MANGALA PROCESS TERMINAL

OVERVIEW

Presented by D. JAYAKUMAR

Commg Consultant / Operation / Production/ Drilling

RAJASTHAN BLOCK RJ-ON-90/1

NEPAL

BANGLADESH

INDIA

Rajasthan

Jalore

Jaisalmer Jodhpur

Barmer

Districts

MangalaProcessing

Terminal (MPT)

Roads

Barmer

OIL : PROCESSING SYSTEM OVERVIEW

Heater

2nd stage separation

Settling Tank

Dehydrator

Export Oil Storage Tank

Export Oil Pump

To Export Pipeline

Well Pads

1st Stage Separation

Fluids from wells

Slug CatcherHIPPS Production Separator

Metering Skid

Stablised Oil Pump

STEAM AND CONDENSATE SYSTEM

OIL TRAIN CAPACITY

CLASSIFIED STORAGE TANK

S.N0. UNIT CAPACITY

1 MANGALA TRAIN-1 30,000

2 MANGALA TRAIN-2 50,000

3 MANGALA TRAIN-3 50,000

S.N0. EQUIPMENT QUANTITY CAPACITY

1 BOILER 5 115 TPh

2 STEAM TURBINE GENERATOR 4 12 MW

3 EMERGENCY DIESEL GENERATOR 3 2.750 MW

4 FIRE WATER STORAGE TANK 2 5000 m³

5 INSTRUMENT AIR COMPRESSOR 3 1200 m³ / hr

UTILITIES

STORAGE TANKS

S.N0. EQUIPMENT QUANTITY CAPACITY (cu.m.) each

1 EXPORT OIL STORAGE TANK 4 19450

2 SETTLING TANK 2 7854

3 OFF-SPEC OIL TANK 2 4771

4 DIESEL TANK 1 2438

S.N0. EQUIPMENT QUANTITY CAPACITY m3/hr (each)

1 INJECTION WATER PUMPS 3 781

2 INJECTION WATER BOOSTER PUMPS 4 1318

3 BOILER FEED WATER PUMPS 8 150

4 POWER FLUID PUMPS 5 536.8

5 EXPORT OIL BOOSTER PUMPS 4 388.5

6 EXPORT OIL PIPELINE PUMPS 4 388.5

7 FIRE WATER JOCKEY PUMP 2 100

8 DIESEL ENGINE FIRE WATER PUMP 4 908

PUMPS

FIRE & GAS DETECTION SYSTEM – MPT BUILDINGS

Building

Detector 

CENTRAL CONTROL BUILDING

SS 1A

SS 1B

SS 3SS 4A

SS4B SS2MAIN WAREHOUSE

WELL PADS

THUMBLI WATER

FIRE STATION

TOTAL

SMOKE DETECTOR 175 213 71 15 62 48 24 17 25 18 55 723

HEAT DETECTOR 5 6 2     4 23 1 1   42

MANUAL CALL POINT 11 13 12 3 5 8 7 5 5 5   74

LINE ISOLATORS                 1   2 3

GAS DETECTORS 3                     3

HOOTER                 5     5

FIRE & GAS DETECTION SYSTEM - FIELD

AREA

DETECTOR 

VRU OILGAS PROCESS

EXP. OIL TANK

OFF-SPEC TANK

DIESEL TANK

F LARE

SUB STATION

UTILITY

WATER SYSTEM

ADMN

STEAM

POWER

FIRE WATER

TOTAL

POINT DETECTOR 6                           6

OPEN PATH DETECTOR   6 3                       9

MANUAL CALL POINT 6 20 4 17 8 6   5 7 19 8 9 7 5 121

IR FLAME DETECTOR 6 16 4 6   2 2               36

QUARTZ BULB DETECTOR

5 2 1 1   1                 10

DELUGE 5 2 1 5 2 1                 16

THANK YOU!!!!!