guide-channel chart, put on ①、②。


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DRAWING 5：

DRAWING 6：

After taking apart screw,

change the part ④

change the part ⑧

change the part ⑥ change the part ⑦


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DRAWING 7：

when wheel anti-vibration，

change the part ⑨


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11. Assembly Drawing 11.1 Assembly Drawing

INDEX

11.1 Assembly Drawing …………………………………………………………………… 83


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ksi-barload bfg series operation manual

Documents

bar feeder maintenance

manufacturers of bar

bar input

hydraulic oil characteristic

oil tank

star round diameter

gallons fk hydraulic

residual oil