koganei cmz series ib cyclone & frz

BK-P027

iB-Cyclone＋FRZ Series

Combination

iB-Cyclone Filter regulator

New generation fi lter regulatorWater droplets separator using high speed cyclone method

Filter regulatorIBCY40

IBCY50

CMZ Series

iB-Cyclone

Residual pressure exhaust valve

Filter regulator

A combination to reliably remove water droplets is now available!!

FRZ4□ FRZ5□

FRZ Series

Body size 44 (4□ size combination)

Body size 54 (combined size combination)

Body size 55 (5□ size combination)

Body Size-centerd Combination

φ40 pressure gauge (1 MPa specifi cation)

Pressure gauge with electronic switch

(1 MPa specifi cation)

□30 integrated pressure gauge (1 MPa specifi cation)

(0.4 MPa specifi cation)

Pressure gauge with built-in switch


φ40 stainless Bourdon tube pressure gauge


φ40 stainless Bourdon tube pressure gauge

(0.3 MPa specifi cation)

φ40 pressure gauge (0.3 MPa specifi cation)

IBCY40 FRZ4□

FRZ4□

FRZ5□

IBCY50

IBCY50

＋

＋＋

＋

● Pressure gauges, pressure switches● Residual pressure exhaust valves

● Pressure switch modules

●T-modules (for branching)

Selectable OptionsBody Size-centerd Selectable Options

It has combined the water droplets separator "iB-Cyclone" using the high speed cyclone method and the downsized fi lter regulator "FRZ Series".Together with reliably removing moisture and fl uid, it is also suitable for reducing customer's assembly man-hours and saving space.

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What CMZ Series brings ... !

Filter regulator

iB-Cyclone iB-Cyclone


iB-Cyclone

Filter regulator Filter regulatorPressure switch module

T-module (for branching)

Application example 1 Application example 2 Application example 3

The combination of iB-Cyclone and FRZ Series (fi lter regulator) is newly released!

1


□30 integrated pressure gauge □30 integrated pressure gauge is compact with almost nothing sticking out. Visibility is also improved with an easy to see 270° swing angle display.

The high speed cyclone method reliably removes fl uid.Compared with equivalent models, its volume ratio is 1/2, while its water droplets separation ratio is 99% or higher.

Swing angle 270°

FRZ50Filter regulator

FRZ40Filter regulator

40 50

Lock hole

Pressure switch modules

T-modules

The use of compact pressure switches integrated with connecting bracket enables easy pressure detection for the air line. Also adjusting of set pressure can be operated from the front side.

This allows installation of modules for branch piping.

Filter regulatorThe improved fl ow rate characteristic has realized the shorter face-to-face dimension. The operability of knob has improved, making it easy to install and remove the bowls. It supports the □30 integrated pressure gauge and other pressure gauges as well as pressure switches.

Auto drain type drain cock NO (normally open)NC (normally closed)

Drain cock with fitting

□30 i t t d

Outstanding Features of CMZ Series!

22

Residual pressure exhaust valveThe pressure in the air line can be exhausted through a 3-port

valve.

Better safety through a lock mechanism (with lock hole) while

exhausting residual pressure. Also an easy to see red color is

used for better visibility of the operating knob.

CombinationCMZ440, CMZ441CMZ540, CMZ541CMZ550, CMZ551

Symbol

Auto Drain type

Specifications

ModelItem

Standard CMZ440 CMZ540 CMZ550For low pressure CMZ441 CMZ541 CMZ551

Medium AirPort size Rc 1/8, 1/4, 3/8 1/4, 3/8, 1/2 (3/8 for secondary side) 1/4, 3/8, 1/2Maximum operating pressure MPa 1.0Proof pressure MPa 1.5Operating temperature range (atmosphere and media) ℃ 5～60Water droplet separation rate ％ 99 or moreiB-Cyclone water droplet storage capacity (In the case of -N) mℓ 16 27 27Filtration μm 5Regulation method Internal pilot type, and relief type

Pressure setting range MPaStandard 0.05～0.85For low pressure 0.05～0.40

Relief start pressure MPa Set pressure＋ 0.05 or lessAir consumption volumeNote 1 ℓ/min (ANR) 5 or less

Major Parts and Materials

Body Die cast aluminum alloyBonnet adapter PolyacetalDiaphragm Base fabric＋ synthetic rubberBowl PolycarbonateFilter element Non-woven clothConnection bracket Die cast aluminum alloyConnecting plates Steel sheet (electroless nickel plated)

Mass (the case of standard spec., max. port size, and-N) kg 0.46 0.56 0.65

Configured device modelsNote 2

iB-Cyclone IBCY40 IBCY50 IBCY50Module adapter 8Z-D 8Z-D 8Z-D

Filter regulator FRZ40 (For low pressure: FRZ41)

FRZ40 (For low pressure: FRZ41)

FRZ50 (For low pressure: FRZ51)

Note 1: This shows the maximum value within the specifi cation range. The air consumption varies in relation to primary pressure and secondary pressure.2: For the details of options as well as each handling instructions and precautions, see the catalogs of FRZ Series and iB-Cyclone.

Remark: When the Auto Drain is selected as the option of iB-Cyclone, ensure the supply pressure of 0.15 MPa or higher. (Note that certain supply pressure is required to operate the Auto Drain.)

Flow rate Characteristics

Remark: The graphs show the flow rate characteristics when the primary pressures are constant at 0.7 MPa.

● StandardCMZ440-03

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0 500 1000 1500

Sec

onda

ry s

ide

pres

sure

ℓ/min (ANR)Flow rate

MPa

CMZ550-04

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0 1000 2000 3000

Sec

onda

ry s

ide

pres

sure


MPa

CMZ540-03

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0 500 1000 20001500

Sec

onda

ry s

ide

pres

sure


MPa

Pressure Characteristics

●Standard

0.18

0.19

0.20

0.21

0.22

0.23

0.24

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

0.18

0.17 0.17

0.19

0.20

0.21

0.22

0.23

0.24

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Primary side pressure MPa Primary side pressure MPa

CMZ540 CMZ550MPa MPa

Setting points

0.18

0.19

0.20

0.21

0.22

0.23

0.24

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.17

Sec

onda

ry s

ide

pres

sure

Sec

onda

ry s

ide

pres

sure

Sec

onda

ry s

ide

pres

sure

Primary side pressure MPa

CMZ440MPa

Setting points Setting points

3

Order Codes

CMZ

Residual pressure exhaust valveBlank NoneV With residual pressure exhaust valve

(installed at the end of secondary side)

Pressure switch modulesBlank NonePSF Mounted directly before regulatorPSR Mounted directly after regulatorPSW Mounted directly before and after regulator

Drain cock specificationA Auto Drain model, drain cock NO typeC Auto drain model, drain cock NC typeN Drain cock with fitting

T-modulesBlank NoneT Immediately before regulator Note

Note: The unit with pressure switch module should be installed between the switch and the regulator.

Combination

Body size44 4□ size combination (IBCY40＋ FRZ4□)54 Combined size combination (IBCY50＋ FRZ4□)55 5□ size combination (IBCY50＋FRZ5□)

Pressure specifications0 Standard1 For low pressure

Lead wire lengthA 1000 mmB 3000 mm

Note Before use, be sure to read the "Safety Precautions" of iB-Cyclone and FRZ Series catalogs.For the details of specifications and handling instructions, see the catalogs of iB-Cyclone and FRZ Series.

Pressure gauge specificationsBlank No pressure gauge (pressure gauge connection port Rc1/4)GN No pressure gauge (no pressure gauge connection port)

G1C 1 MPa specification, □30 integrated pressure gaugeG4C 0.4 MPa specification, □30 integrated pressure gaugeG1 1 MPa specification, φ40 pressure gaugeG3 0.3 MPa specification, φ40 pressure gaugeG1S 1 MPa specification, φ40 stainless Bourdon tube pressure gauge

G3S 0.3 MPa specification, φ40 stainless Bourdon tube pressure gaugeE2 1 MPa specification, pressure gauge with electronic switchesGS1A 1 MPa specification, □50 pressure gauge with built-in switch,

lead wire type, for 24 VACGS1B 1 MPa specification, □50 pressure gauge with built-in switch,

lead wire type, for 100 VAC and 200 VACGS1C 1 MPa specification, □50 pressure gauge with built-in switch,

with DIN connector, for 24 VDCGS1D 1 MPa specification, □50 pressure gauge with built-in switch,

with DIN connector, for 100 VAC and 200 VAC

Note: For the specifications of pressure gauges, pressure gauges with electronic switch and pressure gauges with built-in switches, and dimensions and order codes when purchasing as individual parts see the catalog of FRZ Series.

Port size01 Rc1/8 (only CMZ44□ is selectable)02 Rc1/403 Rc3/804 Rc1/2 (CMZ44□ is not selectable) Note

Note: When -04 is selected at CMZ54□, the secondary side will be Rc3/8.

4

□30

Note: This drawing shows CMZ440-03.

45.145.1

(90.2)

20

6

3040

6.5

6.5

150

72

(222

)33.5 35

2.3

OUTIN

DRAIN

(68.5)

Rc1/4Pressure gauge connection port

-01: 2-Rc1/8-02: 2-Rc1/4-03: 2-Rc3/8

(2 places)

□30

Note: This drawing shows CMZ440-V-03.

PUS S P

3040

6.5

6.5

150

72

(222

)

50.2

20 20

45.1 55.1

(150.4)

33.5 35

(68.5)

2.3

OUTIN

DRAIN

66

-01: 2-Rc1/8-02: 2-Rc1/4-03: 2-Rc3/8

(2 places)Rc1/4Pressure gauge connection port

Combination Dimensions (mm)

●CMZ440-□-□●CMZ441-□-□

●CMZ440-V-□-□●CMZ441-V-□-□

5

□30

SUP

3040

6.5

6.5

150

72

(222

)

100.420 20

25.1

55.145.1

(200.6)

3533.5

(68.5)

2.3

IN OUT

DRAIN

0

00

0

3

2

1.

4

.

.

.

MP a

66

SUP

Note 1: This drawing shows CMZ440-V-03-PSF -T.

Note 2: One piece of plug R1/8, R1/4, R3/8 and R1/2 each are included.

-01: 2-Rc1/8-02: 2-Rc1/4-03: 2-Rc3/8

(2 places)Rc1/4Pressure gauge connection port


●CMZ440-V-□-PSF□-T-□●CMZ441-V-□-PSF□-T-□

●Pressure gauge options

In the case of -GN

In the case of -G1C and -G4C

In the case of -G1 and -G3

In the case of -E2

In the case of -GS1A, -GS1B, -GS1C and -GS1D

In the case of -G1S and -G3S

0.2

0.4

1

0.8

0.6

.8.6.4

.2

MPa

1／2DOTOUT

SUP

+-

MPa 10

0.7

0.8

0.9

0.5 0.60.40.3

0.1

0.20.80.2

0.4 0.6

0 MPa 1.0MPa

0.6

0.2

0 MPa

0.4

0.8

1

0.60.4

0

0.2 0.8

1

USE NO OIL

MPa

□30

25.5

□30

35

φ42

.5

(72.5)

(81.5)

□40

(82)

In the case of -GS1C and -GS1D

□52

.5

In the case of -GS1A and -GS1B

(74)

φ42

.5

6

□30


3040

6.5

6.5

7216

6

(238

)

6

45.155.1

(100.2)

20 3533.5

(68.5)

2.3

IN OUT

DRAIN

-02: 2-Rc1/4-03: 2-Rc3/8-04: IN-Rc1/2

(2 places)※ When -04 is selected, the

outlet side of FRZ4□ will be -03 (Rc3/8).


□30


3040

6.5

6.5

166

72

(238

)

6

50.220 20

55.1 55.1

(160.4)

6

3533.5

(68.5)

2.3

IN OUT

DRAIN

SUP SUP


-02: 2-Rc1/4-03: 2-Rc3/8-04: IN-Rc1/2


outlet side of FRZ4□ and 50VZ will be -03 (Rc3/8).


●CMZ540-□-□●CMZ541-□-□

●CMZ540-V-□-□●CMZ541-V-□-□

7

□30

PUSPUS

3040

6.5

6.5

166

72

(238

)

6 6

100.4

20 20

25.1

55.155.1

(210.6)

3533.5

(68.5)

2.3

IN OUT

DRAIN

0

00

0

3

2

1.

4

.

.

.

MP a

Note 1: This drawing shows CMZ540-V-03-PSF□-T.



-02: 2-Rc1/4-03: 2-Rc3/8-04: IN-Rc1/2


outlet side of FRZ4□ and 50VZ will be -03 (Rc3/8).




In the case of -GN



In the case of -E2



0.2

0.4

1

0.8

0.6

.8.6.4

.2

MPa

1／2DOTOUT

SUP

+-

MPa 10

0.7

0.8

0.9

0.5 0.60.40.3

0.1

0.20.80.2

0.4 0.6

0 MPa 1.0MPa

0.6

0.2

0 MPa

0.4

0.8

1

0.60.4

0

0.2 0.8

1

USE NO OIL

MPa

□30

25.5

□30

35

φ42

.5

(72.5)

(81.5)

□40

(82)


□52

.5


(74)

φ42

.5

8

OUTIN □30


3040

6.5

6.5

77.5

166

(243

.5)

55.155.1

20

(110.2)

6

3535

(70)

2.3

DRAIN


-02: 2-Rc1/4-03: 2-Rc3/8-04: 2-Rc1/2

(2 places)

OUTIN □30


SUPSUP

3040

6.5

6.5

77.5

166

(243

.5)

66

60.2 55.155.1

170.4

20 20 3535

2.3

(70)

DRAIN


-02: 2-Rc1/4-03: 2-Rc3/8-04: 2-Rc1/2

(2 places)


●CMZ550-□-□●CMZ551-□-□

●CMZ550-V-□-□●CMZ551-V-□-□

9

OUTIN □30

PUSPUS

3040

6.5

6.5

77.5

166

(243

.5)

6

110.420

2025.1

55.155.1

(220.6)

6

DRAIN

3535

(70)

2.3

0

00

0

3

2

1.

4

.

.

.

MP a

Note 1: This drawing shows CMZ550-V-04-PSF□-T.



-02: 2-Rc1/4-03: 2-Rc3/8-04: 2-Rc1/2

(2 places)




In the case of -GN





0.2

0.4

1

0.8

0.6

.8.6.4

.2

MPa

1／2DOTOUT

SUP

+-

MPa 10

0.7

0.8

0.9

0.5 0.60.40.3

0.1

0.2

0.6

0.2

0 MPa

0.4

0.8

1

0.60.4

0

0.2 0.8

1

USE NO OIL

MPa

In the case of -E2

□30

27

□40

(83)

36.5

□300.80.2

0.4 0.6

0 MPa 1.0MPa

(74)

φ42

.5

φ42

.5

(75.5)

□52

.5

(83.5)



10

Related catalogs

Introducing the iB-Cyclone, a high-speed cyclone type moisture separator that incorporates the best of centrifugal separation know-how.

Down sizing!Close side-by-side spacing.New-generation fi lter regulator FRZ series

iB-CycloneCatalog No. BK-E0005

New-generation Filter Regulator FRZ SeriesCatalog No. BK-E0006

Catalog No. BK-E0005

KOGANEI Brand

All products are RoHS compliantKOGANEI Brand

All products are RoHS compliant

PAT. PEND.

Catalog No. BK-E0006

New-generation Filter Regulator

RegulatorRZ50

35[1.378] [1.575]

40[1.969]

50

Down sizing!Close side-by-side spacing

Compared to existing model(R600)

RegulatorRZ40

RegulatorRZ30

Green technology linking people to dreams

All products areRoHS compliant

Series

Flexible installation orientationMoisture removal function eliminated for more fl exible installation orientation

Improved operabilityImproved knob operability and simple bowl installation and removal

08/’12 30 AKAK ©KOGANEI CORP. PRINTED IN JAPAN

URL http://www.koganei.co.jp

E-mail: [email protected]

OVERSEAS DEPARTMENT3-11-28, Midori-cho, Koganei City, Tokyo 184-8533, JapanTel: 81-42-383-7271 Fax: 81-42-383-7276

KOGANEI INTERNATIONAL AMERICA, INC.39300 Civic Center Dr., Suite 280, Fremont, CA 94538, U.S.A.Tel: 1-510-744-1626 Fax: 1-510-744-1676

SHANGHAI KOGANEI INTERNATIONAL TRADING CORPORATIONRoom 2606-2607, Tongda Venture Building No.1, Lane 600, Tianshan Road,Shanghai, 200051, ChinaTel: 86-21-6145-7313 Fax: 86-21-6145-7323

KOGANEI KOREA CO., LTD.KT&G Cosmo Bldg., 3F, 40-13, Maesanno 2-ga, Paldal-gu, Suwon-si, Gyeonggi-do, 442-847, KoreaTel: 82-31-246-0414 Fax: 82-31-246-0415

KOGANEI-PORNCHAI CO., LTD.89/174 Moo 3, Vibhavadee Rangsit Road, Talad Bangkhen, Laksi, Bangkok,10210, ThailandTel: 66-2551-4025 Fax: 66-2551-4015

KOGANEI ASIA PTE. LTD.12 Arumugam road #03-12, Lion Building B, 409958, SingaporeTel: 65-6293-4512 Fax: 65-6293-4513

koganei cmz series ib cyclone & frz

Documents

set pressure

easy pressure detection

frz4 frz5frz series

combination of ib

frz series fi lter regulator

electronic switch

builtin switch

fl uid