keystone steel lintel brochure

7/25/2019 Keystone Steel Lintel Brochure

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FM 21541

ISO 9001

EMS 553955

ISO 14001

Other productsavailable in the range

GB Sales & ServiceKEYSTONE - SWADLINCOTERyder Close, Cadley Hill Industrial Estate Swadlincote,South Derbyshire DE11 9EU

UK: 01283 200 150F: 01283 223 352Email: [email protected]

NI/ROI Sales & ServiceKEYSTONE - IRELANDBallyreagh Industrial Estate, Cookstown, Co. TyroneBT80 9DG

NI: 028 8676 2184

F: 028 8676 1011Email: [email protected]

ROI: 048 8676 2184F: 048 8676 1011Email: [email protected]

www.keystonelintels.com

Wind Posts Cavity Trays

Loft Ladderssmartroof GRP ComponentsKeylite

HiTherm

Brick Slip Feature LintelsStandard Lintels Special Lintels Sun Lounge Lintels

Masonry SupportsSteel Lintel Manual

2014

KeystoneLintelManual

CERTIFICATENo 98/3493


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STAINLESS STEEL

Keystones full range of lintels is also available in stainless steel,providing the same high quality and performance featuresas our standard galvanised lintels.

BBA Certification

National Building

Specification Approved

National House

Building Council

British Standards

Institution

ISO 9001 & ISO 14001

RIBA CPD

Approved

Investors in People

Accreditation

Home Builders

Federation

Builders Merchants

Federation

Building Research

Establishment

Compliance with

EU legislation

Keystone produce more than just steel lintels. Our range of specialistproducts is designed to meet the needs of even the most complex project.

HI-THERM

Keystone has redefined lintel performance with Hi-Therm,the low cost solution to reduced Carbon Emissions and improved

Fabric Energy Efficiency.

STANDARD LINTELS

Keystone produce a wide range of standard galvanised steel lintels.All Keystone standard lintels satisfy the Thermal Performancerequirements of all UK building regulations.

BRICK SLIP FEATURE LINTELS

Keystone Brick Slip Feature Lintels are a one piece, prefabricated unitwith factory applied brick slips. Units are manufactured bespoke to orderand can achieve even the most challenging architectural designs.

MASONRY SUPPORT & WINDPOST SYSTEMS

Keystone continues to set the standard for masonry support and windpostsystems for a range of building frame configurations. The innovativeKeystone Masonry Support System provides a versatile solution whenmasonry support is required.

CAVITY TRAYS

The Keystone Cavity Tray presents a lightweight, simple to installand long-lasting solution to preventing dampness from penetratingbelow the roof line.

SPECIAL LINTELS

Keystone offer a complete custom design service to ensure your projecthas the best lintel for the job. Our technical expertise is renowned forvalue engineering the optimum solution.

Range

Service

Performance

Lintel Installation

Selecting a lintel

Lintel Range Index

1 Hi-therm

2 Cavity wall 100mm inner leaf

3 Cavity wall wide inner leaf

4 Cavity wall wide outer leaf

5 Eaves Lintels

6 Thin Joint Lintels

7 Timber Frame Lintels

8 Single Leaf Lintels

9 Box Lintels

10 Solid Wall Lintels

11 Extended Range

12 Stainless Steel Range

Lintel Specials

Sun Lounge Lintels

Brick Slip Feature Lintels

Masonry Support Systems

Windposts

Signature Projects

Cavity Trays

PAGE2

4

5

6

7

8

10

12

19

29

37

38

PAGE40

43

44

48

50

53

54

60

66

72

74

76

83

Steel Lintel Manual

CONTENTS


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keystonelintels.com

54

TECHNICAL SUPPORT

Keystone provides comprehensive technical support for allproducts. Our free scheduling and specification service offersfast turnaround on standard lintels, masonry support andwindpost systems.

Keystone leads the market with a bespoke design service forspecial lintels and brick slip feature lintels, including onsitemeasurement and technical assistance.

Our in-house experts use the latest thermal modelling softwareto advise clients on the optimum lintel solution for compliance

with and beyond the latest building regulations.By contacting our engineers at an early stage of your designprocess, you will potentially gain significantly more designflexibility for the overall project. Please contact your localKeystone technical office.

Please refer to our Fax Back Forms for special lintelrequirements. Detailed measuring advice and Fax BackEnquiry Forms are available to download at:www.keystonelintels.com/technical.

FASTRACK DATABASE FOR CAD

The Keystone Fastrack Database is accessible from theKeystone website and provides downloads of CAD filesfor a selection of Keystone Steel Lintels.

Keystone Lintelsgives a hasslefree service from enquiry stagethrough to delivery on site.You can relax in the knowledgethat your order is in the handsof experts.

NBS PLUS

Keystone provides specification details via RIBA NBS Plus,accessible via our website or via RIBAfor NBS subscribers.

DELIVERY

Keystones fast, efficient delivery service is renownedthroughout the construction industry. Our logisticssolution is recognised by our customers for superiorsupply chain management.

Keystone continues to provide the largest range of lintelsavailable, with the shortest lead times in the industry.We have invested in large stock inventories at our twomanufacturing and distribution centres reassuring ourcustomers that all our standard lintels are instantlyavailable upon request.

Keystone has revolutionised the steel lintel industry bymanufacturing and delivering special lintels withlead-times historically associated with ex-stock items.

Keystone products are available through a national networkof merchant suppliers.

Service

Performance

ColdOuter Leaf

WarmInner Leaf

ThermalBreak Plate

Thermal Breaki.e. no contact

10% Contact Only

ColdOuter Leaf

WarmInner Leaf

ThermalBreak Plate

FIRE PERFORMANCE

Keystone lintels have been subjected to a fire test(ref: WARRES No.101263) in accordance with BS 476:Part20: 1987, at Exova Warringtonfire and achieveda one hour fire performance.

GALVANISED STEEL

Keystones standard range of lintels are manufacturedfrom high quality grade pre-galvanised mild steel toBS EN 10346:2009 DX51D plus Z600 or grade Z275 toBS EN10025-2:2004 with minimised spangle finish anda minimum yield stress of 250N/mm.

STAINLESS STEEL

Please refer to page 53 for details.

STRUCTURAL PERFORMANCE

The Keystone Lintel range has safe working loads as detailedin each applicable loading table in our Lintel Range andLoading tables, pages 11-53. The structural performancefigures within each table have been ascertained by testing inaccordance with the requirements of standards BS 5977 Part 21983 and BS EN 845-2:2003.

The figures take into account the different loadingarrangements which are common to traditional cavitywall construction.

Differential Total UDL kN 3:1Up to 75% loading on the inner leaf.

Differential Total UDL kN 19:1Up to 95% loading on the inner leaf.LINTEL LOAD TABLES

For full details of load tables specific to your lintel type pleasesee Lintel Range & Loading Tables pages 11-53.

Differential Load 3:1 ratio, 75% load on inner leaf.Differential Load 19:1 ratio, 95% load on inner leaf.

Lintel types: HD/K, S/K-50 (215WIL), S/K-70 (215WIL), S/K-90(215WIL),S/K-110, S/K-130, S/K-150, SB/K, T/K, SL/K, RB/K,TJ/K, TW/K, INT/K, SW/K, IB/K, EL/K-50, EL/K-90, CFS/K,X/K have been tested as a composite unit with surroundingmasonry, built in accordance with BS EN 1996-2:2006. Thesecomposite units have been tested in accordance with therequirements of BS5977: part 2 1983 (BS EN 845-2:2003).

LINTEL LIFE SPAN

The Keystone lintel range complies with the technical

requirements of the BLP (Building Life Plans) regardingthe durability data of mild steel, cold formed lintels.

POLYSTYRENE INSULATION

Keystone lintels are insulated with expanded CFC freepolystyrene and conform to BS 13163: 2008.

All Keystone standard lintels satisfythe thermal performance requirements

of England and Wales Part L ofthe building regulations, NorthernIrelands Part F and ScotlandsTechnical Handbook, section 6.

STANDARD KEYSTONE LINTELWith patented Thermal Break Plate

Standard Keystone Lintel with patentednon continuous Thermal Break Plate

NON

CONT

INUOU

S

THER

MAL

BREA

KPLATE


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keystonelintels.com

Lintel InstallationENSURE LINTEL IS LEVELALONG ITS LENGTH

1 Lintels should be installed with a minimum end bearingof 150mm, bedded on mortar and levelled along its

length and across its width.

2 The masonry above the lintel should be built

in accordance with BS EN 1996-2:2006.

3 Raise the inner and outer leaves simultaneously to avoidexcessive eccentricity of loading, with a maximum height

difference of 225mm (masonry should be laid on a mortar

bed and all perpendicular joints should be filled).

4 Allow the mortar to cure before applying floor or roof

loads (Temporary propping beneath a steel lintel is

practised to facilitate speed of construction).

5 The NHBC recommend a damp proof course (DPC)

or cavity tray should be installed over all openings in

external cavity walls.

6 When installing concrete floor units or other heavycomponents above a lintel, care should be taken toavoid shock loading and floor units should not be

dragged into position. Masonry immediately above

the lintel should be allowed to cure.

7 Point loads should not be applied directly onto lintelflanges. Lintels should have a minimum of 150mm

masonry between the flange and the application level

of any form of loading. Consult Keystones technical

department if applying a point load above a lintel.

8 The external lintel flange must project beyond thewindow/door frame and it is recommended that a flexible

sealing compound is used between the underside of the

lintel flange and the frame.

9 When the underside of a lintel is exposed, its appearance

can be enhanced by the addition of lintel soffit cladding.

10 Do not cut lintels to length or modify them in any way

without consulting a Keystone engineer.

LINTEL POSITION WITHINA CAVITY WALL

PROPPING

Selecting the correct lintel

YOU WILL NEED TO KNOW 3 THINGSWhat is the wall construction?What is the length of the lintel?What is the load to be supported by the lintel?

STAGE 1 - SELECT WALL TYPE

Cavity Wall

You will need to know:

A Outer Leaf = 102mm BrickB Cavity = 100mmC Inner Leaf = 100mm Block

EXAMPLE 1. CAVITY WALL CONSTRUCTION

OUTERLEAF

INNERLEAF

102mmOuter Leaf

A

100mmCavity

B

100mmInner Leaf

C

hnominal

Ensure lintel is fully bedded onbricklaying mortar

Ensure anominal150mm endbearing ateach end.

Ensure lintel isnot damaged.

150mmminimum

150mmminimum

Structural openingor clear span

Ensure lintel is level along its length.

Timber Frame Single Leaf Solid Wall Internal Partition

ExternalSolid Wall

STAGE 2 - WHAT IS THE LENGTH OF THE LINTEL?

EXAMPLE 2: LINTEL LENGTH

How wide is the structural opening?

1 Measure the size of the structural opening i.e.the clear span between the masonry supports.

2 Add 150mm minimum bearing to each end.

Example lintel length =150 + 1800 + 150 = 2100mm

Ensure a150mm endbearing ateach end.

150mmminimum

150mmminimum

Structural openingor clear spane.g 1800mm

STAGE 3 - WHAT IS THE LOAD TO BE SUPPORTED BY THE LINTEL?

EXAMPLE 3: LOAD ON LINTEL

The load on a lintel comes from...

1 Masonry

2 Roof Loads: Truss/Attic/Cut/3 Floor Loads: Joists/Slabs/4 Live Loads: Residential use

Commercial use/Industrial use/

5 Combination of above

76

kNkNkN

NOTE The load ratio between outer and inner leaves of the cavity wall will need to be determined.If you are not skilled in assessing loads please contact Keystones Technical Team and avail of our free scheduling service.

ALintel should becentred in the cavity andthe distance betweenlintel up-stand andmasonry must notexceed 8.5mm

B Masonry should notoverhang any flange bymore than 25mm.

OUTSIDE INSIDE

Timber Plank

The practice of propping a lintelis sometimes used to facilitatespeed of construction. It shouldonly be introduced after initialmasonry load has been appliedto the lintel.

When propping a lintel, ahorizontal timber plank shouldbe placed along the undersideof the lintel and suitable* propssecured into place at maximum1200mm centres.

* Suitability of props isthe responsibility of sitemanagement.

In accordance with BS EN1996-2:2006 and NHBC

requirements all externalwall lintels MUST beinstalled with a flexibledamp proof course withthe exception of thoseadequately protectedby an eaves overhang orsimilar form of protection.

Ensure lintelis level across

its width.

OUTSIDE INSIDE

AAB


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HI-THERM GRP/STEEL LINTEL

GALVANISED STEEL LINTEL RANGE

SECTION

HI-THERMGRP/STEELLINTEL

Psi 0.05 W/m.K

Cavity Width90-165mm

1CAVITYWALL

LOADING TYPE CODE PAGE

Standard Loading HT/S

Heavy Duty Loading HT/HD

11

11

100MM

INNER LEAF

Cavity Width50mm-165mm2

CAVITYWALL


Standard Loading S/K

Heavy Duty Loading HD/K

XHD/K

Extra Heavy Duty Loading CFS/K

XCFS/K

Extreme Loading X/K

13

14

15

16

17

18

125MM-150MM

OUTER LEAF

Cavity Width50mm-165mm

215MM

OUTER LEAF


4CAVITYWALL

EAVES LINTEL

5CAVITYWALL

EXTENDED LINTEL RANGE

STAINLESS STEEL LINTEL RANGE

SECTION

SINGLE LEAF

STAINLESSSTEEL LINTELRANGE

VariousCavity Widths

8

12

SOLID WALL

STAINLESSSTEEL RANGE

EXTENDED

LINTEL RANGEVariousCavity Widths11EXTENDEDLINTEL

RANGE

TIMBERFRAME

VariousCavity Widths

7TIMBER FRAMELOADING TYPE CODE PAGE

Standard Loading T/K

Heavy Duty Loading HDT/K

Extra Heavy Duty Loading XHDT/K

41

42

40


Standard Loading SB/K

Heavy Duty Loading SL/K

43

43


Roller Shutter Cant Brick/Stepped Lintel

Feature Plate

Universal Arch Lintel

Weep Vents & Stop Ends

5051

51

51

52

PAGE

Keystone Standard Lintels are also available instainless steel. Outstanding durability throughaustenitic chromiun nickel steel BS EN10088-part 2 Astm 240 (European Grade 1.4307).Suitable for use in coastal and industrial environments.All Keystone galvanised steel loading tables apply.

53

Lintel Range Index

98

125MM-150MM

INNER LEAF


215MM

INNER LEAF


3CAVITYWALL


Standard Loading S/K WIL

Heavy Duty Loading HD/K WIL

XHD/K WIL

Extra Heavy Duty Loading CFS/K WIL

XCFS/K WILExtreme Loading X/K WIL

20

21

22

23

2425

Standard Loading S/K 215 WIL

Heavy Duty Loading HD/K 215 WIL

Extreme Loading X/K 215 WIL

26

27

28


Standard Loading S/K WOL

Heavy Duty Loading HD/K WOL

XHD/K WOL

Extra Heavy Duty Loading CFS/K WOL

XCFS/K WOL

Extreme Loading X/K WOL

30

31

32

33

34

35

Standard Loading S/K 215 WOL 36


Standard Loading EL/K 90 37

THIN JOINT

6THIN JOINT


Standard Loading TJ/K-50

TW/K-215

Heavy Duty Loading HDTW/ITW/K-215

38

39

39

BOX LINTEL

9SOLID WALL

100MMSOLID WALL10

SOLID WALL


Standard Loading INT/K-100

SW/K-100

48

48

215MMSOLID WALL


Standard Loading BOX/K-75

BOX/K-100

BOX/K-150BOX/K-200

Heavy Duty Loading HD BOX/K-100

HD BOX/K-150

HD BOX/K-200

44

45

45

45

46

46

47


Standard Loading SW/K

Heavy Loading IB/K-2C

Extra Heavy Loading IB/K-3C

Extreme Loading IBX/K

48

49

49

49

102 Cavity 100

102 Cavity 10 0

102 Cavity 150

102 Cavity 215

150 Cavity 100

215 Cavity 100

SOLID WALL


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OUTER LEAF

102mmINNER LEAF

100mm

HT/S STANDARD LOADHT/HD HEAVY DUTY LOADBlockwork built tight against inner face of the lintel.Place mortar bed on top of blockwork before floor unitsare laid to provide even distribution of load. Lintels may bepropped to facilitate speed of construction. See LintelInstallation on page 6. Insulation fixed on top of the lintelhas been cut back on this illustration for clarity.

Cavity widths from 90mm To 165mmCAVITY WALL

HI-THERM LINTELRange

Cavity Widths 90-165mm

100mm Inner Leaf

1HI-THERM LINTEL

Keystone leads the way with the development of a completely unique lintel range to address the thermalrequirements of new building regulations which require that lintels should be assessed for their effect on thethermal performance of a building. The thermal performance of a lintel is expressed in terms of Psi Values ( )i.e. linear thermal transmittance.

Testing of Keystones Hi-Therm Lintel was carried out by theBRE (Building Research Establishment) using Physibels thermalanalysis software TRISCO which complies with BS EN ISO10211-1. The modeling follows the requirements ofthe BRE conventions document BR497.

THERMAL

PERFORMANCE

TESTING

KEY BENEFITS Up to 5 times more thermally efficient than a steel

cavity wall lintel.

The significant reductions in thermal bridging due to theGRP component will assist in the building design processto achieve compliance with Part L and The Code forSustainable Homes.

The use of Hi-Therm will make a significant contributionto a buildings performance in respect of the FabricEnergy Efficiency Standards (FEES).

Outperforms Stainless Steel on price andcorrosion resistance.

Hi-Therm has achieved the 1 hour fire resistance test ascarried out by Exova Warringtonfire utilising the heatingconditions of BS EN 1363-1 1999.

DESIGN FEATURES

Patented GRP and Galvanised Steel hybrid design.

Galvanised steel is used to support the heavier loadon the inner leaf of the cavity wall.

Profiled CFC free insulation ensures the continuityof insulation.

To help understand the immense thermal benefits of theHi-Therm Lintel it must be compared to other lintel types.

Plated Steel Lintel (default) 0.5 W/m. K

N on -pl at ed St ee l Li nt el (d ef au lt ) 0 .3 W/m. K

0.23 W/m.KTypical Keystone Lintel

0.05 W/m.KKeystone Hi-Therm Lintel

LINTEL TYPE COMPARISON VALUES

Psi COMPARISON CHART

11

Manufactured length150mm increments

Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

HT/S-150 (For cavity widths 150-165mm)

600-1500

140

2.5

20

17

1650-2100

150

2.9

21

17

2250-3000

229

2.9

27

20

3150-3600

229

3.2

27

20

Standard Load

95 88 100

hnominal



NOTEThe exact lintel profile will vary dependent on lintel length and loading

Heavy Duty Load

hnominal

8895 100NOTEThe exact lintel profile will vary dependent on lintel length and loading


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

HT/HD-150 (For cavity widths 150-165mm)

600-1500

150

2.9

30

22

1650-2400

229

2.9

35

35

2250-3000

229

3.2

35

35

3150-3600

215

2.9

35

32



NBS plus specifications areavailable on www.keystonelintels.comorvia RIBA for NBS plus subscribers

Galvanised Steel

Insulation fixedin place by

Keystone

GRP

Psi 0.05 W/m.k

DAMP PROOFINGNot required on Hi-Therm lintels. *Up to severe exposure.



*NoD

PC

Required

The low cost

solution to reducedcarbon emissionsand improved FabricEnergy Efficiency

DAMP PROOFING - PROVIDE A DAMP PROOF COURSE OVER ALL LINTELS. FOR MORE GUIDANCE, PLEASE CONTACT OUR TECHNICAL TEAM keystonelintels.comPLEASE NOTE OTHER CAVITY WIDTHS AND LOADING CONDITIONS ARE AVAILABLE

10


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CAVITY WALL

100mm INNER LEAFRange


100mm Inner Leaf

2CAVITY WALL

Standard Load

OUTER LEAF

102mmINNER LEAF

100mm

S/KBlockwork built tight against inner face of the lintel.Place mortar bed on top of blockwork before floorunits are laid to provide even distribution of load.Lintels may be propped to facilitate speed ofconstruction. See Lintel Installation on page 6.


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

S/K-150 (For cavity widths 150-165mm)

600-1500

100

2.0

16

13

1650-1800

125

2.0

22

18

1950-2100

180

2.6

24

18

2250-3000

180

2.9

27

22

3150-4000

180

3.2

26

19

4200-4800

180

3.4

25

20

150-165mmCavity

14895 100

Manufactured length

150mm increments

Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-

1200

88

1.6

12

10

1350-

1500

88

2.0

16

13

1650-

1800

107

2.0

19

16

1950-

2100

125

2.0

21

17

2250-

2400

150

2.0

23

18

2550-

2700

162

2.6

27

22

2850-

3000

171

2.6

27

20

3150-

3600

200

3.2

27

20

3750-

4000

200

3.2

26

19

4200-

4800

200

3.4

27

22


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1500

95

2.0

16

13

1650-1800

121

2.0

22

18

1950-2100

145

2.6

24

18

2250-3000

195

2.9

27

22

3150-4000

195

3.2

26

19

4200-4800

195

3.4

25

20

110-125mmCavity

hnominal

10895 100

90-105mmCavity

95 88 100

hnominal

hnominal

13100MM INNER LEAF

Please use this table to identify the Lintel code required based on cavity width and loading.Contact our technical department for more details on these lintel options. Please note that only a selectionof the range is illustrated in this manual.

*These cavity widths are not illustrated in this manual - please contact our technical department for details.

Cavity widths from 50mm To 165mm


Lintel HotlinesUK - 01283 200 150N.I - 028 8676 2184ROI - 048 8676 2184

Fax Back Enquiry Forms are available fordownload at www.keystonelintels.com

LOADINGCavity Standard Heavy Duty Heavy Duty Extra Heavy Duty Extra Heavy Duty ExtremeWidth (mm)

*50-65 S/K-50 HD/K-50 XHD/K-50 CFS/K-50 XCFS/K-50 X/K-50


90-105 S/K-90 HD/K-90 XHD/K-90 CFS/K-90 XCFS/K-90 X/K-90




CAVITYWIDTH

keystonelintels.comPLEASE NOTE OTHER CAVITY WIDTHS AND LOADING CONDITIONS ARE AVAILABLE

12


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13

XHD/KBlockwork built tight against inner face of the lintel.Place mortar bed on top of blockwork before floor unitsare laid to provide even distribution of load. Lintels maybe propped to facilitate speed of construction.See Lintel Installation on page 6.

OUTER LEAF

102mmINNER LEAF

100mm

15

Heavy Duty Load

Manufactured length

150mm increments

Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

XHD/K-90 (For cavity widths 90-105mm)

600-

1500

163

3.2

50

45

1650-

1800

163

3.2

50

45

1950-

2100

203

3.2

55

45

2250-

2700

203

3.2

50

40


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1500

145

3.2

45

40

1650-1800

145

3.2

45

40

1950-2100

195

3.2

50

40


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1500

160

3.2

45

40

1650-1800

160

3.2

45

40

1950-2100

200

3.2

50

40

150-165mmCavity

14895 100

110-125mmCavity

hnominal

10895 100

90-105mmCavity

8895 100

hnominal

hnominal


CAVITY WALL

HD/KBlockwork built tight against inner face of the lintel.Place mortar bed on top of blockwork before floor unitsare laid to provide even distribution of load. Lintels maybe propped to facilitate speed of construction.See Lintel Installation on page 6.

OUTER LEAF

102mmINNER LEAF

100mm

Heavy Duty Load

Manufactured length

150mm increments

Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

HD/K-90 (For cavity widths 90-105mm)

600-

1200

110

2.9

30

22

1350-

1500

135

2.9

30

22

1650-

2100

163

2.9

40

35

2250-

2550

203

2.9

40

35

2700-

3000

203

3.2

40

35

3150-

3600

203

3.2

35

32

3750-

4200

203

3.2

33

28


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1500

125

2.9

30

20

1650-2100

145

2.9

30

22

2250-3000

195

3.2

35

30

3150-3600

195

3.2

32

28

3750-4000

195

3.2

30

26


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1500

125

2.9

30

20

1650-2100

160

2.9

30

22

2250-3000

180

3.2

35

30

3150-3600

180

3.2

30

25

3750-4000

200

3.2

30

26

150-165mmCavity

95 148 100

110-125mmCavity

hnominal

95 108 100

90-105mmCavity

8895 100

hnominal

hnominal

14




9/42

13

XCFS/KTo achieve loading figures lintel must be built in with blockwork as shown.Ensure all perpendicular and horizontal joints are filled with mortar.Place mortar bed on top of blockwork before floor units are laid to provideeven distribution of load. Lintels may be propped to facilitate speedof construction. See Lintel Installation on page 6.

OUTER LEAF

102mmINNER LEAF

100mm

17

Extra Heavy Duty Load

Manufactured length

150mm increments

Height h

Thickness Inner

Thickness Outer

Total UDL kN 19:1

XCFS/K-90 (For cavity widths 90-105mm)

600-

1800

235

5.0

2.9

100

1950-

2400

235

5.0

2.9

90

2550-

3000

235

5.0

2.9

80

3150-

3600

235

5.0

3.2

65

3750-

4800

235

5.0

3.2

50


Height h

Thickness Inner

Thickness Outer

Total UDL kN 19:1


600-1800

235

5.0

2.9

100

1950-2400

235

5.0

2.9

90

2550-3000

235

5.0

2.9

80

3150-3600

235

5.0

3.2

65

3750-4800

235

5.0

3.2

50


Height h

Thickness Inner

Thickness Outer

Total UDL kN 19:1


600-1800

235

5.0

2.9

100

1950-2400

235

5.0

2.9

90

2550-3000

235

5.0

2.9

80

3150-3600

235

5.0

3.2

65

3750-4800

235

5.0

3.2

50

150-165mmCavity

14895 100

110-125mmCavity

hnominal

10895 100

90-105mmCavity

8895 100

hnominal

hnominal


CFS/KTo achieve loading figures lintel must be built in with blockworkas shown. Ensure all perpendicular and horizontal joints arefilled with mortar. Place mortar bed on top of blockwork beforefloor units are laid to provide even distribution of load.Lintels may be propped to facilitate speed of construction.See Lintel Installation on page 6.

OUTER LEAF

102mmINNER LEAF

100mm


Manufactured length

150mm increments

Height h

Thickness

Total UDL kN 19:1

CFS/K-90 (For cavity widths 90-105mm)

600-

2400

229

2.5

48

2550-

3600

229

3.0

50

3750-

4800

229

3.0

38


Height h

Thickness

Total UDL kN 19:1


600-2400

229

2.5

48

2550-3600

229

3.0

50

3750-4800

229

3.0

38


Height h

Thickness

Total UDL kN 19:1


600-2400

229

2.5

48

2550-3600

229

3.0

50

3750-4800

229

3.0

38

150-165mmCavity

14895 100

110-125mmCavity

hnominal

10895 100

90-105mmCavity

8895 100

hnominal

hnominal


CAVITY WALL

16



10/42

X/KTo achieve loading figures lintel must be laterallyrestrained. Lintels may be propped to facilitate speedof construction. See Lintel Installation on page 6.Galvanised steel flange to outer leaf.

OUTER LEAF

102mmINNER LEAF

100mm

Extreme Load

Manufactured length (mm)

to customer requirements

End Bearing

Total UDL kN 19.1

Manufactured length (mm)to customer requirements

End Bearing

Total UDL kN 19.1


End Bearing

Total UDL kN 19.1

X/K-90 (For cavity widths 90-105mm)

600-

4800

200

80

600-4800

200

80

600-4800

200

80

5200

200

70

5200

200

70

5200

200

70

5400

200

62

5400

200

62

5400

200

62

5800

200

55

5800

200

55

5800

200

55

6200

200

45

6200

200

45

6200

200

45

6600

200

40

6600

200

40

6600

200

40

X/K-110 (For cavity widths 110-125mm)

X/K-150 (For cavity widths 150-165mm)150-165mmCavity

343

110-125mmCavity

207

90-105mmCavity

283

303

207

207


CAVITY WALL

18

215MM INNER LEAF

125MM - 150MM INNER LEAF

Please use this table to identify the Lintel code required based on cavity width and loading.Contact our technical department for more details on these lintel options.Please note that only a selection of the range is illustrated in this manual.

CAVITY WALL

WIDE INNER LEAFRange

Cavity Widths 50-165mm125-150mm Inner Leaf

215mm Inner Leaf

3

Cavity Standard Heavy Duty ExtremeWidths (mm)

*50-65 S/K-50 WIL 215 HD/K-50 WIL 215 X/K-50 WIL 215


90-105 S/K-90 WIL 215 HD/K-90 WIL 215 X/K-90 WIL 215









Cavity Standard Heavy Duty Heavy Duty Extra Heavy Duty Extra Heavy Duty ExtremeWidths (mm)

*50-65 S/K-50 WIL HD/K-50 WIL XHD/K-50 WIL CFS/K-50 WIL XCFS/K-50 WIL X/K-50 WIL


90-105 S/K-90 WIL HD/K-90 WIL XHD/K-90 WIL CFS/K-90 WIL XCFS/K-90 WIL X/K-90 WIL




LOADING

CAVITYWIDTH

LOADING

CAVITYWIDTH

DAMP PROOFING - PROVIDE A DAMP PROOF COURSE OVER ALL LINTELS. FOR MORE GUIDANCE, PLEASE CONTACT OUR TECHNICAL TEAM

19


11/42


12/42

CAVITY WALL - WIDE INNER LEAF


OUTER LEAF

102mmINNER LEAF

125mm-150mm

CFS/K WILLintels may be propped to facilitate speed of construction.See Lintel Installation on page 6. Inner leaf block should notoverhang the lintel flange by more than 25mm. Blockworkbuilt tight against inner face of the lintel. Place mortar bedon top of blockwork before floor units are laid to provideeven distribution of load.

Manufactured length

150mm increments

Height h

Thickness

Total UDL kN 19:1

CFS/K-90 WIL (For cavity widths 90-105mm)

600-

1500

229

2.9

70

1650-

2100

229

2.9

60

2250-

3000

229

2.9

50

3150-

4000

229

3.2

45

4200-

4800

229

3.2

40


Height h

Thickness

Total UDL kN 19:1


600-1500

229

2.9

70

1650-2100

229

2.9

60

2250-3000

229

2.9

50

3150-4000

229

3.2

45

4200-4800

229

3.2

40


Height h

Thickness

Total UDL kN 19:1


600-1500

229

2.9

70

1650-2100

229

2.9

60

2250-3000

229

2.9

50

3150-4000

229

3.2

45

4200-4800

229

3.2

40

150-165mmCavity

14895 125

110-125mmCavity

hnominal

10895 125

90-105mmCavity

8895 125

hnominal

hnominal


For 150mm wide inner leaf blockwork.


OUTER LEAF

102mmINNER LEAF

125mm-150mm

XHD/K WILLintels may be propped to facilitate speed of construction.See Lintel Installation on page 6. Inner leaf block should not overhangthe lintel flange by more than 25mm. Blockwork built tightagainst inner face of the lintel. Place mortar bedon top of blockwork before floor unitsare laid to provide evendistribution of load.

Heavy Duty Load

Manufactured length

150mm increments

Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

XHD/K-90 WIL (For cavity widths 90-105mm)

600-

1500

165

3.2

45

40

1650-

1800

188

3.2

45

40

1950-

2100

188

3.2

50

40


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1500

182

3.2

45

40

1650-1800

182

3.2

45

40

1950-2100

182

3.2

50

40


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1500

178

3.2

45

40

1650-1800

178

3.2

45

40

1950-2100

178

3.2

50

40

150-165mmCavity

95 148 125

110-125mmCavity

hnominal

95 108 125

90-105mmCavity

8895 125

hnominal

hnominal



22 1323


13/42

CAVITY WALL - WIDE INNER LEAF

Extreme Load

OUTER LEAF

102mmINNER LEAF

125mm-150mm

X/K WILTo achieve loading figures lintelmust be laterally restrained. Lintelsmay be propped to facilitatespeed of construction. See LintelInstallation on page 6.



End Bearing

Total UDL kN 19:1


End Bearing

Total UDL kN 19:1


End Bearing

Total UDL kN 19:1

X/K-90 WIL (For cavity widths 90-105mm)

600-

4800

200

80

600-4800

200

80

600-4800

200

80

5200

200

70

5200

200

70

5200

200

70

5400

200

62

5400

200

62

5400

200

62

5800

200

55

5800

200

55

5800

200

55

6200

200

45

6200

200

45

6200

200

45

6600

200

40

6600

200

40

6600

200

40



150-165mmCavity

368

110-125mmCavity

207

328

90-105mmCavity

308

207

207




OUTER LEAF

102mmINNER LEAF

125mm-150mm

XCFS/K WILLintels may be propped to facilitate speed of construction.See Lintel Installation on page 6. Inner leaf block should notoverhang the lintel flange by more than 25mm. Blockworkbuilt tight against inner face of the lintel. Place mortarbed on top of blockwork before floorunits are laid to provide evendistribution of load.


Manufactured length

150mm increments

Height h

Thickness Inner

Thickness Outer

Total UDL kN 19:1


Height h

Thickness Inner

Thickness Outer

Total UDL kN 19:1


Height h

Thickness Inner

Thickness Outer

Total UDL kN 19:1

XCFS/K-90 WIL (For cavity widths 90-105mm)

600-

1800

235

5.0

2.9

100

600-1800

235

5.0

2.9

100

600-1800

235

5.0

2.9

100

1950-

2400

235

5.0

2.9

90

1950-2400

235

5.0

2.9

90

1950-2400

235

5.0

2.9

90

2550-

3000

235

5.0

2.9

80

2550-3000

235

5.0

2.9

80

2550-3000

235

5.0

2.9

80

3150-

3600

235

5.0

3.2

65

3150-3600

235

5.0

3.2

65

3150-3600

235

5.0

3.2

65

XCFS/K-110 WIL (For cavity widths 110-125mm)

XCFS/K-150 WIL (For cavity widths 150-165mm)150-165mmCavity

95 148 125

110-125mmCavity

95 108 125

90-105mmCavity

8895 125

hnominal

hnominal

hnominal



24 1325


14/42

CAVITY WALL - WIDE INNER LEAF 215

OUTER LEAF

102mmINNER LEAF

215mm

S/K 215 WILLintels may be propped to facilitate speed ofconstruction. See Lintel Installation on page 6.Inner leaf block should not overhang the lintelflange by more than 25mm.

Standard Load

Manufactured length

150mm increments

Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

Fin Height

S/K-90 215 WIL (For cavity widths 90-105mm)

600-

1350

90

2.5

25

20

100

1500-

1650

105

2.5

25

20

120

1800-

2100

138

2.5

30

25

175

2250-

2700

163

2.5

35

30

225

2850-

3000

171

2.5

35

30

225

3150-

4000

200

2.9

40

35

225


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1Fin Height


600-1500

95

2.5

25

20120

1650-1800

121

2.5

25

20140

1950-2100

145

2.5

30

25175

2250-3000

195

2.5

35

30225

3150-4000

195

2.9

40

35225


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

Fin Height


600-1500

103

2.5

25

20

120

1650-1800

128

2.5

25

20

140

1950-2100

190

2.5

30

25

175

2250-3000

190

2.5

35

30

225

3150-4000

190

2.9

40

35

225

150-165mmCavity

90-105mmCavity

8895 210

hnominal

110-125mmCavity

10895 210

hnominal

14895 210

hnominal

2726


OUTER LEAF

102mmINNER LEAF

215mm

HD/K 215 WILLintels may be propped to facilitate speed ofconstruction. See Lintel Installation on page 6.Inner leaf block should not overhang the lintelflange by more than 25mm.

keystonelintels.com

Heavy Duty Load

Manufactured length

150mm increments

Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

Fin Height

HD/K-90 215 WIL (For cavity widths 90-105mm)


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1Fin Height


600-1500

145

2.5

40

35175

1650-1800

195

2.5

45

40225

1950-2100

195

2.9

50

45225

600-

1500

145

2.5

40

35

175

1650-

1800

192

2.5

45

40

225

1950-

2100

195

2.9

50

45

225


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

Fin Height


600-1500

180

2.5

40

35

175

1650-1800

180

2.5

45

40

225

1950-2100

180

2.9

50

45

225

150-165mmCavity

90-105mmCavity

8895 210

hnominal

110-125mmCavity

10895 210

hnominal

14895 210

hnominal

Cavity widths from 50mm To 165mmCavity widths from 50mm To 165mm

For 215mm wide inner leaf blockwork. For 215mm wide inner leaf blockwork.

PLEASE NOTE OTHER CAVITY WIDTHS AND LOADING CONDITIONS ARE AVAILABLE


15/42

CAVITY WALL

WIDE OUTER LEAFRange

Cavity Widths 50-165mm125-150mm Outer Leaf

215mm Outer Leaf

4

215MM OUTER LEAF

125-150MM OUTER LEAF

Please use this table to identify the Lintel code required based on cavity width and loading.Contact our technical department for more details on these lintel options.Please note that only a selection of the range is illustrated in this manual.






LOADING

Cavity Standard Heavy Duty Heavy Duty Extra Heavy Duty Extra Heavy Duty ExtremeWidths (mm)

*50-65 S/K-50 WOL HD/K-50 WOL XHD/K-50 WOL CFS/K-50 WOL XCFS/K-50 WOL X/K-50 WOL

* 70-85 S/K-70 WOL HD/K-70 WOL XHD/K-70 WOL CFS/K-70 WOL XCFS/K-70 WOL X/K-70 WOL

90-105 S/K-90 WOL HD/K-90 WOL XHD/K-90 WOL CFS/K-90 WOL XCFS/K-90 WOL X/K-90 WOL

110-125 S/K-110 WOL HD/K-110 WOL XHD/K-110 WOL CFS/K-110 WOL XCFS/K-110 WOL X/K-110 WOL

*130-145 S/K-130 WOL HD/K-130 WOL XHD/K-130 WOL CFS/K-130 WOL XCFS/K-130 WOL X/K-130 WOL

150-165 S/K-150 WOL HD/K-150 WOL XHD/K-150 WOL CFS/K-150 WOL XCFS/K-150 WOL X/K-150 WOLCAVITYWIDTH

LOADINGCavity Standard

Widths (mm)

*50-65 S/K-50 215 WOL

*70-85 S/K-70 215 WOL

90-105 S/K-90 215 WOL

110-125 S/K-110 215 WOL

* 130-145 S/K-130 215 WOL

150-165 S/K-150 215 WOLCAVITYWIDTH

Extreme Load

OUTER LEAF

102mmINNER LEAF

215mm

X/K 215 WILTo achieve loading figures lintel must belaterally restrained. Lintels may be proppedto facilitate speed of construction.See Lintel Installation on page 6.



End Bearing

Total UDL kN 19:1


End Bearing

Total UDL kN 19:1


End Bearing

Total UDL kN 19:1

X/K-90 215 WIL (For cavity widths 90-105mm)

600-

4800

200

80

600-4800

200

80

600-4800

200

80

5200

200

70

5200

200

70

5200

200

70

5400

200

62

5400

200

62

5400

200

62

5800

200

55

5800

200

55

5800

200

55

6200

200

45

6200

200

45

6200

200

45

6600

200

40

6600

200

40

6600

200

40

X/K-110 215 WIL (For cavity widths 110-125mm)

X/K-150 215 WIL (For cavity widths 150-165mm)150-165mmCavity

110-125mmCavity

90-105mmCavity

393

413

453

207

207

207



28

CAVITY WALL - WIDE INNER LEAF 215


29


16/42

Standard Load

INNER LEAF

100mmOUTER LEAF

125mm-150mm

S/K WOLTo achieve loading figures lintel must be built inwith blockwork as shown. Maximum overhangof 30mm on outer leaf. Lintels may be proppedto facilitate speed of construction. See LintelInstallation on page 6.


Manufactured length

150mm incrementsHeight h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

S/K-90 WOL (For cavity widths 90-105mm)

600-

135093

2.5

14

11

1500-

1650110

2.5

15

13

1800-

2100162

2.5

23

18

2250-

2700188

2.9

30

22

2850-

3000188

2.9

32

30

3150-

3600188

3.2

30

26


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1350

95

2.5

14

11

1500-1650

107

2.5

15

13

1800-2100

142

2.5

23

18

2250-2700

185

2.9

30

22

2850-3000

185

3.2

32

30

3150-3600

185

3.2

30

26


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1350

95

2.5

14

11

1500-1650

107

2.5

15

13

1800-2100

168

2.5

23

18

2250-2700

168

2.9

30

22

2850-3000

168

3.2

32

30

3150-3600

168

3.2

30

26

150-165mmCavity

110-125mm

90-105mmCavity

hnominal

120 88 100

120 108 100

hnominal

120 148 100

hnominal

For 150mm wide outer leaf blockwork/stonework.

CAVITY WALL - WIDE OUTER LEAF


Heavy Duty Load

Manufactured length

150mm increments

Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

HD/K-90 WOL (For cavity widths 90-105mm)

600-

1350

123

2.9

20

17

1500-

1800

148

2.9

30

25

1950-

2100

188

2.9

30

25

2250-

2700

188

3.2

36

32


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1350

112

2.9

20

17

1500-1800

132

2.9

30

25

1950-2100

182

2.9

30

25

2250-2700

182

3.2

36

32


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


600-1350

113

2.9

20

17

1500-1800

148

2.9

30

25

1950-2100

168

2.9

30

25

2250-2700

168

3.2

36

32

150-165mmCavity

110-125mmCavity

90-105mmCavity

hnominal

120 88 100

120 108 100

hnominal

120 148 100

hnominal

INNER LEAF

100mmOUTER LEAF

125mm-150mm

HD/K WOLTo achieve loading figures lintel must be built i n withblockwork as shown. Maximum overhang of 30mm onouter leaf. Lintels may be propped to facilit atespeed of construction. See LintelInstallation on page 6.



3130



17/42



INNER LEAF

100mmOUTER LEAF

125mm-150mm

CFS/K WOLTo achieve loading figures lintel must be built i n with blockworkas shown. Maximum overhang of 30mm on outer leaf. Ensureall perpendicular and horizontal joints are filled with mortar.Place mortar bed on top of blockwork before floor units arelaid to provide even distribution of l oad. Lintels may bepropped to facilitate speed of construction.See Lintel Installationon page 6.

keystonelintels.com

Manufactured length


Thickness

Total UDL kN 19:1

CFS/K-90 WOL (For cavity widths 90-105mm)

600-

1500229

2.9

70

1650-

2100229

2.9

60

2250-

3000229

2.9

50

3150-

4000229

3.2

45

4200-

4800229

3.2

40


Height h

Thickness

Total UDL kN 19:1


600-1500

229

2.9

70

1650-2100

229

2.9

60

2250-3000

229

2.9

50

3150-4000

229

3.2

45

4200-4800

229

3.2

40


Height h

Thickness

Total UDL kN 19:1


600-1500

229

2.9

70

1650-2100

229

2.9

60

2250-3000

229

2.9

50

3150-4000

229

3.2

45

4200-4800

229

3.2

40

150-165mmCavity

110-125mmCavity

90-105mmCavity

hnominal

120 88 100

120 108 100

hnominal

120 148 100

hnominal




Heavy Duty Load

Manufactured length


Thickness

Total UDL kN 3:1

Total UDL kN 19:1


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1


Height h

Thickness

Total UDL kN 3:1

Total UDL kN 19:1

XHD/K-90 WOL (For cavity widths 90-105mm)

600-

1500165

3.2

45

40

600-1500

182

3.2

45

40

600-1500

168

3.2

45

40

1650-

1800188

3.2

45

40

1650-1800

182

3.2

45

40

1650-1800

168

3.2

45

40

1950-

2100188

3.2

50

40

1950-2100

182

3.2

50

40

1950-2100

168

3.2

50

40

XHD/K-110 WOL (For cavity widths 110-125mm)

XHD/K-150 WOL (For cavity widths 150-165mm) 150-165mmCavity

110-125mmCavity

90-105mmCavity

hnominal

120 88 100

120 108 100

hnominal

120 148 100

hnominal

INNER LEAF

100mmOUTER LEAF

125mm-150mm

XHD/K WOLLintels may be propped to facilitate speed of construction.See Lintel Installation on page 6. Blockwork built tightagainst inner face of the lintel. Maximum overhang of 30mmon outer leaf. Place mortar bed on top of blockworkbefore floor units are laid to provide evendistribution of load.



3332



18/42


Extreme Load

INNER LEAF

100mmOUTER LEAF

125mm-150mm

X/K WOLTo achieve loading figures lintel must be built in with blockwork as shown.Maximum overhang of 30mm on outer leaf. Ensure all perpendicularand horizontal joints are filled with mortar. Place mortar bed on top ofblockwork before floor units are laid to provide even distributionof load. Lintels may be propped to facilitate speed ofconstruction. See Lintel Installation on page 6.

keystonelintels.com


to customers requirementsEnd Bearing

Total UDL kN 19:1

Manufactured length (mm)to customers requirements

End Bearing

Total UDL kN 19:1

Manufactured length (mm)to customers requirements

End Bearing

Total UDL kN 19:1

X/K-90 WOL (For cavity widths 90-105mm)

600-

4800200

80

600-4800

200

80

600-4800

200

80

5200

200

70

5200

200

70

5200

200

70

5400

200

62

5400

200

62

5400

200

62

5800

200

55

5800

200

55

5800

200

55

6200

200

45

6200

200

45

6200

200

45

6600

200

40

6600

200

40

6600

200

40

X/K-110 WOL (For cavity widths 110-125mm)

X/K-150 WOL (For cavity widths 150-165mm)150-165mmCavity

110-125mmCavity

90-105mmCavity

207

207

207

308

328

368





Manufactured length


Thickness Inner

Thickness Outer

Total UDL kN 19:1


Height h

Thickness Inner

Thickness Outer

Total UDL kN 19:1


Height h

Thickness Inner

Thickness Outer

Total UDL kN 19:1

XCFS/K-90 WOL (For cavity widths 90-105mm)

600-

1800235

5.0

2.9

100

600-1800

235

5.0

2.9

100

600-1800

235

5.0

2.9

100

1950-

2400235

5.0

2.9

90

1950-2400

235

5.0

2.9

90

1950-2400

235

5.0

2.9

90

2550-

3000235

5.0

2.9

80

2550-3000

235

5.0

2.9

80

2550-3000

235

5.0

2.9

80

3150-

3600235

5.0

3.2

65

3150-3600

235

5.0

3.2

65

3150-3600

235

5.0

3.2

65

XCFS/K-110 WOL (For cavity widths 110-125mm)

XCFS/K-150 WOL (For cavity widths 150-165mm) 150-165mmCavity

110-125mmCavity

90-105mmCavity

hnominal

120 88 100

120 108 100

hnominal

120 148 100

hnominal

INNER LEAF

100mmOUTER LEAF

125mm-150mm

XCFS/K WOLTo achieve loading figures lintel must be built in with blockworkas shown. Maximum overhang of 30mm on outer leaf. Ensure all perpendicularand horizontal joints are filled with mortar. Place mortar bed on topof blockwork before floor units are laid to provide even distributionof load. Lintels may be propped to facilitate speed ofconstruction. See Lintel Installation on page 6.



3534



19/42


20/42

THIN JOINTLINTELS

Range

Wall Widths 200-300mm

6THIN JOINT

Manufactured length

150mm incrementsSpecification

Height h

Thickness

Total UDL kNInternal Leaf

Total UDL kNInternal Leaf

TJ/K-50

600-

1500A

130

5.0

10

3

1650-

1800B

160

5.0

15

5

1950-

2100C

225

3.2

18

8

2250-

2700D

225

5.0

27

9

2850-

3000E

225

5.0

25

10

Please refer to notes opposite.

The C section is used for the inner leaf whereas the insulated angle lintel is usedfor the cavity and outer leaf. The Thin Joint Lintel must be used in conjunction withlateral restraint clips. Keystone Thin Joint restraint clips are supplied free of chargeand must be fixed to the blockwork by 3.3mm x 50mm galvanised nails. Allowanceshould be made for the movement of the entire structure due to settlement andshrinkage. Lateral restraint clip should be placed at 500mm centres each side

of mid span.The Thin Joint lintel is also recommended for thin mortar joint constructionwhere joints are between 2mm and 6mm. This is particularly common whenaerated blockwork is used.

SPECIFICATION

For material specifications, please see pg 5. Architectural specificationclauses and full NBS plus specifications are available atwww.keystonelintels.com

THERMAL PERFORMANCE

The Thin Joint lintel performs very well thermally as a thermal break has beencreated between the inner and outer leaf. As the Thin Joint lintel can be classified astwo separate lintels there is no continuous steelwork from the outer to the inner leaf.

95 10048

hnominal

50-65mm Cavity


Lintels

TJ/KFor standard loading conditions in 50mm wide thin joint cavitywall construction. To achieve loading figures lintels must bebuilt in as shown with firmly butted perpendicular joints.The TJ/K lintel range can be supplied to suit wider cavities e.g.specify TJ/K-70 TJ/K-90. Lintels may be propped tofacilitate speed of construction. See LintelInstallation on page 6.

keystonelintels.com

195

Manufactured length


Thickness

Total UDL kN

TW/K-215

600-

120055

2.5

6

1350-

165086

2.5

8

1800-

210086

2.9

8

2250-

2700113

3.2

10


Height h

Thickness

Total UDL kN

HDTW/K-215

600-1800

152

2.5

20

1950-2100

152

2.9

22

2250-3000

152

3.2

27


Height h

Thickness

Total UDL kN

ITW/K-215

600-1800

227

2.5

45

1950-2100

227

2.5

40

2250-3000

227

2.9

40

3150-4000

227

3.2

40

4200-4800

227

3.2

35

hnominal

195

195

ThermalBreak

ThermalBreak

ThermalBreak

152

227

39

For light duty loading conditions and 215mm solid wall construction. To achieve loading figures,lintel must be built in with block/brickwork as shown. The TW/K lintel range is available to suit250 to 300mm wide walls e.g. specify TW/K-250, TW/K- 300.

For heavy duty loading conditions and 215mm solid wall construction. To achieve loading figures,lintel must be built in with block/brickwork as shown. The ITW/K lintel range is available to suit250 to 300mm wide walls e.g. specify ITW/K-250, ITW/K-300.

For heavy duty loading conditions and 215mm solid wall construction. To achieve loading figures,lintel must be built in with block/brickwork as shown. The HDTW/K lintel range is available to suit

250 to 300mm wide walls e.g. specify HDTW/K-250, HDTW/K-300.

Designed for fast-track construction the thin joint lintel can be used as two separate lintels when the contractorchooses to build and complete the inner leaf of the building prior to starting the outer leaf.




WALL WIDTHS

200mm-300mm


38


21/42

Range


7CAVITY WALL - TIMBER FRAME

Designed for use in timber frame construction the T/K lintels providesupport to the outer leaf to brickwork over openings.

XHDT/K EXTREME LOADS

For use with timber frame construction. TheXHDT/K lintel must be used in conjunctionwith lateral restraint clips as shown, to preventtwisting. The XHDT/K range can be suppliedto suit wider cavities: e.g. specify XHDT/K-70,XHDT/K-90. Lintels may be propped to facilitatespeed of construction. See Lintel Installationon page 6.

INSTALLATION

Installation of Keystones T/K, HDT/Kand XHDT/K are all similar.

All Timber frame lintels must be installedwith restraining clips and a timber pinchbatten to prevent rotation of the lintelduring the building stage. Proppingmay be used to facilitate speedof construction.

To achieve the loading figures shown, theT/K lintel must be secured with restrainingclips and a timber pinch batten (notsupplied) must be used to prevent lateraldeflection (rotation) during the

building stage. A single timber pinchbatten 300mm long at mid span willbe sufficient.

Keystone timber frame restraint clipsare supplied free of charge and mustbe fixed to the timber frame structureby 3.3mm x 50mm galvanised nails.Allowance should be made for themovement of the timber frame structure

due to settlement and shrinkage. Lateralrestraint clip should be placed at 500mmcentres each side of mid span.

500

max

Overall lintel length

Centre of lintel

500

max

300

max

300

max

POSITION OF LINTEL RESTRAINT CLIPS CLEARANCE

Nail fixing

Clearance


SPECIFICATION

For material specifications, please seepage 5. Architectural specificationclauses and full NBS plus specificationsare available at www.keystonelintels.com


Standard Load

T/KFor use with timber frame construction. The T/K li ntelmust be used in conjunction with lateral restraint clipsand a tight fitting ti mber batten, as shown, to preventtwisting. The T/K range can be supplied to suit widercavities: e.g. specify T/K-70, T/K-90. Lintels may bepropped to facilitate speed of construction. See LintelInstallation guide on page 6.

keystonelintels.com

50-65mm Cavity

Manufactured length


Thickness

Total UDL kN

T/K-50 (For cavity widths 50-65mm)

600-

1200110

2.0

4

1350-

1800110

2.5

5


Height h

Thickness

Total UDL kN

T/K-70 & T/K-90Specified Cavity Width

hnominal

95 48

hnominal

95 w

1950-

2400135

2.5

5

2550-

3600175

2.89

3750-

4800250

3.0

12

600-1200

110

2.0

4

1350-1800

110

2.5

5

1950-2400

135

2.5

5

2550-3600

175

2.8

9

3750-4800

250

3.0

12

41

For installation please refer to installation notes on page 6.


Cavity widths 50-105mm




OUTER LEAF

102mm


T/K-70 W = 68mm - for 70 to 85mm cavity widthsT/K-90 W = 88mm - for 90 to 105mm cavity widthsW

CAVITY WALL

TIMBER FRAME LINTELS

40


22/42

SOLID WALL

SINGLE LEAF LINTELS

Range

102mm Single Leaf

8CAVITY WALL - TIMBER FRAME

HDT/KFor use with timber frame construction.The HDT/K lintel must be used in conjunction with lateralrestraint clips and a tight fitting timber batten, as shown,to prevent twisting. The HDT/K range can be suppliedto suit wider cavities: e.g. specify HDT/K-70, HDT/K-90.Lintels may be propped to facilitate speedof construction. See Lintel Installationon page 6.

Heavy Duty Load50-65mm Cavity

Manufactured length


Thickness

Total UDL kN

HDT/K-50 (For cavity widths 50-65mm)


Height h

Thickness

Total UDL kN

HDT/K-70 & HDT/K-90

600-1650

155

2.5

10

1800-2400

185

2.9

12

2550-3000

250

3.2

12

Specified Cavity Width

600-

1650155

2.5

10

1800-

2400185

2.9

12

2550-

3000250

3.2

12

hnominal

95 48

hnominal

95 w

42




Standard Load

Manufactured length


Thickness

Total UDL kN

SB/K

600-

120060

3.0

4

1350-

1800110

3.0

8

1950-

2700210

3.0

10

Used to support the outer leaf of cavity wall construction.The SB/K can be supplied with no top bend (SpecifyANG-K). Lintels may be propped to facilitate speed ofconstruction. See Lintel Installation on page 6.

Heavy Duty Load

Longer lengths available.


Height h

Thickness

Total UDL kN

SL/K

600-1800

150

2.5

16

1950-2400

225

2.5

20

2550-3000

225

3.0

22

Longer lengths available.

hnominal

95For use to support single leaf or outer leaf cavity wallconstruction. To acheive loading figures, lintel must be builtin with brickwork as shown. Lintels may be propped tofacilitate speed of construction. See lintel installation onpage 6. Lintel Hotlines

UK - 01283 200 150N.I - 028 8676 2184ROI - 048 8676 2184



OUTER LEAF

102mm

Available for cavity widths 50 -105mm


95

hnominal

hnominal

95

HDT/K-70 W = 68mm - for 70 to 85mm cavity widthsHDT/K-90 W = 88mm - for 90 to 105mm cavity widthsW

43


23/42

SOLID WALL

BOX LINTELS

Range


9SOLID WALL - BOX LINTELS

Box lintels can be used for internal or external openings and with a variation of wall thicknesses. The Keystonebox lintel has perforations along its length acting as a plaster key. As an optional extra Keystone box lintels can beinsulated. The Keystone box lintel is designed to carry the full load of wet masonry as soon as it is installed .

INSTALLATION

Box Lintels must have a minimum end bearing of 150mm on each side ofthe opening, bedded on mortar. Level the l intel along its length and acrossits width. Masonry built must be laid on a mortar bed and all perpendicular

joints to be filled with mortar.

Care should be taken to avoid shock loading on box lintels whenused in conjunction with concrete floors or other heavy units.

Code Ref

BOX/K-75

BOX/K-100

BOX/K-150

BOX/K-200

CODES AND REFERENCES

Wall Width

100mm

100mm

150mm

215mm

75

95

Standard Load


Height h

Thickness

Total UDL kN

BOX/K-75

600-1650

75

1.6

15

1800

75

2.0

10

Used to support openings in 100mm wide walls.

SPECIFICATION

For material specifications, please seepg 5. Architectural specification clausesand full NBS plus specifications areavailable at www.keystonelintels.com

Standard Load

WALL WIDTHS

100mm-215mm

BOX/K-100

Used to support openings in 100mm wide walls.Lintels may be propped to facilitate speed ofconstruction. See Installation on page 6.

keystonelintels.com


Height h

Thickness

Total UDL kN

BOX/K-100

600-

150075

1.6

15

1650-

2100150

2.0

30

2250-2400

150

2.0

25

2550-2700

150

2.0

20

2850-3600

215

2.5

30

3750-4200

215

2.5

25

4350-4800

215

2.5

20


Height h

Thickness

Total UDL kN

BOX/K-150

600-1500

150

1.6

15

1650-2100

150

2.0

30

2250-2400

150

2.0

25

2550-2700

150

2.0

20

2850-3600

215

2.5

35

3750-4200

215

2.5

30

4350-4800

215

2.5

25


Height h

Thickness

Total UDL kN

BOX/K-200

600-1500

150

1.6

15

1650-2100

150

2.0

30

2250-2400

150

2.0

25

2550-2700

150

2.0

20

2850-3600

215

2.5

30

3750-4200

215

2.5

25

4350-4800

215

2.5

20

Standard Load

hnominal

200

Standard Load

Standard Load

hnominal

95

45



The flange of the BOX/K-200 is designed to support a nominal masonry load only up to a maximum of 3kN per metre run.Used to support openings in 215mm wide walls.




145

hnominal


44


24/42

SOLID WALL - BOX LINTELS SOLID WALL - BOX LINTELS

Heavy Duty Load


Height h

Thickness

Total UDL kN

HD BOX/K-100

600-1200

150

2.5

50

1350-1800

150

2.5

45

2550-2700

215

2.5

40

1950-2400

215

2.5

50


Height h

Thickness

Total UDL kN

HD BOX/K-150

600-1200

150

2.5

50

1350-1800

150

2.5

50

2550-2700

215

2.5

45

1950-2400

215

2.5

50

WALL WIDTHS

100mm-140mm

HD BOX/K

Can be insulated as an optional extra.Perforated steel for plaster key. Lintels may bepropped to facilitate speed of construction.See Lintel Installation on page 6.

Heavy Duty Load

Heavy Duty Load

hnominal

95

hnominal

145

4746

For heavy duty loading conditions to support concrete floors and point loads. Used to support internal and externalopenings in 100mm wide walls.

For heavy duty loading conditions to support concrete floors and point loads. Used to support internal and externalopenings in 150mm wide walls.

DAMP PROOFING - PROVIDE A DAMP COURSE OVER ALL LINTELS USED IN AN EXTERNAL CAVITY WALL

FOR MORE GUIDANCE, PLEASE CONTACT OUR TECHNICAL T EAM

WALL WIDTH

215mm

HD BOX/K-200

Heavy Duty Load

200

hnominal

BOX/K-200This drawing illustrates how a BOX/K-200 Lintel canbe used to support a 215mm leaf of solid stoneworkon the outer face of a traditional cavity wall.

The three dimensional image also illustrates howa DPC/Cavity Tray should be installed with this detail.

Cavity insulation omitted for clarity.

Manufactured length


Thickness

Total UDL kN

HD BOX/K-200

600-

1200150

2.5

40

1350-

1800150

2.5

35

2550-

2700215

2.5

40

1950-

2400215

2.5

45

Heavy Duty Load

hnominal

200

The flange of the HD BOX/K-200 is designed to support a nominal masonry load only up to a maximumof 3kN per metre run. Used to support openings in 215mm wide walls.


BOX/K-200 lintel shown with optional feature plate.


25/42

SOLID WALL

SOLID WALL LINTELSRange


10SOLID WALL

Standard Load

Overall Length(mm)

Maximum Span

Total UDL kN

INT/K-100

900

700

7

When using INT/K-100 normal building practice should be observed in that one course and the mortar allowed to cure for at least 24 hours before additional loads are applied. Not suitable for floorloads.

1050

850

7

1200

1000

7

1100

900

7

Standard Load100

28

Specify INT/K-64 for75mm solid wall.


Height h

Thickness

Total UDL kN

SW/K-100

600-1200

55

2.5

6

To achieve loading figures lintel must be built in as shown, blockwork must be tracked to accommodate upstand of lintel.

1350-1650

86

2.5

8

2250-2700

113

3.2

10

1800-2100

86

2.9

8

Standard Load

h nominal

95

100 Suitable for100 - 150mm

solid walls.


Height h

Thickness

Total UDL kN

SW/K

600-1500

55

2.5

6

To achieve loading figures lintel must be built in as shown. Lintels may be propped to facilitate speed of construction. See Lintel Installation on page 6.

1650-1800

55

3.0

6

1950-2700

100

3.0

10

Standard Load

h nominal

195

Suitable for215mm

solid walls.

Heavy to Extreme Loads

WALL WIDTH

215mm

IB/K

To achieve loading figures lintel must be builtin as shown. Lintels may be propped to facili tatespeed of construction. See Lintel Installationon page 6.

keystonelintels.com

Heavy Duty Load


Height h

Thickness

Total UDL kN

IB/K-2C

600-2100

152

2.5

30

2250-

3000152

2.9

30


Height h

Thickness

Total UDL kN

IB/K-3C

600-1800

227

2.5

45

1950-2100

227

2.5

40

3150-4000

227

3.2

40

2250-3000

227

2.9

40



Height h

End Bearing

Total UDL kN

IBX/K

600-4800

230

200

86

5200

230

200

75

5800

230

200

65

5400

230

200

70

4200-4800

227

3.2

35

6600

230

200

55

6200

230

200

60

152

195

227

195

49




Extreme Duty

230

195

Suitable for215mm

solid walls.

Suitable for215mm

solid walls.

Suitable for215mm

solid walls.


48


26/42

EXTENDED RANGE Roller Shutter

Universal Arch

Feature Plate Lintel

Cant Brick Lintel

Stepped Lintel

Weep Vents & Stop Ends

11EXTENDED RANGE

Keystones Roller Shutter Lintel is a unique and innovativelintel solution designed to incorporate a security shuttersystem with a structural lintel. Integrated into the f abricof the building Keystones roller shutter lintel ensuresunobtrusive and enhanced aesthetics withincreased security.

The lintel design can cater for traditional, timber frameand off site modular construction. Popular applicationsinclude schools and colleges, health and welfare facilities,community and sport centres, commercial and prestigeresidential developments.

Upon request Keystone can supply CAD details of thespecially developed roller shutter and can provide anextensive client support service.

Fully insulated box around roller shutter Removable panel allows access to roller shutter

for maintenance

When the shutter is in the raised position, the window ordoor opening looks no different from any other structural

opening. In the lowered position, the system gives a securebarrier against intruder and vandalism attack.

Custom made designs such as those for curved and archedwindows are also available.

Please note that Keystone supply the Roller Shutter Lintel

only and not the cavity closer guides or shutter.

a =

b =

c =

h =

Lintel length =

mm

mm

mm

mm

mm

Dimension requirements:

95

ca b

hnominal

ROLLER SHUTTER LINTEL


Extended Lintel Range

When low rise arches are required in brickworkabove openings, the Keystone Universal Arch providesthe ideal former for the bricklayer. Vacuum-formedfrom white pigmented impact resistant polystyrene.

Suitable for use in cavity walls and with ti mber frameconstruction, the unit is designed to sit on any steellintel with an outer flange of 90mm to 95mm.

keystonelintels.com

FEATURE PLATE LINTEL

CANT BRICK LINTEL

STEPPED LINTEL

A feature plate can be supplied on

all lintel profiles to suit50-165mm wide cavities.

Example specification:S/K-90 (FP)

hnominal

95 100nominal

20

The Cant brick Lintel can be suppliedto suit all Lintel profilesfor 50-165mm wide cavities.

Example specification:S/K-90 (CB 55/60mm)

All cavity lintels in the Keystone rangecan be stepped to suit yourrequirements.

Example specification:S/K-90 (20mm step)

Standard step = 20mmCan be stepped to suit.

51

UNIVERSAL ARCH

UNIVERSAL ARCH SELECTOR

OPENING

SIZES

450-500

600-650

650-700

700-750

800-850

900-950

1000-1050

1100-1150

1200-1250

1300-1350

1450-1500

1500-1550

1600-1650

1650- 1700

1750-1800

1900-1950

1950-2000

2100-2150

2200-2250

2300-2350

2400- 2450

2550-2600

2700- 2750

NOMINAL

ARCH SPAN

475

625

675

725

825

925

1025

1125

1225

1325

1475

1525

1625

1675

1775

1925

1975

2125

2225

2325

2425

2575

2725

ARCH

RISE

75

75

75

75

75

75

keystone steel lintel brochure

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