• Opsomming• Opsomming

Dedication to innovation, quality and customer support, our incisive vision on sawblade technology

CORPORATE PROFILE AND HIGH-TECH PRODUCTS

3

CONTENT• A company with a vision

• Productinnovation

• Innovation through the study of processes

• Innovation through technical advice

• Innovation in production technology

• PVD-Coated HSS circular sawblades

• Economy 3000

• Performance 3000

• Standard range HSS

• Standard range HSS circular sawblades

• Power 3000

• Power Integral

• Supreme 3000.1

• Connexxioncut

• Connexxioncut 2

• Connexxioncut 3

• Connexxioncut 4 / 5

• Connexxioncut 1 / 6 / 7

• Formulae for calculating

• Kinkelder supporting product range

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Content

4 5

K INKELDER VISION• The application of the most advanced saw

blade technologies must make a significant impact on Customers’ cost reductionobjectives.

• Innovation will be an ongoing and central theme of company culture.

• Power HSS, “ thin kerf ” circular saw blades, introduced in the mid 90s, represented the first major change in the Industry manufactu-ring techniques for decades. Vastly increased cutting rates and blade life were achieved as a result of lower levels of vibration.

• Shortly after the Millenium, an entirely new product range was launched: Connexxioncut.

The Connexxioncut “ throw-away ” saw bladepioneered the successful application of TCTto steel tube sawing. Production rates, pre-viously considered impossible, were achievedthrough the introduction of this product.

• The most recent addition to the Kinkelder HSS range is the Supreme saw blade. Thisis the most productive and cost effective highperformance saw blade ever produced by the company.

In its 60 year history, Kinkelder hasgained a wealth of experience in theapplication and manufacture of everyform of circular saw blade. Productionfacilities have been developed toensure the highest possible levelof quality.

In recent years the company hasdeveloped a clear strategicapproach to this specialisedmarket:

A company with a vision

PRODUCT INNOVATION

6 7

Productinnovation

“Genius is one per cent inspiration and ninety-nine per cent perspiration. Accordingly, a 'genius' is often merely a talented person who has done all of his or her homework.”

Thomas Edison

We have learned that to optimise competitiveadvantage we must continuously work hard, consultwidely, be persistent, and analyse and compare results.

“Did you know that the greatest obstacle to discovery isn’t ignorance?It’s the illusion of knowledge, isn’t it?”

D.J. Boorstin

New knowledge and innovation can only be nurtured in an open-mindedcompany culture, which has understood that the future is, not necessarily,an extension of the past.

PRODUCT INNOVATION

8 9

Innovation through thestudy of processes

• By developing a detailed understanding you can adapt and optimise innovative solutions.

• By working in partnership with our cus-tomers we identify key variables, developan understanding of new technologies and become the driver of cost reduction. This process is delivered through seminars,workshops and individual consultationand training.

Sawing process details

Basic conditions Cutting process Result

System Settings

Machine:- Type

- Characteristics

Chip load

Feed rate

Cutting speed(rpm)

Work piece:- Shape

- Material specs.

Sawblade:- Tool material

- Coating- Shape

Toothing:- Tooth style

- Cutting angles- Tooth finish

Cooling:- Type

- Supply

Pressure/

Quantity

Process details

Mechanical andthermic chipping

mechanism

Chemical, mechanicaland thermic

wear mechanism

Disruptive elements:- Vibrations - Machine wear

- Temperature

Technology

Work piece:- Cutting lenght accurancy

- Straightness- Repeatability

Sawblade:- Wear

- Chip removal

Chips:- Shape thickness

- Temperature (colour)

Outputproduction costs

Economicefficiency

Innovation throughtechnical advice

• Competence flows from understanding the combination of the entire process and all its individual elements.

• We have developed a more advanced analysis of the cutting process. It is influenced by acomplex mix of multiple individual factors.

11

TECHNOLOGYInnovation inproduction technology

Wie können wir mehr Kunden, Nutzen schaffen?

Our objective is to follow the roadof continuous improvement

As an organisation that progresses throughlearning, we must continuously challenge ourthoughts and activities. Only in this way canwe achieve the progress and innovation forwhich we strive.

Our path to becoming a world class manufactu-ring company relies on many activities.To dream, to test, to communicate and under-stand, to work together as a team, occasionallyto be lucky, but most of all to have the desireto achieve something worthwhile together.

However the most important question that weask ourselves every day is:

10 How can we improve Customer benefits?

3000

13

PVD-Coated HSScircular sawblades Performance 3000

Product concept

For many years the Performance product rangehas developed an excellent reputation in thetube industry - a tool with a very high cuttinglife at a competitive price.

The new Performance 3000 product is afurther refinement of an already successfulsaw blade.

Product advantages

The sophisticated coating combines hightemperature resistance with a very low frictioncoefficient.

The new version of this product benefitsfrom an upgraded coating which enables itto handle harder materials at higher cuttingspeeds.

• The TiN ( Titanium Nitride ) coating is a good all-round coating, which allows cutting at muchhigher speeds than with steam treated steels, particularly for steel tube and profiles.

• The TiAlN ( Titanium Aluminium Nitride ) coating provides better protection against highertemperatures than a TiN coating. It is ideal for applications where higher temperatures are caused by fast cutting speeds or very hard materials.

• The TiCN ( Titanium Carbonitride ) coating has a very low friction coefficient, and extends the blade life in steel tube cutting applications. This coating is suitable for all types of steel, including stainless steel.

Economy 3000A high performing sawblade for an economic price.

Product concept

Economy 3000 is a very cost effective saw blade with a sophisticated coating for wear protection.A special coating procedure has been developed in order to create a coating with a very low frictioncoefficient at an attractive price level.

Product advantages

Ideal for cutting tubes and profiles, Economy 3000 cuts much faster than a steam treated blade.Higher cutting speeds can be achieved as the coating protects the saw blade against side welding.

Application

Economy 3000 can be used on manual, semi automatic and automatic sawing machines. It’s idealfor thin wall tubes, in mild and stainless steel.

Nieuw Tandwiel

12

1514

Number of teeth and tooth pitches ( T in mm )

Bore ø (mm)

32

40

50

80

Pinhole combinations (mm)

2/8,5/45 2/11/632/8,5/45 2/9/50 2/12/642/8,5/45 4/9/50 2/12/64

2/8,5/55 4/12/642/15/80 4/12/64

2/15/80 2/15/100 4/12/64

4/15/804/18/1004/15/85

4/23/120

Bore and pinhole combinations

Max. Side run out (mm)

Standard range HSS sawblades

Diametermm

175

200

210

225

250

300

315

325

350

370

400

425

450

500

525

550/560

570/580

600

630

Kerfmm

1,21,62,01,21,61,82,02,01,21,62,01,21,62,02,53,01,62,02,53,02,02,53,02,02,53,02,02,53,03,52,53,03,52,53,03,54,03,03,54,03,03,54,03,03,54,05,03,54,03,04,05,04,05,04,05,04,05,0

Boreholemm

32

32

32

32/40

32/40

32/38/40

32/40

32/40

32/40/50

40/50

40/50

32/40/50

40/50

40/50

50

50/80

50/80

50/80

50/80

Hubmm

70

90

90

90

90

100

100

100

120

120

120

120

130

140

140

140/190

140/190

190

180/220

TiN, TiALN, TiCN, CrN,

Ec. 3000

0,15

0,15

0,15

0,15

0,20

0,20

0,25

0,25

0,25

0,25

0,25

0,30

0,30

0,35

0,35

0,35

0,35

0,35

0,35

Performance3000

0,10

0,10

0,10

0,10

0,10

0,10

0,15

0,15

0,20

0,20

0,20

0,20

0,25

0,25

0,25

0,27

0,27

0,27

0,30

Standard range HSS Standard range HSScircular sawblades

BW tooth-form

HZ tooth-form

B Notch tooth-form

Our product range also includes sawblades with non-standard dimensions,

such as diameter, thickness, boreholes, pinholes, tooth pitch and tooth form.

B

A

C

Weightkg

0,300,300,400,300,400,400,500, 500,400,500,600,500,600,700,901,100,801,001,301,601,101,401,701,201,501,801,501,802,002,302,002,503,002,503,003,504,003,003,504,003,504,004,504,005,005,506,905,505,705,006,508,206,80

10,007,008,007,508,00

Steel qualities

Stahl Bezeichnungen

HS 6-5-2 M 2 DIN 1.3343HS 6-5-2-5 M 35 DIN 1.3243

A Borehole

B PCD

C Pinholes

HardnessHRC ±1

6466

C

0,90%0,95%

W

6,3%6,3%

V

1,75%1,75%

Mo

5,0%5,0%

Cr

4,1%4,1%

Co

5,0%

Alloys

Diametermm

175200

210225250275300

315325350370400

425450500

525550570600630

T 3

180200

210220240280320

320320350

T 4

140160

160180200220240

250250280310320

350

T 5

110130

130150160180200

200200220220250

260280310

330340360380380

T 6

90100

110120128144160

160170180190200

220240260

270280300320320

T 7

110120140

140160160160180

180

T 8

6472

8490

100110120

120128140140160

160180200

210220220240240

T 9

80

96110

110110120120140

140

T 10

8084

100

100100110110128

130140160

164170180190190

T 11

7890

90

100

120

T 12

647280

80909090

100

110120130

140140150160160

T 14

72

808090

100100110

120120130130130

T 16

7080

8090

100

104110110120120

T 18

70

708090

90100100100100

3000

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Power 3000

Kerf

Hubthickness

Min

. Saw

blad

e di

amet

erDi

amet

er h

ub

315 x 1,8 ( Thickness of the hub) / 1,2 ( Kerf of the periphery ) x 40 mm

Product concept

The Power HSS product range benefits from a new hollow grindingtechnology, exclusive to Kinkelder, that enables the production of thinkerf high stability saw blades. The application of a specially developedlow friction coating, supports very high cutting rates, whilst achievingexceptional blade life.

Product advantages

Important benefits are:

• Very low vibration as a result of the thin kerf;• Very high blade life from a coating with an extremely low friction coefficient; • Ideal for sawing stainless steel tubes.

To build on previous successes we decided to upgrade this product andlaunch it as Power 3000.

What’s better with Power 3000?

• The coating is based on the latest PVD technology;• The teeth are fully coated giving much longer blade life;• This high level of performance can be reproduced using new

re-grinding technology.

Product concept

Power Integral is a special development of the “ thin kerf “ technology. The sawblade hub is strengthened for stability under high cutting forces. The combinationof low friction and cutting resistance with high strength enables us to adapt theseproducts for extremely demanding applications.

Product advantage

The benefits of an exceptionally thin saw blade can be seen from the following applications:

• Minimises deformation or spinning of tubes in the sawing machine vices; • For short length cutting of expensive materials, yields are significantly improved;• On sawing machines with limited motor power, the thin kerf creates less vibration

and extends blade life.

The dimensions in the table are just a selection. There are many more variants possible.

Diametermm225

250275

300

315

350

370400

425

450500550560570600

Minimum kerfmm1,2

1,61,8

1,8

1,8

1,8

22,2

2,2

2,53

3,53,53,53,5

Boreholemm32403232403240324032405040503250508050505050

Pinholemm

2/8,5/45 2/11/632/8,5/55 4/12/642/8,5/45 2/11/632/8,5/45 2/11/632/8,5/55 4/12/642/8,5/45 2/11/632/8,5/55 4/12/642/8,5/45 2/11/632/8,5/55 4/12/642/8,5/45 2/11/632/8,5/55 4/12/64

4/15/802/15/80 4/12/64

4/15/802/8,5/45 2/11/63

4/15/804/15/804/23/1204/15/804/15/804/15/804/15/80

Power 3000 Dimensions

Hubmm909090110110110110110110120120120120120120120130160180180200200

Max. Side run outmm0,100,100,100,100,100,10

0,100,100,150,150,150,150,150,200,200,200,200,200,200,200,20

Weightkg

0,350,350,600,750,750,900,90

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1,21,21,51,951,952,602,602,804,106,056,206,456,60

Alternative bore and pinhole combinations on page 14.

mm

250275300315350400450500560600

Diameter Thinnest kerf Thickness Hub Hub diameter

mm

1,01,01,01,21,21,82,02,53,03,0

mm

1,81,81,81,81,82,52,53,03,53,5

mm

100120140140150150180180180200

Power-Integral dimensions

INTEGRALPower Integral

SUPREME 3000

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Supreme 3000.1

Product Concept

The Supreme saw blade has fully coated teethand has been developed to optimise the per-formance of the new generation of high volumesawing machines. Cutting speeds and blade lifeexceed all other products currently on the mar-ket. New re-sharpening and economic re-coating technologies have been developed toreproduce the exceptional cutting performancethroughout the life of the saw blade. High pro-ductivity can therefore be achieved at very lowtool cost.

The saw blade performance

On sawing machines with the appropriate feedand speed characteristics, output can be in-creased up to 100% and tool life up to 300%compared with current high-end PVD coatedsaw blade technology.

A revolution in the tube sawing-industry

Building on the success of the Performance and the Power products,we have been researching new techniques to achieve even higher cuttingperformance within the constraints of competitive pricing.

The answer is: Supreme 3000

The Kinkelder Supreme saw blade will in the future be synonymous with:• The highest quality HSS tool steel, which can be applied to sawing;• The most innovative manufacturing methods, especially in relation to the micro

geometry of the sawblade;• The most up to date surface and wear-protection technology, that is available

on the market.

Because the Supreme saw blade will becontinuously developed, there will be aseries of new variant releases. Hence webelieve that 3000.1 will be the first of manystages of improved cutting performance ofSupreme 3000.

POWER BLADE

CONNEXXIONCUT

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Product concept

On tube weld mill flying saw applications, cold sawing techniques are necessary to maintain cutquality on heavy wall or hard materials. Where cutting speed limits of coated HSS saw bladeshave been reached, Connexxioncut 2 sawblades provide an effective solution. The saw bladescan be supplied with an extremely low friction, wear-resistant coating to produce cutting speedsup to 800 m/min. This can provide the opportunity to greatly increase tube mill speeds.

Machine technical conditions.

In recent years, several well known flying saw manufacturers have developed machinesspecifically to optimise the cutting speed potential of Connexxioncut 2 saw blades. The mostimportant features are adequate motor power, peripheral blade speed and a dynamic feedcontrol with ball-screw drive. Kinkelder provides a technical consultancy service to helpcustomers optimise the sawing conditions on their flying saws.

Connexxioncut

Product concept

The Connexxioncut range has been developed to cut tubes and solid material at speeds well inexcess of those possible with other saw blades. Tungsten Carbide tips are brazed onto a soft body,then the tooth geometry is applied by a high precision grinding process. Most Connexxioncut sawblades are specified with a sophisticated PVD coating to protect and extend the life of the carbidetips.

Product range

Dependent of the sawing conditions and the material specifications to be cut, many differentvariants of this saw blade are available. Alternative carbide grades, tooth geometry and PVDcoatings can be specified. On the following pages you can find, subdivided into the applicationareas, more detailed information on the different Connexxioncut blade types.

Connexxioncut 2 D

ø 24 x 2,2 mm

ø 76 x 4,0 mm

St. 52 - Welt hardness 1600 N/mm ≤

440 N/mm ≤

0,65 Sec.

1 Sec.

4000 - 7000

3500 - 4500

ResultsTube dimension Tube quality Sawing time in sec. Blade life

Main dimensions

Number of teeth

80/10080/100/120

140100/120

110/130/150120/140/160

140/170150150170

Dimensions

315 x 2,3 mm350 x 2,3 mm400 x 2,3 mm400 x 2,8 mm450 x 2,8 mm500 x 3,4 mm560 x 3,6 mm600 x 3,6 mm650 x 3,6 mm690 x 3,6 mm

CONNEXXIONCUT

22 23

Connexxioncut 3 Connexxioncut 4

Stainless-Steel tube.

Product concept

The high nickel content of austenitic stainless steel tubes makes them difficult to cut with HSSsaw blades. Cutting speeds need to be limited to maintain an acceptable blade life. With thespecial Connexxioncut 4 saw blade cutting speeds can be increased by up to 100%. The tablebelow shows some example performances compared with POWER 2000 saw blades:

Connexxioncut 5

On light duty sawing machines.

Product concept

This TCT saw blade is ideal for use on sawing machines designed for HSS blades. It has beenadapted to saw hard materials or at high speeds within the power limitations of these machines.Connexxioncut 5 can provide a cost effective solution to extending the production capabilities oflight duty sawing machines.

D

DD

ø mm Number of teeth Borehole mm Hub mm

Sawblade dimensions

Tube quality Tensile strength Sawtime in sec.

Production examples

Tube dimension mm

On automatic sawing machines.

Product concept

Connexxioncut 3 has been developed for cutting tubes on high-quality automatic sawing machines,very much faster than is possible with HSS saw blades. Of particular significance is the performanceof Connexxioncut 3 on:

• Thick wall tubes;• Very high strength steels;• High volume output.

Conditions of the sawing machine

The Connexxioncut 3 saw blade is particularly effective on flying saws with accurate control of chipload and variable feed rate. The sawing head feed rate would normally be controlled by a ballscrew drive.

Power 2000Connexxioncut 4

ø 37 x 1,5ø 37 x 1,5

1.43011.4301

570010515

7321.790

HSS - TIN

Connexxioncut 5

ø 32 x 4

ø 32 x 4

St. 52Weld hardness

St. 52Weld hardness

200

8000

310

572

Sawblade Tube dimension Tubequality

Blade lifecuts

Output/h

Sawblade Tube dimension Tube quality Blade lifecuts

Output/h

250 x 2,0315 x 2,3 x 40

350 x 2,2350 x 2,7

60/80/8880/100

80x100x12080x100x120

32/40403250

4/12/644/12/642/8,5/454/15/80

Blade life/cuts

65 x 4,331 x 5,070 x 7,090 x 4,5

St. 5234 Cr Mo 434 CR Mo 4

Schleudergu?

630 N/mm ≤700 N/mm ≤660 N/mm ≤700 N/mm ≤

1,60,952,253,8

CONNEXXIONCUT CALCULATIONSNumber of teeth

ds x 3,14z =

t

ds = Diameter of sawblade in mmt = Pitch in mmz = Number of teeth

Tooth pitches

ds x 3,14t =

z

25

Formulae for calculating

Peripheral speed

ds x n x 3,14V =

1.000

V = Peripheral speed in m/minn = RPM per minds = Diameter of sawblade in mm

RPM

V x 1.000n =

ds x 3,14

Harder materials.

This PVD coated saw blade is ideal for cutting high tensile solid materials at very highproduction rates. Even at tensile strengths in excess of 1000 N/mm2, greatly extendedblade life can be achieved.

Connexxioncut 6

Stainless steel.

The sawing of austenitic stainless steel places particular demands on the sawblade. For thisspecial application, tooth geometry, cutting tip materials and coatings were developed for theConnexxioncut 6 saw blade based on the latest applications research.

Connexxioncut 7

Soft materials

A very economic sawblade for the sawing of soft materials, like fliespressteile is a.o.Connexxioncut 7. Herewith often blade life of 50 m2 and more are achieved.

All Connexxioncut saw blades are available in the dimensions listed in the table below

Connexxioncut 1

24

Dimension

250 x 2,0

285 x 2,0

285 x 2,0350 x 2,34350 x 2,8360 x 2,6360 x 2,6460 x 2,7

Number of teeth

60/72/80

60/72/80

60/72/8080/100/120

100/12060/80/10060/80/100

60/80

Borehole

32

32

403250405050

Hub

4/9/50 4/11/63

4/9/50 4/11/63

2/12/802/8,5/45 2/12/64

4/15/804/15/80 4/12/904/15/80 4/11/90

4/12/90

Standard Connexxioncut Dimensions

Machine

Wagner / Kasto / Exactcut / Adige SalaRohbi Tsune / Everising

Wagner / Kasto / Exactcut / Rohbi Tsune /Everysing / I.T.E.C.

AmadaSinico / Pedrazzoli

Rattunde ACS 90 / Gernetti / KaltenbachAmada / Nishijimax / Everysing

Kasto / Kaltenbach / Robhi TsuneAmada Nisijimax

KINKELDER PRODUCTS

26 27

Wood and plastic sawblades

Technical information:A great range of product variants, for different applications

Dimensions: Diameter range of 150 - 700 mm

Friction sawblades

Technical information:Steel quality CrV or WM. Chrome coating for bladelife improvement

Dimensions:Diameter range 250 - 1200 mm

Circular knives

Technical information:The technical attributes are multi-purpose, that's whyit's necessary to produce application sighted knives.

Dimensions: diameter range of 20 - 600 mm

Bandsaws

Technical information:Bandsaws will be delivered in steel qualities M 2, M 42 and M 51

Dimensions: Kinkelder delivers bandsaws of 3 - 80 mm. Width in different

thicknesses and tooth pitches

Kinkelder supporting product range

Low resolution

Low resolution Low resolution

HSS circular sawblades

Technical information:Steam treated, flush chrome

Dimensions: Diameter of 175 mm bis 630 mm

Segmental sawblades

Technical information:M 2 = DIN 1.3343 and M 35 = DIN 1.3243 ( 5% Cobalt )

Dimension:250 - 2015. Tooth pitches dependent of the tooth per segment ( tps )

Tungsten Carbide Tipped

Technical information:Many types for the sawing of solid material, tubes and profiles

Dimension:Kinkelder produces TCT saws in diameters of 150 - 2000 mm invarious specifications

Non-ferrous

Technical information:Type NEN-negative. Especially suitable for thin walled profiles in aluminium and plastics. Type NEP-positive. Particularly suitable for sawing of non-ferrous materials

Dimensions:Both types have a diameter range of 200 - 500 mm. And kerf 2,8 - 4,4 mm

Dit is een inleidende tekst.

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Kinkelder BVCorporate Headquarters Nijverheidsstraat 2(Industrial area Zuidspoor)P.O. Box 242NL-6900 AE Zevenaar The NetherlandsT:+31 (0)316 58 22 00F:+31 (0)316 58 22 17info@kinkelder.nlwww.kinkelder.nl

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