KOMEG Opti-fix

The modular clamping system for vision measuring systems

PRE 983040

Vision Measuring Systems

• ProbecomponentsforallCMMbrands• Specialprobesandconfigurations• Modularindexableclampingsystemsfortactileandvision measuringtechnique• Handlingtechniqueandloadingsystems• Air-conditionedcabinetsandair-conditioningtechnique• Specialsolutions• Measuringandqualitydatasystems

55employeesarepermanentlyconcernedwiththeprogressofmeasuringtechniqueonthe3500m²largestate-of-the-artKOMEGDevelopmentandProductionCenterinVölklingen,Saarland-andwiththesatisfactionofcustomersfrommanifoldindustrialproductionbranches–frommachineandautomotiveengineeringaswellaselectricalandplasticsengineering,pharmaindustryandmedicaltechnology.

KOMEG’sstrongpointsareitsextraordinarycreativity,commit-mentandlocalpresence-basedonaverystrongfoundation:asamemberofMitutoyoGroup,themostversatilesupplieroflengthmeasuringtechniqueworld-wideandinternationallyleadingfull-rangesupplierinthisbranchofindustry,offeringmorethan5000products.

KOMEG’sexpertiseandMITUTOYO’sstrengthcomplementoneanothertoenablecomplexandconsistentsystemsolutions-tothebenefitandadvantageofhighlydemandingusersofmeasuringtechnique.

Withnoticeablymoreexperience.Formeasurablybetterresults.

KOMEG:Wehaveanidea…

Substantiatedexperience,reliableexpertiseandfuture-orientedconcepts:FormorethanthreedecadesKOMEGhasbeenamongtheinternationalinnova-tiongeneratorsofsophisticatedindustrialmeasuringtechnique,settingimpor-tanttechnologicalmilestonesandprovidinggroundbreakingcustomer-specificsolutions.

KOMEGimplementedforexamplethefirstin-linemeasuringcomputersforSPCapplicationworldwideaswellasthefirstmodulareclampingsystemforrepro-duciblemanufacturing-proficiencyandknowledgethatarebeingbroadenedanddeepenedconsistentlyeversince.

TodayKOMEGdevelops,producesanddistributesimportantcomponentsandsystemsformanufacturingandcoordinatemeasuringtechnique:

KO

MEG

Opt

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xKOMEG: Noticeably More Experience. Measurably Better Results.

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Themodularclampingsystemopti-fixhasbeendevelopedespe-ciallyforopticalcoordinatemeasuringsystems.

"KOMEGopti-fix"guaranteessafepartfixtureduringmeasure-mentandconsequently,ensuresapermanenterror-freetransferofmeasuredvalues.Thisfunctionalconfigurationmakesalsoseriesmeasurementsconsiderablyeasier.

Inordertoreducedisturbingreflectionsoflightingsystemsandambientlighttoaminimum,allimportantconstructionelementsareanodizedinflat-blackormatfinished.

KOMEG opti-fix

ForthemountingofthebasicelementsontotheCMMtabletherearedifferentfasteningtypesavailable.

• directconnectionbymeansofvacuumclampingplates,independantfromtheexistingconnecting threadsatthesidesoftheCMMtable• directconnectionbymeansoffasteningbracketsusingtheconnectingthreadsatthesidesofthe CMMtable• directquick-connectionforexchangeablemodulesbyuseoftheinnovativequickexchangesystem withmagneticretentionforce

Theopti-fixsystemallowsthequickandsafesolutionofverydifferenttasksusingonlyafewcompo-nents.Incaseofmeasuringmethodsusingreflectedaswellastransmittedlightformeasurementofcubic,rotationallysymmetricalandespeciallyflatworkpieces,theuseofopti-fixisareallypracticalsolution.

Furthermore,thespringclipsandcenteringpinsofdifferentdesignwhichareintegratedinthesystemallowalsotactilemeasuring.KOMEGopti-fixofferstheuseralargenumberofpossibilitiesforpartfixing,fromclampingtweezersforminiaturetestspecimenstoprecisionviceforlargeparts.

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KOMEG Opti-fixKOMEG Opti-fix

KOMEG opti-fix round

Theinnovative,newlydevelopedKomegtool"KOMEGopti-fixround"completestheopti-fixtypesinthetruesenseoftheword"thewheelcomesfullcircle".

Thecirculardesignallowsaninfinitelyvariableadjustmentof360°inhorizontallevelaswellasinspaceandadditionally,the"pinfixing"atthesidesensuresanuser-friendlyaccesstotheworkpiece.

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KOMEG Opti-fix ROUNDKOMEG Opti-fix ROUND

KOMEGopti-setroundhasbeendevelopedespeciallyforworkpieceswithanexceptionalgeometrywhichcouldnotbeplacedfunctionallywithinthemeasuringvolumebymeansoftheexistingstandardmethods.

ThecombinationofthetwosystemtypesKOMEGopti-fixandopti-setroundallowstheuserprofessionalpartclampingforthewholepartsrangewhichneedsoptical/tactilemeasuringmethods.Nomoreimpro-visationinthefieldofopticalcoordinatemeasuringsystems.

Part No. Qty. Part name550838 1 Connectorclamp.profilerail;L=100mm550854 1 Clampingprofilerailwithoutslot

L=250mm550842 1 Connectorwithconnectorgrooves550853 3 Clampingfixture(withthreadM4)550891 3 Straightpinforholding-downdevices

L=30mm550845 2 ToothedfixtureL=40mm550843 1 ToothedfixtureL=100mm550848 1 Springclip30°short550869 1 Springclip30°long550870 1 Springclip15°short551020 1 Allenkey1,5mm

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Kit Opti-Set Start

Smallest kit, consisting of 16 parts, for construction of a simple rail system with a length of 250 mm, for fixing parts with a simple part geometry. Fastening brackets, vacuum plates or magnetic holders for mounting the clamping system on the measuring machine, please order separately.

Part No.: 551056

Part No. Qty. Part name550838 3 Connectorclamp.profilerail;L=100mm550857 2 Clampingprofilerailwithoutslot

L=200mm550853 4 Clampingfixture(withthreadM4)550891 4 Straightpinforholding-downdevices

L=30mm550845 4 ToothedfixtureL=40mm550848 2 Springclip30°short550869 2 Springclip30°long550870 2 Springclip15°short550849 2 Springclip15°long551020 1 AllenkeySW1,5mm

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Kit Opti-Set Basic

Kit, consisting of 26 parts, for construction of a basic frame with the dimensions of 200 mm x 100 mm, for fixing parts with a simple part geometry. Fastening brackets, vacuum plates or magnetic holders for mounting the clamping system on the measuring machine, please order separately.

Part No.: 551057

Part No. Qty. Part name550854 2 Clampingprofilerail;L=250mm550859 2 Clampingprofilerail;L=200mm550984 1 ClampingblockGG550985 2 ClampingblockGK550879 1 Tailstockwithcentre550986 1 Tailstockwithspring-loadedcentre551018 1 Prism120°compl.withspringclip550972 1 Prismaticeccentricreceiver550994 2 Centringreceive550303 2 Receiverpinstepped100mm551062 2 Shaft6x100mm550842 4 Connectorwithconnectorgrooves551020 1 Allenkey1,5mm551021 1 Allenkey2mm

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Kit Opti-Set Rotation

Kit, consisting of 23 parts, for construction of a basic frame with the dimensions of 250 mm x 200 mm, for fixing parts with rotationally symmetrical parts with and without centre holes . Fastening brackets, vacuum plates or magnetic holders for mounting the clamping system on the measuring machine, please order separately.

Part No.: 551058

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Kit, consisting of 51 parts, for construction of a basic frame with the dimensions of 400 mm x 250 mm, for fixing parts with complex part geometry. Fastening brackets, vacuum plates or magnetic holders for mounting the clamping system on the measuring machine, please order separately.

Part No.: 551059

Kit Opti-Set Advanced

Part No. Qty. Part name550210 2 Clampingprofilerail;L=400mm550836 3 Clampingprofilerail;L=250mm550842 6 Connectorwithconnectorgrooves550838 1 Clampingprofilerail;L=100mm550984 2 ClampingblockGG550985 1 ClampingblockGK550213 1 ClampingblockGKD,rotatable550858 1 ToothedfixtureL=100mm550845 2 ToothedfixtureL=40mm550970 1 Eccentricreceiver550971 1 Prismaticreceiver/locator550304 1 Receiverplane550301 3 ReceiverpinsteppedL=60mm550302 3 ReceiverpinsteppedL=80mm550303 3 ReceiverpinsteppedL=100mm550990 3 RectangularreceiverpinL=50mm550323 2 RectangularreceiverpinL=25mm551012 1 Spring-loadedclampingrod550978 3 Springclipwithbenttip,shortL=30°550979 3 Springclipwithbenttip,shortL=15°550980 3 Springclipwithbenttip,longL=30°550981 3 Springclipwithbenttip,longL=15°551020 1 Allenkey1,5mm551021 1 Allenkey2,0mm

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Kit Opti-Set Professional

Part No. Qty. Part name550210 2 Clampingprofilerail;L=400mm550836 4 Clampingprofilerail;L=250mm550842 8 Connectorwithconnectorgrooves550838 2 Clampingprofilerail;L=100mm550985 2 ClampingblockGK550984 2 ClampingblockGG550213 2 ClampingblockGKD,rotatable550165 3 ToothedfixtureflatL=40mm550324 2 ToothedfixtureflatL=100mm550845 1 ToothedfixtureflatL=40mm551013 2 ToothedfixtureflatwithfineteethL=40mm550853 8 Clampingfixture(withthreadM4)550891 4 Straightpinforholding-downdevicesL=30mm551017 4 Straightpinforholding-downdevicesL=12mm550978 2 Springclipwithbenttip,short30°550979 2 Springclipwithbenttip,short15°550980 2 Springclipwithbenttip,long30°550981 2 Springclipwithbenttip,long15°550970 2 Eccentricreceiver550972 2 Prismaticeccentricreceiver550971 2 Prismaticreceiver/locator550304 1 Receiverplane550301 3 ReceiverpinsteppedL=60mm550302 3 ReceiverpinsteppedL=80mm550303 3 ReceiverpinsteppedL=100mm550990 3 RectangularreceiverpinL=50mm550323 3 RectangularreceiverpinL=25mm551012 2 Spring-loadedclampingrod550879 1 Tailstockwithcentre550986 1 Tailstockwithspring-loadedcentre550839 4 Telescopefixtureslider550852 4 Telescopefixtureendpiece550887 4 Straightpin6x10mm550888 4 Striaghtpin6x20mm550889 4 Striaghtpin6x30mm550890 4 Striaghtpin6x40mm550840 2 Knucklejointwithdovetail550851 2 Swivelreceiverwithknifeedge550847 2 Swivelreceiverwithstraightpin551018 1 Prism120°compl.withspringclip551014 1 Precisionquickchuck0-4mm551016 1 AdaptorplateM4551020 1 Allenkey1,5mm551021 1 Allenkey2mm

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Very complex kit, consisting of 115 parts, for construc-tion of a basic frame with the dimensions of 400 mm x 250 mm, for fixing parts with very complex part geometry. The fixing of parts with a rotationally part geomtry is also available problem-free.

Fastening brackets, vacuum plates or magnetic holders for mounting the clamping system on the measuring machine, please order separately.

Part No.: 551060

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Kit Opti-Set Round

Kit consisting of 18 parts, with locating and clamping elements, incl. adaptor plates for adaptation to e.g. basic frame of the rail rail system KOMEG opti-fix. Fastening brackets, vacuum plates or magnetic holders for moun-ting the clamping system on the measuring machine, please order separately.

Part No.: 550298

Part No. Qty. Part name550983 1 Circularclampingprofile550976 2 Adaptorplate550977 1 ClampingblockRKD;small,rotatable550969 1 ClampingblockRK;small550968 2 ClampingblockRG;large550302 3 Receiverpin80mm550970 1 Eccentricreceiver550990 2 Rectangularreceiverpin550870 1 Springclip15°short550849 1 Springclip15°long551012 1 Spring-loadedclampingrod551020 1 Allenkey1,5mm551021 1 Allenkey2,0mm

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Clamping profile rail Withfrontconnectorgrooveforconstructionofbasicframes

Clamping profile rail Forconstructionofbasicframes

Basic circular clamping profile "opti-round" Asbaseforreceivingelementsof"opti-round"type

Vacuum plate Foreasymountingofprofilesorofthecircularclampingprofiledirectlyontheglassplateofthemeasuringdevice

Fastening bracket Formountingofbasicprofilesorframesonmeasuringdevices

Part No.:550 838 L=100mm550 859 L=200mm550 835 L=240mm550 836 L=250mm550 991 L=400mm550 920 L=500mmFurtherlengthsavailableondemand

Part No.:550 861 L=100mm550 857 L=200mm550 854 L=250mm550 210 L=400mm550 992 L=500mmFurtherlengthsavailableondemand

Part No.:550 983Da=190mmDi=170mm

System components

Part No.:550 97560x60mm

Part No.:550 886 20-22mm550 860 24-26mm550 185 33-35mm550 881 36-38mm550 882 39-41mm550 884 44-49mm550 883 62-67mm550 885 82-87mmFurthertypesavailableondemand

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SYStEM COMpONENtS SYStEM COMpONENtS

Connector with connector grooves Forrectangularconnectionofprofilerails,respectivelyforreinforcementofprofilecon-nections

Connector with dovetail connector E.g.forfrontconnectiontoprofilerailswithconnectorgroove

Adaptor plate Asadaptorbetweenthestraightprofilerailsandthebasiccircularclampingprofile"opti-round"

Part No.:550 886 20-22mm550 860 24-26mm550 185 33-35mm550 881 36-38mm550 882 39-41mm550 884 44-49mm550 883 62-67mm550 885 82-87mmFurthertypesavailableondemand

Magnetic holder Mag 1Forquickandeasymountingofopti-fixsystemsbymagnets.Easyremovingormountingofcompleteopti-fixfixtures.Adjustabletothetabledimen-sionofthemeasuringdevices.

T-slot nut M5 Formountingofopti-fixsystemstoe.g.projectorsormicroscopes

Part No.: 550 84220x20mm

Part No.: 550 84120x20mm

Part No.: 550 976 50x20x10mm

Part No.:550 989M6L=7,5-25mmFurtherlengthsondemand

Part No.:550 96312x2,5mm

System components

Clamping block RK opti-round Forreceivingofthesystemcomponentssuchase.g.receiverpinoreccentricreceiver

Clamping block RG opti-round Forreceivingofthesystemcomponentssuchase.g.receiverpinoreccentricreceiver

Clamping block RKD rotatable opti-round Forreceivingofthesystemcomponentssuchase.g.receiverpinoreccentricreceiver

Telescope fixture slider Inconnectionwithendpieceandstraightpinø6mmforpositioningofe.g.springcliporlocationpin

Straight pin ø 6 mm Asconnectingelementfortelescopefixture

Part No.:550 96915x15x45mm

Part No.:550 96845x15x45mm

Part No.:550 97715x15x45mm

Part No.: 550 83917x8x10mm

Part No.:550 887 L=10mm550 888 L=20mm550 889 L=30mm550 890 L=40mm

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SYStEM COMpONENtS SYStEM COMpONENtS

Clamping block GK Forreceivingofthesystemcomponentssuchase.g.receiverpinoreccentricreceiver

Clamping block GG Forreceivingofthesystemcomponentssuchase.g.receiverpinoreccentricreceiver

Clamping block GKD rotatable Forreceivingofthesystemcomponentssuchase.g.receiverpinoreccentricreceiver

Telescope fixture end piece Inconnectionwithsliderandstraightpinø6mmforposi-tioningofe.g.springcliporlocationpin

Clamping fixture with M4 thread Forreceivingofe.g.springcliporlocationpin.Canbealsousedaslocatingelement

Part No.: 550 98515x15x45mm

Part No.: 550 98445x15x45mm

Part No.: 550 21315x15x45mm

Part No.: 550 85222x8x10mm

Part No.: 550 85318x8x10mm

System components

Toothed fixture Withlongitudinalconnectorgroove,aswellaswithM4receivingthreadfore.g.springclips

Toothed fixture 30°/45° WithM4receivingthreadM4fore.g.springclips

Toothed fixture flat Asdirectworkpiecelocatingelement

Swivel receiver with straight pin Asworkpiecelocatingele-mentfordirectpositioning

Part No.:550 858 100x20x10mm

Part No.:550 837 100x20x10mm

Part No.:550 165 L=40mm550 324 L=100mm

Part No.:550 847Receivingø6mm/Locatingø3mm

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SYStEM COMpONENtS SYStEM COMpONENtS

Knuckle joint with dovetail Inconnectionwithclampingfixturefortheconstructionofanyangle

Toothed fixture WithlongitudinalconnectorgroovesandconnectorgroovesatbothendsaswellaswithM4receivingthreadfore.g.springclips

Toothed fixture 40 Asdirectworkpiecelocatingelement

Toothed fixture flat with fine teeth Asdirectworkpiecelocatingelement

Swivel receiver with knife edge Asworkpiecelocatingelementfordirectpositioning

Part No.:550 840 20x8x10mm

Part No.:550 843 100x20x10mm

Part No.:550 845 40x10x10mm

Part No.:551 013 40x20x10mm

Part No.:550 851Receivingø6mm

System components

Spring clip with ball Forclampingofspecimens

Eccentric receiver Asheight-adjustableworkpiecereceivingelementformountingintheclampingblocks

Prismatic eccentric receiver Asheight-adjustableworkpiecereceivingelementformountingintheclampingblocks

Prismatic receiver/ locator Asworkpiecereceivingelementformountingintheclampingblocks

Receiver plane Inconnectionwiththeclam-pingblocks,itcanbeusedasdirectworkpiecelocatingelementforfreepositioning

Part No.:550 848 A=30°L=19mm550 870 A=15°L=20mm550 869 A=30°L=26mm550 849 A=15°L=37mm

Part No.:550 970L=100mmø=25mm

Part No.: 550 972L=100mmø=25mm

Part No.: 550 971L=100mmPrism=120°

Part No.:550 304 L=100mm/25x25mm

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SYStEM COMpONENtS SYStEM COMpONENtS

Spring clip with bent tip Forclampingofspecimens

Receiver pin stepped Inconnectionwiththeclam-pingblocks,itcanbeusedasdirectworkpiecelocatingelementforfreepositioning

Straight pin ø 6 mm WithM4threadedpin,asreceivingelementforspringclips

Rectangular receiver pinAsreceivingelementforspringclip

Spring-loaded clamping rod Forpressingspecimensagainste.g.locatingelement

Part No.:550 978 A=30°L=19mm550 979 A=15°L=20mm550 980 A=30°L=33mm550 981 A=15°L=37mm

Part No.:550 301 L=60mm550 302 L=80mm550 303 L=100mm

Part No.:550 891 L=30mm551 017 L=12mm

Part No.:550 990 L=50mm550 323 L=25mm

Part No.:551 012 ø6mmx93mm

System components

Precision quick chuck WithM4receivingthread,formountingofe.g.adaptor551016orotherelementswithM4connectingthread

Prism 120° compl. with spring clip Forattachmenttoe.g.articu-latedarmsorclampingblocks,forreceivingofspecimensrangingfromø2mmtoø25mm

Tailstock with centre Forreceivingofspecimensbetweenthetips

Tailstock centre step-ped for tailstock (N° 550879) Thestepatthetipmakeslengthscanningeasier,espe-ciallyincaseofthetransmittedlightmethod

Precision vice for inside and outside clamping Withsteppedreceivercolumnsforclampingofmostdifferentspecimentypes

Part No.: 551 014 Clamp.range:0-4mmTotallength:47mm

Part No.: 551 01820x25mm

Part No.: 550 879 Tipheight:20mmAdjust.range:16mm

Part No.: 550 333 Tip:ø6mm

Part No.: 551 010 Clampingrange:10-50mm

Extensionoftheclampingrangecanberealizedbyexchangeoftheguidingcolumns

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SYStEM COMpONENtS SYStEM COMpONENtS

Adaptor plate M4 ForreceivingofallelementswithM4connectingthread

Adaptor plate M6 ForreceivingofallelementswithM6connectingthread

Tailstock with spring-loaded centre IncombinationwithpartNo.550879foreasyandquickreceivingofthespecimensbetweenthetips

Tailstock centre step-ped for tailstock with spring-loaded centre (N° 550986) Thestepatthetipmakeslengthscanningeasier,espe-ciallyincaseofthetransmittedlightmethod

Ratchet spanner Forreceivingofe.g.clampingtweezers,miniaturepreci-sionchucksandallclampingelementswithreceivingdiameter6mm

Part No.: 551 01625x20x10mm

Part No.: 551 01525x20x10mm

Part No.: 550 986 Tipheight:20mmStroke:8mm

Part No.: 550 334Tip:ø10mm

Part No.: 551 011 Tipheight:15mmCircularpositioning:24x15°

System components

Clamping tweezers consisting of: Basic element N° 550993 Exchangeable tips N° 550997 Forclampingofsmallandsmallestspecimens,receivingoftheclampingtweezersine.g.rotatableandswivelreceiver,tailstock,clampingblocksorarticulatedarm.Theuseofdifferentexchangeabletipsallowsextensionoftheclampingrangesatareasonableprice.

Pair of exchangeable tips for clamping tweezers N° 551019 Forclampingofsmallandsmallestspecimens

Pair of exchangeable tips for clamping tweezers N° 551019 Forclampingofsmallandsmallestspecimens

Pair of exchangeable tweezers for clamping tweezers N° 551019 Forclampingofsmallandsmallestspecimens

Pair of exchangeable prismatic tips for clamping tweezers N° 551019 Forclampingofsmallandsmallestrotationallysymmetri-calspecimens

Part No.: 551 019Clamp.range:0,5-1,5mmClamp.width:3mm

Part No.: 551 008 Clamp.range:0-2mmClamp.width:1mm

Part No.: 551 009 Clamp.range:1-3mmClamp.width:1mm

Part No.: 551 007 Clamp.range:1-3mmClamp.width:3mm

Part No.: 550 998 Clamp.range:ø4-ø5mm

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SYStEM COMpONENtS SYStEM COMpONENtS

Pair of exchangeable prismatic tips for clamping tweezers N° 551019 Forclampingofsmallandsmallestrotationallysymmetri-calspecimens

Pair of exchangeable prismatic tips for clamping tweezers N° 551019 Forclampingofsmallandsmallestrotationallysymmetri-calspecimens

Pair of exchangeable prismatic tips for clamping tweezers N° 551019 Forclampingofsmallandsmallestrotationallysymmetri-calspecimens

Pair of exchangeable prismatic tips for clamping tweezers N° 551019 Forclampingofsmallandsmallestrotationallysymmetri-calspecimens

Pair of exchangeable prismatic tips for clamping tweezers N° 551019 Forclampingofsmallandsmallestrotationallysymmetri-calspecimens

Part No.: 550 999 Clamp.range:ø0,5-ø2mm

Part No.: 551 003 Clamp.range:ø2-ø3mm

Part No.: 551 004 Clamp.range:ø3-ø4mm

Part No.: 551 005Clamp.range:ø4-ø5mm

Part No.: 551 006 Clamp.range:ø5-ø6mm

System components

Hydraulic articulated arm mini WithM4connectingthread

Clamping unit mini WithM4connectingthread,formountingtoe.g.articulatedarmorM4adaptor(551016)

Holder for spring clip Receivingblockforreceivingofe.g.springcliporotherele-mentswithM4thread

Part No.: 550 703 A=60mmB=60mmC=M6D=M4

Part No.: 550 707 Clamp.range:0-25mm

Part No.: 550 850 42x22x10mm

Clamping knuckleForcreatingoffreeangles,e.g.withthespringloadedclampingrod551012

Centering unit Forcenteringofpartswithoutcenterhole

Part No.: 551 083

Part No.: 550 994

Industrielle Messtechnik GmbH Zum Wasserwerk 3 66333 Völklingen FAX-No.: +49 68 98/91 11 100

We hereby order the following probe elements for delivery to the adress mentioned below:

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IndustrielleMesstechnikGmbHZumWasserwerk366333VölklingenT+49(0)6898-91110F+49(0)6898-9111100www.komeg.dewww.mitutoyo.de

Note: Allourproductdetails,inparticulartheillustrations,drawings,dimensionalandperformancedetailsandothertechnicalspecificationscontainedinthispublicationaretobeconsideredtobeapproximateaveragevalues.Tothisextent,wereservetherighttomakechangesindesign,technicaldata,dimensionsandweight.Ourspecifiedstandards,similartechnicalrulesandtechnicalspecifications,descriptionsandillustrationsoftheproductsarecorrectatthetimeofprinting.Thecurrentversionofourgeneraltermsandconditionsalsoapply.Onlyofferswhichwehavesubmittedcanbeconsideredtobedefinitive.

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