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TRANSCRIPT
Less down time• Lower power consumption• Patented externally • adjustable suction-side wear ring
KREBS millMAX™ Pumps
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The Heart of the DesignThe patented on-line suction side wear clearance adjustment permits the initial clearances to be maintained throughout the life of the pump. This extends the life of the impeller and suction wear faces to near, or equal that of, the casing for a one time maintenance rebuild.
The reduction of solids grinding between the impeller and suction side reduces power con sump tion and wear. The millMAX™ Hybrid Suction Sealing System maintains constant fl ow and pres sure, without increasing speed or the danger of motor overload.
The Heart of the Design
KREBS millMAX™ TECHNOLOGYThe millMAX™ Pump has a unique patented design developed exclusively for mill discharge duties and adapted for other severe abrasive slurries. The same wet end components can be offered as a conversion kit to existing pumps, without the need to disturb the foundation or existing bearing frame assembly.The millMAX™ Pump features a pat ent ed on-line wear clear ance ad just ment, which min i miz es the cost per ton pumped com pared to con ven tion al hard met al and rub ber lined slurry pumps through:
Increased wear life• Even wear life of all wet end parts• Less down time• Lower power consumption• Increased mill throughput• More consistent cyclone separation• Improved gland seal performance• Low-cost — no risk wet end • replacement
Wide clearances at expelling vanes pre vents large solids from being crushed.
Tight clearances at the wear ring pre -vents suction-side re cir cu la tion.
Tight clearances at backliner en sures that shaft sealing system works well.
millMAX™ Hybrid Suction Sealing System
millMAX™ Solves This Kind of Problem
millMAX™ after 1500 hoursof wear
Competitor’s suction liner and impeller - 550 hours
MAXKinlem
er 15000
itor’seeller
mo
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WET END CONVERSIONS
millMAX™ PUMPS
20x18 Ghana Quick-Release
20x18-43 - AustraliaGold
16x14 - Zambia - Copper
10 x 8 - US - Coal
6x4 S. Africa High Pressure
Krebs millMAX™ Pumps treat the cause of pump wear and loss of effi ciency, whereas competitive pumps treat the symptoms through materials or pre dic tive uneven wear rates.
In most established millMAX™ installations, wear life of parts has been even and in the majority, overall wear life has generally improved by 50% to 100%. This increase in wear life is achieved together with a reduction in power, generally in the 10% to 20% or lower range.
The reduction in power can then be taken as a cost savings, or through additional pumping capacity with the same installed motor.
With the millMAX™ Hybrid Suction Sealing System, the front clearance is adjusted while the pump is running, and takes only fi ve minutes to perform. This clearance is adjusted normally six to eight times throughout the life of the wet end parts.
6x4 S. fAfrica 20x18 Ghana20x18-43 - Australia
20x18-46 - Australia Gold
14 x 12 - ChileCopper
The Krebs millMAX™ Pump is a new design, hard metal pump and wet end conversion kit, designed exclusively for mill discharge and other abrasive slurries. The Krebs millMAX™ Pump adapts to a variety of power frames without disturbing the foundation or bearing frame assemblies.
The millMAX™ design can be applied to an existing pump through a wet end con ver sion kit, including impeller, casing, backliner, and gland seal.
The millMAX™ conversion kit is supplied with an adapter ring, seals, and all hard ware to adapt to a variety of power frames. This achieves the same results as a complete pump — on a maintenance budget.
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20x 46 - Austral
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TECHNICALHigh Per for mance Centrifugal Dry Gland Seal• Large expeller diameter gener-
ates high suction level sealing capacity.
• Zero leakage while operating.
SPECIFICATIONS
CASING - designed for minimum slurry turbulence and even wear. Includes (14x12 and smaller) integral wear ring, carrier, and ad just ment screws for on-line adjustment and elimination of suction side recirculation.
WEAR RING - adjustable wear ring assembly to permit closing of suction side impeller clearance during operation. This reduces slurry recirculation and lowers pressure at the suction area, thereby maintaining fl ow and reducing wear.
IMPELLER - designed for high slurry effi ciency and hydraulic performance. Machined surface at the eye for wear ring adjust-ment and high expelling vanes.
BACKLINER - designed for close clearance at the back (14x12 and smaller), or SUCTION LINER with integral wear ring (16x14 and larger). Matching full impeller diameter and profi le for close operating clearance.
WEAR PARTS - designed hydraulically to wear evenly. Construct-ed of high chrome at 680/720 Brinell hardness.
POWER FRAME - heavy duty cast iron pedestal with external bearing assembly adjustment mechanism. Drilled for overhead motor mounting assembly.
FLANGES - loose intake and discharge fl anges drilled to suit vari-ous pipe requirements.
BEARING ASSEMBLY - heavy duty shaft and indirect fi tted taper roller bearings rated at 100,000 hrs B-10 life minimum. Bearing arrangement designed to prevent over greasing and ingress of slurry.
Slurry pumps are Krebs millMAX™ design and include the following:
No adjustment of impeller once the pump is installed.
SHAFT SEAL OPTIONS Max Gland Water Required GPMFRAME FULL LOWCMC 8 0.15MMA 14 0.2MMB 19 0.3MMC 24 0.5MMD 30 1.0MME 55 -- MMF 85 --
millMAX™ Power Frame• Heavy duty cast pedestal.• External bearing assembly adjustment.• Wide bearing centers.• Heavy duty shaft and bearings.• Double clamp.
Reverse Taper Roller Bearings• Increases effective load span to improve life.• Main bearing failure is due to over greasing.• Pumping action of taper rollers discharges grease to the
outside, preventing ingress of slurry or over greasing of bearing cartridge.
FULL FLOW
LOW FLOW WATER FLUSH GLAND
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High Radial Vanes• Clears large solids.• Prevents solids from being crushed.• Reduces casing slurry pressure at the eye
of the impeller.
External Wear Adjustment Screw• Four screws for on-line wear
clearance ad just ment.• Adjusted while the pump is
operating.• Adjusted six to eight times
during the life of the pump.
Adjustable Wear Ring• Wear ring takes up clear-
ance at the impeller.• Adjusted during operation.• Reduces suction side recir-
culation.• Maintains hydraulic per -
for mance.
Narrow ClearanceReduces pressure at gland to assist cen trif u gal dry gland seal or reduce gland water pressure.
Wide Clearance• Dramatic reduction in crushing of
solids.• Increased wear life.• Reduced power consumption.
driMAX™ Mechanical Seal
• Operates in extreme abrasive environment.• Individual seal wear parts are easily replaced
on-site without special tools.• Ability to adjust for wear if required.• Impeller suction wear clearance adjustment
without touching seal.
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Standard millMAX™ Discharge Po si tions
*NOTE: CONSULT FACTORY FOR OTHER DISCHARGE PO SI TIONS.
Top 45 degree
Bottom 45 degree
Top vertical
Top horizontal
Bottom horizontal
millMAX™ Engineering Dimensions
Pump Model Size Frame
MM080AA4 3X2-9 MMAA 794 403 138 185 185 200 31 150 150 314 370
MM100AA4 4X3-12 MMAA 870 514 185 234 262 200 35 188 148 314 370
MM100A4 4X3-12 MMA 974 514 185 234 262 230 5 188 148 375 431
MM100A5 HP 4X3-17 MMA 1047 730 230 365 378 230 135 248 53 431 375
MM100B5 HP 4X3-17 MMB 1266 730 230 365 378 300 65 248 53 475 548
MM150A4 6X4-16 MMA 1005 629 229 286 326 230 55 219 190 375 431
MM150B4 6X4-16 MMB 1233 629 229 286 326 300 15 219 190 475 548
MM150B4 QR 6X4-16 MMB 1292 629 229 286 326 300 15 219 190 475 548
MM150B5 HP 6X4-21 MMB 1302 856 283 422 470 300 128 260 71 475 548
MM200B4-20 8X6-20 MMB 1334 843 318 371 460 300 90 288 230 475 548
MM200C4-20 8X6-20 MMC 1493 843 318 371 460 400 10 288 230 666 766
MM200B4-24 8X6-24 MMB 1335 998 419 434 480 300 169 290 277 475 548
MM200C4-24 8X6-24 MMC 1491 998 419 434 480 400 70 290 277 666 766
MM250C4 10X8-24 MMC 1540 1032 419 441 480 400 60 325 290 666 766
MM300C4 12X10-30 MMC 1585 1235 462 570 610 400 199 342 348 666 766
MM300C4 QR 12X10-30 MMC 1656 1235 462 570 610 400 196 342 348 666 766
MM300D4 12X10-30 MMD 1933 1235 462 570 610 500 98 342 348 863 963
MM350C4 14X12-36 MMC 1751 1569 629 700 674 400 365 402 405 666 766
MM350D4 14X12-36 MMD 2030 1569 629 712 674 500 278 402 405 863 963
MM350D4 QR 14X12-36 MMD 2074 1569 629 700 674 500 265 402 405 863 963
MM400D4 16X14-39 MMD 2112 1738 666 804 893 500 326 441 229 863 963
MM500D4 20X18-46 MMD 2224 1986 703 965 1054 500 473 506 251 863 963
MM500E4 20X18-46 MME 2370 1986 703 965 1054 850 124 506 251 1010 1111
MM500E4 QR 20X18-46 MME 2485 1986 703 965 1054 850 124 506 251 1010 1111
MM600E5 24X20-54 MME 2440 2208 791 1030 1226 850 218 565 236 1022 1111
MM600E5 QR 24X20-54 MME 2554 2208 791 1030 1226 850 218 565 236 1022 1111
MM700F5 28X26-64 MMF 3008 2748 1060 1253 1300 1092 235 648 304 1422 1549
MM700F5 QR 28X26-64 MMF 3027 2748 1060 1253 1300 1092 403 648 304 1422 1549
A B C D E F GF1 G1 H I
OTE: CONSU
To
Pump MM
MM080AAA
M100AAA
M100A44
0A5 HPP
B5 HPP
A4
4
QR 6
6X4
8X6-2
88X6-20
8XX6-24
X66-24
88-24 MM
30 MMC
0 MMC
MMD
MMC 17
D 2030
2074
2112 17
224 19866
1986
1986 70
208 791
791 11
11060 112532
60 12553
M
M
MM
MM30
MM30
MM350C
MM350D4
350D4 QR
400D4
00D4
E4 20
QR 20X0X
24XX20
24XX20-2 54
28X226-64
X266-64 M
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- BARE SHAFT PUMP
Key Pump Model
42 114 8X12X100 30 293 235 210 19 189 MM080AA4
42 115 8X12X100 30 293 235 247 19 311 MM100AA4
65 150 11X18X100 40 323 265 278 22 369 MM100A4
65 150 11X18X100 40 323 265 291 22 685 MM100A5 HP
80 215 14X22X150 50 410 335 337 29 839 MM100B5 HP
65 145 11X18X100 40 323 265 279 22 537 MM150A4
80 215 14X22X150 50 410 335 339 29 682 MM150B4
80 215 14X22X150 50 410 335 390 29 702 MM150B4 QR
80 215 14X22X150 50 410 335 361 29 1177 MM150B5 HP
80 215 14X22X150 50 410 335 370 35 1035 MM200B4-20
100 370 16X28X180 75 555 455 370 35 1424 MM200C4-20
80 215 14X22X150 50 410 335 370 29 1504 MM200B4-24
100 228 16X28X180 75 555 455 370 35 1886 MM200C4-24
100 228 16X28X180 75 555 455 384 35 1952 MM250C4
100 228 16X28X180 75 555 455 413 35 2715 MM300C4
100 227 16X28X180 75 555 455 483 35 2750 MM300C4 QR
150 349 36X20X280 78 693 593 487 41 3495 MM300D4
100 264 16X28X180 75 555 455 493 35 4083 MM350C4
150 349 36X20X280 78 693 593 515 41 4813 MM350D4
150 349 36X20X265 78 693 593 558 41 4850 MM350D4 QR
150 349 36X20X280 78 693 593 567 41 5776 MM400D4
150 349 36X20X280 78 693 593 619 41 10025 MM500D4
150 320 36X20X280 38 1048 700 545 32 10757 MM500E4
150 320 36X20X280 38 1048 700 653 32 11633 MM500E4 QR
150 320 36X20X280 38 1048 700 555 32 12640 MM600E5
150 322 36X20X280 38 1048 700 663 32 13373 MM600E5 QR
190 293 45X25X254 38 1451 1219 583 38 22236 MM700F5
190 291 45X25X254 38 1451 1219 602 38 22546 MM700F5 QR
WeightK L MJ O Hole Dia.N
Side-by-Side
Direct Inline
Reverse Overhead
DRIVEARRANGEMENTS
idde-b
ct Inl
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MENNT
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FLSmidth Krebs’ expertise in the process industries spans more than five decades. Our innovative technologies meet the high-performance demands of today – and in some of the most challenging process environments. FLSmidth Krebs is the leading provider of hydrocyclone technology and is quickly becoming the leader in severe duty slurry pumps worldwide.
With the main office in Tucson, Arizona, FLSmidth Krebs has worldwide offices in Australia, Austria, Brasil, Chile, China, the Philippines, and South Africa.
www.Krebs.com orwww.FLSmidthMinerals.com
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©FLSmidth Group 2008. All rights reserved. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. Please contact FLSmidth Mineral for specifi c information or data that may relate to your interests
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presentations ors wwarranties (expct FLSmidthdth MinMineral for specifi c in
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