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June 2015
Unrestricted © Siemens AG 2015. All rights reserved.
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Machine Tool Analytics
Plant Data Services – Asset Analytics
June 2015
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Machine Tool Analytics From reactive to condition-based maintenance
• Operate all systems reliably, continuously, at optimized costs
• Avoid unscheduled downtimes• Fast trouble-shooting in case of unplanned failures
of machine tools
Customer’s drivers and goals
• Missing transparency• Insufficient availability• Reduced productivity• Inefficient maintenance
processes
Operational issues
• Customized concept and economic evaluation• Implement monitoring of critical machine parts:
• Axis, main spindle, sliding bars, …
• Change of tools, peripheral devices, …
• Visualization in reports and dashboards• Expert advice
Siemens offering – Machine Tool Analytics
June 2015
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Machine Tool Analytics Monitoring of the critical aspects of a machine tool
Relevant components
Chip conveyor, e.g.• Operating hours• Power consumption
Linear axes, e.g.• Power consumption
• Utilization
Tool magazine, e.g.• Number and
duration of clamping cycles
Main spindle, e.g.• Vibrations• Drive current
Fluid technology, e.g.• Temperature• Filter monitoring
Automation, e.g.• Configuration of
hardware & software• Function monitoring
Pneumatic system, e.g.• Pressure• Air consumption
• Causes of long downtimes • driving forces of life cycle costs
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Machine Tool Analytics Benefits and references
• Higher availability and reliability through condition based maintenance
• Cost reduction through avoidance of unplanned production shut downs
• Scheduling of preventive and/or condition based maintenance measures
Benefits References
Detailed example
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Contact
Siemens AGDigital FactoryDF CS DS
Postbox 324091050 ErlangenGERMANY
E-mail:[email protected]
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Backup
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Turning data into actionable insightsFrom field equipment to user
Siemensoperationcenter
Systemintegrator/OEM
Private cloud
OfficePlant
Internet
PlanningMaintenance
Asset