kilang kelapa sawit batu lintang - kuala lumpur … · due to receive crop from genting and...

Date 16-02-17

.

KILANG KELAPA SAWIT BATU LINTANG

Progress Report

For the month ofJANUARY 2017

(YEO BOON KEAT)Manager

KUALA LUMPUR KEPONG BERHAD(No. Syarikat: 15043-V)


024 - KKS BATU LINTANG

Task Item UsedQty

Used UOM

MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017

Work Done By Outsider Problem Description

STERILIZATION

STERILIZER NO.1

REPAIR UT8" S/STEEL B/FLY VALVE 1 NEXCONE ENGINEERING MAINTENANCE OF STERILISER VALVEREPAIR ST8" OKM ACTUATOR 1 1 NEXCONE ENGINEERING

STERILIZER NO.2

REPAIR UT10" S/STEEL B/FLY VALVE 1 NEXCONE ENGINEERING MAINTENANCE OF STERILISERREPAIR UT8" S/STEEL B/FLY VALVE 1 NEXCONE ENGINEERING

Printed On: 14/02/2017 2:11:35 PM Page: 1 of 5


Task Item UsedQty

Used UOM



CLARIFICATION/FILTRATION

SEPARATOR C7A

REPLACE PCDISTRIBUTOR INSERT 1 MAINTENANCE OF SEPERATORREPLACE PCEROSION GUARD (UPPER) 1

SEPARATOR C7B

REPLACE PCMCCB 100A 16KA 1 MAINTENANCE OF SEPERATORREWIND UT3PHASE 25HP STATOR COIL 1 KANDAN ELECTRICAL SERVICE SEPERATOR MOTOR BURN

SEPARATOR C7C

REPLACE PCSKF BEARING 22514M 1 MAINTENANCE OF SEPERATOR

SLUDGE TANKS

FABRICATE SH4MMX5'X10' M.S. PLATE 2 MAINTENANCE OF TOP DISTRIBUTOR SLUDETANK

FABRICATE SH3/8"X5'X8' M.S. PLATE 2

VIBRATING SCREEN

REPAIR UT16MMX120MMX8P H.T.S. COILSPRING

4 MAINTENANCE OF VIBRATING SCREEN

REPAIR ST4"X29"L3/4" HOOK ANGLE S/SCLAMP

4

REPAIR ST4"X29"LX3/4 S/STEEL HOOKANGLE

4 MAINTENANCE OF SLUDGE VIBRATINGSCREEN

WATER SUPPLY

RAW WATER PIPING( RIVER TO HILLTOP/MILL/ESTATE)

REPLACE LH180MMX20'(PN 12.5) POLY PIPE 2 MAINTENANCE OF WATER SUPPLY PIPING



Task Item UsedQty

Used UOM



DIGESTION/PRESSING

DIGESTER NO.1

REPLACE STP15 DIGESTER EXPELLER ARM 1 DIGESTER EXPELLER ARM WORN OUTRECONDITION UTGEAR BOX 1 NEXCONE ENGINEERING DIGESTER GEARBOX WORN OUT

DIGESTER NO.2

REPLACE PC6MM S/STEEL PERF. DRAINAGEPLATE

1 MAINTENANCE OF DIGESTER

REPLACE PC9MM M.S. BOTTOM DRAINAGEPLATE

1

REWIND UT40HP MOTOR STATOR COIL 1 KANDAN ELECTRICAL SERVICE DIGESTER MOTOR BURN

PRESS NO.1

REPLACE UTP15 PRESS CAGE 1 MAINTENANCE OF SCREW PRESSREPLACE STP15 CB/MSB WORM SCREW 1



Task Item UsedQty

Used UOM



RECEPTION

BOGIES & CAGES

REPAIR ST12 1/2" CAST STEEL BOOGIEWHEEL

6 MAINTENANCE OF BOOGIES

REPAIR UT2 1/2" MT FRAME HOOK BUMPER 2REPAIR UT2 1/2" MT FRAME TOWING

BUMPER2

REPAIR ST12 1/2" CAST STEEL WHEEL 6REPAIR SH4MMX5'X10' M.S. PLATE 3 MAINTENANCE OF FFB CAGESREPAIR SH1/4"X5'X10' M.S. PLATE 3REPAIR UT4'X6' FFB CAGE FRONT PLATE 2REPAIR UT4 1/2'X8 1/2' CURVATURE SIDE

PLATE2

REPAIR UT5'X8 1/2' PERF. BASE PLATE SIDEBEND

1

REPAIR UT2"X2" CURVATURE SIDE ANGLE 12

OLD LINE CAPSTAN

REPLACE RLWIRE ROPE 16MM X 250' 1 MAINTENANCE OF OLD LINE CAPSTANT

EFFLUENT DISPOSAL

EFFLUENT PUMP NO.1

REPAIR PCVSP300U4DOB3SS304 IMPELLER 1 MAINTENANCE OF EFFLUENT PUMPREPAIR PCVSP300U4DOB3SS304 CASING 1

POWER GENERATION

VICKERS HOSKINS BOILER

REPLACE PCHIGH PRESSURE GAUGE GLASS 2 MAINTENANCE OF BOILERREPLACE PCFURNACE FIRE BAR 5REWIND UT50HP MOTOR STATOR COIL 1 KANDAN ELECTRICAL SERVICE BOILER FEED WATER MOTOR BURN



Task Item UsedQty

Used UOM



VEHICLES

SDLG (SHOVEL)

REPLACE UTTCIM5ALG24V-70A ALTERNATOR 1 MAINTENANCE OF LOADERREPLACE PC17.5X25 NEW TUBE 1 KEAT HENG KEDAI TYRE & BATTERY MAINTENANCE OF WHEEL LOADER

HOISTING & THRESHING

FRUIT ELEVATOR

REPLACE FT250 FT 6" RENOLD CHAIN 250 WELL ON ENGINEERING & TRADING FRUIT ELEVATOR CHAIN WORN OUT

HOIST

REPLACE PCBRAKE CAP PLASTIC 16K 1 MAINTENANCE OF HOISTREPLACE UTP625 ROTOR SHAFT (NEW) 1REPLACE PCBRAKE SPRING 1REPLACE PCDISHED WASHER PACK

PN;6167151

REWIND UT2 SPEED MOTOR COIL 1 KANDAN ELECTRICAL SERVICE HOIST MOTOR BURN

DEPERICARPER

NUT POLISHING DRUM

REPLACE PCSNL517SKF HOUSING 2 WELL ON ENGINEERING & TRADING REPLACE NEW POLISHING DRUMREPLACE PC22217EK SKF BEARING 2 WELL ON ENGINEERING & TRADING


Chan Kok Leong ([email protected])File AttachmentMaintenanceRpt Jan 2017.pdf

HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading

PRODUCTION

RAINFALL RECORD (mm) Year 2017

Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 312.00 520.00 364.00 133.00 58.00 42.00 60.00 319.00 141.00 212.00 246.00 342.00This FY 432.00 514.00 299.00 256.00

OTHER HIGHLIGHTS

DESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

than the estimate of 4.70%.The month rainfall recorded at 256mm.

ITEM

4.54

Current Financial Year This Month

4.57

PROGRESS REPORT ON

(4TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF JANUARY 2017


Same Period Last YearTodate

21.4321.1921.23 O.E.R %

4.374.84 4.09 K.E.R %

The month OER increased by 0.04% as compared to last month and KER increased by 0.75%Todate OER for FY 2016/17 is 0.57% lower than the estimate of 22.00 and todate KER is 0.33% lower

TodateThis Month

21.76

Last Month

21.42

1 PRODUCTION REPORT

1.1. FFB STATEMENT

1.1.1. FFB CONTRIBUTION

Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

KLK Estates MT MT MT MT MT MT1,951.580 7,913.760 2,872.000 11,903.000 -32.05% -33.51%

450.980 1,987.070 - -790.720 2,709.630 1,307.000 5,778.000 -39.50% -53.10%640.640 2,388.530 - -691.800 2,857.660 - -430.690 1,634.990 1,677.000 7,386.000 -74.32% -77.86%758.270 3,159.060 - -399.180 1,570.810 - -

2,413.740 10,456.610 3,651.000 15,314.000 -33.89% -31.72%- - - -- - - -

758.530 1,110.900 836.000 4,116.000 -9.27% -73.01%- -- -- -- -- -

Sub Total 9,286.130 35,789.020 10,343.000 44,497.000 -10.22% -19.57%

Non-KLK Estates- -

436.220 887.820 - -1,017.360 3,488.210 - -

- -- -- -- -- -- -- -- -

Sub Total 1,453.580 4,376.030 - - - -

Outsiders- -- -- -- -- -- -- -- -- -- -- -- -

Sub Total - - - - - -

Grand Total 10,739.710 40,165.050 10,343.000 44,497.000 3.84% -9.74%

Comment :

Total FFB received for the month of January 2017 is 10739.710 mt which is 3.84% higher than the estimate

Sungai PulauPelam

Serapoh

Batu LintangKedah BuntarGhim KhoonNagalelaiSubur

Kuala Kangsar

Genting Selama (Home)Genting Chong Meng

due to receive crop from genting and Selinsing Estate.

Norseman

Senggang

1.2. FFB COMPOSITION

Composition of crop from various years of planting are :-

MT % MT %1980 - - - - 1981 - - - - 1982 - - - - 1983 - - - - 1984 - - - - 1985 - - - - 1986 - - - - 1987 - - - - 1988 10.13 0.09 19.95 0.05 1989 - - - - 1990 87.05 0.81 289.14 0.72 1991 73.73 0.69 313.73 0.78 1992 72.43 0.67 189.68 0.47 1993 121.94 1.14 272.34 0.68 1994 414.41 3.86 1,076.49 2.68 1995 578.83 5.39 1,845.67 4.60 1996 230.76 2.15 885.61 2.20 1997 713.71 6.65 2,536.74 6.32 1998 1,130.20 10.52 4,253.45 10.59 1999 1,088.59 10.14 3,838.48 9.56 2000 710.17 6.61 2,897.53 7.21 2001 571.46 5.32 2,061.11 5.13 2002 574.47 5.35 1,908.66 4.75 2003 717.05 6.68 2,570.97 6.40 2004 814.58 7.58 3,391.97 8.45 2005 203.02 1.89 896.49 2.23 2006 273.30 2.54 1,122.66 2.80 2007 398.40 3.71 1,390.95 3.46 2008 493.98 4.60 2,025.94 5.04 2009 421.79 3.93 1,859.47 4.63 2010 457.07 4.26 2,239.38 5.58 2011 354.03 3.30 1,594.45 3.97 2012/13 228.61 2.13 684.19 1.70

- - - - - - - - - - - - - -

Total 10,739.710 100.00 40,165.05 100.00

Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %

Immature 1st - 3rd 0% 0%Young 4th - 9th 16% 19%Prime 10th - 18th 50% 50%Old 19th and above 34% 31%Comments :

coming from the year of 1998 & 1999.

Year of Planting

Remarks

FFB composition vary from the year 1990 to 2012 with most of the crop

This Month Todate

1.1.3. FFB QUALITY

CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month

Total/Average 0 0

1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

FFB INTAKE (MT) % %- -

Comments :

PAGE 4

No. of Grading % Black % Underripe % Long Stalk % Pest Damaged

WEIGHT (MT)LOADING RAMP

WEIGHT (MT)FFB GRADING

10,739.710

% Empty Bunch% Overnight % Rotten

No grading is carried out by the mill.

-

1.1.5. LOOSE FRUIT & TRASH CONTENT

This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month

123456789

101112

Average 0 0

NO Outsider Estate123

Average 0 0

1.1.6. LOOSE FRUITS TO FFB RATIO

NO ESTATES1 Batu Lintang2 Pelam3 Kedah45678

1.1.7. STONES & TRASH IN FFB

NO ESTATES12345678

Comments :

Fruit in Load Loose Fruit (%) FFB %

PAGE 4.1

No. of Grading % Loose Trash Content in Trash Content in

Last Month% to FFB

This Month Last MonthTotal Tonnage

This Month

TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB

No Grading is carried out by the mill.

1.2. PRODUCTION QUALITY

1.2.1. PRODUCTION OIL / DESPATCH OIL

X S.D. X S.D. X S.D. X S.D.

FFA %

Moisture (VM) %

Dirt %

Peroxide Value %

DOBI

ANALYSIS RESULT BY (KDC/TQCC)

TaikoSAMPLE Average StandardFFA 3.30 3.53 3.43 3.0 MaxVM 0.19 0.15 0.18 0.13 MaxDIRT 0.064 0.036 0.05 0.03 MaxPEROXIDE VALUE 0.06 0.70 0.49 0.60 MaxIODINE VALUE 51.80 51.90 51.83 50 - 54DOBI VALUE 2.83 2.73 2.81 3.0 MinCAROTENE 576.75 600 MinE233 (1% CORR.) 1.34 1.17 1.22 1.20 MaxE269 (1% CORR.) 0.24 0.28 0.26 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 18.14 16.56 17.79 20.0 MinQUALITY RATING NIL

Comments :

3.51 0.27

1.20

0.01

0.027

0.190.041

0.02

0.011

Specification

< 5.0

3rd Week 4th Week

> 2.31

0.018

0.13

This Month DESPATCH

Last Month

0.018

0.12

3.54

0.011

0.02

3.370.19

3.28 3.60

51.802.75

PRODUCTIONThis Month Last Month

2.67 0.02

1st Week

0.170.0540.60

Marketing

1.180.26

< 0.25

2nd Week

560.00

0.60

19.59

623.00

51.80

The quality of production oil was satisfactory.

541.00

0.34

0.02

0.038

0.113.40

0.021

0.11

2.63 0.022.63 0.03

0.26

2.92

The quality of despatched Oil within the Marketing specifications.

0.11

0.020

2.68 0.02

583.00

16.87

2.2. PRODUCTION / DESPATCH KERNEL

MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION

5.40 0.23 5.32 0.33 5.64 0.09 5.13 0.15 6%4.98 1.41 4.65 0.41 4.62 0.11 4.69 0.15 7%0.20 0.03 0.20 0.03

12.20 0.10 12.29 1.390.20 0.03 0.26 0.06 0.22 0.05 0.24 0.04

1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -

NET NET ON MILLWEIGHT WEIGHT NET WEIGHT

tn tn tn1- 0.000 0.000 0.0002- 0.000 0.000 0.0003- 0.000 0.000 0.0004- 0.000 0.000 0.0005- 0.000 0.000 0.0006- 900.220 900.090 -0.1307- 268.570 269.330 0.7608- 828.210 829.580 1.3709- 0.000

10- 0.000 1997.000 1999.000 2.000

1.2.4. PK DESPATCHBUYER MILL

NETWEIGHT

tn1- 0.0002- 0.000 3- 4- 0.0005- 418.3706-7-

Total : 418.370

1.2.5. CXC REPORT

Comments :

Total number of CPO tankers dispatched (A+B+C)

The kernel quality is within the Marketing Specification.

46

4656Total CPO tankers dispatched with no GPS installed (C)

Month of Jan 17 - 100% of CPO-SG despatched from total despatch of 1999.000mt - 100% of PK SG despatched from total despatch of 418.370 mt

The difference in weight for CPO despatch between the mill and the buyers was +2.000 mt

FLEET PALM

Total CPO tankers dispatched with active GPS (A) 56

0

Total CPO tankers dispatched with non-active GPS (B)

No. of loads with the weight shortage of 80kg and above

THIS MONTH

3

SINN HWAT HENG

FELDA IFFCO SDN BHD (SG)

LAST MONTH

SANG KEE

KL-KEPONG OLEOMAS

CARGILL PALM (SG)

UNITATA (SG)

ISI SAWIT

DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %

TAIKO BLEACHING

KL-KEPONG OLEOMAS (ISCC)

KL-KEPONG OLEOMAS (MB)UNITATA (SG)

THIS MONTH

MEWAH OIL - (SG)

WILMAR (KLKC/00351-S)PALM-OLEO(KLANG)

DESPATCHTHIS MONTH LAST MONTH

PRODUCTIONLAST MONTH

MOISTURE %

1

LOADS FROM MONTH: January 2017

Ticket No Driver Vehicle Date Mill Buyer Loss (A) BuyerA100336 SUNTHARAJAN AJG1139 19-01-17 40.600 40.410 0.190 0.260A100595 ZULKIFLI BIN YUSOF PHT1444 24-01-17 29.840 29.740 0.100 0.050A100596 CHE HUSSAIN B.HARUNNAS448 24-01-17 35.530 35.440 0.090 0.010 0.000

Total 0.380 0.320 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

EXTRACTED FROM CXC REPORT

Actual oil recovered (MT) at Mill

(B)

CPO Despatch Loads With Weight Shortage of 80kg and Above

Charges to the

transporters (MT) *

The shortage is charged to the transporters.

Tanker with GPS

Weight Details (MT)

2

No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

None of the tankers that doesn't follow the authorisedroute during delivery.

Total 0.000

GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON January 2017On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

3. COST OF PRODUCTION

(Basis : Cost per tonne CPO)

ThisMonth Todate Year ' s

January 2017 4 mths EstimateRM / tn RM / tn RM / tn

Indirect Cost 58.41 67.34 60.01

Depreciation 14.67 15.55 11.31

Manufacturing Cost 163.88 175.13 159.11

Ex-Mill Cost 236.96 258.02 230.43

Cooking Oil Cess 13.00 13.00 13.00

Palm Oil Stabilisation Cess 0.00 0.00 0.00

CPO (Sabah) Sales Tax

Despatch & Selling 43.23 44.56 49.64

TOTAL EXPENDITURE 293.19 315.58 293.07

A/c This Month Estimate

Code RM/ton CPO RM/ton CPO Diff. (%)2 15.64 13.92 12.4%3 12.54 7.13 75.9%

14 5.00 3.68 35.9%19 5.11 3.90 31.0%41 4.00 2.65 50.9%42 41.15 37.82 8.8%43 37.47 23.06 62.5%48 2.50 1.65 51.5%

55 13.28 10.17 30.6%

Comments :

Under estimate the additional executive salaryHigher cost due to 3 Indonesia Foreign Workers renewal work permit (RM2,520) and flight ticket for Suhin and Sri Anun( RM1,172) & vacation leave pay (Sultan Kedah & Chinese New Year)Purchase safety shoes of workers ( RM 4,085)Higher Ap wages and Ot levied by BLE

Manufacturing cost was at RM 163.88/tonne oil against estimate of RM 159.11/tonne oil.

Under estimate the supervisor salaries and overtimeHigher due to higher price bonusHigher due to higher price bonus

Comments

Higher expenditure due to purchased chemical for lab testing - (RM 3,003)

Replaced s/steel digester perforated drainage plate (RM2,850) and labour charges to overhaul and reconditioning digester box (RM9,800)

PROCESS PERFORMANCE

2.1. STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

Function X (min) S.D.Deaeration 21st. Peak (1.2 Bar / 17.4 psi) 101st. Peak exhaust 22nd. Peak (1.2 Bar / 17.4 psi) 62nd. Peak exhaust 23rd. Peak (1.2 Bar / 17.4 psi) 63rd. Peak exhaust 24th. Peak (2.9 Bar / 42 psi) 11Holding Time 45Final exhaust 5Steaming cycle 91 0Door Open to Door Shut Time 15

X S.D. X S.D.USB after 1st Threshing (%)USB after 2nd Threshing (%) 1.37 0.02 1.38 0.02Threshing Efficiency (%)

STERILIZER CONDENSATE

This Month Last MonthX S.D. X S.D.

0.90 0.09 0.91 0.08

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

The percentage of USB is 1.37% .

Last MonthThis Month

Steriliser condensate (Oil Content in Wet Basis)

OLWB in steriliser condensate at range of 1.00%.The condensate is recycled to system as press dilution.Sterilization using four peak sterilising.

02.2. DIGESTING & PRESSING STATION

2.2.1. DIGESTER TEMPERATURE OC

This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 95.00 0.41 95.00 0.42 Digester No. 2 96.00 0.43 95.00 0.43 Digester No. 3 95.00 0.34 96.00 0.31 Digester No. 4 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9

2.2.2. PRESSING

Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9

X 5.06 5.02 5.14 5.07S.D. 0.24 0.21 0.10 0.18

X 5.17 5.12 5.23 5.17S.D. 0.18 0.18 0.13 0.16

X 7.63 7.53 7.63 7.60S.D. 0.22 0.23 0.03 0.16

X 7.63 7.58 7.71 7.64S.D. 0.17 0.19 0.14 0.17

X 19.38 20.18 20.21 19.92S.D. 0.86 0.55 0.51 0.64

X 19.35 19.53 19.47 19.45S.D. 1.20 1.93 0.84 1.32

X 320.66 229.36 259.92 269.98S.D.

X 221.27 332.47 123.23 225.66S.D.

Comments :

- Nut Breakage was recorded at 19.92% and will strive to control below 15%.- Digester temperature was >90 C

- Average OLDB of Press Fibre was recorded at 7.60%

OIL LOSS ON DRY BASIS (OLDB)

NUT BREAKAGE (%)

PRESS RUNNING HOURS

This Month

Last Month

This Month

Last Month

OIL LOSS ON WET BASIS (OLWB)

This Month

Last Month

This Month

Last Month

12.2.3.

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

X 25.04 25.88 33.98 31.49 62.84 63.18 7.35 6.96 14.32 15.88 21.75 22.85 11.34 11.48S.D. 7.48 4.75 5.16 4.66 1.45 1.08 1.21 0.29 3.32 2.86 2.52 2.77 2.16 1.93N

True Nut TrashTrue Mesocarp (ripe)

True Mesocarp (unripe)

Oil in Mesocarp OLWB Normal Parthenocarp

Abnormal Partnenocarp

2

2.2.4. EFB PRESSING

Press Press Press Press Super SuperNo. 1 No. 2 No. 3 No. 4 Press 1 Press 2

PRESS RUNNING This Month HOURS Last Month DOWN TIME This Month

Last Month

2.2.5. OIL RECOVERED

This Month F F A (%) DOBI

VM (%)OLWB (%)

Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)

2.2.6. SPLITTER

RUNNING HOURSThis Month Last Month

No. 1 No. 2

Comments : No EFB press installed in this mill.

Last Month

2.3. CLARIFICATION STATION

2.3.1. CLARIFICATION TANK

This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3

X 95.00 95.00S.D 2.67 2.62

% Oil in underflow X 5.49 5.42 (% OLWB) S.D 0.35 0.36

2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8X 0.82 0.84 0.83

S.D 0.09 0.09 0.09X 0.84 0.80 0.81

S.D. 0.08 0.07 0.08T Mth X 325.48 233.09 222.06L Mth X 320.66 229.36 259.92T Mth X 1.60 1.60 1.60L Mth X 1.60 1.60 1.60T Mth X 2171.45 1555.07 1481.48L Mth X 1942.71 1389.57 1574.72T Mth X 1.68 1.22 1.15L Mth X 1.65 1.15 1.31

Comments :

Temperature OC

This MonthLast

Month

% Oil loss on wet basis (x)

Operating Hours (hrs)

Nozzle size (mm)

Separate Waste Basculator (mt)

Oil losses on Absolute Terms (Kg/tn FFB)

OLWB in underflow was recorded at 5.42%.Temperature of underflow was recorded at 95 C.

Main Menu

2.3.2. DECANTER (D)

Inlet

D1 D2 D1 D2 D1 D2X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.T Mth XL Mth X

Comments :

Oil % (x)

This MonthLast

Month

VM % (x)

This MonthLast

Month

Heavy Phase

This MonthLast

Month

This Month Solid Phase Light Phase

Last Month

No Decanters are installed in the mill.

Temperature (oC)

Operating Hours

NOS % (x)

2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS

X S.D. X S.DDILUTION RATE % 26.00 26.00Separator Waste to FFB ratio 1.12Decanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFB 4.10 4.03Absolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 4.10 0.00 4.03 0.00

2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionAfter Deoiling tank (OLWB)After Cooling pond

Comments :

No decanter cake is produced.

This Month Last Month


Absolute oil loss in kg/mt FFB recorded at 4.10kg/FFB

0.740.70

0.760.69

Oil losses after cooling pond recorded below 1%.

2.3.5. PURIFIER & VACUUM DRYER

No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.

2.3.6. VACUUM DRYER

X S.D X S.D X S.DThis Month 75.00 0.71 0.30 0.03 0.11 0.02 63.33Last Month 72.00 0.56 0.30 0.04 0.13 0.01 56.67This MonthLast MonthThis MonthLast Month

Comments :

Vacuum dryer efficiency was satisfactory.

VM. Removal

Eff.

No: 1

No: 2

No: 3

PURIFIER After PurifierBefore Purifier

VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before Dryer

VM Rem. Eff

This MonthLast

Month

Dirt Rem. Eff

This MonthLast

Month

% VM

This MonthLast

Month

% Dirt

This MonthLast

Month

2.4. NUT & KERNEL STATION PAGE 13.1

2.4.1. NUT SILO & KERNEL SILOS

DESCRIPTION No: 1 No: 2 No: 3 No: 4X 19.19 19.01

S.D 0.81 0.26X 19.26 19.14

S.D. 0.78 0.02X 15.09 14.64

S.D 1.16 0.61X 15.52 14.88

S.D. 1.21 0.03X 21.37 22.99

S.DX 19.42 22.26

S.D.

2.4.2. KERNEL SILO

1 2 3 4 5 1 2 3 4 5Top

Middle 40.00 40.00 49.00 46.00Bottom 60.00 66.00 61.00 64.00

% VM Fresh Kernel X 20.33 20.22 20.00 20.55S.D 0.85 0.78 0.84 0.10X 5.34 5.50 5.28 5.47

S.D 0.30 0.06 0.34 0.11% Drying Efficiency 73.73 72.80 73.60 73.38

Comments :

% VM Fresh Nut

This MonthLast

Month

% Dried Nut

This MonthLast

Month

% Dried Kernel

Temperature oC

This MonthLast

Month

Kernel drying efficiency was satisfactory.


% Drying Efficiency

2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2

X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 83.21 2.23 83.84 3.51Broken Nut (%) 10.01 3.09 9.02 2.44Whole Kernel (%) 0.73 0.53 0.72 0.15Brokern Kernel (%) 0.32 0.26 0.75 0.36

X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 35.23 1.18 33.80 3.87Broken Kernel (%) 11.64 0.81 11.63 0.94Uncracked Nut (%) 0.40 0.17 0.38 0.08Half cracked Nut (%) 0.56 0.18 0.56 0.15

X SD X SDRipple Mill No: 1 97.88 0.51 98.62 0.57Ripple Mill No: 2 97.84 0.38 98.57 0.20Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9

Comments :

Nut Composition before Cracker (INPUT)

No: 4 No: 5 No: 6

No: 8 No: 9No: 2 No: 3 No: 6 No: 7

R I P P L E M I L L

R I P P L E M I L L

No: 1 No: 2 No: 3 No: 7 No: 8 No: 9

No: 4 No: 5

Nut Cracking Eff.

Kernel Recovery Eff.

Mixture Composition after Cracker

No: 1

Nut cracking eff. & kernel recovery eff. was satisfactory.

4.4. KERNEL LOSSES / COST

X SD X SD X SD X SD X SD X SD

0.54 0.07 0.60 0.13

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

0.84 0.08 0.83 0.11

Claybath 0.69 0.14 0.73 0.13

2.4.5. RUNNING COST

Comments :

0.233 0.245 0.246

All kernel losses was within the in-house target.

Cost / MT of PK (RM)

Cost / MT of FFB (RM)

4.805 5.980 5.624

Other Cost e.g Sodium Silicate (RM)

2439.500 9877.000

Cyclone Fibre

LTDSHydrocyclone (PK in wet shell)

This Month

Last MonthThis Month

Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)

520.116 407.948

Last Month Todate

1756.278

2499.000

Line 3Line 1 Line 2 Line 3 Line 1 Line 2

5. BOILER / POWER HOUSE

2.5.1. BOILER HOUSE

Description This Month Last Month TodateBoiler Chemical Cost (RM) 1610.95 1495.05 6024.74 Cost / MT FFB (RM) 0.15 0.15 0.15

2.5.2. POWER HOUSE

DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month

Turbines > Dresser RandNo. 1 (700 KW) 400.1 354.4 162400 136130 405.90 384.11No. 2 (400 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CumminsNo. 1 (300 KW) 8.9 72.1 564.0 10257.00 0.0 200.0 63.37 142.26 0.00 51.29No. 2 (640 KW)No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)

2.5.3. TNB POWER SUPPLY

KwHr RM KwHr RM KwHr RMPalm Oil Mill 31404.00 14382.59 48114.00 23106.18 44418.00 92088.18Rubber FactoryEcomat PlantTotal 31404.00 14382.59 48114.00 23106.18 44418.00 92088.18

Comments :

Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption

(Litres)

Steam Consumption per KwHr (Turbine)

Diesel genset warmed up to maintain its condition.TNB supply is used to start the mill operation by using change over switch.

Last Month TodateThis Month

2.6. WATER TREATMENT PLANT

2.6.1. WATER CONSUMPTION

Description This Month Last Month This Month Last Month m3/mt FFBOwnEstate

Mill 12280.00 11970.00 1.14 FCTOTAL 12280.00 11970.00 0.00 0.00 1.14

2.6.2. WATER TREATMENT COST

This Month Last Month TodateChemical Cost (RM) 2104.59 2495.37 9281.66Cost /m3 water (cts / m3) 0.17 0.21 0.18Cost /mt FFB (cts / mt FFB) 0.20 0.25 0.23Water Consumption (m3 / mt FFB) 1.14 1.20 1.26

2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER

This Month Last Month TodateTotal Volume of water (m3) consumed 12280.00 11970.00 50560.00Total Cost (RM)

Comments :

Domestic

Water consumed%

Water treatment cost is 0.20cts/m3 of water.Belt press production : 2.40 mt/hrCost of cake Production : 8.70 Rm/mt of cake

2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1. Visitation

Date01-01-17

2.7.2. Training

Date12-13/01/17

2.7.3. Security

Date

2.7.4. OSH Matter

Date

2.7.5. RSPO Matter

Date

2.7.6. Amenities

Date

2.7.7. Water Supply

Date

2.7.8. EFB DISPOSAL

2.7.9. DECANTER CAKE DISPOSAL

Remarks

RemarksMR.YEO ATTEND NIOSH BANGI AGTES REFRESHER

RemarksPersonMPOB VISIT

Remarks

Remarks

Remarks

Remarks

2,170.800 105.809 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

21.270 2,255.339

Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

1

2.8.0. Effluent Treatment

Date

2.8.1 Mill Downtime

Date Hours Date Hours12-01-17 3 3/4 First stage threshing drum plate broken25-01-17 330-01-17 4 1/2

Total 11.25 0

2.8.2 Housekeeping / Beautification / Linesite / Compound

Date

2.8.3. Others

Date

Comments

Remarks

Crane coupling worn outWire rope roller old line shaft broken

Remarks

Remarks

Details DetailsLine 1 Line 2

2

2.8.4. Effluent Result For January 2017

abcdefgh

2.8.5 Trailing Report

132

Suspended Solids (mg / l)N/A

533

Ammonical Nitrogen (mg / l) N/A

30

4307Total Solids (mg / l)

Oil & Grease (mg / l) N/AN/A

653161

COD (mg / l) N/ATotal Nitrogen (mg / l) N/A

5000 MAX

DOE LimitpH N/A

TQCC Result871BOD (mg / l)

0 MANPOWER

3.1. EMPLOYEES

MALAYS CHINESE INDIANS OTHERS TOTAL Executives 2 1 2 0 5 Subordinate Staff 5 0 13 0 18 TOTAL 7 1 15 0 23

3.2. SUBORDINATE STAFF LEAVE STATUS

Leave Leave Leave B/F from Earned Todate TakenYear '16 for Year '17 (A+B) This Bal

No. Position (Days)-A (Days)-B Total Month (A+B-C)1 C/CLERK 17 2 19 3 3 162 2ND CLERK 8 2 10 1 1 93 CHARGEMAN 1 2 3 1 1 24 SUPERVISOR 4 2 6 1 1 55 SUPERVISOR 9 4 13 2 13 06 E/DRIVER 0 2 2 0 0 27 BOILERMAN -9 1 -8 0 0 -88 BOILERMAN 15 2 17 4 4 139 LAB OPER -10 2 -8 2 2 -1010 MECHANIC 15 2 17 2 2 1511 MECHANIC 13 2 15 0 0 1512 MECHANIC 8 18 26 11 26 01314 FOREMAN 15 2 17 2 2 1515 E/DRIVER 1 2 3 1 1 216 MECHANIC 2 1 3 0 0 317 S/KEEPER 15 2 17 3 3 1418 W/B OPER -3 1 -2 0 0 -219 BOILERMAN 0 1 1 0 0 120 SUPERVISOR 7 2 9 0 0 92122232425262728

Comments :

NAME

SAMSUDDIN BIN ISHAK

G. KRISHNASAMY

SARAVANANGV. THANARASUMANJULA A/P PERUMALUMOHD KHAIRIL ABDULLAHS. JAMESON

Leave Taken Todate

(C)ALIZA BINTI MAT ISA

G.LOGANATHANA.PUGALENTHY

S.SUBRAMANIAM

MAHD HANIFFAH

A.MOHANATHASSYED MOHAMAD ADNAN

P.SANKARANAVR.MOGANAKRISHNANR.RAJOOS.MUNIANDYR.BALAN

13.3 EMPLOYEE (MILL WORKERS)

(A) CHECKROLL

(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 21 3 24 - 24 Chinese - - - - Indian 25 3 28 - 28 Grand Total 46 6 52 - - - 52

(2) NON-MALAYSIAN Sri Lanka - - - India 8 - 8 - 8 Indonesia 10 - 10 - 10 Bangladeshi - - - Thai - - - Filipino - - - Grand Total 18 - 18 - - - 18 Total Checkroll 64 6 70 - - - 70

(B) CONTRACT / TEMPORARY

(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 2 - 2 - 2 Chinese - - - Indian 1 1 - 1 Grand Total 3 - 3 - - - 3

Employees Dependants (Resident)Total

Employees Dependants (Resident)Total

Appendix 1

Unit This Month Last Month Todate1.0 FFB

1.1.1 Weight of FFB processed MT 10,739.710 9,967.040 40,165.050 1.1.2 Estimate MT 10,343.000 10,421.000 44,497.000 1.1.3 Shift Hours Hrs -

2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 2,280.154 2,111.933 8,607.472 2.1.2 Estimate MT 2,275.000 2,293.000 9,790.000 2.1.3 Oil Extraction Rate % 21.23 21.19 21.43 2.1.4 Estimate % 22.00 22.00 22.00 2.1.5 Press Running Hours Hrs. 749.24 676.97 2,723.54 2.1.6 Production Hours Hrs. 432.25 402.25 1,620.00 2.1.7 Downtime (Line 1) Hrs. 11.25 7.50 28.75 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 14.33 14.72 14.75 2.2.0 F.F.B. Manufactured / Hours MT / hr 24.85 24.78 24.79 2.2.1 Oil Recovered / Hours MT / hr 5.28 5.25 21.27

3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 520.116 407.948 1,756.278 3.1.2 Estimate MT 486.000 490.000 2,091.000 3.1.3 Kernel Extraction Rate % 4.84 4.09 4.37

;3.1.4 Estimate % 4.70 4.70 4.70 3.1.5 Production Hours Hrs. 432.25 402.25 1,620.00 3.1.6 Kernel Recovered / Hr MT / hr 1.20 1.01 1.08

4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 1,999.000 1,675.380 7,944.320 4.1.2 Oil in Stock MT 1,039.481 758.327 2,570.195 4.1.3 Kernels Despatched MT 418.370 419.630 1,629.220 4.1.4 Kernels in stock MT 217.484 115.738 582.621

- Packed / Bulk Silo MT 217.484 115.738 582.621 - Kernel in Bag MT -

Remarks :

PROGRESS REPORT FOR THE MONTHOF JANUARY 2017

MAJOR MAINTENANCE REPORT FOR THE MONTH OF JANUARY 2017

(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4

Main

KKS Progress Report version 1.44 for January 2017

Please select your desire section by a mouse click

Section ASection B

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Information for the Progress Report

Co NameKUALA LUMPUR KEPONG BERHAD

Co Reg No.15043-VSetup

OC Code024

OC NameKILANG KELAPA SAWIT BATU LINTANG

Co Start of Fin Mth10

Current Year2017Reset

Current Month1January

Current Month, YrJanuary 2017

Current Fin Mth #4th

Current Fin Mth4th

Current Fin Yr2017

Current Period2016/17

Asst/Manager NameYEO BOON KEATTitleManager

Wt Shortage Limit80Kg

By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.44

Sys last updated:25-Oct-2013Set:16-Jun-2015

Title ListYearMonthYesNo

Assistant20111No

Senior Assistant20122Yes

Acting Manager20133

Manager20144

Senior Manager20155

20166

20177

20188

20199

202010

202111

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Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out

Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size

++ means click tab for more pages

11. Process Performance

1. Highlights

2. Production Report

4. FFB Quality

5. LF and Trash Content

6. Production Quality

7. Production and Despatch Kernel

8. CPO Despatch Loads with wt shortage

9. GPS Violation Report

10. Cost of Production

12. Digesting & Pressing Station ++

13. EFB Pressing

1. Clarification Station

2. Decanter

3. Dilution Rate & Absolute Oil Loss

4. Purifier & Vacuum Dryer

5. Nut & Kernel Station

6. Nut Cracking Efficiency

7. Kernel Losses / Cost

8. Boiler / Power House

9. Water Treatment Plant

10. General (Visitors/Security/Breakdown, etc.) ++

11. Man Power

12. Appendix 1

3. FFB Composition

13. Major Maintenance Report ++

CoverPage


Progress Report

For the month of

JANUARY 2017

Date2/16/17KUALA LUMPUR KEPONG BERHAD

(No. Syarikat: 15043-V)


.

(YEO BOON KEAT)

Manager

Highlights

PROGRESS REPORT ONPAGE 1


FOR THE MONTH OF JANUARY 2017

(4TH MONTH OF FINANCIAL YEAR)

HIGHLIGHTS

Estimated percentage of FFB pushed by shovel

Percentage FFB pushed due to grading

PRODUCTION

Current Financial YearSame Period Last Year

This MonthLast MonthTodateThis MonthTodate

O.E.R %21.2321.1921.4321.7621.42

K.E.R %4.844.094.374.574.54

RAINFALL RECORD (mm)Year2017

Fin YearOctNovDecJanFebMarAprMayJunJulAugSep

Last FY312.00520.00364.00133.0058.0042.0060.00319.00141.00212.00246.00342.00

This FY432.00514.00299.00256.00

OTHER HIGHLIGHTS

ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

The month OER increased by 0.04% as compared to last month and KER increased by 0.75%

Todate OER for FY 2016/17 is 0.57% lower than the estimate of 22.00 and todate KER is 0.33% lower

than the estimate of 4.70%.

The month rainfall recorded at 256mm.

Main Menu

ProductionReport

PAGE 2

1PRODUCTION REPORT

1.1.FFB STATEMENT

1.1.1.FFB CONTRIBUTION

Estimate forEstimate+/- Estimate+/- Estimate

This MonthTodateThis MonthTodateThis MonthTodate

KLK EstatesMTMTMTMTMTMT

Batu Lintang1,951.5807,913.7602,872.00011,903.000-32.05%-33.51%

Kedah450.9801,987.070

Buntar790.7202,709.6301,307.0005,778.000-39.50%-53.10%

Ghim Khoon640.6402,388.530--

Nagalelai691.8002,857.660--

Subur430.6901,634.9901,677.0007,386.000-74.32%-77.86%

Norseman758.2703,159.060--

Sungai Pulau399.1801,570.810--

Pelam2,413.74010,456.6103,651.00015,314.000-33.89%-31.72%

Senggang- 0- 0--

Serapoh- 0- 0--

Kuala Kangsar758.5301,110.900836.0004,116.000-9.27%-73.01%

--

--

--

--

--

Sub Total9,286.13035,789.02010,343.00044,497.000-10.22%-19.57%

Non-KLK Estates

--

Genting Chong Meng436.220887.820

Genting Selama (Home)1,017.3603,488.210--

--

--

--

--

--

--

--

--

Sub Total1,453.5804,376.030- 0- 0--

Outsiders

--

--

--

--

--

--

--

--

--

--

Sub Total- 0- 0- 0- 0--

Grand Total10,739.71040,165.05010,343.00044,497.0003.84%-9.74%

Comment :

Total FFB received for the month of January 2017 is 10739.710 mt which is 3.84% higher than the estimate

due to receive crop from genting and Selinsing Estate.

Main Menu

FFBComposition

PAGE 3

1.1.2.FFB COMPOSITION

Composition of crop from various years of planting are :-

Year of PlantingThis MonthTodate

MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above

1980- 0- 0- 0- 03701726.875351.043661.8

1981- 0- 0- 0- 03607719.2420078.8212366.99

1982- 0- 0- 0- 035

1983- 0- 0- 0- 034

1984- 0- 0- 0- 033

1985- 0- 0- 0- 032

1986- 0- 0- 0- 031

1987- 0- 0- 0- 030

198810.130.0919.950.0529

1989- 0- 0- 0- 028

199087.050.81289.140.7227

199173.730.69313.730.7826

199272.430.67189.680.4725

1993121.941.14272.340.6824

1994414.413.861,076.492.6823

1995578.835.391,845.674.6022

1996230.762.15885.612.2021

1997713.716.652,536.746.3220

19981,130.2010.524,253.4510.5919

19991,088.5910.143,838.489.5618

2000710.176.612,897.537.2117

2001571.465.322,061.115.1316

2002574.475.351,908.664.7515

2003717.056.682,570.976.4014

2004814.587.583,391.978.4513

2005203.021.89896.492.2312

2006273.302.541,122.662.8011

2007398.403.711,390.953.4610

2008493.984.602,025.945.049

2009421.793.931,859.474.638

2010457.074.262,239.385.587

2011354.033.301,594.453.976

2012/13228.612.13684.191.7099

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

Total10,739.710100.0040,165.05100.00

Append below the classification of Palms According to Age :-

CategoryPalm Age (years)TM %RemarksTD %

Immature1st - 3rd0%0%

Young4th - 9th16%19%

Prime10th - 18th50%50%

Old19th and above34%31%

Comments :

FFB composition vary from the year 1990 to 2012 with most of the crop

coming from the year of 1998 & 1999.

Main Menu

FFBQuality

PAGE 4

1.1.3.FFB QUALITY

No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch

CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0

1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

LOADING RAMPFFB GRADING

FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%

10,739.710- 0- 0- 0

Comments :

No grading is carried out by the mill.

Main Menu

LF_TrashContent

PAGE 4.1

1.1.5.LOOSE FRUIT & TRASH CONTENT

No. of Grading% LooseTrash Content inTrash Content in

Fruit in LoadLoose Fruit (%)FFB %

ThisLastThisLastThisLastThisLast

NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth

1

2

3

4

5

6

7

8

9

10

11

12

Average00- 0- 0- 0- 0- 0- 0

NOOutsider Estate

1

2

3

Average00- 0- 0- 0- 0- 0- 0

1.1.6.LOOSE FRUITS TO FFB RATIO

Total Tonnage% to FFB

NOESTATESThis MonthLast MonthThis MonthLast Month

1Batu Lintang

2Pelam

3Kedah

4

5

6

7

8

1.1.7.STONES & TRASH IN FFB

Trash

NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB

1

2

3

4

5

6

7

8

Comments :

No Grading is carried out by the mill.

Main Menu

ProductionQuality

PAGE 5

1.2.PRODUCTION QUALITY

1.2.1.PRODUCTION OIL / DESPATCH OIL

PRODUCTIONDESPATCHMarketing

This MonthLast MonthThis MonthLast MonthSpecification

XS.D.XS.D.XS.D.XS.D.

3.510.343.400.273.540.193.370.11

FFA %< 5.0

0.110.020.110.010.120.020.130.02< 0.25

Moisture (VM) %

0.0200.0380.0210.0270.0180.0110.0180.011

Dirt %

Peroxide Value %

2.680.022.670.022.630.032.630.02

DOBI> 2.31

ANALYSIS RESULT BY (KDC/TQCC)

1st Week2nd Week3rd Week4th WeekTaiko

SAMPLEAverageStandard

FFA3.283.603.303.533.433.0 Max

VM0.170.190.190.150.180.13 Max

DIRT0.0540.0410.0640.0360.050.03 Max

PEROXIDE VALUE0.600.600.060.700.490.60 Max

IODINE VALUE51.8051.8051.8051.9051.8350 - 54

DOBI VALUE2.752.922.832.732.813.0 Min

CAROTENE560.00623.00541.00583.00576.75600 Min

E233 (1% CORR.)1.181.201.341.171.221.20 Max

E269 (1% CORR.)0.260.260.240.280.260.20 Max

IRON0.005.0 - 3.0

PHOSPHORUS0.008.0 - 5.0

D.F. (Delta Y)16.8719.5918.1416.5617.7920.0 Min

QUALITY RATING0.00NIL

Comments :

The quality of despatched Oil within the Marketing specifications.

The quality of production oil was satisfactory.

Main Menu

ProdDesKernel

PAGE 6

1.2.2.PRODUCTION / DESPATCH KERNEL

PRODUCTIONDESPATCH

THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING

XS.D.XS.D.XS.D.XS.D.SPECIFICATION

MOISTURE %5.400.235.320.335.640.095.130.156%

DIRT %4.981.414.650.414.620.114.690.157%

FFA %0.200.030.200.03

TOTAL BROKEN KERNEL %12.200.1012.291.39

STONE CONTENT %0.200.030.260.060.220.050.240.04

1.2.3.CPO DESPATCH

BUYERMILLBUYER'S+ / -

NETNETON MILL

WEIGHTWEIGHTNET WEIGHT

tntntn

1-WILMAR (KLKC/00351-S)0.0000.0000.000

2-PALM-OLEO(KLANG)0.0000.0000.000

3-MEWAH OIL - (SG)0.0000.0000.000

4-TAIKO BLEACHING0.0000.0000.000

5-KL-KEPONG OLEOMAS (MB)0.0000.0000.000

6-UNITATA (SG)900.220900.090-0.130

7-FELDA IFFCO SDN BHD (SG)268.570269.3300.760

8-CARGILL PALM (SG)828.210829.5801.370

9-KL-KEPONG OLEOMAS (ISCC)0.000

10-KL-KEPONG OLEOMAS0.000

1997.0001999.0002.000

1.2.4.PK DESPATCH

BUYERMILL

NET

WEIGHT

tn

1-SANG KEE0.000

2-SINN HWAT HENG0.000

3-ISI SAWIT

4-FLEET PALM0.000

5-UNITATA (SG)418.370

6-

7-

Total :418.370

1.2.5.CXC REPORT

THIS MONTHLAST MONTH

Total CPO tankers dispatched with active GPS (A)5646

Total CPO tankers dispatched with non-active GPS (B)

Total CPO tankers dispatched with no GPS installed (C)

Total number of CPO tankers dispatched (A+B+C)5646

No. of loads with the weight shortage of 80kg and above30

Comments :

The kernel quality is within the Marketing Specification.

The difference in weight for CPO despatch between the mill and the buyers was +2.000 mt

Month of Jan 17 - 100% of CPO-SG despatched from total despatch of 1999.000mt

- 100% of PK SG despatched from total despatch of 418.370 mt

Main Menu

CPODes

PAGE 6.1

EXTRACTED FROM CXC REPORT

CPO Despatch Loads With Weight Shortage of 80kg and Above

LOADS FROM MONTH: January 2017

Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS

Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer

A100336SUNTHARAJANAJG11391/19/1740.60040.4100.1900.2600.000

A100595ZULKIFLI BIN YUSOFPHT14441/24/1729.84029.7400.1000.0500.000

A100596CHE HUSSAIN B.HARUNNAS4481/24/1735.53035.4400.0900.0100.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

Total0.3800.3200.000

* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

The shortage is charged to the transporters.

Main Menu

GPSRep

PAGE 6.2

GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON January 2017

On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

None of the tankers that doesn't follow the authorised

route during delivery.

Total0.000

Main Menu

COP

PAGE 7

1.3.COST OF PRODUCTION

(Basis : Cost per tonne CPO)

This

MonthTodateYear ' s

January 20174 mthsEstimate

RM / tnRM / tnRM / tn

Indirect Cost58.4167.3460.01

Depreciation14.6715.5511.31

Manufacturing Cost163.88175.13159.11

Ex-Mill Cost236.96258.02230.43

Cooking Oil Cess13.0013.0013.00

Palm Oil Stabilisation Cess0.000.000.00

CPO (Sabah) Sales Tax

Despatch & Selling43.2344.5649.64

TOTAL EXPENDITURE293.19315.58293.07

A/cThis MonthEstimateComments

CodeRM/ton CPORM/ton CPODiff. (%)

215.6413.9212.4%Under estimate the additional executive salary

312.547.1375.9%Higher cost due to 3 Indonesia Foreign Workers renewal work permit (RM2,520) and flight ticket for Suhin and Sri Anun( RM1,172) & vacation leave pay (Sultan Kedah & Chinese New Year)

145.003.6835.9%Purchase safety shoes of workers ( RM 4,085)

195.113.9031.0%Higher Ap wages and Ot levied by BLE

414.002.6550.9%Under estimate the supervisor salaries and overtime

4241.1537.828.8%Higher due to higher price bonus

4337.4723.0662.5%Higher due to higher price bonus

482.501.6551.5%Higher expenditure due to purchased chemical for lab testing - (RM 3,003)

0.0%

0.0%

5513.2810.1730.6%Replaced s/steel digester perforated drainage plate (RM2,850) and labour charges to overhaul and reconditioning digester box (RM9,800)

0.0%

0.0%

0.0%

0.0%

0.0%

0.0%

0.0%

Comments :

Manufacturing cost was at RM 163.88/tonne oil against estimate of RM 159.11/tonne oil.

Main Menu

ProcPerf

PAGE 8

2PROCESS PERFORMANCE

2.1.STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

FunctionX (min)S.D.

Deaeration2BarPsi

1st. Peak(1.2 Bar / 17.4 psi)101.217.4

1st. Peak exhaust2

2nd. Peak(1.2 Bar / 17.4 psi)61.217.4

2nd. Peak exhaust2

3rd. Peak(1.2 Bar / 17.4 psi)61.217.4

3rd. Peak exhaust2

4th. Peak(2.9 Bar / 42 psi)112.942

Holding Time45

Final exhaust5

Steaming cycle910

Door Open to Door Shut Time15

This MonthLast Month

XS.D.XS.D.

USB after 1st Threshing (%)

USB after 2nd Threshing (%)1.370.021.380.02

Threshing Efficiency (%)

STERILIZER CONDENSATE


XS.D.XS.D.

Steriliser condensate (Oil Content in Wet Basis)0.900.090.910.08

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

The percentage of USB is 1.37% .

OLWB in steriliser condensate at range of 1.00%.

The condensate is recycled to system as press dilution.

Sterilization using four peak sterilising.

Main Menu

DigPressStation

PAGE 9.0

2.2.DIGESTING & PRESSING STATION

2.2.1.DIGESTER TEMPERATURE OC

ThisMonthLastMonth

DIGESTERXS.D.XS.D.

Digester No. 195.000.4195.000.42

Digester No. 296.000.4395.000.43

Digester No. 395.000.3496.000.31

Digester No. 4

Digester No. 5

Digester No. 6

Digester No. 7

Digester No. 8

Digester No. 9

2.2.2.PRESSING

PressPressPressPressPressPressPressPressPressAverage

No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9

OIL LOSS ON WET BASIS (OLWB)This MonthX5.065.025.145.07

S.D.0.240.210.100.18

Last MonthX5.175.125.235.17

S.D.0.180.180.130.16

OIL LOSS ON DRY BASIS (OLDB)This MonthX7.637.537.637.60

S.D.0.220.230.030.16

Last MonthX7.637.587.717.64

S.D.0.170.190.140.17

NUT BREAKAGE (%)This MonthX19.3820.1820.2119.92

S.D.0.860.550.510.64

Last MonthX19.3519.5319.4719.45

S.D.1.201.930.841.32

PRESS RUNNING HOURSThis MonthX320.66229.36259.92269.98

S.D.0.00

Last MonthX221.27332.47123.23225.66

S.D.0.00

Comments :

- Digester temperature was >90 C

- Nut Breakage was recorded at 19.92% and will strive to control below 15%.

- Average OLDB of Press Fibre was recorded at 7.60%

Main Menu

DigPressStation2

PAGE 9.1

2.2.3.

True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

X25.0425.8833.9831.4962.8463.187.356.9614.3215.8821.7522.8511.3411.48

S.D.7.484.755.164.661.451.081.210.293.322.862.522.772.161.93

N

Main Menu

EFBPressing

PAGE 9.2

2.2.4.EFB PRESSING

PressPressPressPressSuperSuper

No. 1No. 2No. 3No. 4Press 1Press 2

PRESS RUNNINGThis Month

HOURSLast Month

DOWN TIMEThis Month

Last Month

2.2.5.

OIL RECOVERED


F F A(%)

DOBI

VM(%)

OLWB(%)

Press 1Press 2Press 3Press 4Press 5Press 6Press 7

Press Fibre (OLDB)

Ratio EFB Liquor to FFB (%)

2.2.6.SPLITTER

Running HoursRUNNING HOURS


No. 1

No. 2

Comments :

No EFB press installed in this mill.

Main Menu

ClarificationStation

PAGE 10

2.3.CLARIFICATION STATION

2.3.1.CLARIFICATION TANK


Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3

Temperature OCX95.0095.00

S.D2.672.62

% Oil in underflowX5.495.42

(% OLWB)S.D0.350.36

2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1S2S3C1C2C3C4C5C6C7C8

% Oil loss on wet basis (x)This MonthX0.820.840.83

S.D0.090.090.09

Last MonthX0.840.800.81

S.D.0.080.070.08

Operating Hours (hrs)T MthX325.48233.09222.06

L MthX320.66229.36259.92

Nozzle size (mm)T MthX1.601.601.60

L MthX1.601.601.60

Separate Waste Basculator (mt)T MthX2171.451555.071481.48

L MthX1942.711389.571574.72

Oil losses on Absolute Terms (Kg/tn FFB)T MthX1.681.221.15

L MthX1.651.151.31

Comments :

OLWB in underflow was recorded at 5.42%.

Temperature of underflow was recorded at 95 C.

Main Menu

Decanter

PAGE 11

2.3.2.DECANTER (D)

InletSolid PhaseLight PhaseHeavy Phase

Temperature (oC)This Month

Last MonthD1D2D1D2D1D2

Oil % (x)This MonthX

S.D

Last MonthX

S.D.

VM % (x)This MonthX

S.D

Last MonthX

S.D.

NOS % (x)This MonthX

S.D

Last MonthX

S.D.

Operating HoursT MthX

L MthX

Comments :

No Decanters are installed in the mill.

Main Menu

Dilution

PAGE 12

2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS


XS.D.XS.D

DILUTION RATE %26.0026.00

Separator Waste to FFB ratio1.12

Decanter cake to FFB ratio

Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.104.03

Absolute Oil loss in Decanter Cake kg/mt FFB

Total Oil loss kg/MT FFB4.100.004.030.00

2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionThis MonthLast Month

After Deoiling tank (OLWB)0.740.76

After Cooling pond0.700.69

Comments :

Absolute oil loss in kg/mt FFB recorded at 4.10kg/FFB

No decanter cake is produced.

Oil losses after cooling pond recorded below 1%.

Main Menu

Purifier

PAGE 13

2.3.5.PURIFIER & VACUUM DRYER

PURIFIERBefore PurifierAfter Purifier

No: 1No: 2No: 1No: 2No: 3No: 4No: 5

% VMThis MonthX

S.D

Last MonthX

S.D.

% DirtThis MonthX

S.D

Last MonthX

S.D.

VM Rem. EffThis MonthX

S.D

Last MonthX

S.D.

Dirt Rem. EffThis MonthX

S.D

Last MonthX

S.D.

2.3.6.VACUUM DRYER

VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.

XS.DXS.DXS.D

No: 1This Month75.000.710.300.030.110.0263.33

Last Month72.000.560.300.040.130.0156.67

No: 2This Month

Last Month

No: 3This Month

Last Month

Comments :

Vacuum dryer efficiency was satisfactory.

Main Menu

NutKernelStation

2.4.NUT & KERNEL STATIONPAGE 13.1

2.4.1.NUT SILO & KERNEL SILOS

DESCRIPTIONNo: 1No: 2No: 3No: 4

% VM Fresh NutThis MonthX19.1919.01

S.D0.810.26

Last MonthX19.2619.14

S.D.0.780.02

% Dried NutThis MonthX15.0914.64

S.D1.160.61


S.D.1.210.03

% Drying EfficiencyThis MonthX21.3722.99

S.D


S.D.

2.4.2.KERNEL SILO


1234512345

Temperature oCTop

Middle40.0040.0049.0046.00

Bottom60.0066.0061.0064.00

% VM Fresh KernelX20.3320.2220.0020.55

S.D0.850.780.840.10

% Dried KernelX5.345.505.285.47

S.D0.300.060.340.11

% Drying Efficiency73.7372.8073.6073.38

Comments :

Kernel drying efficiency was satisfactory.

Main Menu

NutCrackingEff

2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2

R I P P L E M I L L

Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9

XSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Nut (%)83.212.2383.843.51

Broken Nut (%)10.013.099.022.44

Whole Kernel (%)0.730.530.720.15

Brokern Kernel (%)0.320.260.750.36

R I P P L E M I L L

Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9

XSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Kernel (%)35.231.1833.803.87

Broken Kernel (%)11.640.8111.630.94

Uncracked Nut (%)0.400.170.380.08

Half cracked Nut (%)0.560.180.560.15

Nut Cracking Eff.Kernel Recovery Eff.

XSDXSD

Ripple Mill No: 197.880.5198.620.57

Ripple Mill No: 297.840.3898.570.20

Ripple Mill No: 3

Ripple Mill No: 4

Ripple Mill No: 5

Ripple Mill No: 6

Ripple Mill No: 7

Ripple Mill No: 8

Ripple Mill No: 9

Comments :

Nut cracking eff. & kernel recovery eff. was satisfactory.

Main Menu

KernelLosses

PAGE 14

2.4.4.KERNEL LOSSES / COST


Line 1Line 2Line 3Line 1Line 2Line 3

XSDXSDXSDXSDXSDXSD

Cyclone Fibre0.540.070.600.13

LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage

0.840.080.830.11

Hydrocyclone (PK in wet shell)

Claybath0.690.140.730.13

2.4.5.RUNNING COST

This MonthLast MonthTodate

Kernel Produced (mt)520.116407.9481756.278

Total Kaolin or Calcium Carbonate Cost (RM)2499.0002439.5009877.000

Other Cost e.g Sodium Silicate (RM)

Cost / MT of PK (RM)4.8055.9805.624

Cost / MT of FFB (RM)0.2330.2450.246

Comments :

All kernel losses was within the in-house target.

Main Menu

BoilerPowerHouse

PAGE 15

2.5.BOILER / POWER HOUSE

2.5.1.BOILER HOUSE

DescriptionThis MonthLast MonthTodate

Boiler Chemical Cost (RM)1610.951495.056024.74

Cost / MT FFB (RM)0.150.150.15

2.5.2.POWER HOUSE

DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

Turbines>Dresser RandAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers

No. 1 (700 KW)400.1354.4162400136130405.90384.11700

No. 2 (400 KW)400

No. 3 (0 KW)0

No. 4 (0 KW)0

Diesel Gen Set >CumminsCaterpillarCumminsListerOthers

No. 1 (300 KW)8.972.1564.010257.000.0200.063.37142.260.0051.29300

No. 2 (640 KW)640

No. 3 (640 KW)640

KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)

2.5.3.TNB POWER SUPPLY


KwHrRMKwHrRMKwHrRM

Palm Oil Mill31404.0014382.5948114.0023106.1844418.0092088.18

Rubber Factory

Ecomat Plant

Total31404.0014382.5948114.0023106.1844418.0092088.18

Comments :

TNB supply is used to start the mill operation by using change over switch.

Diesel genset warmed up to maintain its condition.

Main Menu

WaterTreatment

PAGE 16

2.6.WATER TREATMENT PLANT

2.6.1.WATER CONSUMPTION

Water consumed

%

DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB

DomesticOwn

Estate

Mill12280.0011970.001.14

FC

TOTAL12280.0011970.000.000.001.14

2.6.2.WATER TREATMENT COST


Chemical Cost (RM)2104.592495.379281.66

Cost /m3 water (cts / m3)0.170.210.18

Cost /mt FFB (cts / mt FFB)0.200.250.23

Water Consumption (m3 / mt FFB)1.141.201.26

2.6.3.MONTHLY LICENCE COST

PUMPING RAW WATER FROM RIVER


Total Volume of water (m3) consumed12280.0011970.0050560.00

Total Cost (RM)

Comments :

Water treatment cost is 0.20cts/m3 of water.

Belt press production : 2.40 mt/hr

Cost of cake Production : 8.70 Rm/mt of cake

Main Menu

General

PAGE 17

2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1.Visitation

DatePersonRemarks

1/1/17MPOB VISIT

2.7.2.Training

DateRemarks

12-13/01/17MR.YEO ATTEND NIOSH BANGI AGTES REFRESHER

2.7.3.Security

DateRemarks

2.7.4.OSH Matter

DateRemarks

2.7.5.RSPO Matter

DateRemarks

2.7.6.Amenities

DateRemarks

2.7.7.Water Supply

DateRemarks

2.7.8.EFB DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

21.2702,255.3392,170.800105.809

2.7.9.DECANTER CAKE DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

Main Menu

General2

PAGE 17.1

2.8.0.Effluent Treatment

DateRemarks

2.8.1Mill Downtime

Line 1Line 2

DateHoursDetailsDateHoursDetails

1/12/173 3/4First stage threshing drum plate broken

1/25/173Crane coupling worn out

1/30/174 1/2Wire rope roller old line shaft broken

Total11.250

2.8.2Housekeeping / Beautification / Linesite / Compound

DateRemarks

2.8.3.Others

DateRemarks

Comments

Main Menu

General3

PAGE 17.2

2.8.4.Effluent Result For January 2017

DOE LimitTQCC Result

apHN/A8

bBOD (mg / l)5000 MAX71

cCOD (mg / l)N/A653

dTotal Nitrogen (mg / l)N/A161

eAmmonical Nitrogen (mg / l)N/A132

fTotal Solids (mg / l)N/A4307

gSuspended Solids (mg / l)N/A533

hOil & Grease (mg / l)N/A30

2.8.5Trailing Report

Main Menu

ManPower

PAGE 18

3.0MANPOWER

3.1.EMPLOYEES

MALAYSCHINESEINDIANSOTHERSTOTAL

Executives21205

Subordinate Staff5013018

TOTAL7115023

3.2.SUBORDINATE STAFF LEAVE STATUS

LeaveLeaveLeaveLeave Taken Todate (C)

B/F fromEarned TodateTaken

Year '16for Year '17(A+B)ThisBal

No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)

1ALIZA BINTI MAT ISAC/CLERK172193316

2SYED MOHAMAD ADNAN2ND CLERK8210119

3A.MOHANATHASCHARGEMAN123112

4G.LOGANATHANSUPERVISOR426115

5A.PUGALENTHYSUPERVISOR94132130

6R.BALANE/DRIVER022002

7S.MUNIANDYBOILERMAN-91-800-8

8R.RAJOOBOILERMAN152174413

9AVR.MOGANAKRISHNANLAB OPER-102-822-10

10P.SANKARANMECHANIC152172215

11S.SUBRAMANIAMMECHANIC132150015

12SAMSUDDIN BIN ISHAKMECHANIC8182611260

1300

14MAHD HANIFFAHFOREMAN152172215

15G. KRISHNASAMYE/DRIVER123112

16S. JAMESONMECHANIC213003

17MOHD KHAIRIL ABDULLAHS/KEEPER152173314

18MANJULA A/P PERUMALUW/B OPER-31-200-2

19GV. THANARASUBOILERMAN011001

20SARAVANANSUPERVISOR729009

2100

2200

2300

2400

2500

2600

2700

2800

Comments :

Main Menu

Employee

PAGE 18.1

3.3EMPLOYEE (MILL WORKERS)

(A)CHECKROLL

EmployeesDependants (Resident)Total

(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total

Bumiputera21324- 024

Chinese- 0- 0- 0- 0

Indian25328- 028

Grand Total46652- 0- 0- 052

(2) NON-MALAYSIAN

Sri Lanka- 0- 0- 0

India8- 08- 08

Indonesia10- 010- 010

Bangladeshi- 0- 0- 0

Thai- 0- 0- 0

Filipino- 0- 0- 0

Grand Total18- 018- 0- 0- 018

Total Checkroll64670- 0- 0- 070

(B)CONTRACT / TEMPORARY

EmployeesDependants (Resident)Total

(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total

Bumiputera2- 02- 02

Chinese- 0- 0- 0

Indian11- 01

Grand Total3- 03- 0- 0- 03

Main Menu

Appendix1

PAGE 19

Appendix 1

PROGRESS REPORT FOR THE MONTH

OF JANUARY 2017

UnitThis MonthLast MonthTodatePrevious Todate

1.0FFB

1.1.1Weight of FFB processedMT10,739.7109,967.04040,165.05029,425.340

1.1.2EstimateMT10,343.00010,421.00044,497.00034,154.000

1.1.3Shift HoursHrs- 0- 0

2.0OIL MANUFACTURE

2.1.1Weight of Oil ProducedMT2,280.1542,111.9338,607.4726,327.318

2.1.2EstimateMT2,275.0002,293.0009,790.0007,515.000

2.1.3Oil Extraction Rate%21.2321.1921.43

2.1.4Estimate%22.0022.0022.00

2.1.5Press Running HoursHrs.749.24676.972,723.541,974.30

2.1.6Production HoursHrs.432.25402.251,620.001,187.75

2.1.7Downtime (Line 1)Hrs.11.257.5028.7517.50

2.1.8Downtime (Line 2)Hrs.- 0- 0

2.1.9Press Capacity per unitMT / hr14.3314.7214.75

2.2.0F.F.B. Manufactured / HoursMT / hr24.8524.7824.79

2.2.1Oil Recovered / HoursMT / hr5.285.2521.2715.99

3.0KERNEL MANUFACTURE

3.1.1Weight of kernel ProducedMT520.116407.9481,756.2781,236.162

3.1.2EstimateMT486.000490.0002,091.0001,605.000

3.1.3Kernel Extraction Rate%4.844.094.37

;3.1.4Estimate%4.704.704.70

3.1.5Production HoursHrs.432.25402.251,620.001,187.75

3.1.6Kernel Recovered / HrMT / hr1.201.011.08

4.0DESPATCH AND STOCK

4.1.1Oil DespatchedMT1,999.0001,675.3807,944.3205,945.320

4.1.2Oil in StockMT1,039.481758.3272,570.1951,530.714

4.1.3Kernels DespatchedMT418.370419.6301,629.2201,210.850

4.1.4Kernels in stockMT217.484115.738582.621365.137

- Packed / Bulk SiloMT217.484115.738582.621365.137

- Kernel in BagMT- 0- 0

Remarks :

Main Menu

MajorMaintRep1

PAGE 20


(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION

(4) HOISTING / TIPPER AND THRESHING STATION

Main Menu

MajorMaintRep2

PAGE 21


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION

(8) CLARIFICATION STATION

Main Menu

MajorMaintRep3

PAGE 22


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION

(12) EFFLUENT STATION

Main Menu

MajorMaintRep4

PAGE 23


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

Main Menu

Sheet1

kilang kelapa sawit batu lintang - kuala lumpur … · due to receive crop from genting and...

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