kentz global - summary presentation
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oil and gasTRANSCRIPT
Kentz Global Overview
• Industry leading health and safety record. 40 million man hours completed
in 2009 with a Total Recordable Incident Rate of 0.2
• Combined 2009 revenues of US$1 billion. Order backlog in excess of
US$1.7 billion at end 2009
• Provides project management and turnkey EPC solutions for complete early
and permanent oil and gas production and distribution systems
• Core customers include international, national and independent oil companies,
E&P companies and EPC contractors. Alignment with client values: safety,
credibility of schedule and cost, and certainty of delivery
• Combined resources in excess of 12,000 staff worldwide. Bringing global
reach to areas of the market where competition is local and regional
• Integrated Management System – ISO 9001-2000; ISO 14000:2004 & OSHAS
18001:1999
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Kentz Global Structure
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50%50%
Board of Directors
Ian Prescott (GPS)
Lloyd Thomas (GPS)
Clint Elgar (GPS)*
Hugh O’Donnell (Kentz)
Rory O’Donnell (Kentz)
James Moore (Kentz)
* Non Executive Director
Kentz Global Services
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EPC Services
• Engineering, Procurement & Construction services for
process, utilities, off-sites and infrastructure
• Commissioning and start up
• Operations and maintenance including shutdown
management
Oil & Gas Process Systems
• Onshore production facilities, modular or stick built
- Crude separation and stabilisation
- Crude dehydration and desalting
- Gas liquid and solid separation systems
- Gas conditioning
- Gas processing
• Complete early production facilities
• Gas compression and booster stations
• Metering stations
• LPG facilities
• Produced water treatment plants
• Offshore modules
Onshore EPC Gas Processing Plants
Onshore EPC Oil Processing Facilities
Engineering• Significant engineering operations with
centres of excellence in the Middle East,
Asia, Europe and South Africa
• FEED and detailed engineering
• Fully integrated teams; process and plant,
utilities and infrastructure
• Extensive experience of international codes
and standards
• Extensive use of proprietary engineering
software tools
• Use of in-house developed project control
systems
• Over 700 engineering design staff across
four key centres
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Procurement• Dedicated procurement to service EPC
business regionally and globally
• Strength from long term relationships and
diverse geographical presence
• Focused on both pre-engineered, engineered
and consumables
• Subject to International trading practices,
terms and conditions, and IMS audits as part
of our business process
• Extensive expediting, shipping and transport
experience with local companies and custom
authorities
• Procurement locally managed at country
level to integrate with project management,
engineering and sites
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Modular Fabrication
In-house fabrication facilities for modular construction
Abu Dhabi, UAE– Total Yard Size: 820,000m2 (Mussafah & Mafraq)
– Capacity: 8,400 tons/yr (struct. steel fab)
– Jetty: 800m long, draft 6-8m
– Max module load out: 2,000 tons
– Laydown area: 25,000m2
– ASME Pressure Vessel Facility
– NDE Bunkers
Batam Island, Indonesia– Total Yard Size: 106,000m2
– Capacity: 7,000 tons/yr
– Jetty: 60m long, draft 5m
– Max module load out: 3,500 tons
– Laydown area: 6,000m2
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In-house fabrication facilities for modular construction
Songhla and Rayong, Thailand– Total Yard Size: 40,000m2
– Capacity: 6,000 tons/yr
– Workshop under cover: 6,000m2
– Max module load out: 1,000 tons
– Laydown area: 7,000m2
Module Fabrication
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Installation and Construction
• HSE led site organisation and ISO accredited
quality management system
• Dedicated in-house construction group to
service EPC projects
• Long term experienced staff at all levels for
both onshore and offshore – managers to
tradesman
• Specialist personnel in all trades. Personnel
trained in Kentz systems and processes
• Extensive handling of plant & equipment,
rigging, scaffolding etc.
• Logistics and planning for offshore; barges,
lifting, accommodation etc
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Completions and Handover
• Hydrostatic testing
• Flushing, cleaning and drying of lines
• Installation of packing and catalyst
• Final alignment and balancing of rotating
equipment
• Water runs
• Loop checks and function checks
• Cut-over and hot transfer methodology
• Transition from area management to process
systems through structured work packs and
use of in-house CCMS
• O&M OTJ and classroom training
• As-building and final documentation
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Global Reach
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In-house
fabrication yards
Project
management and
regional
engineering
centres
Regional operations: Projects completed in 61 countries
Process EPC Case Studies
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Glycol Regeneration (Qatar)• US$18 million
• Qatar Petroleum
• EPC to replace two existing Glycol Regeneration Trains with two new trains including
modifications to the controls, facilities and infrastructure followed by testing, commissioning
and performance validation. The existing Glycol Regeneration Trains will be demolished
following successful installation and operation of the new Glycol Trains.
Oil Processing Facility (Yemen)• US$260 million
• OMV (Yemen Block S2) Exploration GmbH
• EPC for onshore process plant and non-process infrastructure including disciplines for civil,
mechanical, piping, electrical and instrumentation. Oil processing, gas recompression and
injection facility to take oil from six wells and remove gas and water. Plant capacity is
30,000bpd. Scope includes 3x process trains each of 10,000 bpd.
Saudi Aramco (Saudi Arabia)• US$38.5 million
• Saudi Aramco Shaybah Gas Compression Upgrade
• Project Scope consisted of Detail Design, Procurement and Construction of an additional
Gas Compression Train for Shaybah Gas Compression Plant including piping and
mechanical, civil and structural and E&I works
FEED Case Studies
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Gas Monetization (PNG)• FEED Study
• Study scope included: Condensate removal and stabilisation (Total well fluids rate is
150mmscfd, Pressure 2,100 psig, Stabilisation by fractionation column (as at PT), flow rate
of 5,000bpd. Reinjection pressure is 5,000 psig (gas will be reinjected during initial operating
phase and later piped to CPF for liquefaction (LNG)
• EPC Expected to commence in Q4 2010
Marib LPG Plant (Yemen)• FEED Study
• Study Scope Included: Recovery of LPG and condensate from 500 mmscfd gas liquids
recovery by expander process, utilising enhanced, high thermodynamic efficiency liquids
recovery technology. Propane recovery was 95%. Feed fluids were associated gas at
950psig with a total liquid rate of 21,000 bpd LPG (C3 + C4), plus 4,000 bpd condensate
(C5). Residue gas was compressed in gas turbine driven centrifugal compressors to 1,000
psig for local re-injection.
Gas & Condensate FPSO (Dubai)• FEED Study
• Study scope included: Condensate rate of up to 5,500 bpd with a gas rate of 150 mmscfd.
Well fluids reception and 3 stage separation, Condensate stabilisation
(in a fractional column, Similar to PT), Mercury removal and compression to 2000 psig, Full
produced water treatment (including arsenic removal), Full Utilities
FPSO Case Studies
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Montara FPSO PTTEP (Australia)• Date: 2006
• Project Scope: Modular Topside Process Gas Compression, Oil Separation,
Produced Water, Process Utilities, E-House
• Total Module Weight: 3,300te
• Major Equipment: Re-Injection: 1 x Mars 100 Gas Turbine, 9.8MW @ 300C
Tandem centrifugal 3 stage Re-cycle: 1 x A/C Motor, 700KW
Cooper Ram 54 Recip.
Sao Mateus FPSO Prosafe (Brazil)• Date: 2007
• Project Scope: Modular Gas Compression
• Total Module Weight: 500te
• Major Equipment: HP: 3x Titan 130 15.3MW ISO, Centrifugal
MP: 2 x A/C Motor 3.5MW Centrifugal
Booster: 2x A/C Motor, 590 KW, Dry Screw
Maari FPSO OMV (New Zealand)• Date: 2007
• Project Scope: Modular Topside Process, incl. Water Injection, Oil Separation,
Produced Water, Process Utilities, E-House
• Total Module Weight: 1,830te
• Major Equipment: Water Injection & E-House
Process Module Case Studies
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TGT Field Devt HLJOC (Vietnam)• Date: 2009
• Project Scope: FEED / Detailed Design For Full Field Development
• Total Module Weight: 2,400te
• Major Equipment: Concept through Detailed Design
Comp. Module VSP (Vietnam)• Date: Delivered August 2010
• Project Scope: Modular Gas Compression
• Total Module Weight: 780te
• Major Equipment: 2 x Centaur Gas Turbines, 3.6MW @ 350C, Tandem Centrifugal
MOPU, Addax (Nigeria)• Date: Ongoing
• Project Scope: FEED Study / Detailed Complete, Expected project
commencement 1Q 2011for 2 x MOPU bridged CPP/Accom,
• Total Module Weight: 8,000te
• Major Equipment: 2 x 20 MW gas comp. trains delivering 180 mmscfd for gas lift,
export at 96 barg re-injection, 208 barg gas dehydration to 10°C
@ 90 barg, slug control facilities combine with prod. separation
to handle 180 mmscfd concurrent with 140kbbl/d of prod. fluids.
Process Module Case Studies
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MOL Plc (Hungary)• US$39 million
• Date: 2008
• Project Scope: Oil & Gas Processing Facility, Hungary
• Major Equipment: Low temperature separation process systems, 5 x Dewpoint
Control Modules (170 Te), 5 x Inlet Separators (25 Te), 5 x Glycol
Regeneration Packages (25 Te), 5 x Glycol Flash Tanks, 5 x PLC, 4 x
Propane Refrigeration Packages (20 Te) 4 x Condensers, 1 x Propane
Accumulator, 1 x Propane Storage Tank and transfer pump
Petronas Carigali (Turkmenistan) • US$36 million
• Date: 2009
• Project Scope: Gas Sweetening + Amine (MDEA) Regen plant
• Major Equipment: 2 x 360 MMSCFD Gas Sweetening Trains, 2 x 100% Amine
Regeneration Trains ,2 x 100% Acid Gas Incinerators ,Common amine
storage and make-up facility ,Common water treatment, storage and
make-up facility
Petreco SARL (Bulgaria)• US$17 million
• Date: 2005
• Project Scope: Onshore Gas Dehydration Facility
• Major Equipment: Pipeline for receipt and gas metering, Gas Gathering Manifold, Slug
Receiver, Gas Dehydration Train, Pressure Reduction Manifold, Fuel
Gas Conditioning, Gas Turbine Compression, Export line, Control &
LER Room, Ancillary Buildings, Wellhead Platform Topsides , Gas
Dehydration System
PWTP Case Studies
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Larsen & Toubro (India)• Date: 2007
• Project Scope: 2 x 45,000 BPD Produced Water Treatment Packages
• Package Destination: ONGC NQ-RC Platform, India
Adoon Pte Ltd (Nigeria) • Date: 2005
• Project Scope: 80,000 BPD Produced Water Treatment Package
• Package Destination: Antan FPSO, Nigeria
HHI Co. (Thailand)• Date: 2009
• Project Scope: 24,000 BPD Produced Water Desander and Deoiler
• Package Destination: PTT, Bongkot Phase 4A, PPS Platform, Thailand
Technical Support Services Case Studies
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Sakhalin II (Russia)• US$50 million
• Sakhalin Energy Investment Company
• Primary contractor Shell
• Multi-discipline construction, completions and commissioning management services,
Provision of specialist remedial works execution teams, E&I construction and pre-
commissioning execution scope.
Sakhalin I (Russia) • US$50 million
• Exxon Neftegas Ltd
• Sakhalin 1 OPF, Chayvo and De Kastri Crude Export Terminal
• Project Management,support services Supervision, Installation, Pre-Commissioning,
Commissioning and Testing of the E&I construction and commissioning works on Chayvo.
On completion Kentz continued to provide project management services incorporating the
co-ordination of the plant’s Prime Contractors and associated discipline subcontractors.
Banyu Urip EPF (Indonesia) • US$5 million
• Mobil Cepu Ltd (MCL)
• Banyu Urip EPF project is a 20,000 bpd early production facility.
• Kentz contracted by MCL to provide Technical Support Services to the main contractor,
Exterran, for the mechanical completion, pre-commissioning, commissioning, and start-up
services.
Management Systems
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PCMSProject Cost Management
System
• Project set up
• Accounts payable
• Accounts receivable
• Change management system
• Committed costs
• Payments
• Forecasting
• Project overview
DMSDocument
Management System
• General set up
• Kentz document control
• Client document control
• Vendor document control
• Correspondence management
• Workflow
• Timesheets
PAMMSProcurement & Materials Management System
CCMSConstruction & Completions Management System
• Material Catalogue (MatCat)
• Material Management System (MMS)
• Procurement Management System (PMS)
• Warehouse Management System (WMS)
• Cable & Drum Tracking
• Other Tracking Modules;
• Commissioning
• Reporting
Completions and Commissioning Tools
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Commissioning
& Testing
• Hydrotesting
• Air & steam blowing
• Chemical cleaning
• Inerting
• Electrical
• Instrumentation
• Loop checking
Source data
• InTools (IDB)
• P&Ids
• Single Lines
• Equipment Lists
• Subsystem List
CCMSConstruction & Completions Management System
HANDOVER SYSTEMe.g. WinPCS, CompleteIT, ICAPs, TOSTR
Engineering
Lists
Subsystem
Lists
DOSSIERSRFC and RFSU
Client
• Punch lists
• Reports
Quality
• Inspections
- Civil
- Mechanical
- Welding
- Electrical
- Instrumentation
• Punchlists
Construction
Tracking
• Civil
• Structural
• Mechanical
• Piping
• Welding
• Electrical
• Instrumentation
Summary
• An industry leading health and safety record
• In-house engineering, procurement, fabrication, construction and
commissioning capabilities in all disciplines
• Strong modular process plant experience
• Current and previous successful co-operation with IOCs , NOCs and EPC
contractors
• Strong partnering culture
• Globally positioned to support projects
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Legal Disclaimer
The information contained in this document has not been independently verified and no representation or warranty, express or implied, is made as to, and no reliance should be placed on, the fairness, accuracy,
completeness or correctness of the information or opinions contained herein. Except in the case of fraud, none of the Company, shareholders or any of their respective affiliates, advisers or representatives shall
have any liability whatsoever (in negligence or otherwise) for any loss howsoever arising from any use of this document or its contents or otherwise arising in connection with the Presentation. Unless otherwise
stated, all financial information contained herein is stated in accordance with international financial reporting standards.
This document does not constitute a prospectus or admission document and does not constitute an offer or invitation or recommendation to purchase or subscribe for any investments and neither it nor any part
of it shall form the basis of, or be relied upon in connection with, any contract or commitment or investment decision whatsoever. The information contained in this document is in draft form, is subject to updating
and amending and may refer to events which have not yet taken place but which are expected to occur in due course.
Forward looking statements contained in this document regarding past trends or activities should not be taken as a representation that such trends or activities will continue in the future. The Company does not
undertake any obligation to update or revise any forward-looking statements, whether as a result of new information, future events or otherwise. Undue reliance should not be placed on forward looking
statements, which speak only as of the date of this document. The forward-looking information contained herein has been prepared on the basis of a number of assumptions which may prove to be incorrect, and
accordingly, actual results may vary. In any event, the value of investments can go up as well as down and past performance is not a guide to future returns.
Recipients of the information contained in the Presentation are requested to afford an appropriate level of confidentiality to the content.
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