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.1 G Joint Inspection Group Issue 10 July 2008 Replacing Earlier Issues of the JIG Guidelines JIG2 Guidelines tor Aviation Fuel Quality Control & Operating Procedures tor Joint Airport Depots Endorsed by "'%-4ifF lATA Technical Fuels Group 1329

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This document is intended for the guidance of Members of the Joint Inspection Group (JIG) and companies affilliated with Members of JIG, and does not preclude the use of any other operating procedures, equipment or inspection procedures.

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.1G Joint Inspection Group

Issue 10July 2008

Replacing Earlier Issuesof the JIG Guidelines

JIG2

Guidelines tor

Aviation Fuel Quality Control &

Operating Procedures tor

Joint Airport Depots

Endorsed by

"'%-4ifFlATA Technical Fuels Group

1329

olnt Inspection Group (JIG)

his doc ment is intended for the guidance of Members of the Joint Inspection Group ICJIG)andompani s affiliated with Members of JIG, and does not preclude the use of any other operatingr~cedur s, equipment or inspection procedures. Neither JIG, its Members, the sompanies

ffiliated with its Members nor the International Air Transport Association (IATt) accept

,esponsi-lility for the adoption of this document or comp.liance with this documento '(\ny party.sing thi~ document in any way shall do so at its own risk.

nterna~ionalAir Transport Association {lATA}

OTICE

D.ISCLA.IMÉER.The information contained in this publication is subject to constant review in theight Of hanging government requirements and regulations. No subscriber or othbl r readerhould a on the basis of any such information without referring to applicable laws and

egulatio I s andjor without taking appropriate professional advice. Although every effort has

een ma~e to ensure accuracy, the International Air Transport Association shall no~ be held

espor)si le for loss or damage caused by errors, omissions, misprints or misinterpretation of the

ontents. ereof. Furthermore, the International Air TransportAssociation expressly di$c1aimsall

nd aflY .iability to any person, whether a purchaser of this PUbli.cation or not, in ITllespectof,nything Idone or omitted, and the consequences of anything done or omitted, by any sucherson in reliance on the contents of this publication.

dditional copies available from SAl Global - ILI Publishing al a cost of :E175

11rights~reserved. The material in this document may not be reproduced or copiedJ In wholeo.r' in' pa , in any printed, mechanical, electronic, film or other distribution or storage media,without t e prior written consent of Joint Inspection Group Limited.

Guidelines tor Aviation Fuel Quality Control andOperating Procedures tor Joint Airport Depots

Summary of Changes made to Issue 9

Section1.4

1.4

1.4

2.2.3 (b)

2.3.4 (b)

2.3.4 (e)

2.3.4 (h)

3.13.1.2

3.1.53.1.63.1.73.2.2

3.2.3 (a)

3.2.3 (b)

3.2.3 (í)

3.2.3 (h)

3.2.3 (i)

3.3.73.4.1

4.7

4.8

nosing (spring-loaded) valves at entryle to self c10sing valve

Issue 10, luly 2008Copyright Joint Inspection Gróup 1990~2008. Endorsed by lATA.

Page 1

uidelines for Aviation Fuel Quality Control andperating Procedures for loint Airport Depots

I

page 2

a manuf~cturer¡

Summary of Changes made to Issue 9 (continued ... )

O, July 2008Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

Section

Iss~e

A2-2

A1.2A

10.5.210.5.310.6.110.6.410.1011.3.111.611.8

8.7

9.38.3 .1

10.1.310.3:10.3.1'1004

A4.q",All'·A12

1~.6.1

8.6.2

II~

.lA

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

ContentsCONTENTS ••••••••••••••••••••••••••• II ••••••••••••••••••••••••••••••••••••••••••• II II ••••••••••••••••••••••• 1••••••••••• 1.1

CHAPTER 1INTRODUCTION .•••••••.••••••....•.•....•.• l •••••••••••••••••••••••••••••••• 11 •••• 1 11 ••••••••••••••••••••••••••••••••••• 6

CHAPTER2

SAM PLING AN D TESTING ..•.••................•..••••..•••.•.••••••••.•................•......•.••

......... 9

........ 9

............ 11

GENERAL .

SAMPLING ..••.•••..•.•..•.••.•.••...••......•..•.........•.••..•••.•....•....•.....•.••••..••••...

SAMPLE TESTING ........•................••••.•••••..••••••••.•.•••.•.•.••••.•..••.••••... "iJ);;':' .•

PURPOSE .•••.•••••.•••.•••••••••••••••••••..•.••..•.•••••.••••••.•••.•.••...••.....•••••••••..••••.•.••••.••••••.••........••••.•.• 6

SCOPE ••••..•.•...•••••••••.•.•..•..••......•.........•..•...••......•.•.•........••••.•.••.••••...•...•.........•.....•...••.•...•. 6

ApPUCATION TO JOINT VENTURES ....................•.••....••.••......•.•.••.....•..•............•••.•.....••••.•.. ";,, ....• 6'1JOINT VENTURE STAFF RESPONSIBIUTIES AND INSPECTION REQUIREMENTS .......•...•.••.....•.•..•.•.•.•.. : •.•.•.• 7

2.1

2.2

2.3

1.1

1.2

1.3

1.4

CHAPTER 3 \~ 1¡".,~ .:~DEPOT FACILITIES - DESIGN FEATURES ••••••••••••••••••••••••••••••••••••• :~:~'.,••_••.•~~t•.................•... 18

"'~~,ii~

3.1 GENERAL ...........••..•.••.••...•....••.••.•...•....................•......•.••.•....•..•.•.••. 18

3.2 TANKAGE .•.................................•.••...•..•...•....••..•...•....•...•.•.•..•.••.....• 18

3.3 PIPEWORK .••.............................•.••.•.......•...........•..••.........•.•...•.••.•...•.. 20

3.4 FILTRATION ....•..•.....•.•.••.•.•.•.•......................•..•..................................••. 21

3.5 HYORANT 5YSTEMS ANO prr VALVES .............•...................•......................•. 22

3.6 TEST FACILITIES FOR FUELLING VEHICLES ......................•.....•.•.•.••.••.••.••.•. 22

CHAPTER 4 _".b;:w-~,~~"

RECEIPT PROCEDURES ••••••••••••••••• ~ .•••• :;~~•• :!~;~ 23.C'J'"

4.1 DOCUMENTATION; ••••••.••.•..••.•.• ,•.• ~' ••....•••• :~•.••••.••••..•.•.•....•.....•.....•..•..••••••.••.•.•.••••.•••............ 23'7~~~ \~~~--'cf')~4.2 RECEIPT - GENERAL •.•.•.•. ,;<;!f•••••• ,¡l ••••• :' .,;,.~:.,:~ •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 23

~~~~ ."l4-~~_4.3 RECEIPT FROM SINGLE.GRA8EPIPEtINE~:': ...........•.••.•.••.••.•.••.••.•.••.•......................•.•.••...••.••.•..... 25

,dj'7~ v~'t,4.4 RECEIPT FROM MULTI.::eRODUaPIPELINE ......•..•...................•...•...•.•.•.•.•............•........•..........•. 25

~ ,•••.••• ~, ."$"

4.5 RECEIPT FROM CO~AL/IN~O WATERWAY VESSEL ........•........•...•.•.•.•.••..........•.••.••...•...••.••.••... 26",,,4.6 RECEIPT FRO~LRoAD\.oR RArL T ANK CAR ...........•....•.•.•.••.•.•.•...................................•..............•. 27

~/~:"~$";7J}~~:f\;\4.7 DRIVER,CQ!'fTRG,LLEiY'E)ÉbvERIES ..•..•.••..•••••••••.••••..••.•.•..•.......•..•..•...•.....•.•.••.••••••••..••..........•. 28

,,~,.,~ ..... ,c",,f';f:~'~:!:¡~ -~~4.8 STATiC DIssIP~T6~ADDITIVE ..•..............•.••..•••••••....•...•.....................•••...••........................... 29

"" ..

CH~~,TERS'~c .'QU_~LITY C9NTROL ....................................................................•.........•................ 1••• 31

'f~ ,..ll5.1 \,.¡;RROCE;duRES AFTER DISCHARGE .....••.•••..•.••.••.......•.•...•.......•.....••••...••••••...••.•.•••..•..•............... 31-:;{,,:~r

5.2 PROOUCT SETTUNG ..•••.••.••...••••.•..•.••.•••......•............•..................•..••••..••••••.•.••••••.•••..•....•.... 31

5.3 PRODUCT TESTING •.••.••.•..•.....•....•.•..••....••..•••••....•.•.••....••.•.•........•.........••.••................•.•..... 32

CHAPTER6

STORAGE PROCEDURES ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 346.1 ROUTINE CHECKS .•.•..•.•.•.•.•...•.•.••..•.....•......•.......•.•....•.•....................•................•...•.••.•...•.. 34

6.2 TANK CLEANING •.•...•.••.•.••..•.••.•.•.••.••.•..........•...•...•.•.........••.••.•.•..•.•.•.••......•...•..•..•.••.••.•.•.•. 35

6.3 CHANGE OF GRADE IN STORAGE TANKS ..••...•....................................................•......•...•............ 36

6.4 TESTING FOR MICROBIOLOGICAL GROWTH ......•.....•.••.•.•.•.••...•...•.........................•.•..•.•....•..•...... 37

Issue 10, July 2008Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

Page 3

o

o

page 4O, July 2008Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

uidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

11 '1' ..I:CIiAP¡'"E 9 ",y<. ""'" ,.

I "lloOCUM NT ATION ••••••••••••••••••••••••••••••••••••••••••••• l.• '~~ •••• ;':~"} ••••• 1:['!. •••••••••••••••••••••••••••••• [1••• 43I . I .~, ..'. '~!1i!iP'1.'1 4liIY, ¿f¡",~1,9.1 IRE 'OROS - QUALITY CONTROL. •••••••......•............... "'r:\•.~'~l......•..r 43

'111 ~r , I

'1.19.2 R,E OROS - MAINTENANCE ..••••......•..•..•....•..••............ "~"".'."~:""'"'''' ..•.•..••••••••..••.•••..•••....•••..... 43'." .. , .~- l'l· • ~,~ "i.i"

19.3 ...•1.. Sr NATURE ••••••••••.••••••••••••••••••••••••••••••••••••• ~y.., , :" 43l' ••

:llcHA~TE 10IG O R ~, , . !El' 1 44' EN E..'AA. PERATING EQUIREMEfilS ... :;~,..•","-•.~••¡~r•••••••••••••••••••••••••••••••••••••••••••••••••••••••••l· 1: '\~Y' .10.1 . 80 OING ANO EARTHING •••.•.•..... ,,1, •.•••••••••••.•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 44

~~ ~l)¡. JtIi,*,''"''<!;.\ ""~ •.., A~

.'1·. , ,~';' ,l!_,,---~ I

10.3 "Bu K METERS ••••••••••••. "•••• ".•.•••••,••.•'•.•'•••• "••.•......•••••••••••..•••••••••.••.••.••••••••••••••••••••.•••••••..••••••• 1 ..... 44

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10.5 H SES ••••..••.•....•••• '~ .••.... ;"~w "'"'''''''''''''''''' 46,~.~~. ~~10.6 H ROMETERS AND THERlIY10METERS•..•.•..•••..•••..•••.••••••••••.•.••.•....•.••••••••••••.••••..••.•.•••••••••••••••••• 46

~ ~ I10 7 F E ~. '?r,f~ 7, r E XTINGUISHERS\ .•.•.••.• :'•.••••.••.•.•..•.•.•..•.•••••.•.••••••.••••.....••.••••••••••••••••••••••. ; ••••..•..•••••••••••• 4"'~'~ I10 8 M P "~~~&"

. ·....1. BIL.E HON5S •• :;'l'i;,;:;::,"" ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 47

.. ~, -. j, '"10.9 . H U~EKEEPI~-\ P:N~ MAINTENANCE •••.••.•••••••••..•..•.•..•.•..•...•...••••••••••••.•...•.••••..••••••••••••••••••• 1 ..... 48

10.10.~...ST CK C.ONTR0L PRINCIPLES ••••••••••••••.••••••••••••••...•••••••••••••••••••••••••••..•.......••••••••••••••••••.•••••••• 48d, •

CHA:TE 11

~"¡~(~HEA,~HSA¡:ETY, ENVIRONMENT, TRAINING AND EMERGENCY PROCEDURES••••••••••••••••• I.... 4911.1 .,l'<¡M :Ñ«'EMENT OF HEALTH, SAFETY ANO THE ENVIRONMENT •••••••••.•••••••....•••••••••••••••••••••••••••••••••••••• 49

, 1" 11. 2 '.1' S FETY AND TRAINING ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••....•••..••••••••••••••••• j 4911.3 A CIDENTS, INCIDENTS, NEAR MISSES, HAZAROS ANO DELAVS - REPORTING ANO INVESTIGATION ..•• .l. 5111.4 H LTH HAZAROS ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••.••..•...••••••••••••• l. 53

I11. S E ERGENCY PROCEOURES •.•••......•...............•.....•.•......•.•...••••••.....•.....•••••••••••••••••••.....•..••••.•.• 53

11.6 S CURITY .•••.•..•..•••••••••••••••••••••••••••••••••••••••••••••.••••••••••••.•••..•••••••••....•.......••..•...•••••••••• l 541 11.7 '1 E 'VIRONMENT ••••••••••..•.•••••......•.•••..•••••.••..•....•••.......••.•••••••••.•••••••.....•....••••••••••••••••••••• l 55

I11.8 F EL SUPPLV CONTINGENCY PLAN ••••••••••••..•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 55

I I

11

1 I"

~HAPh 7

II~.~~fM....~~~~~~...~.~...~~~.~~~~..~...~~~~:~.~~.~...~.~~~.~~~~"'~~'~'~~'~~:"~~~"1~.~~~NT1 Ir.1 l~R OUCT RELEASE PROCEOURE •.••••••••••••••••••••••••••••••••••..••••••..•••••••••••••••••••.••..•........•......••••••• 38

"IICHAPTE 8"11 '1

, .~YD~N. SYSTEM ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• j...40

,lla.'.l IFLU;SHING Low POINTS ANO HVORANT Prrs ••..••......................••.....•.••••••••••••••••••.•••••••••••••••••••.•••. 40

'1" .' "

8.2 ,Hv RANT Prrs - CLEANING AN o MAINTENANCE ....•••••••••....•......•••••••••••••••••.••••....•••••••••.•.....•• [,••. .411 i, ..•.•.. ~"'"'- .... ~ ... I " ~¡,¡~.J<',~" ',' ~\

¡11~.3 ,EM RGENCY SHUT DOWN SVSTEM ••••••••••••••••••••••.......•••••••••••••••••••••••...•........••• "'7,~\~18.4 ..5. AtETY PRECAUTIONS - ENTRV INTO DEEP Prrs ••••..••••......•..••••••••••••••......•........••• ,( ..•......•..'.p;;.;.' ~lI "',,,

18.. S .dA HOOIC PROTECTION ...........•...•....•......•....••••••..•.........•......••••.•.••••••••••......•. ',""',' '.•':1<•• "¡;;;,".••• ..l....41¡ , '. ,~~~~~:" I8.6 HVlDRANT INTEGRITY ANO PRESSURE TESTING •••••..•..••••.••••••••••••••••••..••.....••• '"',•••..•..•• ",•.•••,,,., •••••••• .41

, .• ~ '~! u "" I

11' " , . \1;;\ '¡\\

, 1' .•'.8.7 .SU GE ABSORBERS/REUEF V ALVES •••...........•......................••...•.•..•..•.....•....• '..','•.• 5¡,..•.. ' ' l~ 42'1 ~'(~ I

18.8.HV RANT HIGH POINT VENTS •••••••••...••...•••••••..••......•••••.....•••.•.••••• ¡fJI1 ••••••••••• ,•.';"r;,¡:.,;:; ••••••••••••••••• 421 . " I,8.9 IHVORANT VALVE CHAMBERS ••••••.••...••••••••..••••••.•••••••••••••....••••••••• :~\t, ,;\,.................•...... 42II!

Guidelines tor AviationcFuel Quality Control andOperating Procedures tor Joint Airport Depots

ApPENDIXAl

FIL TRATION EQUIPMENT - ROUTINE MAINTENANCE CHECKS •••••••••••••••••••••••••••••••••••••••••• 56

ApPENDIXA2-1

AN EXAMPLE OF A FORM FOR AVGAS RECERTIFICATION •••••••••••••••••••••••••••••••••••••••••••••••• 61

ApPENDIX A2-2

AN EXAMPLE OF A FORM FOR JET A-l RECERTIFICATION •••••••••••••••••••••••••••••••••••••••••••• "'••• 62,ApPENDIXA3

TANK INSPECTION REPORT ApPENDIX A4 •••••••••••••••••••••••••••••••••••••••••••••••••••••• <

ApPENDIXA4

HVDRANT prr VALVE TESTING ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• "

ApPENDIXAS~

HOSE INSPECTION ANO TEST PROCEDURES •••••••••••••••••••••••••••••••• 11:: •••••••••••

ApPENDIX A6-1

• _ti- •••....••........••••....••..•••••....••.................. 69'''W'v

...................................................................71

.~..•' ::::' 72,~Ct;¡;

->ili~~~~•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 73ApPENDIXA9

h~"

AN EXAMPLE OF PPE ASSESS,MEN"~,. A<~

ApPEN DIX Al0

ApPENDIXAll ~SAMPLING SYSTEM D:'

ApPEN DIX Al._~F~ ..,

SUMMARY~OF ROlJ.T1rtJ: TEST FREQUENCIES •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 76

STORAGE TANK DETAILS ••••••••••••••• 4:r.' ••

ApPENDIX A6-2

HSE QUARTERLY PERFORMANCE STATISTICS ••••••~•••••••

ApPENDIXA7

FILTRA TION DETAILS •••••••••••••••••••••••••••••••• ~ •••••••••••• ,

ApPENDIXA8

LOST TIME INCIDENT REPORT •..••••••••••••••••••••••••••••••••••••• ~., •••••••• :::;""::•..•••••..•••••••......••••....69

Issue 10, July 2008Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

page 5

Operating Procedures for Joint Airport DepotsI

Chapter 1Introduction

.~uwait Petroleumhell

StatoilTotal

I ~urposeI . his document is intended for the guidance of Members of the Joint Inspection Group

¡,e IG) and companies affiliated with Members of the JIG and lATA Airlines, an~ does not

. reclude the use of any other operating procedures, equipment or linspection

l•• ~rocedures. Neither the JIG, its Members, nor the companiesaffiliated with itsitf"1embers

~c..cept responsibility f~r th~ adoption ?f this document or c~mP..I.ia<~.•~~lwith.. thisJocument. Any party usmgthls document In any way shall do so at Its own'~ns~At many airports, aviation fuels are stored and delivered, either by~~lot Isystem or

direct into mobile. fuellers through fixed facilities which are iOi.n.~~~.: ..n..,,~(!J?/o~eratedby

l•... Jeveral fuel supphers or by lhlrd partl es.. In vlew. of thlS, t.h.e..r.elf.s....~ane,,~.....d.,.!\f;5?ra standard• I ~et O! jointly agreed guide!ines which ca~ form ~n acceP!~,~e~a~i~ ~9~fuel operati.ng~ractlces at any such alrport depot Irrespectlve of,6~llef pa~~g,B'átlng ~ompanlesoncerned ll\l -tR. ~ ~

.o';;'> ,,,,t,~

he purpose of this document is to provide a stan~~tardséf~@f"1i,é¡ntlyagreedl gUidelineshich can be used by participating companies j5llpr~P9ring the detailed quality control

lnd ~uelhan~ling proceduresfor joint airp..o..1"d'e.'.<~~ts....a..'.~~/orhydrant systemsl at ~greedIpcatlons. Thls documento~ay als~ be,,~~ediS'l;,(~:$,J:~ferencefor the preRaratlon ofrocedures at other "non-Jolnt" locatlons.'~,), Ay"?' "'W'~~~tt~,!$1~he contents of this document havej¡;.t?eenpre,!;)aFedas guideline procedures I applicable

"'fe"", 'wo agreed joint airport depot and hydr2fl1Jsyst~ms by the following:

A "~Tt, .~)i'-

'"

1.2 5cope

he foilowiQg chap~!=!rsirí' this document give guidelines for the design of jeDintairport

torage,,~~~,~n~~dling\s'ystems,where relevant to quality.control consideratiorS, and ,forI lhe ~~rii!~l~gJ;aJl~quahtyc?~trol procedures to. b~ us~d In su.~h.systems: ~orr~spondmg

rro"'.;.',r.-...~..aU~1~..•...,.'~=iPPhcableto Jom~ supply an? dlstnbutlon faClhtles and JOlnt I mto-planeu~lhngse~lces may be found In the followlng separate documents:I ¡l:, ",'\'lii

d..i•.~.,'.,.. !¡::'¡.,a....t'..,':';¡t,¡...6:~idelinesfor Aviation Fuel .Qu.ali~ Cont~~I,and Operating Procedures for! ,~Jolntly Operated Supplyand Dlstnbutlon FaCilities. I1, , l?),- Guidelines for Aviation Fuel Quality Control and Operating Procedures for Joint

Into-Plane FuellingServices.

1.1

1.31 : rpp'ication. to Joint Venturesepending on the extent to which the fuelling service, airport storage and I associatedupply facilities are agreed by participants as being "joint", then the appropriate

I "'uidelines procedures shall be adopted as being applicable to the syste~. Detailedrocedures based on these guidelines shall then be prepared and incorporated in, or

ppended to, the signed joint agreement covering the system, to make the11mformallyinding to all participants. It is possible that fuel company participation may differ

Issúe¡io, July 2008 I page 6I Copyright Joint Inspection Group 1990-2008. Endorsedby lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

between the joint supply and storage arrangements, airport depots and the into-planefuelling arrangements, in which case separate agreements and regulations will have tobe prepared for each joint venture.

The fuel quality specifications shall also be incorporated in all joint agreements, byreferenceto the current issue of the JIG Aviation Fuel Quality Requirements for JointlyOperated Systems (AFQRJOS)Check List, or other mutually agreed approved aviationfuel specification.

1.4 Joint Venture Staff Responsibilities and Inspection Requirements

Staff Responsibilities

It is the responsibility of the joint venture management (Le. the 9;~erat,irg cotnpanyboard of directors or the operating committee) to ensure that the'f~~~~W design andoperating procedures, as set out in manuals and other directiveSffiíCQQf9r~toacceptableindustry standards and to all the relevant requirements of go'{.ernme1it.~aiJthoritieswith

respectto safety¡ security¡ fire prevention and environmen.~pr~~~t.¡O~.•~;:J~y ~ .~

The prime responsibility of joint depot staff is to ensure tRat all consignments of fuel arereceived and maintained in complete conformity with t~~:",requtr~mentsof the agreedspecifications,and that they are delivered in a s~~t'!"Iª~dsatl~raaory manner by hydrantor direct into fuelling vehiclesto the satisfaction~T al! p~rticipants.

~ '"~~ ~The Manag~r of joint de~ot facilities sha}J$.náv~~o~$I~J!lres~onsibilityfor a~1aspects ofthe operatlons under hls control, and'~$,paJJ/"be'responslble for ensunng that alloperations are carried out in accordance""~th .lt~ agreed procedures, and with allgenerallyaccepted standardsof safe~i.~~ndgo?a;Practice.

~, ",,>

The Manager must be fully satis~ed with~t¡;¡edocumentation and quality of fuel stocksreceived.It is the responsil?i\Jty;~9f€8~fl,Jelsupplying companiesto satisfy themselves as

-,::21' "."'~f:_.dIf;#'

to the standards of their:~upplY:~soÚr::cesand, if requested, to confirm that the fuelquality is acceptable ap9JIiª! the ~~pply facilities meet recognisedindustry standards.

,±~~~J', "~:f~",~~4k$1fIf the Manager h~é!~dd~!>ts"'$aDoutthe quality of any fuel stocks received, or isdissatisfied witQ~taocúptéñÚitíOnor any other aspect of the supply arrángements, heshould immec!Jat~lYaa~ise the local representative of the fuel supply company, who'. "'> vsho~ld then~~ketQ.~ matter up through company channels, other participants beingadvlsedq~ nece~sary;'f

~~:~~~~f~rr;~A .g!:º§~i~~~l1añdling supply shortages should be available for each airport depotlo~crtion:~1hi5)shouldbe developed with the airport authorities, airline representatives

,q '""~

nQ~supplying companies and should include procedures for advising custorners ofredUce~j,cf6elallocations. The Manager is responsible for keeping the procedures up todat~,andfor deciding when it is necessaryto implement them (see 11.8).

':'o"f

f!l1fspection Requirements

International inspections shall be carried out at joint depot facilities once per year.However, the frequency of these international inspections may be increased ordecreasedat certain locations by unanimous agreement of the international participantcompanies.

Inspections are made to ensure compliance with the locally prepared procedures. Thelocally prepared (site specific) joint proceduresfoperations manual shall include anupdated Iist of any approved deviations from the current issue of Guidelines (see

Issue lO, luly 2008Copyright Joint Inspection Group 1990-2008. Endorsedby lATA.

Page 7

uidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

'~. uidelines Variance Approvals" below), a copy 01 which (in English ianguage) should beI ade available to international inspectors. I

,B fore leáving the location, the international inspector shall disauss the

r~commendations to be made in the report with the Manager. Wh~re theseI'r commendations cover deviations from procedures laid down in the manuals of theI s stem concerned, corrective action shall be implemented by the Manager. If, during

lit ..~e inspection, issuesarise that have an impact on another joint venture at tHe airport,• t~e inspector should invite both facility managers to participate in a meeting dt the end

I :Of the inspection.1'.• ,I~ems outside lhe scope 01 the manuals and/or the Manager's authority s~elerred., 'by .the inspecting company to t.he International Participants for reso~~i~n. T~e~ of a

I s~nous nature shall be communlcated to the local manager and all gan:7d\ants. ShouldI 'r1atters of a controversiaI nature arise during the inspection, the in~~éff m~y cal! an

I !¡ir~ediate. meeting of all part~cipantsto res~lveth~ issue(s). ~" l.:~~ Inspectlon report shall be Issued by the Inspectlng comR9nY'W.otlatej than SIXweeks

~after inspection completion and distributed to the ¿,~ciPá\1~nd th~ FacilityManagement. The JIG website should be used for this pr~ess. 1 I

:It í.s the responsibility of the Facility Manage~~~ i~~te1fihe ~equired Forrective

I,ar'~n recommended In the ~eport, and to p.....r..o~~ ...all~~~i¡,.,~rtlcIPantswlth a Statps ReportI,Wlthln 3 months of all actlons taken. FUrj¡be~tatu~) Reports should be Issued as

I! ..niecessaryuntil all required corrective ac.tW1f....h~ t)'..:~~ffaken (or until the iss:ueof thenext international inspection report). Stat~e~s should be uploaded t~ the JIG

~WebSíte.bYthe F~~i1ityMana.gem..en..•~~~AnY.....ma1;l::,.1:S'Ofcontention shall be refer~ed to the1'1 ternatlonal Partlclpantsfor resolutlon~ . V

11locations shall regularly be'\'~evieweClf~5yone of the local participants I with the

'~jective of ensuring tb;s:rP--al'iY'Qy~tanding international recommendations areiT .plemented.'{¡idefines Variance

~t·.A~¿!~?'~Y

"~o deviations w~fcn'~~d'uée~ffiierequirements of the Guidelines should be made without'tpe ~nanimo\,J'f's~~~gro~~~~intern~ti?nal partici~an~. The.G~id~lines_Varianc~ Approv~1,ertlficate, \~!1lch'S~OUldbe used tor approval ot any devlatlons trom GUldlellnes,IS

'it,c1uded.,..,ª.s.AP..R..'·.~.....n.....d.ii"fAlO. I' '1' "'tWllll""';~~~

ertif!§atts~1festing approval of any deviations from Issue 10 of the Guidelinesshould

e'ffó~\<;1~~4>by the facility management by email to the international ~articipant

orn~~:i.~"s~forreview. " . I

,Irte ....[..ná~l?nallyapproved Vanance Certlficates should ?e revl~wed at least annually bythe~JaClhty management and every 3 years by the Internatlonal head officbs of theaíticipant companies.

O, July 2008CopyrightJoint Inspection Group 1990-2008. Endorsed by lATA.

page 8

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Chapter 2Sampling and Testing

2.2 Sampling

Sampling shall be ~n?ertaken by competent, trained p~rson.nelusing~~rrect p~oceduresand apparatus. Thls 15 to ensure that the sample obtalned 15 trulv.",reorestr;tatlveof thematerial from which it has been drawn.

~l ''ti "1"

Sampling shall be in accordance with the latest reC"a,.w""i;J~rt~,",Ptsgf the followingprocedures or other approved standard or equivalent: "", <9~

(a) ISO 3170 (IP Petroleum Measurement Manual, 8prt Jl Sampling Section 1,

Manual Methods,Second Edition, July ~67,~ ~(b) American Society for Testing and,~Ma~ials'~~ASTM), Standard Practice for

ManualSamplingof Petroleum a~petr,ole~roducts. (04057).For detailed sampling procedures, not covere~~ergin, reference should be made to theabove publications.

2.2.1 BasicRequirements''''~ ,'V

(a) Samplessh~tl¡;be~df~~~,tfrom a gauge hatch or other suitable openinggiving directfand ~eSff7cted accessto the bulk of the Iiquid.

,~ ~J

(b) con:~~er~sha~~as specified in Section 2.2.3, "Sample Containers".(c) PQJ>r'~t~~Jilm'P!lDg,the apparatus and the container shall be flushed and

;i~~ed tn~oughly at least three times with the product to be sampled. "'nd~alloweato drain before use.

o s~1l,Plecontainer shall be completely filled with liquid. Approximately'"

o/~ullagemust always be left to allow for expansion.

Containersshall be sealed and labelled immediately after filling. The labelattached to the sealed container should bear the following relevantinformation where applicable:

SampleNo.:Dateand Time:Taken by:Place:Type of Sample:Tank No,fVehicle Compartment No,for location:BatchNo.:Gradeor Specification:Test RequiredjPerformed:Airline:Aircraft Registration:

2.1 General

At appropriate stagesduring the handling and storage of aviation fuels, sampleswill berequired for laboratory or visual examination in order to establish that products meetthe . requirements of the relevant specifications, or to detect contamination ordeterioration.

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Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

InspectorjSampler Mark:

(f) Records shall be maintained of all samples taken.

(g) If samples are required by a customer or other authorisecl party, aduplicate shall be taken and retained until c1earanceis obtained.

Samp/ing Terminology

Upper Sample

A sample obtained from the middle depth of the upper third of ··the tankcontents.

Middle Sample .~~~~. {\, 1

A sample obtained from the middle depth of the tank contentS.

Lower Sample.;;¡

A sample obtained from the middle depth Of...~r I~r'.>.e.r,t~ird Ofi¡the tankcontents. " "~i"~ <~ I

Single-tank Composite Sample'.~

A sample obtained by blending Upperí?Middle "añd7 Lower sampl¡es. For a

vertical tank of uniform cross-sectionA$~eble~~ consists of equal Prrts of thethree samples.. ,~ .. tl.,~qMultiple-tank Composite SamRle (shi~Sí barges, etc)",.ff ....~

This is a mixture of in.gividuai'\..<so~4positesamples from the severalcompartments each of which"~ontaiDsYhe same grade of producto T*e mixtureis blended in proportiorho the voltJl11eof material in each compartment.

""'<~"lI:

Bottom Sample. i ""-"¡'):1.. •1:.'.-

A sample obt.~ine~"JromJhe material on the bottom surface of the tank orcontainer ~J:itS~wést"p:ó'ht. I.,-¡" ,-.~

Drain Lirursai\1l>'ie""...•.,.•..

A sample,obtained from the water draw-off or drain point of a storage or

..,,~~h¡1*~,tank.pr filter body. Itine:Sal11ple

A sample obtained from a line sampling point, drawn while the product isf1owing.

-. Hose End Sample

A sample obtained from a fueller or hydrant servicer delivery hose-endcoupling or nozzle.

2.2.2

I1I1

Samp/e Containers

(a) Laboratory Sample Containers

Glass or metal, or specially approved plastic containers for laboratorytesting or for retention samples shall be new or provided by the

laboratory in a c1ean condition (see ASTM D 4306 for suitablecontainers).

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Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

(b)

(e)

Metal containers shall be of an approved design, preferably internallylined with a suitable epoxy coating. Plastic containers may be usedonlyafter examples of the constructional material have been checked forcompatibility with the product(s) to be stored, and have been approvedfor use by all participants.

Containers, even when new, should be carefully rinsed at least threetimes with the product to be sampled; this is critical, particularly in thecase of MSEPtesting.

Field Sampling Containers ~~~',

Clear, c1eanglass jars of 2 litres mini~um capacity with wide3ZEl~fksandscrew caps should be used for product examination ir:)~onnectran withthe Visual Check procedure. Closed sampling c1ear,gj;~ssJontainérs or"visijars" may also be used. Where, in addition, béy~e~~~re used, theseshould be manufactured from good quality staiÓIess"'s'eé~.or lined with

white enamel. The enamel lining shall be n~."lhi~,~erth~~ 2mm (0.8'') inorder to allow static charges to dissipate. J?ucKets~QªlL-::Deequipped withan effective bonding cable and clip. :. ~

paek~gingfor Air Transport .Jf\~' .Contaln~rs for. t~e t~a~sportatIQ~.,of. s~mples by alr shall b: of anlnternatlonal CIVil AVlatlon,,,§>rgamsatl~i(l¡;(ICAD) approved deslgn andshall be dispatched in aCGó[dé!l7tGe~i~f,t'the latest edition .of the "ICADTechnical lnstructions for t~s,<~e J7ransportof Dangerous Goods by Air"

~_-~. /J:"/¡l"

and "lATA Dangerous(;'~90dsRegtílations".

2.3 SampleTesting

2.3.1 GeneralW'¡;~

Testing shaUj'}J¡)~,;\aC~Q,mRJj:shedin accordance with the latest requirements ofthe followiQ9 al?~t~>ve1f1standardsor equivalent:

"i~ "-~~l±:?~1~P::."""'~lr;t~

(a)!~'Stañd~rd Methodsfor Analysis and Testing of Petroleum and Related';1fpro€lYcts(Iatest edition);~~ w¿~;~~.•

é$c(b)"¡¡¡';ASTMStandards(Iatest edition).~';~~~:~r",~~~~}~_.

T<he<añálysisof aviation fuel shall be carried out only by participants' own,."¡,,

'ªb'o~9tories, or by a third party laboratory approved by all participants. It isr~commended that the approved laboratory participatein a recognised Aviation

.,~J7'uelCrossCheckProgrammeto assure the quality of its testing work.

Definitions

(a) Refinery Certificate of Quality

The Refinery Certificate of Quality is the definitive original documentdescribing the quality of an aviation productoIt contains the results ofmeasurements, made by the product originator's laboratory, of al! theproperties Iisted in the latest issue of the JIG Aviation Fuel QualityRequirements for Jointly Operated Systems (AFQRJOS)Check List, orother equivalent specification.

lt also provides information regarding the addition of additives, includingboth type and amount of any such additives. In addition, it includes

Issue lO, July 2008 Page 11Copyright Joint lnspection Group 1990-2008. Endorsedby lATA.

Guidelines tor Aviation Fuel Quality Control andOperating Procedures tor Joint Airport Depots

(e)

(b)

details relating to the identity of the originating refinery and traceabilityof the product described. Refinery Certificates of Quality shall always bedated and signed by an authorised signatory.

Certificate of Analysis \A Certificate of Analysis is issued by independent inspectors andjorlaboratories and contains the results of measurements made of all the

properties included in the latest issue of the JIG Aviation Fuel QualityRequirements for Jointly Operated Systems (AFQRJOS) Che1ck List orother equivalent specification. It cannot, however, include detáils of the

additives added previously. It shall include details relating to th,identity

of the originating refinery and to the traceability_,~~~{Oductdescribed. It shall be dated and signed by an authorisecJYsigl:latbry~-~

NOTE: A Certificate of Analysis shall not be~tFea~~~ 1: a Refinery

Certificate of Quality. r-' ~'\ \

R•••••••.•;fir~+;nn T••ct r•••.•;fir~+6 r '~n~-~:-~~~~:~~~~~o'n::;n;:~:'~:;~~s of thé}Recertiijcation Test (see 2.3.4""" .~(b) below) and confirms that the product is\~~~f~ctory. It Shal¡1be datedand signed by an authorised signat9'~ •..••..

Periodic Test Certificate .' ''I.~''.~This document contains th1$~~VI~~c~~~ Periodic Test (see¡ 2.3.4 (c)below) and confirms that th€:~~dug,'ls satlsfactory. It shall be dated and

signed by an authoriSé'6•......_signatory,·;~~-'\.. j

Release Certifica.t. e "''¡~~••. ,.? \" ~vThis documeptrs.!J~9.~¿3iny transfer of product, confirming compliancewith JIG Avi.~tion FU.¡~rQúality Requirements for Jointly Operated Systems(AFQRJO§.)~Greck f:ist or with an agreed equivalent specification, andcontai~t.)le13~é\;tli'l following information: I.~k-

>¡a:ateanCKime of loading or transfer;..... ~

- ;'~ 0..ralle of fuel,' \"~

.- batch number and batch density (at 15°C) of the product in thetank from which it originated;

"Water Free" certification. \If required by any one Of the participants, the density and thetemperature of the product after loading should also be recorded.

The Release Certificate shall be dated and signed by an authorisedsignatory. I

Test Requírements

Where product can be positively identified by documentary eVi!dence asbelonging to a particular batch, covered by a related Refinery Certificate of

Quality, then it is only necessary to conduct such additional test¡s as arerequired to prove that product quality has not changed.

The results of such tests shall be compared with the results of the last tests, aswell as reviewed for compliance with specification. If any test results indicate

(d)

2.3.3

I

li IssUe fo, July 2008 p~ge 12Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

---------------------------------------- ------------- ----_.~-~_._._--------~-----"-------------"-

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

that the sample does not comply with the applicable specification, or thatcontamination has occurred, the product shal! be immediately quarantined andremain under quarantine until further testing has established that the quality is"Accepted for Aviation Use" by al! participants.

2.3.4 TestingTerminology

(a) Certificate of Analysis Testing

This test covers al! tests required by the latest issue of the JIG AviationFuel Quality Requirements for Jointly Operated Systems (~FQRJOS)Check List or other relevant specification.

Sample quantity required:

Jet A-1 2 litres minimum.

Avgas 25 litres.

An approved sample container as specified in 2.

(b) Recertification Test

This test is carried out to verify that t~\qUal~ of the aviation fuelconcerned has not changed and remains wltl::rin1:the specification limits,

for example, after transportatJi~~<rean tankers or multi-productpipelines, etc.

The results of al! RecertificéÍ-~~ Jfes~m1'&t be checked to confirm that:

the specification",limits~ <"-~-~"" "'.w'

no significant chang,§!shaN'eoccurred in any of the properties.~ "

This check sh9MJd"'be maqe''''by comparing the recertification results withthe correspg1iái~v~t~~S'Shown on the last previous analysis made onthe fuel (e.{t~ with ~Refinery Certificate of Quality or previous Certificateof Analysis"ó~gr:e\,hi&us Recertification Test Certificate). Only by checkingN ~~' ..tha.t~:;theJ~~t§rmlned propertles have not changed can It be safelyaí§~urrt~:tthat«"-theremaining unchecked specification properties have also

ó\~hang~d significantly and remain satisfactory.""!l..

he cfu;eckshal! be carried out by recording all relevant details on formse type shown in Appendix A2. Acceptable differences are given for

gUIClanceon the forms. If one or more of the results exceeds thesevalues then the product shal! not be released until an adequateexplanation is found, or until it is confirmed that the product meets theremaining unchecked specification properties.

There may be occasions where contamination significantly affects morethan one of these results, but the differences remain within theacceptable limits. Detailed advice on how to identify and deal with suchinstances should be provided by participants for inclusion in the particularoperating manual.

In circumstances where more than one new batch is received into a tank:

Where facilities and circumstances permit, the tank contents shouldbe circulated to ensure the homogeneity of the product prior tosampling.

Issue 10, July 2008 page 13Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

X

X

X

X

(2)X

(3)

Jet A-1X

X

X"~','~~

;:;.r''X

AppearancejColourSaybolt ColourDistillation

FlashpointDensityReid Vapour PressureFreezing PointCorrosion (copper)Existent GumLead Content _

'¡""

Knock Rating (MotorMetho'dJ~,~e~~,Conductivity 'M

'1> ••••

MSEP ~~~ ~.

Thermal Stability· ('3fTOT}Sample quanti$elqulteEl:

J t A 1 2 I"t'·l .,,~'e - :"., I ~es mmuínum.ti, -'" .'),. 11Avgas:r4 ntres'~~

An;:;tprQ~1fContainer as in sub-section 2.2.3 shall be used.

If"¿~tamination with leaded fuel is possible.

Additional columns shall be introduced on the forms so that a

separate column is used for each batch and for any st¡ock whichwas in the tank.

The comparison shall be based on calculated values, taking intoaccount the amount of each batch in the tank.

If more than three new batches are received into al tank, thecomparison becomes difficult and possibly meaningless, andtherefore the contents of the tank shall be tested against all therequirements of the Specification.

Test requirements are:

Tb be carried out on bulk stock in storage, or immedlately aftertaking a sample from bulk storage.

Where, contrary to recommended practice, Jet A-1 is received fromships equipped with copper pipework in their cargo tanks, this test

shall be performed. 1

(e) PeriodicTest

This test is carried out to certify that product which has been static instorage for more than 6 months conforms to the relevant specificationsand that the quality of the product has not changed since thé last testswere carried out.

Samples for periodic tests should be taken from each tank which has

contained product and which has had no product receipts forl6 months.Samples should also be taken from each tank in which less t~an half ofthe product has been replaced during the 6-month periodo

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Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

The results of all periodic tests should be checked carefully againstprevious analysis reports to confirm that no significant changes haveoccurred, taking note of the comments under item 2.3.4 (b) above inrespect of recertification tests.

Test requirements are:

X

AvgasX

AvgasX

X

X

Jet A-1X

X

X

X

X

Jet A-1

Appearance/Colour XParticulate Contaminant (visual) XWater-visual XChemical Detector (1) X

(1) For jet fuel use Velcon Hydrokit, Shell Water Detector, or analternative type such as the POZ-T following approval by theinternational participants.

Sample quantity required: 11itre after flushing sampling line.

'"_&7/

J:~is cñ-eékis a field test to confirm the acceptability of products. To beI'!'r ,.., ",,,acteptab]ej' fuel shall be of the correct colour and be visually c1ear,bright

nd''''~lree from particulate matter and undissolved water at normalmbient temperature. Samples for Visual Check shall be drawn into

sEfúpulously c1ean,c1ear glass jars or "visijars" (see 2.2.3 (b), Field,,,SamplingContainers).

Test requirements are:

Appearance/Colour

Saybolt ColourDistiIlation

FlashpointDensity

Reid Vapour PressureCorrosion (copper)Existent GumLead Content

Knock Rating (Motor Method) LeanConductivityMSEP

Thermal Stability (JFTOT)

Sample quantity required: ~.

Jet A-1: 2 litres minimumAvgas: 4 litres

"j;),>.

An approved C;QQ!ail1~rasipecified in sub-section2.2.3 shall be used.w~<~";-;¡~'~~~;~t;;~~i". ~41f'

(1) To befcarried¿\ouf"on bulk stock in storage or immediately aftertq~lJlg!a"samp!~from bulk storage.,j;jl;''''''h'; '>~~""':~';':f"'rff.~;;Y

Visual Check '''''i'T,-(d)

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Guidelines for Aviation Fuel Quality Control andOperating Procedures for loint Airport Depots

The following should serve as a guide to the visual assessment of fuel

~m~~: I(i) Colour. The various grades of aviation gasoline are dyed to aid

recognition while the colour of aviation jet fuels may vary, usuallyin the range from water white to straw colour.

(ii) Undissolvedwater (free water) will appear as droplets o~ the sides,or as bulk water on the bottom of the sample jaro In jet¡ fuel it canalso appear as a cloud or haze (suspended water).

(iii) Solid matter (particulate matter), generally consisting !of small

amounts of rust, sand, dust, scale, etc., suspended,",i.n~~uel orsettled out on the bottom of the jaro r1. I "-

(iv) The terms "Clear" and "Bright" are independemt",,9¡1the natural

colour of the fue!. "Clear" refers to the al5Señi o\, sediment oremulsion. "Bright" refers to the sparkling appearance of fuel having

Ifany":a~:~:í: i:::~rved, thesamPlín&:e~uld 1repeateduntil a Clearand Bright sample is obtained. '

Control Check .~

This is a Visual Check Plu~,Fuél~~&nsw determination. This check isfrequently made to confirq1~theicorretYgrade and unchanged quality of.~~~ yfuel stocks ,by comparison O\~he¿:esult with the value shown on thedocumentatlon. Shmlld these~two figures (corrected tOI standardtemperature condition~~d~ff~ by more than 3 kgfm3, con,taminationshould be suspeaf!.fI and '\tl;)ematter should be investigated before theproduct is acce-pted'for usé'.

(f) b If .• " ~Mem ranE;'1FItratJon Test

ThiS.J~~~lae~arried out and evaluated in accordanceI with jointA»M~2-216t:JP216 Standard Test Methods and Colour Standardsincorporated in these methods. Colour shall be recorded on a wet and~d"l.. .,A rywasls.

1Sl0U~(matched weight or preweighed) 0.8 micron membranJs are used,fÓbgravimetric tests. Colorimetric tests are normally perforn\ed with asingle membrane, but double (unweighed) colorimetric membranes mayalso be used in certain circumstances as described in Appendix A1.7. The

quantity of fuel passed through the membranes used in both ¡colourandgravimetric determinations shall be 5 litres.

(g) Conductivity Test

This test shall be carried out in accordance with ASTM D2624 or IP274procedures, using a Maihak, Emcee or similar approved conductivitymeter. I

(e)

Iss~e ¡lO,July 2008Copyright Joint Inspection Group 1990-2008. Endorsed by lATA. ¡age 16

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

(h) Testsfor MicrobiologicalGrowth

The fundamental method for assessingthe presence of microbiologicalgrowth in storage tanks and filters is the daily clear and bright test on asump sample. Presence of discoloured water (brown or black), a lacyinterface between the fuel and water layers or organic debris in the fuelor water layer are al! indications of Iikelymicrobiological activity requiringimmediate further investigation and appropriate expert advice.

The investigation shall include an on-site assay test for microbiologicalactivity carried out on Drain Une Samples of jet fuel úsing the

Microbmonitor 2, Merck ATP test or other test kit .¿a"ppf9vedbyinternational participants and checking filter membrªqf;Jcol~l.J[ testhistory for any rising trend. Internal inspection and inv~idation Or)filtervesselsmay also be required..

Warning and Action (quarantine) limits should Q:~~~d"~th referenceto the lATA Guidance Material on "Micropio~gical G~ntamination in

Aircraft Fuel Tanks" and following advice f:ifímif!;¡apl9l:Ql?Li'ateexperts in theuse of field testing kits and the interpretation of results.

Issue lO, July 2008 page 17Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Chapter 3Depot Facilities - Design Features

3.1 General

practices in the design of these facilities isproduct quality is maintained and ~afety and

I

1

3.1.6

~bservance of certain fundamentalonsidered essential to ensure thatnvironmental requirements are meto

3.1.1 Any new installation, or alteration or extension of the existing facilities~.shall bepreviously approved by the participants at that facility. Gor::nIJJJssioning

procedures should be in accordancewith recognised industryttan~s\,Each storage depot shall include a schematic piping diagr~ id~~tifying the

valves, etc. This ?iagram shall b~ posted where i~;i~~eQ~¡I<a~ailable .forreference. lnstructlons for performlng the product r~~~elptanp aellvery/fillmg

operations shall also be c1early displayed fo~~fer~nce 'yby the personsoperating the equipment. If ~ .. I~ q

3.1.3 AII facilities utilised for handling aviation fuels shall.be fully grade-segregated.7,~

No copper or cadmium alloys, cadm~7rrr;JI~ting,galvanised steell or plasticmaterials shall be permitted for pip~Q9i~~:norsh~1Izinc rich internal doatings be

used for piping or tankage.&t~W 't~. A:¡ Ir > >~

3.1.5 Pump start/stop switches at pro'<tud reC~iPt and fueller loading areas and..,.". ,A'depot emergency shut dow~ buttons,,~....I¡fould be safely accessible and C1early

'd t'fi d 'Qi;. •••.••. 1I en I le .. '.. ~~~, ~d'(i.~.Fuelling vehicle parkin~-ead/ralIJdischarge and fueller loading areas shall beconstructed of a 1,?~~e~~.,~UtY material that permits the diss~~ationof static

charges to the ..ground,..'Thé" surface areas shall have a posltlve \slope anddrainage to .~n;zoil/Water,interceptor.

"JY";¡¡~ .••~o:'" "'7 .

3.1.7 Tank b~IJ,ds~~,~~II~I11~tthe requirements of locallegislation and have a capacityof at leaSt 110% of the storage capacity of the largest tank contained within ab d r "'11 ~t""

uQ wa 'ó, ej_ \

'€:;.. ."..'",.~~ .~

ITanka!ie~~~~~ ~.~

3.2.1 ~ThE;l number and size of tanks should be sufficient to provide adequate working'\ c~pa'City, taking into account peak period airport requirements, supply

t~\~,.~J;,eplenishmentarrang~ments ~nd emergency st~ck cove~age.Allowarce shouldI ""''''''''alsobe made for settllng, testmg and tank c1eanmgreqUlrements.3.2.2 Aviation fuels should be stored in suitably bunded horizontal or fixed roof

vertical tanks (or fixed roof vertical tanks with an internal f10ating roof/cover ifrequired by locallegislation). Tank top walkways should have non-slip surfaces,handrails and kick plates. Tanks shall be constructed and installe~ to avoid

I

ingress of water and dirt, and to provide a positive low point to collect waterand sediment fer ease of removal. To achieve this, horizontal tanks should be

installed with a continuous slope of 1:50 minimum, and vertical tarks shouldhave a cone-down bottom with a continuous slope of 1:30 minimum to acentre sump. I

I I3.1.2

Issuell0, July 2008 Ilage 18I Copyright Joint lnspection Group 1990-2008. Endorsedby lATA, I

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

3.2.3 Tanks shall be fitted with:

(a) Pressure/vacuum relief valves for above-ground tanks storing Avgas.Free vent devices may be used for buried Avgas tanks and arerecommended for Jet fuel storage. Screens to prevent the ingress offoreign bodies should have a coarse mesh with minimum 5mm (0.25inch) holes.

(b) A low point sump with a drain line and suitable valve for the draining ofwater and sedimentoThe drain line should be of non-rusting material,selected to avoid galvanic action created by dissimilar m~tals (forexample between stainlesssteel and mild steel), of approximaté'lo/50mm

diameter fitted with an in-line sampling valve. In th~",G~bfr~~bove­ground vertical tanks, the drain line should lead tQ,rThl¡ge ca'j¡>acitystainless steel or internally lined sample receivingves$el:h"p'(6videdwith aself-c1osing (spring-Ioaded or equivalent) qUick-laefifíg~v1ir':{~at entry, acone-down bottom with drain valve, and a suitaf:{lemot~r driven productI"t:>h'I"n cyctorn Thic I"OT"'ei\linn \ft:>ccol chO',d'd;;"h~:¡"l"\f ::tfJ It:>::tst 2nn litro''-''''_111 ~""'''''',"",'I'. 1IIIoJ I __ IVI'I~ .,. 1 oJll-,\.i"'-':.~'''''\",;ic_.i;<,_~1 Y,," .""''''' vv 11\0""'"

capacity. There will be instances where ¡irwill qeEra~tó be significantlylarger depending on, for example, the ~tqrageJtank size or mode ofdelivery of product to the storage tank. The"'es~ shall ensure that it isnot possible for water to accun:;lJlr~~in,~thedrain lines (where it could

-~~~ -i'A-:O~

freeze and prevent draining.,tjn"'cpld w~pther conditions). Other tanksshould be c1earedby grav~~j"ar~iDi~~9~bY a thief suction pump. In thecase of large undergrOundC\t~~~,~J}électric drain pump is desirable toenable water or sedi~~nt to 15~t;jrmovedby rapid withdrawal of a large

sump sample. ~. ~~'4r1JtProvision shall be;~f;Radefong)king a running sample from the tank drain

line betweef})-:itñe~~k~ptr the sample-receiving vessel. The self-c1osingvalve at en~ry to '<~~~sample-receiving vessel and the valve used fortaking "gJ'ZJi!;J,nniggsqmpleshould be simultaneouslyaccessibleto allow for

on:~~~,~,~atrÓh. A~ example of a suitable. design is shown. in~penql~JS;r1"r~Therunnmg sample may be taken mto an open contamer~.~ ás'¡~Jassjar or stainless steel bucket) or a suitable glass c10sed

-ysf'eil·""

~parate product inlet and outlet connections. Inlet pipes shouldfscharge near the bottom of the tank and be designed to minimise

turbulence. In the caseof horizontal tanks, the inlet pipe should be at thehigh end, directing f10wtowards the low end sump.

Manholes to facilitate entry for gas freeing and c1eaning.

Gauge hatches to provide means of sampling and tank dipping.

Floating suction arms, bonded to the tank shell, with position indicatorsandjor check cablesbonded to the tank shell shall be installed in jet fueltanks and are recommended for Avgas. For effective bonding of checkcables they shall be installed with permanent metal to metal contact withthe tank shell. Position indicators are recommended for large above­ground vertical tanks.

NOTE: Where legislation requires the installation of internal floatingroofs{covers it is critical to ensure that the f10ating suction will notinterfere with the operation of the floating cover.

Issue lO, July 2008 page 19Copyright Joint Inspection Group 1990-2008. Endorsedby lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

,1: Issoe 110, July 2008Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

AII main storage tanks shall be completely coated internally ~ith a Iightcoloured epoxy material, approved as being compatible with aviationfuels. This shall include the underside of the roof.

Tanks shall be prominently numbered and marked with grade stored (APldesignation) and, as a minimum, show the date of the rrlost recentinternal inspection and c1eaning.

AII tanks (including product recovery tanks which are not \fitted withspring-Ioaded self-c1osing inlet valves) shall· be fitted with high-Ievelalarm systems and the systems shall be routinely tested (see 6~~.4). Lowlevel alarm systems are also recommended.

At locations supplied by vessel or pipeline or by mu~pre~ta~eousdischarge of road tankers or rail tank cars, storage ta"l1ksAl'1all be fitted

with a high level audible alarm and a separate )l§lnsR!)~h"level system

that shuts down the fuel flow when a predeterlJiined ~e,erPf\fUel in thetank is reached. _ \. "

For locations supplied by single diSCharge~ad~taner or rail tank car

an a~dible high level alarm or a sing,leShll~~,~aeViCe is the minimumrequlrement. .""~.•.. ~ I

(i)

(h)

(g)

3.3.4

I3.3.5

Pipework

S.3.1 Each grade of aviation fuel m€JstbeI system. There shall be no intercO~in.9;Hnes between pipelines wnich handle

different products.

For dedicated systerns, sina~~áíte separation is acceptable.1 However,pipelines which ha.l;ldle~rodu~ which has been received via non-dedicatedsystems shall be (~lI;¿¡J1el positively segregated using one of the following

methods: ~,,\~ __ ) . '.a d<{~t:í'le~Jocl<'arla'bleed (DBB) valve arrangement. Thls can be elther aSj~~I~~B~I~e. with tw~ independent se~ls an? a cavity between them:Qr~o "'ªJves wlth a draln arrangement In a plpe spool between them(wher;¡th€").valvesare in a c10sedposition the cavity or drain spool must

'.b.ech'~ked to confirm no product is passing, see 6.1.8); or I

~á::témovabledistance (spool) piece; or

a spectacleblind or equivalent.~

~f1 hydrant Iines, and other long pipelines, shall incorporate low points tofacilitate the removal of water and sediment.

AII new hydrant lines shall be lined internally with an epoxy materiall approvedas being compatible with aviation fuels.

AII pipework receipt and loading facilities shall be c1earlymarked in accordance

with APl product name and colour coding, and with f10wdirection ar~ows.Road bridger and railcar receipt connections should be fitted with couplings ofa size and type chosen to give maximum practicaI degree of grade security.

8.3.6 Grade selective couplings shall be fitted to fueller bottom loading connectionsI and to hydrant pit valves where more than one fuel is handled. I

II

Page 20

3.3

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

3.3.7 Wherever possible,all newly installed pipelines shall be routed above ground.Where buried pipelines are unavoidable they should be located in sleeves,trenches or sand-filled culverts. AII buried pipelines shall be pressure tested inaccordancewith the requirements of 8.6.2.

3.4 Filtration

3.4.1 The following shall be provided at inlet to storage and on fueller loading racksand hydrant delivery lines:

For Jet Fuel \

Filter separatorsmeeting the performancerequirements of.{A~iEI~1581.AII new vesseland element combinationsshall meet tl:J,f~est~Jltion ofAPI/EI Specification 1581. For existing vessels, e~~$!,Q;'conversions

should meet, by test or similarity, the latest ~e1Jrtr-G:Q::~f~API/EI1581requirements as soon as practicableand in any <E"asewit~Jn5'years of then"hl"lca+-;on her,...n-\in" efFer+-l"ve I\lelA' er!·i+-i'''''n~ele''''e)lil!ln+-•.. Sh,...,.Ir! he•.••ULlI '-1 I1 U "-'VIIIU ~ 11 \".••.• 1'11 VV !lS?Y-II·\.lYII~- I 11.1 II~ IIVUIU upurchasedas soon as practicable. ((

A pre-(micro)filter may be installed UP~~~{!)J:'fo remove solids andextend the service life of coalescer¿élecm,entsinstalled in filter separators.

tJ?7"~\..4Í"t. ,~

For Avgas

A 5-micron (nominal) or fiO~ mi'ár~"ltS!rmeeting API/EI 1590, or a filterwater separator. Where rec~iR~are:jby gravity into underground tankagea 100 meshstrainer istlS;ecomrli~d~d.

~ V'~.;."~ ."..Jf?;;

At certain locations, fit~ monit~Wrheeting the performance requirements ofEl 1583, latest sp.~~¡tLca~ipn,wáy be considered as an alternative to filterseparators provi9fér~tñ~r~t~'engineering implications and manufacturer'srecommended,.ma~~imum~ervice life for elements have been fully considered.For jOintly~~pé1~téq~I1ities, prior agreement shall be obtained from theinternatiofl~npaíticiRants.

4!); ~~?-',,~~

WhEj;~{~ is req;~iredto supply Jet Fuel containing Fuel System lcing InhibitorfFSll') fiIP'" t b rl b t I h ~th dOtO ADI/ET1581\ ',j.} 1 ~~rseparaors may e use"", u~ on y w, en "" e 1 Ion , ,j. .••

Cla~~ or"'M100(Military) elements are installed. However, the injection of thee1;i¡tiY.~(DiEGME)downstream of fuelling equipment filtration is the preferred~~.?

Jhod of supplying FSII-treated Jet Fuel to aircraft. Filter monitors shall not

~\tl '¡;¡Sedwith Jet Fuelcontaining FSII.3.4;~~~1I filtration and water separation equipment shall be maintained and checked

fz,l = regularly as detailed in Appendix Al.ft7~

3,4{y3 Jet fuel shall contain static dissipator additive to reduce static electricity'_"C hazards. If in an emergency, jet fuel without static dissipator additive has to be

received into airport tanks, either adequate relaxation time (30 secondsminimum) shall be provided between the filter and the inlet to the storage tankor reduced (50%) loading/filling rates shall be observed.

Issue 10, July 2008 Page 21Copyright Joint Inspection Group 1990-2008. Endorsedby lATA.

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Guidelines tor Aviation Fuel Quality Control andOperating Procedures tor Joint Airport Depots

11 3M5 !HYdrant Systems and Pit ValvesOn al! new hydrant systems and on existing pits being updated, pit equipmentshould be of the 4 inch (100mm) API type, incorporating components based onAPI/IP Specification 1584. These must be compatible with hydra!nt servicerintake couplings. Al! new hydrant systems should be equipped with airoperated and lanyard operated dual pilot pit valves. Consideration should also

be given to fitting dual pilot valves to existing 4" lanyard operated Pit¡valves.Existing hydrant systems fitted with 2.5 inch (63mm) or 4 inch (100mm) pitinternals are acceptable, but should incorporate a lanyard-operated srow-c1oseisolating valve.

Al! hydrant systems shal! be provided with equipment that af~"tHe fuet f10w

to be shut down quickly in an emergency. The preferre'tl\bard-wired fixedsystem consists of EmergencyStop Buttons which, w~éífaCtivated, Ishut downthe hydrant pumps (and valves where the pressure tii"éadreSbIt?in continued~••~I fl~"v...:•.•...- ..--- -•.....•....l_••. _' ~ \.\.IUCI IUV VVI\.II ¡JUIII¡J;) ;)IIUL UUVVII}. __ '? """

3.5.2

3.5.1

13.5.43.5.5

Emergency Stop Buttons (ESBs) shall be locate'd c1osél(within 80 metres) to

each fuelling bay and should also be located c10s~~;'\~ekJpoint f1usl1ingvalves.They shall be c1earlyidentified and easily~~ssible. Righ visibility identificationsigns should be located suchthat they"'rémain"Oisibleat all times.

NOTE: At some airports the hygra' ~;~~,~qtl&stop system is co1ntrolledbystop buttons located on the fueHiit§l,,(ehict~or carried by the fuelling operator.

These systems shal! be c1ea-t ideñtffj~jcfud tested in accordancewith section

8.3.,~, \Al! hydrant pit covers sha~lbe ~iRir~dor permanently connected to pits.

Hydrant pits shall-,,~~~iC.réttified and, where more than one grade of fuel

~s a~ailable, ,.2~a.~~,m.ar~~d: AII hydrant low point drains shall \be c1earlyI Identlfied·.t~rl ~'I .3.5.6 Al! new ~y.draftté%t"ems shall incorporate a means of testing and proving the

integrrt{,of tlie"system. Further information concerning pressure testing andtigbtfí'ess'~j[1teW¡ty (Ieak detection) is contained in the API/EI 1540Recb'rnmencl'edPractice, Design, Construction, Operation and Maintenance of

I 'ewiati~uelling Facilities (sections 5.3.4, 5.3.5 and Annex E).

I~~[i 3.6 Test Facilities for Fuel/ing Vehicles, ' Yj

, Á teSt-.::-~(¡itycapable of simulating both gradual and rapid termination of fuel f10w intoaircraft shall be available. The facility should be capable of accepting simultaneous full

r:! :~~?,,~ldeliveriesfrom al! combinations of deck and/or reel hoses Iikely to be uséd.An exampleof a suitable test rig is shown as Fig 1.

¡AII pipework, fittings and filter membrane test points should be stainless steel,aluminium or epoxy Iined carbon steel. I

Test rig pressure gauges should have a range of 0-10.5 bar (0-150Ibf/in2) and bec1earlyvisible from the rig valves. 4-5 inch diameter faces are recommended for ease of

Ireading. Gauges filled with glycerine/silicone f1uid should not be used becausemovement of the pointer is dampened, making them unsuitable for reco~ding peaksurge pressures.

Issuel lO, July 2008Copyright Joint Inspection Group 1990-2008. Endorsedby'IATA.

I

page 22

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Chapter 4Receipt Procedures

The following deviation from tnel;abQve would be acceptable subject tounanimous agreement by ttfe)~~ternatio~, participants:

(a) Refinery Certificát~ of ~ªlj~~ is not required to be available at theA~rport Dep~~1t~t~l~II,~~ "'avail~b~~at the supplying location. It. is theAlrport DeR¡~tManªgerEs're$ponslblhty to ensure that these Certlficatesare available'~\

(b) whe~iJ~I;~~~mber of different batches is involved, Refineryce'ñ:ifi'€ª(e~~uality may not be appropriate, in which case, a Certificate

~alySi~,iSrequired. However, the Refinery Certificatesof Quality shalle a~ªilabl'e at the supplying location."',

~~~ns\'where either (a) or (b) is applicable an example of a recent,~tine¡Y¡¡;Certificateof Quality from each supplying refinery should beavailable

I~ t~'eAirport Depot.'i .~

¡@'" ~@rfungible pipeline systems (ie. pipeline systems with multiple input and""'~tíelivery points where fuel to the same specification is interchangeable) it may

not be possible, for each batch delivered ex-pipeline, to provide a Certificate ofAnalysis which identifies the originating refinery (see 2.3.2(b)). However, evenin this situation, the pipelineoperator shall have original Refinery Certificates ofQuality and volume data for all batches entering the system so that theauthenticity of all product can be assured.

4.1.4 Recordsand documents shall be retained for a minimumof 1 year.

4.1 Documentation

4.1.1 Any transfer of product to an airport depot shall be supported by a ReleaseCertificate, prior to receivingthe incoming producto

At the airport, a record shall be maintained of the ReleaseCertificate é}ndbatchnumber, quantity and receiving tank(s), together with the results df~all testscarried out.

4.1.2 Whe~eapplicable, ~ach batch shall.b~ accompanied by a R:¡2~1Vp~lie9te ofQuahty and a Certlficate of Analysls If relevant. These dOCw~l1}S must showfuel grade and confirm that the batch conforms to the~~el'eYiln~¡{pecificationorthe latest issue of the JIG Aviation Fuel Quality \..~qUir~~nts for JointlyOperated.Systems (AFQRJOS)Check List. Wh~1~~¡:J~~b~a RecertificationTest Certlficate shall also accompany each debvery provH:r~J"thatthe productquality has not changed in transito AII of the~t; docJm,entsshall be readilyavailable at the Airport Depot. .

,""~~

Batch number, density and other rele~t i~f{?;rmationmay be communicatedby fax, email or other devices peQtlinai;¡¡;f!lailirj~of the Refinery Certificate ofQuality.

4.2 Receipt- General

4.2.1 NewAirport Depots may only handle aviation fuels.

Issue lO, luly 2008 page 23Copyright Joint Inspection Group 1990-2008. Endorsedby lATA.

.-- o oo. ---- ----- ----- - ~--l----·-----

P¡ge 24

~...uidelines for Aviation Fuel Quality Control andI Operating Procedures tor Joint Airport DepotsEach grade shall normally be received at the airport from segregatedintermediate storage which has been recertified, via a dedicated pipeline or

other fully dedicated means of transporto If this intermediate storagel is locatedat the airport the procedures in 5.3.2 shall apply..

Subject to unanimous approval of the international participants, in specialcircumstances, final airport storage may receive product from a non-dedicated

¡; I pipeline. Approval will only be given if the final pipeline connecti1onto theAirport Depot is dedicated to jet fuel and is designed and operated t<Dminimise

the chance of contamination from the multi-product pipeline,,~In suchcircumstances the Airport Depot facilities shall include a slop tank, facilities for

disposing of slops,and a tank(s), isolated by double block and blee~lves, forstoring newly received product waiting for recertification. »éte~ s~a~e nomean.sby w.hichun-recerti~ed product in the ~ipeline ororec~l(tJ.c¡.h,tank(s) canbe mlxed wlth product whlch has been recertlfied. If Ihls"'s~stem 15 used, the

p~ocedures and requirements detailed in section 4..4jShaif<lse~pplied at the

I Alrport Depot. .é"'~ ~J \4.2.2 Where an existing Airport Depot is fed by a mUI~roduGt pipeline or vessel:

(a) Aviation fuels shall only be receivedvia ~liite~J!ducts cargo Iines. Jetfuel should be received via Iines reserved for mladle distillates (kerosene,

gasoil, automotive diesel, etc.) i(g aVIa'tipngasolines via lines reservedfor light distillates (gasolines,~pedahsol~~nts, etc.). I

"y <,¡••~

(b) ~herever p~ssible, ~rodu'ct~~o"'pr29Dct pumping should be adop~ed,wltho~t the. m.troductl~~ o~ wa~~to, separ,at~products or to c1ear'meshandling aVlatlon fuels~l!~me~~fjandllng aVlatlon fuels have to pe left fuI!of water, it shola~ct.not be.~'@awater but should be fresh or suitablybuffered water. ~ •

(c) AViation~ue~r;hOU'~tnt(be left in multi-product Iines between receipts.(d) When(.,led~iviAg~li!iflti-productcargoes the discharge sequenceIShOUldbe

arra~edlt0"",01inimise the effects of interface contamination of thea_Yi~ti~áde~: Leading and trailing grade interfaces shall be diverted

" iñto>,.non.:'aviationstorage or slop tanks.~~;<',.• ~, .

.1",,(e)'i~g~e Or~more tanks shall be segregated for re~elpt O! produ<1' checked'" '~QJc,.water, and any water removed before recelpt beglns. More than one: ""...,

"", vessel may be discharged into the same tank.

Ifi d1rringproduct receipt, the depot receipt filter differential pressure rises at a_:.,JTluchfaster rate than is typical for the location, or if excessive water or solids

-are suspected or observed in routine samples, a colorilTietric filter ~embranetest may be conducted upstream of receipt filtration as a check on the qualityof the incoming producto The result, if greater than either 6 (wet) or 5 (dry),may be used to initiate further investigations but shall not be used as the basis

for halting the (pipeline) transfer or rejecting the producto The inyestigationprocess should include some or all of the following steps:

(i) Perform a double membrane colorimetric test (see A1.7.2) upstream of

receipt filtration to check for colour bodies. If the difference bitween the

colour ratings of the two membranes is 3 (wet) or less then ro furtherinvestigation is necessary.

If the difference exceeds 3 (wet):

1I1 Issue ~O, July 20081I I Copyright Joint Inspection Group 1990-2008. Endorsed by IATA.I

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

(ii) Perform a gravimetric filter membrane test (see A1.7.3) upstream ofreceipt filtration to quantify the problem.

Gravimetric test results in excess of 1.0mg/litre obtained upstream of receiptfiltration are consideredexcessive and merit discussionswith the supplier.

4.3 Receipt from Single GradePipeline

4.3.1 During receipt of the product, samples shall be drawn from the pipeline of thereceiving installation at the commencement, middle and end of the transfer,and at any change of batch. These samples should be checked ace0rding toControl Check,which need not include the use of a chemical detectJf4\.test forwater. ,-, ~~

4.3.2 Should large amounts of water, solid contaminants or al9:~~1 density benoted, the flow shall be stopped if possible,or diverte9P()~~ tank, and thepumping station of the pipeline notified. Deliveryto tti! stora'g.~tijnk shall onlybe resumed after c1earancehas been given by the_º~~pb""tMan~ger.

~

4.4 Receipt from MUlti-~r~ductPipeline ~~. ~~ .4.4.1 Procedures Similar to 4.3.1 and 4.3.2,~above Sl'tall~e enforced but wlth

sampling frequencyincreased to 2 ho ..,.,

4.4.2 The most important quality prQtettion\JT1eª$Urein multi-product pipelinemovements is the method of h~dli~ª, gr~1 interface cuts. Care should betaken to ensure that the leadinN'~dltrailing interface between the gradeshandled in the pipelineare éÍiFectedi1itg~on-aviation storage.

4.4.3 To limit the degradatioJ;!of ~~~0fjet fuel due to interface commingling orpipeline pick-up, I~q~~g\.tnd~tr~ling consignments should be one of thefollowing products11istecr~inf0&aerof preference.l 'tii~-'

(a) midd.I~.,dist.iII;>t'!.rr,r.

(b) I,ig..b.~fllj.s...tilJft~f!=edstock;<!J'" "\\1ÍY ""-.J''i&~_

(c) ..JmQtorgasoline..",,,. ""'A.- .<tl>~t'- -~~~ .~~.

Nd~,~;'M?to~ gasoline should be free of detergent type additives in- - handlingJet fuel grades.

e snould be special receipt and testing procedures as described in section.Z).(i.e., recertification shall be carried out before release of product (see.4 (b)).

Certain product additives, because of their surfaceactive properties, are knownto be harmful to aviation fuels. When products containing these additivesprecede aviation fuel pipeline consignments, there is a danger that theresultant pick-upcan lead to quality problems.

Where harmful additives are known to be included in products intended fortransportation within multi-product pipelines carrying aviation products, thecarrier companyshould be requested to excludethe additives from the productentering the pipelineand injection shouldtake place after the break-out points.

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Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

o

of Analysis if the

I

'eceipt from Coastal/Inland Waterway Vessel J

f'viation fuels should, whenever possible, be delivered to storage by dedica ed vesselsnd be dischargedthrough completely grade-segregated systems. I

dedicated vessel is one which transports exclusively one grade of product in all cargo

~ompartments and which has transported the same grade of product during the

revious journey. A vessel which utilises cargo tanks for ballast 01'1returnl journeys,

rrespective of the previous cargo carried, shall be treated as a non-dedicated ¡essel.I A grade-segregated system is a system where the pipelines and equipmentáused are

xclusively reserved for the product concerned and any connection with anot~~¡ system, 's isolated by double block and bleed valves or other means of positive segrr~qatibn.

ixed cargoes including non-aviation products shall not be permi~~1'l any\~essel

ischarging directly into airport storage, unless facilities exist for di~e.'i~g~ irlto specialreceipt tankage (see section 4.2.2.) followed by transfer by segtega;t~a(dlnesto service",71 ';.~"'\.anks. ,;t¡¡ \1ií\. e"

.5.1 ProceduresBefore Discharge 1 ~(a) The Vessel's papers shall be checked to e!1),sure~;thatall doculments are

readily available. Documentsto be.Gbecked~fe:

(i) ReleaseCertificate;

(ii) Refinery Certificatecargo has been shipp

(iii) Bill of Lading;

(iv) Ullage repo

(v) Recertiwt;at;i~:!;:I"'li~~p;~fesults01'1ships loaded samples if I applicable(see J~intly G~ela'féd Supply and Distribution section 7.~.5), whichmé3y>b~\t!ansº,ittedto receipt location by email or fax;

"'1Ii, ""'~'W\%"'~

"(~~tºr;s'"'(Surveyor's)Report from load port;~*-~~

;,~~toryof samples;

(b)~~~~A¿fte,~~slÍall be made to ascertain that all of the deck cargo accesses of

';.~."",;,s;j¡~¡~,::.,~~..e..,'.,vessel are c10sedand secured. I.~ -"""""'1"Iey,,,, ••

~, Ir~the ullage in any compartment differs greatly from the loading figures

shown on the ullage report, the ship's Master should be cons~lted; if nosatisfactory explanation is obtained, the suspect compartment should not

I

be discharged and the supplying company should be advised. lue' in thesuspect compartment may be unloaded only if the results of aRecertification Test carried out on a Composite Sample I from thecompartment are satisfactory.

(d) AII vessel cargo tanks shall be checked for the presenceof waJer using asuitable water-finding paste. If significant levels of water are observed

I

the ship's Master and the supplying company concernedshall be advisedpromptly. Contingency plans, agreed with supplying companie~, shall be

available to deal with this situation. j(e) A one-Iitre Middle Sample shall be taken from each compa ment and

checked according to the Control Check. Ir satisfactory rrsults arej I

Issuel0, luly 2008 ~age 26I , Copyright Joint Inspection Group 1990-2008. Endorsedby lATA.

I 4.5

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

obtained and the density is within 3 kgjm3 of the results reported on theReleaseCertificate, the product can be accepted.

The conductivity of these samples should also be checked so that, ifnecessary, static dissipator additive can be added during discharge in amanner that ensures adequatemixing with the product (see section 4.7).

If the results of the Control Check are not satisfactory, the supplyingcompany concerned shall be advised, a letter of protest should be servedon the ship's Master, and the vessel shall not be discharged unless anduntil agreed by all participants at the receiving location. Co;btingencyplans, agreed with the supplying companies, shall be availabl''é,to dealwith this situation. ,-", "~

(f) An.additional 5-litre ~ultiple tank Co~posite samPle\~~libe pr~¡;areduSlng approved contamers (see sectlon 2.2.3 (a}l~anq~ealed In thepresence of the ship's Masteror his representatiyl Th'~);s~mpleneed notbe tested unless the quality of the cg.Qsig~mentjs subsequentlyquestioned. It shall be retained at the inital~ti6R~\;IJ~ttWat least 2 daysafter complete exhaustionof the relevant ~ªtch( eS~i'

4.5.2 Procedures During Discharge

During receipt of the product, samPI~~all ~)drawn from the receipt pipelineat a point .as c10seto the ship a~íStsl~15I~;{~9~aC~ntrol Check. F?r dedicatedvessels, hne samples shaIlD~v~;rawn~~approxlmateIY 5 mlnutes aftercommencement and immediately be~or~;;ttí1eend of the discharge. For receiptfrom non-dedicated vesselgi\~amples~lÍould also be taken at least every 2hours during discharge."

v.:<-'~

Any observ~d co~~ª~~,~~ 4~bóuld be reported immediate~yto the ship'sMaster or hls re8uesenta~lve~If gross amounts of water or dlrt are observedthe discharge6§hogld be ~toppedand the situation investigated. The supplyingcompanyS9R~~el1~sbª:IJ~"beadvisedpromptly. Contingency plans, agreed withsupplyi~~,"'<t~want~!7shallbe availableto deal with this situation.

The.~i'ht~lta;€~~?discharge of two grades of product is only permitted if ship'sca~~~tanlts,,;fnd"'lines,dischargemanifold and shore lines are fully segregated.

""'~'¡'" ">C;it;J}S •

tQC~ilE1ifsAfter Dlscharge

J: discharge, the vessel compartments should be checked to ensure that~:yare empty.

iJfPfb:,? -='~"3t',....

4.fI, ReceljJt from Road or Raíl Tank Car~d

.BJa bridging vehicles and rail tank cars supplying airport depots should be dedicatedto one grade of aviation product and be provided with couplings chosen to give themaximum practical degree of grade security. Where equipment is fitted with more thanone sizefdesignof discharge coupling, the unused one should be sealed or, preferably,removed. Adaptors which, when connected to vehicle or rail tank car outlets, changethe sizefdesignof outlet couplings should not be used.

Where it is necessary to switch vehicles or rail tank cars between grades, it is theresponsibility of the supplying location to ensure that effective c1eaningand change ofgrade procedures (draining, f1ushingand testing) are followed and recorded and thatequipment outlet couplings and grade markingsare changed.

Issue 10, luly 2008 Page 27CopyrightJoint Inspection Group 1990-2008. Endorsedby lATA.

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I4.6.3

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Guidelines tor Aviation Fuel Quality Control andOperating Procedures tar Joint Airport Depots

Rail tank cars and road vehicle tanks should be constructed of aluminium alloy, stainless

steel or miId steel coated internally with an industry approved lining material ¡Uitable for~sewith aviation fuels.4.6.1 On arrival at the depot the vehicle or raíl tank cars should be checked to ensure

that the seals (on manlids and outlet & filling points) are intact and that thegrade markings on the sides and at the outlets are correct. The documents

shall correctly identify the equipment and the quantity and grade oflprOduct. Acopy of the ReleaseCertificate and, where equipment is not grade-dedicated,details of the previous load carried and the most recent change ,of gradeprocedure shall be available and be checked before receipt of the prodDct.

Any trac~ of free se~led wat~~ shall be d!"aine?off. If wate:.~~eafIT\~t arepresent m substantlal quantltles¡ a settllng time of 10 mmutes Ishoald beobserved and a fresh sample drawn. If substantial quantiti~ .•.oP'water (morethan 2 litres) are still present, the measures taken willf~to~l;)e decided by

u~ ~<,~ _~~

the Manager and the supply source concerned shoul~,lbe notifiea. Reason for

rejOection should be entered on the vehicle ReleaseJ:'0ertificªt.L.t::e_.~.y14 1'- . ~

Drain samples shall be drawn from each compa~mentf'~nd checked acc?rdingto the Control Check. Up to three compartmentsQ.,n_QOYone road or rall tankcar may be combined for density deterñliñation. T~ corrected density must

agree within ~ kg/m3 wit~ th~ resul:~ ('i~e~h density of the pro~uct"in thetank fro.m whlch ~hevehlcle 15 lo~~~eél~,n(h{e~~itedon the Rel~ase Certlficate.I~ the dlfference m corre~ed der:1~tty.#xce~ds~ kg/m~ the vehlcle shall not.bedlscharged unless a satlsfactory e~h'lal}~tlon 15 obtamed from the supplymg

location (for example d..ensi~~iffe.r ...erlc;~sdue to tank layering or al change ofbatch during loading) and confi'~~rn writing as soon as possible.

4.6.4 Where railcars ar~",.d;¡~eqUipp'ci1 with valves fer draining the low points,alternative proce,~~~~\..éqúiPment should be used to ensure effective

removal Of.. f~ee~'w.~',. ater..~hd sediment and to provide samples for! a ControlCheck. ~, .' ...'eA

4.6.5 After q¡s..dfurg.#tñe~eompartmentsshould be checked to ensure that they are

empty:'·~ "'\ ..

fJrlVerCo~II:m~eli:eries IÁt som; ~toñ~the offloading of road tank cars and the quality control checks prior to

diSCharg~~y be performed by the delivery driver. However, Driver ControlledDeliveries shall only be made where the vehicles are dedicated, bottom loaded, fitted

~ith ",~,9E9d~selective systems and following the unanimous agreemert of theihternational participants.,

1"he"participants shall also introduce additional procedures and equipment to avoid thepossibility of a spillage or of receiving contaminated productoThe following controls are

reqUired: Ito ensure that the driver is in constant attendance, the normal journey timefrom the supplying location and the airport shall be less than 4 hours and thevehicle shall not be parked overnight;

for each new product batch a 2.5 litre retention sample shall be takeh from theroad tank car by the driver and retained at the receiving location Iuntil tankrelease;

'111 Issue ~O, July 20081I I Copyright Joint Inspection Group 1990-2008. Endorsedby lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

offloading facility shall be equipped with a deadman of a type that requiresperiodic action by the operator to maintain the f1ow;and

receiving tanks shall be fitted with a high level alarm system that shuts downthe fuel flow (see 3.2.3).

Electronic densitometers meeting IP 559 which convert density readings to density atstandard temperature are recommendedbecause of their ease of use and accuracy.

Where the driver controls the truck loading operation at the supplying location, 2.5 Iitretank retention samples should be taken at least daily from each supplying taok. Thesesamples shall be retained at the supplying location for at least a week or1until thesupplying tank is refilled.

The scope of the additional tasks to be performed by the drive~atlhe reGelvinglocation should be c1earlyidentified and specific written procedures pFel2?r,t!d.AII drivers

authorised to perform Driver Controlled Deliveries shall receive~tr::~}~~e additional

tasks to be performed and the training shall be recorded. Thi receivi¡mglocation shall

maintain records of the training provided and shall onlr...<t~ ..ccesslo those driverswho have been trained. ~ "It is recommended that random checks by a respo~:ible pe~~,t the receiving locationshould be performed at least quarterly to ensure",t!itaE@greedprocedures are followed.

4.8 StaticDissipatorAdditive

To ensure that acceptable levels of conaf~t~~ a~chieved into-aircraft a minimum

conductivity target for product recei.RtsSh~l~ 9é1éstablished,taking into account thetypical reduction in conductivity exP'e~ience~~rthe airport. Adding static dissipatoradditive to Jet A-1 at the airpQrt is n6t~~eommended. Alternative solutions such as

blending low conductivity f~2~2~.i9h~t'onductivity fuel are preferred. In exceptionalcircumstanceswhere it is r;JecesScf¡;y~%t~efollowingproceduresshall apply.

4.8.1 If the dOCUn;1~ilitji9nf~}a receipt by pipeline or from road or rail tank carindicates t¡;tát ~lJle~RCluctivity may be low, but within specification, the

conduq¡v~~l€l~be checked on a sample drawn at the commencement ofthe re~ipt anete-staticdissipator additive added if necessary.

4Y ~> "(¡~

4.8.2 If 'l1tle co~~~yctiVityof samples drawn from coastal/inland waterway vessels~t.:\, rlisctfarge is low, it may be necessaryto add static dissipator additive.

.3~~~W~Etnañ additive is to be blended into aviation fuel, written procedures for;))afity control, documentation and safe handling procedures must be prepared

~d applied. Items normally covered would be:

Additive received to be c1early identified as agrade approved in thecontrolling fuel specification. Each receipt shall be accompanied bydocumentation verifying identity.

(b) The additive batch documentation to be checked for validity beforerelease for blending.

(c) Releasedadditive to be heId in a c1earlydesignatedstorage area. Storageand handling procedures to be in accordance with manufacturer'srecommendations..

(d) Only qualified operators to decant additive, refill the blending equipmentand/or adjust the injection rateo The addition rate, taking account of anypre-dilution of the additive, to be monitored at regular intervals.

Issue 10, July 2008 page 29Copyright Joint InspectionGroup 1990-2008. Endorsedby lATA.

~I::ryoccasionally unresponsive to,r protocol shown below ib intended

frté conductivity of jet fue'l in airportlfication minimum and the response to

(e) The effectiveness of blending to be verified by taking Upper, ~iddle andLower Samples, after tank contents have settled, and chea:king each

samplefor conductivity. I

The amount of static dissipator additive required should be determinedcarefully, taking into account the maximum cumulative concentratiorl permitted

by the latest issue of the JIG Aviation Fuel Quality Requirements Ifor JointlyOperated Systems (AFQRJOS)CheckList, or other equivalent specificr:ation,andthe amount of additive already introduced upstream. The amountl added toeach batch of Jet A-1 should be recorded on the Recertification Ce'rtificate orReleaseCertificate.

.8.5 In order to achieve adequate mixing of the static dissipator ad~Iiti~e~Wi~~~etA-l, the additional additive should preferably be introduced4,bJ~1jii~I:infinjectionduring receipt. Where injection equipment is not available it~fI1ª'be added to

vessel compartments prior to discharge, taking pre~~~¡,. aroid staticgeneration by splashing. Introducing additive into d{pot tanlKs'from the topc::hnlllrl hp ::l\/nirlprl fnr C::::lfpt\l rp::lc::nnc: I-II"'\'A''''\I",r..,*::rdnit,¡;\I''' m.a~yha Inh'fv'¡, 'ron- .. --.- -- - •.-.--- .-. --'-"'"1 • 11_. "_."_._1_;!9'i1"1o,.ot'iOol'-l1"'."~~~, ..111,' IJ""" III\.IVUU,"",-"""

into the bottom of tanks prior to vessel discha~e by I@W~fhga dged bottlesampler from the top or by back-pumping frorb\a ta~~ide samplé receivingvessel.Static dissipator additive shall n0!Ja~~"dded~o'8fUellingequip~ent.

,('J1Y ~(J:h

OTE: Low Conductivity Jet A-l

xperience has shown that low conductivi,l¡;,dditional doping with static dissipator a~'s a temporary measure to be adQRtedwtorage or hydrant systems falls beldW,lthesp

"••~~ -,,--:+'"

re-doping with static dissipator ald.d.itive iS~I;'l..,0.0r:I , ~~

ow Conductivity Fuelliºg=*P'l;ett'csol '

l. participants in a jointly o'rated 11pcátioncan continue to deliver fuel to aircraft withconductivity in the ~~ifg~?5~~~'sYm provided that the fuel fully meets all ot~er aspectspf .the specificat~ari~~ffª~~, r~v~ew!ng.fuel receipt and stora.ge.records, trere is no~vld,enc~th~~~~(IOSS1~~conCluctlvlty ISImkedto a product quahty Issuethat affects the

fue' s sUltablhtyf0E"use."íi;r,;~ t~hiS protoc).~bau'~ays be seen as a temporary measure to allow airports o continuero o~~r't~~w~,the conductivity of fuel in storage tanks or the hydrant Icannot be

¡,eCONem

r .n.;'~heev~)t of this protocol being invoked to maintain deliveries of fuel to aircraft, all

EU'PP.".....ll~~!~intO-Planeservice providers and the applicable fuel specification !IauthoritiesphaJkbe notified immediately.'b;g:icin shall be taken by participantsfsuppliers to remediate the situation as soon aspossible.

I ' I Guidelines for Aviation Fuel QualityControl andOperating Procedures for Joint Airport Depots

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11

I ~I

ISSrl ello, July 2008••. CopyrightJoint Inspection Group 1990-2008. Endorsed by lATA.

1

Rage 30

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Guidelines tor Aviation Fuel Quality Control andOperating Procedures tor Joint Airport Depots

.'5.2 Product Sett/ing

5.2.1 <~fref~dU~ has been received into storage tanks via a fully segregated~~m, inlet and outlet valves shall be c1osed.A system to indicate the status

o~t~~ product in the tank shall be used. This can be achieved by positioning a,. ¿settling" sign at the tank outlet valve or by the use of a control system to;~~~nsure that the valves remain c10seduntil product release has been approved

(see 7.1).

After product has been received into storage tanks via a non-segregatedsystem, tank isolation shall be achieved by means of block and bleedvalves orother means of positive segregation. A system to indicate the status of theproduct in the tank shall be used. This can be achieved by positioning a"settling" sign at the tank outlet valve or by the use of a control system toensure that the valves remain' c10sedand secured until product release hasbeen approved (see 7.1).

5.2.3 Providedthat free water and sediment levels into storage can be consistentlymaintained at low levels as obtained by filters, approved as per 3.4.1, whichare checked and maintained in accordance with Appendix Al, and that the

Issue lO, July 2008 page 31CopyrightJoint lnspection Group 1990-2008. Endorsed by lATA.

Chapter 5Quality Control

5.1 ProceduresAlter Discharge

5.1.1 After product has been received into storage tanks, the stock shall bequarantined and a batch number assigned.Tank isolation shall be achieved inan effective way (see 3.3.1). Where positive segregation is required and this isachieved by means of block and bleedvalves, and where the bleedvaJvein thebody bleed system must remain c10sedfor environmental reason~ routinechecks shall be carried out as defined in 6.1.8. lf the bleed checKS1ooi~atethatone of the block valves does not seal completely or has bee['i4TI'~ned"'~errorthen the possibility must be considered that contaminatio¡ft€)f.tn~ new batchhas taken place, either into or out of the tank.

f4 "'~5.1.2 Where product is received via fully segregated systems~~nddeqicatedtransport

(e.g., barge, road or raiO a Control Check shal~l3&céi~~~d"ióLtas defined in5.3.1. \1 ';~

~ ).¡

5.1.3 Where product is received via non-segr,S,gateds~§!.~Jñs,or by multi-productpipeline, non-dedicated tanker or n~n~~,ifated coastaljinland waterwayvessel, a Recertification Test shall b~f>c~tJiiedotJ~(see 2.3.4 (b)).

Ai"" ,,~\, #1After the tank contents have s~~iéd:t,;for"it~I~$léast30 minutes, obtain Upper,Middle and Lower Samples and clle€~r

(a) density of each sampr~l;-..toe;~Jish homogeneity of product within thetank;

freedom from1Nis¡8~'sedili1i1entand suspendedwater.satisfactory, proceed with sampling and testing as

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Guidelines tor Aviation Fuel Quality Control andOperating Procedures tor Joint Airport Depots

-r--

(d)

(e)

1' 115.3

tanks meet the design requirements of section 3.2, minimum settling times

before release are: \Horizontal tanks: 1hourVertical tanks: 2 hours

5.2.4 In any other cases, minimum settling times before releaseare:

Jet Fuel: 3 hours per metre depth of fuel or 24 hours, whichever is lessAvgas: 45 minutes per metre depth of fue!. I

5.2.5 After settling, drain off any water which has collected at the bottom of thetank.

I

rroduct Testing

5.3.1 TanksSupplied by a Dedicated and Segregated System~

(a) Ta~e a Bottom Sample, and provided it is free ~f s.us.p"~rdédlwater andserlll'Y'lonf- nerfo"l'Y'I a C""nf-r""I rhe"'v ~- .,~ JJUIIII~II\.f tJ I 1111 VII\. VI '-'11 \..~. ~~ .•.~

(b) The observed density at the standard re~renc~ temperature shall becompared with the expected value based ot;~hown batch densities of

t~e receipts made into the ta..n..k'_.J.f1tñ¡..r..tfi~b ...served and expectjd densitiesdlffer by no more than 3 k9/~~, 't~~~ the'jank can be released1(c) If the observed density diftéf( by,~J,~than 3 kg/m3 from the expected

value, there could be a<t!~l2Eóble~1fnd the matter requires furtherinvestigation. The firs~exPlan1iti!?~fto check is whether therel is layeringin the tank. To check tfít?~pos§iBility, repeat the Control Chec~ on Upper,Middle and Lowe~sampleS\lL;fhere continues to be a differente betweenobserved ancLe~~&ed defl~ties, then the tank shall be quarantined untilthe disparitWlÍáSbe$~plained.\\ ~'1

Record.all~reS,LJlts.,_,j1' ,. ''''~InAlsil:JtIa~i0ITIS~~hereexperience has shown the above is unnecessary,itéms -tt5.~~(c) above can be omitted with the participants' unanimous1"00;, ~t"

.••• <j,- agr:~~men~

[5.3.2 ,,~?:¡t!~~~}ed by a Non-Dedicated and/or Non-SegregatedSystem I

~~~ product has been received through separate Iines into receipttanRage, sampling and recertification testing must be carried out as described

-" -

J:jelow: I

#i"<i'Jl>(a)When Upper, Middle and Lower Samples are free of sediment and

suspended water but the densities indicate layering Le. densitydifferences between samples exceed 3 kg/m3, then the following tests

should be carried out on each sample. \Jet Fuel: Density, FlashPoint, Initial Boiling Point, End PointAvgas: Density, RVP,Octane Rating (lean mixture), End Point

(b) If Upper, Middle and Lower Samples are homogeneous, or after takingsamples for testing in line with 5.3.2 (a), a Composite Sample shall beprepared for laboratory testing, Le. Recertification Test (see 2.8.4 (b)).

(c) After satisfactory recertification test results have been ob¿ained, theproduct may be released. If the results are not satisfactory the batches

Iss~ell0,July 2008Copyright Joint Inspection Group 1990-2008. Endorsedby lATA. ¡age 32

Guidelines far Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

shall remain quarantined until further testing has established that thefuel is acceptable.

(d) Where layering has occurred, and the RecertificationTest is satisfactory,there will have to be local written instructions to cover the problem ofreleasing product which has significant density differences betweenlayers.

(e) Record al! results.

5.3.3 Measure the conductivity and temperature of fuels containing static ~dissipatoradditive on completion of settling (see 5.2). For tanks supplied by r6ad or railtransport this check may alternatively be performed on samples~lwn fromroad tanker compartments or railcars before receipt of produ "-

Issue 10, July 2008 page 33Copyright Joint lnspection Group 1990-2008. Endorsedby lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Chapter 6Storage Procedures

I

age 34ellO, July 2008Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

S.l ••1. foutine Checks

]0 ensure that product quality is satisfactorily maintained in storage, thE! foliowing: 11 ~rocedures shall be applied: I

1, .1.1 Storage tank sumps/low points shall be checkeddaily for the presenCleof water

and sediment. Additional checks should be made when frequentl t0,r heavyrainfall occurs. Procedure is to flush at full flow a quantity in exc~~) the linecontent from the storage. tank sump/low point ~o the sam~'~e~~iviñ~\~ss~l,and then to take a runnlng sample from the hne for a VJ;~~al4*9heck.If thlscheck indicates unsatisfactory product, f1usha,further qy,a,~ti~~ií;l(Othe sample

receiving vessel and take another running sample frq~t~Ji~~¡7 fek a VisualCheck. Repeatuntil a satisfactory sample is obtained';If a sa~isfactd>rysample

cannot be obtained after fiushing severa! times¡¡tóFif i~~9'v~ntiti~s of waterare found, the tank shall be quarantined alíld the1&Sampleretained until

~\,~ ~'d I

measures, decided by the Manager, have been't¡:¡ken."¿i;Theuse of a chemicalwater detector as part of the final Vis,l:!at?",~heck"OF1etfuel is rJquired forsamples drawn from tanks that are in,sfrvice~~~?rtanks that have ndt yet beenreleased (see 7.1) a Visual Check '1tith~;t~~he,~seof a chemical wat+r detectoris sufficient. After tank flushin§Jt~n~sa~~nñg, the product in tre samplereceiving vessel shall be settled'JiagClal1M'free water removed before being

returned to storage: .Where~lit~ere¡5:\~¡1PoSSi.bilityof jet. fuel, flu~~~d from astorage tank contalnlng testeg""p~~uct, bemg contammated wltn untestedproduct (for example ~~~re a fast~i'lushsample receiving tank is cohnected tomore than one stQJ¡a~~,¡,.'t:~rak),.f,)\€henthe flushed product shall be r~turned to

d hiJt k '1..\,\ ''''''1' Iuntested pro uct,:n age¡ ~.;¡~

The corre~f~pe~tiq~<2~tíf,lbatingsuction arms shall be checked monthly. Whena tank has~e~m~;c~JJ;!ptied,for example for maintenance or interna!1c1eaning,proce9~Yés""F(t~ñ1It~g the tank shall ensure that the floating suction arm is

fill~d'~i~~~~Uel"~Jl1d.th~t a~~ contained ~ir is r~mo~ed. W~.er~air elirinatio~ isnÓf',pUlltIn~s.the deslgn thls may requlre back-filllng untIl the f10atlng suctlon

:,'~.:~IYsubmerged in fue!. I

.1)rzi'i,~~Rl:~coñaitionof free vents and mesh screens should be checked n]lOnthly,or~r@pre'frequentlyas dictated by local conditions. Pressure/vacuum relief valves,

. where fitted, should be checked and serviced in accord~nce with

.".;.'il'~ff1'anufacturersrecommendations. I

1~,.1,:;1- The correct operation of all high level alarm systems shall be checked at least

annually in accordance with written proceduresand more frequently if requiredby local regulations or recommended by manufacturers. A monthly functionalcheck of high (but not "high-high'') level alarms should also be performedwhere possible.

Tanks should not be filled to the level at which the high level alarm is activated

except during test procedures. I

Where the period of time between product receipts into a tank lexceeds 1

month, the conductivity of jet fuels containing static dissipator additiv1e shall bechecked at monthly intervals and recorded with temperature.

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Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

More frequent c1eaning of jet fuel or Avgas tanks may be necessary, forexample, if short filter life or fuel quality downstream indicatesthe presence ofexcessivecontaminants, or if the condition of water drain samplessuggests thepresenceof excessive rust or microbiologicalor surfactant contamination.

6.2.2 No chemicals, or c1eaning materials which could contaminate the aviationproduct to be stored in the tanks, shall be used.

6.2.3 Detailed records of the types and quantity of sediment found, and of thecondition of the tank interior fittings and coatings, shall be maintained. Asuitable form is shown as Appendix A3. Tank inspection and c1eanin§ recordsshall be retained. The dates of the most recent tank inspections",and1'c1eaning.<W",~,~",,,'i

should be marked on the tank shell.

6.2.4 Where no chemicals or cleaning materials have been used~,Iªn1lmorepaks tothe tank internal components have been carried out;~\étOdUct releaseprocedures shown in section 7.1 are applicable after~fillilí% If~~itwas found

necessary to use a c1eaningchemical or if rep~ ~ere c~rried out, or ifrequired by one of the participants, a composi~fSámple§;@;ránbe taken for aRecertification Test before product release(see ~:.3.4 (D§~.

6.3 ChangeolGrade in Storage Tanks

Airport Depots differ greatly in layout and c<;J~\:~rati6). It is therefore recommended

that change of grade procedures be ~,\~gra~~~~~JocaIlY and be agreed by theparticipants. Such procedures should takea~c;dant9f the following points:

(a) ~are ~hall be ex~~cisedto~s~r~l1á~~1I safety procedures are follo~ed,Includmg the addltlonaJ precatJJl.ol)§Yapphcableto tanks that have contamedleaded producto

(b) Tanks shall beJ~~'~,~roduct and thoroughly c1eaned. Associatedpipelines, pumps;¡strainel~ and fittings shall be drained and then flushed with

the new g~~d'é'~~~i19:gi~&j'umeof at least three times the line contento Flushedproduct:~ti~~~L~~graded .

(c) Chen;¡iétlc1e~flil;lgfluids shall not be used.,..~y "~~ ~

(d) AII'¡¡'associ3teqfilter separator, filter monitor and microfilter elements shall be~,. ~$'

_."_plpeline and valve modifications may be necessaryto maintain positives~9'egation. Selectivecouplings,where used, shall be changed.~~he installation of floating suctions and alterations to tank ventingarrangements may be necessary.

Colourcoding and grade marking must be changed.

After filling with the new grade of product a RecertificationTest shall be carriedout on a Composite Sample.A sample should also be taken for RecertificationTest from the downstream end of the pipeline affected by the change of grade.The test results must be satisfactory before the tank content is released (see2.3.4.(b)).

Issue 10, July2008 page 36Copyright Joint lnspection Group 1990-2008. Endorsedby lATA.

Cleaning

Aviation jet fuel tanks should ~§~Vvisl1al:l~imspected annually from 0utsidethrough a suitable manhole. Jet<~e:,~t~n~sfÍc>uld be internally inspectéd andc1eanedwithin 12 months of com"'~~sio!]l¡H,gand subsequently every 31 years,taking account of the safetY'Rlecaut~)TtVoutlined in section 1L2.4. Insl1>ectionand c1eaningfrequenc~~sfor ~J~tJHftl'tanks may be extended, subject Ito theunanimous approvaL,?f~~!;!terna.{Iohalparticipants, to the maximum intervalsshown below proV;j'6feérit

rtf

the tanks rri'~~tthe gesign requirements of section 3.2;~'?~ )?1fF

k"Z~ea~ng and inspection records show that onlyl small~otltamination have been found; and

r~'~I;!terrial~visualinspection without entry, the tank internal surfaces cane aQ",~quatelyinspected (Le. views of the f100r and sump a~e not~struCtedby internal baffles, floating decksor blankets, etc.).

Maximuminterval (Years) 1

Full internal epoxy Internal visual Internal inspectibn

lining (minimum- floor inspectionwithout and cleaning I&. full height of walls) entryNO 2 4

YES 3 5 (*)I

(*) Tank c1eaningintervals may be extended to a maximum of 7 years fubjectto satisfactory annual microbiological contamination test results being a~ailable

fer every year following the most recent date of internal inspection/clean1ing.Avgas tanks should be c1eaned within 12 months of commissioning and

subsequently every 3 years. Where historic tank c1eaning records Shor thatonly small amounts of contamination have been found the interval between

c1eaningmay be extended to a maximum of 5 years. IiJuly 2008 page 35

Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

11

I Gulidelines tor Aviation Fuel Quality Control and.Ioperating Procedures tor Joint Airport Depots

. 6JL~ When tanks are consistently replenished via fully segregated syste~s andI •• ' I dedicated transport, no laboratory testing of product received is necessar¡y.

611" , Compasite Samples shall be taken far Periodic Test fram each tank Whibh has

contained product and which has had no product receipts for 6 months (staticstock). Samplesshould also be taken from each tank in which less than half ofthe product has been replaced during a 6-month periodo If the results are

unsatisfactory, the tanks shall be quarantined, further Composite sf.mPles

taken for Certificate of Analysis testing and the tank(s) shall not be...rJleasedunless satisfactory test results are obtained.¡A

~t1

Where s~ora~etan~ are fitted with double block and ble~d valv~~~~C:!\~~sitivesegregatlon IS reqUlred, .the block valves shall be dramed~~8ift~r"'te~~ptofproduct, and checked prior to release, and at least wee~JY'7'bYiiopemn~thebleed valves and draining any product into a suitable cont~Í'~~€!.r.:9Thesethecks

shall ~e record~d. If the checks release.a .sig~ificantj~i\i'~~~.produtl or ifthere IS a contmuous flow of product mdlcatmg a I~~kmg OJOCK valvJ, then::lnnrnnri::lh::> mA::lC:llrAC:inrh Irlinn arlrlitinn::ll nrnrlllci;¡;¡¡;C:::l~'l::llinn/!:nrl tAc:tingl c:h::lll---. --, .- •••- • I •__ •••• '" '_' __ 11' ''''"_" ._. !..;;..· ••• ··~~ __ "I"._AII. "__~_I _ •.__ •..• 1, _1 \001.1., • ~,.~,7 "'likh"":""'"

be taken to ensure that the quality of the proiuct iSttl?atisfactorybefdre thebatch is released.

_. _. .n '--_'_

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

7.2 FuellerLoadingc4 '.'~7''f: ':13

7.2.1 procedures,~trEl\~~hiRm~"pt used for loading fuellers should ensure that there is

no POSSibilitYoy~ª",e~l&spillage. The operator controlling the loading operationshall rettrtaffi~iiY'att'éiiélance throughout and shall have immediate access to a

~p-:::, '~;\'?o"

meat;lS'''o~~2toppi'tgthe fuel f10w quickly. The use of a deadman of the type that

reéjlll.ires pe~pdic action by the operator within a predetermined time interval to'>!i:';I:~he'uperation is strongly recommended. Cordless deadman controls

"'.":(1 Be~used provided that they are securely preset to shut down if the

~~st~ce between the hand-held control and the fuelling vehicle exceeds 10ruetres.

,,¡g

"::Lellers shall be equipped with a high-Ievel cut-off device to stop the f10w at apredetermined leve!. Additional precautions are also required to ensure thateqLiipment is not over-filled. These include the use of a second high-Ievel cut­off device or the use of a meter to limit the loaded quantity to a pre-calculatedamount and/or the observation of fueller contents gauges during loading.

Fuellers equipped with a single high-Ievel cut-off device should not be filled tothe level at which the device is activated except when testing the system.

Where fuellers are equipped with two high-Ievel cut-off devices they may befilled to the level at which the first device is set to shut down the f1ow.

Chapter 7Product Release For Delivery to Into-PlaneFuelling Equipment and Hydrant Systems

7.1 ProductRe/easeProcedure

Product shall not be released from storage for delivery until the following requirementshave been met:

~7.1.1 Product has been settled in accordance with 5.2.3 or 5.2.4 and ~tested in

accordance with 5.3.1 or 5.3.2.

7.1.2 Results of the Control Check or Recertification Test, whiche~et1f}~apPlidlt)le forthe type of shipment involved, show no change in quality wfiieQ,4&fmpared with

the s~ppli~r's Refine~ Certificat~ of quality, ce¡¡i:fjtat~?~..:~~'"Analysis orRecertlficatlon Test Certlficate - whlchever ISrelevant.l\ el ~#'•__ ",,," il1J

The comparison of quality shall be made on th~f.t5'á;sis"l'-Of~t1results recorded

on forms of the type shown in Appendix A2. " l7.1.3 Tank sump/low point has been chec~c! for rne~pFesence of water and

sediment by f1ushing as described in 6.;l~:(lthli.l a satisfactory sample has been~~ ~-~

obtained and checked in accordan~j,~wit~~~theV$ual Check (see 2.3.4(d)).7.1.4 AII required tests and checks hav~Y6e~l1}có1ñplétedand results recorded.

~~,x-~,¡;_:J~

After satisfactory completion of the~~teps á~~~v~fl1áRelease Certificate (see 2.3.2 (e))shall be prepared and approved by ad~ªlIthon~ea person and the status of the tank (see5.2) shall be changed from "settJing" to"\'releásed". The operation shall be recorded.~~ ~~~

Issue 10, July 2008 page 38Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

G"I,.~idelinesfor Aviation Fuel Quality Control and'.bperating Procedures for Joint Airport DepotsI

6;4 ~esfngfor Microbiological Growth

'0rhelre microbiological growth has been confirmed as being above acceptable lev11s(see~r3.· (h)), remedial action is required. As a minimum, this shall include on-site assayte~ for microbiological activity carried out on Drain Une Samples of jet fuel usingelth r the Microbmonitor 2 or Merck ATP test at least every 6 months for a peribd of 2

ybi;lr . Where three successive on-site assay tests have shown that MBGlevels aire at a

I sr,] ti actory level, the testing intervals can be relaxed ,or even discontinued",,Plovidedt~er are no other contra-indications of microbiological activity. ~, .AJn"i vestigation into the source of the contamination of airport fuel storage 'hall take

plac and this shall include on-site assay testing of the upstream suPel!~I"OC;~l"bns(or

f~el receipt facilities where logistics may prohibit access to upstream f~el;$st~rage)~?~dt : Fuelsamples from storage tanks for on-site assay testing S~~II~~;r,\twn fr?m lowpoin~drains and allowed to settle to remove any traces of wat~JfT~~i~iJ~ consistency

qf tElst results, sampling should be performed after tank settlingland imieCliatelyl before

ti!, n,~ release. Contamination of the sample for test¡n g,S,' r,,',í,',OiJ',I~,','.',',~,.','~IifO¡dedby strictd~s rvance of the test ki.t man~facturer's ~uid~nce on ~leanlinl~s. 'The use of. plcohol~I~ s to c1eansar:nplepOlnts prior to sampllng IS recom~~ded.,;,The sample pOlrt shalltre~ be f1ushedwith jet fuel to remove traces O!~I.G9holpfi~fo taking the sample fortr~ing. If a positive result is obtained, the t§~t· S~j!f1 be repeated. If the résult is

crnijrmed, seek guidance.l'

II

l'I

¡page 37

Guidelines for Aviation Fuel Quality Control andOperating Procedures for loint Airport Depots

Where fuellers are filled on the ramp from a hydrant system, additionalprecautions shall be observed to avoid the possibility of a fuel spillage. Twohigh level cut-off devicesare recommended, but, for existing equipment only, asingle high level cut-off device is acceptable provided that filling ex-hydrant isvia a meter equipped with a preset and that the pre-calculated amount iscontrolled by the meter preset.

7.2.2 On completion of fueller loading, the product shall be allowed to settle for atleast 5 minutes. The fueller tank sump shall then be drained of any water andsediment and a sampletaken for Visual Check.

7.2.3 Above actions and results shall be recorded.

Issue 10, July 2008 page 39Copyright Joint lnspection Group 1990-2008. Endorsedby lATA.

I .

Guidelines far Aviation Fuel Quality Control andOperating Procedures for loint Airport Depots

I

Chapter 8Hydrant System

1ushing Low Points and Hydrant Pits

his section covers the routine f1ushing of hydrant low points, pits ~nd lines.nformation about the commissioning of new and extended hydrant systems and

1

:echniques for internal inspection and c1eaning are contained in \\API/:I 1585 -uidance in the Cleaning of Airport Hydrant Systems". ,

.1.1 Alllow points of the hydrant shall be flushed at a high velocity thJ@¡~~!~~IYonce

a week with the line under pressure to ensure removal ~~~nyi""W~ter orsediment, until a c1ear sample is obtained. In the abse~~ c9a1 adjacenthydrant emergency stop button, procedures shall en~LJr.tt_8~t tHere is aneffective means of shutting down the f10wquickly in tl;}:rev~"ñ~6tE,is~onnection

or hose burst during f1UShing.#,'fíW~ \11\ ' I .

The q.uanti~ f1ushed shall be 50 to 200 lit~est~re t~~tnf capacity of the Osamphng plpework. The actual total quantlty 'tlpshed!wllI depend I upon thedesign of the system and the amount of c(:mtamr~a~@l(¡suallyobserrved.Afterf1ushingan am?unt in excess of the sé~Jil¡)pllifg~!.pework,a running sample shall

be drawn for Visual Check. ,",:;1' "~\, ,) I

If ~xcessive water or se?iment,~~o/f~~nd?~\~p'if it is not possible.t~ obt~in asatlsfactory sample for Visual CIi~~",~liactI9nshall be taken to notlfY the Into­

plane fuelling organisations¿~~dto iáe~jjiY the source of the contamitation .

.1.2 Additional chec~ o.nt.h.""!~. C I..ea\ F1..:.'~~"~;tofthe fuel .in the h~drant,.inclUdling morefrequent low pOlnt flusrí:l¡ng,shall¡rbemade dunng and Immedlately after any

engineering work~~Cich~~ípi.~~~6rkmodifications'which may cause a1nincreasein the contamina~t in th~~fuel. The hydrant operating company sh9u1d advisethe into-pl.~jei%;f~élli~~,J>tganisationsof the location of any such engineeringwork. Adchtlon¡;tl¡!"treclésshall also be made when other factors, sJch as the

l.• 11 upratirlgtr.'Or~~~~irafít"!rpumps,could alter the flow conditions in the hYdrant and• causéj~col;1tamTrrantto be picked up by the fuel.1: ~$"fu'4 "t.'tA>, ,d'

I [,1.3 A retan ." ... , r- __

'¡I~it~~~~il:~ot used for a period of 3 months (30 days for Avgas I pits), the

!.. ;Z;"""'I!d-..l11:ents"of the appropriate spur line shall be flushed out and a sa'l'ple takenI .. 'for ~isual Check. - l.'j:'~8.1.4'0,,,,:,.i~e~qUiPment used for flushi.ng low ~oints and unused ~ydra~t ~its should

, .. """have a tank constructed of mlld steel Internally coated wlth a hgh~ coloured, ~ epoxy material, approved as being compatible with aviation fUF1s, or of

aluminium alloy or stainless steel. Flushing equipment should be fitted with at

least one 9kg (minimum) dry powder fire extinguisher. Equipment s~ould havea low point with drain valve, a sampling point with spring-Ioadedvalve in theinlet pipework for taking a running sample and be equipped with typb C (semi­

conductive) hose with a pressure coupling. The tank should also be lfitted witha contents gauge or sight glass and overfill protection is recommended forvehicle-mounted tanks. To ensure effective bonding via the semi-tonductivehose, any isolating f1anges between the connection to the hydra~t and the

1

flushing equipment chassis should be fitted with continuity bridg¡ng strips.Bonding cables should not be used.

ti I -1Iss e 10, July 2008 ~age 40

•... Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for loint Airport Depots

Flushing equipment should be checked for the presence of water and sedimentbefore use. After use, the f1ushed product shall be settled and any water orsediment removed from the low point of the equipment before the product isreturned to storage. If significant amounts of water or sediment are found inthe equipment the flushing operation shall be repeated.

Emergency Shut Down System

The Fuel Hydrant EmergencyStop Buttons :~E!~~Slsha) be c1earlyidentified and easilyaccessible. Clear access to these buttol(l'ShOUICl\R~ maintained at all times. High

visibility identification signsshould b~locate~1r~~át they remain visible at all times..A monthly check of the hydrant eme~~ency"sl)liItdown system shall be performed maccordance with a detailed written test l'B~thod. Procedures shall ensure that the

function of each emergency st6~¡~putton'!t5B) is checked at least twice per year. Theresults of each monthly ter~1frn:I~i:Q~~cdetailsof the location of the ESBschecked,shallbe recorded. i{ 'W.& VSafety precaution~)htiY'ífto Deep Pits

·'~"'~~Ll~j¡tSafety precauti6:tls ap'QIjcablefor entry into deep pits shall be strictly enforced (see

~'o1iV'~,X!) '~,,;;~

11 2 4) ,,1" '''lb, ";0",...... ~,.."" ~

ntegrity and Pressure Testing

Hydrant systemswhich are fitted with a method to confirm the integrity of thesystem should be checked on a regular basis(at least monthly) in accordancewith written procedures based on the manufacturer's recommendations andtaking into accountnational and local regulations.

For existing hydrants without leak detection systems it is stronglyrecommended that the system is checkedfor leakage at least every 6 monthsby means of one of the available tightness control systems.

Hydrant Pits - Cleaning and Maintenance

Hydrant pit box internals shall be kept c1eanand dry at all times. Adequate regular

c1eaningand at least weekly inspections shall be carriedout and recorded. \Regular checks, in accordance with the schedule laid down in Appendix,..A4,~?hallbe

made on ~hec?rrect operation of the Quick ReleaseValveas controlle~~~~yard ­valve c10smgtime should be between 2 and 5 seconds.The perforrl{,ancejheCk~f thevalve shall be made under pressure at the highest f10w rate pr~i~qºle and may becarried out during a fuelling operation. The results shall be reco,¡¡o"la:

With some existing (non API/EI type) hydrant pit valves, tlJ.e\alve ªfosi~g time mayexceed 5 seconds. In this situation, it is necessary to4fuSérv~~hlejbvershoot whichshould not exceed 200 litres.

8.5

8.4

8.3

8.2

Issue lO, July 2008 page 41Copyright Joint lnspection Group 1990-2008. Endorsedby lATA.

------ ---------- -- - ----~--_ .. - --

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

As a minimum, where no leak detection system exists, the system shall bechecked at least monthly at normal operating pressure when no fuellings are in

progress and the pressure decay over time (minimum 2 hours) rec~rded. Thepressure decay (typically less than 10 psi) should be compared to previousresults. Any increase in pressure drop that cannot be attributed to changes intest pressure or fuel temperature is an indication of a possible hydrant leak or

isolation valve failure. IAII checks shall be recorded.

Further information about the checking of hydrant system integrity is 'Gontained~in the API/EI 1540 Recommended Practice, Design, ConstructiQQt,LOperation

and Maintenance of Aviation Fuelling Facilities (sections 5.3AI",5~3:p']:&,c.AnnexE). <:) I ~

AII buried fuel pipes and hydrant systems without an opefatiRnal(leak detectionsystem shall be pressure tested annually to Maxirrttíñ10peraljng Pressure

(MOP) to confirm their .Ieak tightness. MOP iS~~\d as}tnaxi~um pumpoutput pressure at maxlmum tank head. Wh~Je posslbJ~the pressure testshould be of 8 hours' duration (see API 570), bUJ if tes~results confirming theabsence of leaks can be established Positively~~'may be reduced to aminimum of 1 hour. lf test results sugg~~the possloility of a leak, a pressure

test at 110% of Maximum Allowable\Qpercili(i¡¡gPressure (MAOP) IShOUldbeperformed. Where the MAOP is nl~kn'b"'n, J~e test should be peiformed at125% of the maximum working~pressure"~f1he system. Testing shall be inaccordance with written procedurE;s~fhi~b"highlight the fact that this normally

requires the isolation of pre~Hre reliett'íféÍÍves. IAII pressure test records shall'laent(t'V both the fuel temperature and pressure

\.~,;.., ';~

against time for t~¿~ati0.~f:he test.

Th~ conditio..n O.ft~e p.iP~.?tttíe soiljair interface at the into-ground IPoint shallbe Inspecteq,§lJ"'!"~the\~~mj.:'frequencyas the pressure test.•.{¡P "",1 '.",~$j"

AII checks"sba11 ,Deor:ecorded.·<L"'~r-.;:',..,.

Surge AbsOriierS{Re/lef Va/ves ISurge a_bso~IíS, ~re installed, should be checked for correct operating ¡:¡>ressureinline withn,'atltlfaC:turer's recommendations. I

;t?

8.6.2

8.7

8.8 Hydrant High Point Vents

Fhec~i~9p;fhigh point vents is a high risk operation requiring special proced~res and isnot recommended as a routine check. It may, however, be necessaryto bleed air fromthe. hydrant system occasionally, for example after filling a section of the hydrantfollowing engineering work. Air in the hydrant can cause vibration and can affect the

accuracy of hydrant tightness control systems. Air should be removed ca~efully andprecautions taken to avoid the generation of fueljair mist. Where required, a "dry­break" type coupler should be used.

8.9 Hydrant Va/ve Chambers

rvalvechambers shall be visually inspected at least annually for structural CO~Idition and~orthe condition of pipework and ancillary equipment.

1¡II~S"'~,10,July 20~8 ..· I Copynght JOlnt lnspectlon Group 1990-2008. Endorsedby lATA. ~age 42

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Chapter 9Documentation

The results of al! significant checks and testing shall be recorded on documents which arereadily available, kept up-to-date and retained for a minimum of 1 year. Records may be heldon computers provided that a back-up system is in place. The records shall include, but not belimited to, the following:

Filter sump drains.

Receiottank details, settlina and release checks. "'.,....

Prod~ctdeliveries and tran;fers including date/t('~he~ "t:anksput in service.Refinery Certificate of Quality or Certificate of A~I~?i?,á'hd ReleaseCertificates""""'- ,"t:·~:_" ~

covering incoming consignments.

Recertificationand PeriodicTest Cer:tj,ficat,, .

Hydrant pit use and low point flu~iJ¡ngt~'~~éfu:#:<

Filter membrane test records.~\~t'

9.1.6

9.1.7

9.1.8

9.1.9

9.1.3

9.1.4

9.1.5

9.2 Records- Maintenance,{i§~..:,~~\ ";~S'~~fF

9.2.1 Storage tank 9.~t~¡!s(Ap8~ndix A8) and tank inspection and c1eaning records(A d· A3)'""" ["~o $"ppen IX. ';""7 ""lj:, ",,~;:?t¡o'

l/.'f j --.•,,~q!d""'~

9.2.2 MicrofiIJ~r'~aQct:;'filter4separatordifferential pressure graphs and inspection andmain5~~ªncere<;prds(AppendixAl.4 and Appendix A7).

,~,. ",'}'t;;- -';~:I>

9.2.3 HyGl~ntplt:~leaning and checkingof pit components (AppendixA4) ..y. 41

9.2.4 ~~~J(tt.mJ~WIYchecks on operation of QRVsunder flow condition (Appendix A4).9.zf5~S1l~t:Ma~einspection and testing (Appendix AS).

.'{l;}~~~ "'~

9.2~,6 Detailsand dates of all maintenancework.,::t~~~~~::'i

Recoras'of all daily, weekly and monthly checks shall be retained for at least 1 year.TadR c1eaning and filter records shall be retained for at least 6 years. Othermaliítenance records shall be retained for at least 1 year, or longer if still relevant toequipment condition (e.g., major repair work or extensiones)to facilities).

9.1 Records- QualityControl t¡~!9.1.1 Dailyproduct dips, tank contents and water checks, includingd~é7tim.l"

9.1.2 Details of incoming consignments with reference to Refir:i~~ertifi~~e ofQuality or Certificate of Analysis and Release Certificat~,'q~i3rítrty, including

d . ~""4"", ,~date an time. , ~,"\~?-~?

9.3 Signature

Al! records shall be dated and signed by the person responsible. For computer­generated records, a password-protected access system, traceable to the individualperson, is acceptable as an alternative to a signature. A back-up system (at leastweekly) is also required.

Issue 10, luly 2008 page 43CopyrightJoint lnspection Group 1990-2008. Endorsedby lATA.

¡GUidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Chapter 10General Operating Requirements

10.3.1 Ca/iblation Criteria, ~",+~ .'>,-

,,,. '~

New~metelí;':j;)and meters that have been repaired or overhauled shall beealIqrated at the location before being brought into service. Meters!in service~'I'iJe~roved every 6 months. To prevent unauthorised adjustment, meters

s~U\be adequately sealed after calibration and before being returned to

sE1rviceafter proving. I

~5~eter proving may be performed by means of a calibrated master¡meter orcalibrated prover tank. Master meters should be of approximately similar ratedflow to the meter being tested. Prover tanks should have a capacity exceedingthe equivalent of one minute of product f10wat maximum f10w rate, or at least5,000 Iitre capacity for jet fue!. Master meters should be recalibrated at leastevery 3 years, or less frequently by unanimous agreement of the participanthead offices at locations where volume throughput is low. Prover tanks shouldbe recalibrated by an approved authority after internal painting, and whendamaged or moved (unless designed to be moveable) and following any

structural change. 1

Bonding and Earthing

10.1.1 Road and Raíl Vehicles: When discharging or loading, vehicles shall¡always be1I I bonded to fixed facilities which in turn are suitably earthed. Bonding shall be

completed before hoses are attached and prior to opening valves, full caps, diphatches, etc., and remain in position untíl after hoses are finally disconnectedand hatches, etc. c1osed.

,+0.1.2 Drain sample buckets: Buckets and metal containers usedJO;~"'Q~iningshall be bonded to the vehicle or tank pipework prior ,j'~0a~ during thedraining operation and to the receiving vessel/tank when-<de.,,~tjr(g.The use ofplastic or galvanisedcontainers is not permitted. r ",,\"

.'\ ~. I

iO.1.3 Bo.nding wires: AII electrical bonding wires, c.!i~¡~d,~:!s.....•~ha!l b~ chec~edI dally for firm attachment and general condltl:on, and"weekly for electncal

continuity (there shall be less than 25 ohms ~esista~e). Where applicable,continuity should be checked over severaI revblutio~s of the reel whilstunreeling the bonding wire slowly.

10.1

I1 I

1'II~sLlle10, July 2008I 1 Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

1I1 1

11 I I

10.2 Dust Caps

AII hose and pipework couplings/connecti611$¿¡~c1udingtank and filter drain Iines, shall

I be protected by suitable capsor",cove~,:¡:'"h,eñ~prh use. \1'11 I1 ,.,~

I 10.3 'Bulk Meters "~~ "f,••.

AII meters used for inventorrtoñ;%t~r:f~r measuring product transfers to third partiesshould perform accura.!el~in serrice and should be tested in accordance with the~alibration criteria q$;ffiil:~d',b~k2};'tYWhere government or local regulations Ifor metercalibration are more..~~tr~IJ§~[lttney shall be followed.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Meter proving shall be performed at a flow rate of between 70 and 80% of therated f10w of the meter under test or normal maximum f10w rate in service ifthis is less. The meter should be checked against the master meter or provertank and adjusted until a minimum of two consecutive results withinplusfminus 0.05%of the master meter or prover tank (taking into account thecalibration factors) are obtained. In order to check meter accuracy at low f10wrates a further run should be performed at 20%of rated flow of the meterunder test. The error at this f10w rate shall not exceedplusfminus 0.20%.

Meters with erratic performance, or those not capable of being ad3ustedtomeet these calibration criteria, shall be removed from service f~ repair,overhaul and recalibration, or disposal.

Further guidance can be found in petroleum industry stand<:l

Petroleum Measurement Manual and the API Man~I~Qt PetroleumMeasurement Standards. Where government or lo(;:ai~~?O:lp~ionsrequire

different calibration criteria, alternative procedure:~a~pp'Yl ~Meters with pulse transmission from the meterjlme t0~telectronic displaymeter head generally match or exceed the accur\éjCYof ñttechanicalbulk meters.Different calibration equipment and procedure~r,n~y'be applicable. Theseshould be basedon the manufacturer's.¡!:-€€QllBmendmionsand comply with the

~<ii{"" .,,",~

above calibration criteria.

10.3.2 Records and Documentation"%~ .... A4'1'·.~~¿w:

Meter testing procedures iQ line' wlth~O~3.1 shall be written. Where meterproving is performed by a <t~trd partY(cbntractor, a copy of their procedures,

which shall meet the r~~~irem~~t?1O.3.1, shall be available.A valid certificate$~~b~tti~~should be available for the master meter orprover tank detajJingth~f:,m~ter calibration factors for temperature, pressureand meter error.. L

,e~; '':1.. A''if.dIr r¡, ""CJ,·""."r¡fJrif •

Meter pro~!ngt~st retoras shall be completed for each meter proved. Detallsofthe m~ter"'1ftllílífe1~st including rated flow, start and finish meter totaliser

reaqi~g~~ndt:\~results of each calibration run shall be recorded.

MJte~his~[;ytrecords, which shall be retained for at least 3 years, shall be kept..'t,º!i~f~~~'"meter, detailing any adjustments and accuracy obtained, problems

~~~nte&red, instability of adjustment, items requiring maintenance and action___Kem.':A ,.~

P¡Jf¡'f!¡'e~surgftr;auges'~·~Ctj'AII ",critieal gauges shall be regularly checked for accuracy and free movement andadj~)ted, repaired or replaced as necessary. Critical gauges are defined as test rigril:a:ú'~es,filter differential pressuregauges and hydrostatic hose pressure test gauges. Itis recommended that non-critical gauges should be identified as "for information only"andfor that calibration datesshould be shown on critical gauges.

10.4.1 Critical gauges shall be checked 6-monthly against a master gauge or dead­weight testeroTest rig gauges should be accurate to within 2% of full scaledeflection. Hose pressure test gauges should be accurate to within 5%throughout their normal operating range.

Issue 10, July 2008 page 45Copyright Joint Inspection Group 1990-2008. Endorsedby lATA.

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Master gauges shall be calibrated annually at a certified test fadlity or by

checking against a certified dead weight testero They should be a]bcurate to

within +/- 0.5% of full scale deflection.

Piston type differential pressure gauges need only be checke for freemovement throughout the full piston travel and visually for corre~ zeroing.This shall be done every 6 months.

The date and results of all pressuregauge checks shall be recorded.

0.4.2

IGuidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

I I l' I

ss e 10, July 2008 I;'age46p!¡ Copyright Joint Inspection Group 1990-2008. Endorsedby lATA.

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,'~,AII fueller loading hoses shall meet a recognised industry sta.j\1'd~'~~f.Hoses""" C"'i.,;~

meeting the requirements of the latest issue of API/EI 152."9....J;·er:~EN13~,1are.,.f,. N~ I ,~'(I

preferred, but hoses meeting BS 3492 or BS 5842 or eg'uivf¡¡Mlen~are alsoacceptable provided that they are of a type approved bX~ªl4;g,l1:~~ipa~ts.Railcarand road bridger discharge (suction) hoses may ti~of~~Y~$Uitable type

(including reinforced industrial types). ~¡¡¡,~ ;~\t~.""'~~; I

0.5.2 The maximum service life for fueller loading ho§~ and;Jiyffff;;t flushing hoses

is Iimited to 10 years from the date of manufactú~)~";;,,,,,JI I

0.5.3 AII receipt and delivery hoses shall beél~aFef~Jlyc~cked for condition beforeintroduction into use, and thoroughlX f1~~,hed~~Fhthe product to be :used. Newfueller loading hoses shall be filled4#Jithl:jr;gdu~~andleft to soak for a minimumof eight hours at a temperature .qf, 15;tt1'egr~érC or higher before f1Jshing withat least 2,000 litres. Longer '\1g¡(éi'k Atirnes are required wherb producttemperatures are lower. Fltf¡~~,edpr~~,utt shall be visually inspectJd until noevidence of manufacturing resj~u~~;isdetected and shall be retJrned to astorage tan~ which ~;"",~~rs.e~ic'é::'Be.foreuse, new fueller loading ~oses sh~1Ibe tested In acc~raam:~f"\~~t~'the slx-monthly pressure test procedure In

Appendix A5.,,~ l ~ I

Fu:ller loa9J¡,r.rg~1f~)~p'lother hoses such as hydrant low point flusrin~ ~oseswhlch ~~'Y"~i~~J:;¡º~~i~edto pressure sh~1Ibe pressure tested. The cpndl~lon of

hOS..~~~~~ed.., ,,~eceIPt from road or rall tank ear should be eheckeld vlsuallydurlFlg(Js~.,Testrng reqUlrements are detalled In Appendlx AS.

j.. 10,•.5.4 ..t.'..",.."'.I•..•I!c ..•.?.~.~S...~I be given a permanent identification, and a record ma¡ntained 01•• 1I '~~t~~e~dat~:~fmanufacture, the date put Into servlce and detalls of all t~stJng.

o.61¡HidrOni~fersand Thermometers

l· ¡¡':;;10.6.~~Theapplicable standard for hydrometers is BS 718: 1960 (types rtl50SP and

11 L50SP) and for thermometers it is IP 64C/ASTM El No. 12C. FO~referencepurposes, each location should retain, or have easy access to, a~ least onehydrometer and thermometer meeting these standards. Alternative i~strumentsmeeting the accuracy requirements of these standards are also accewtable.

Where alternative types of instruments are used for field Itests, thethermometers should have scale increments of no greater than 0.5 °C andhydrometers of no greater than 0.0005 kg/litre. In such casés it is a

requirement that the accuracy of these instruments is checked at Ileast onceevery 6 months against reference instruments meeting the above standards orin accordance with the other options given in 10.6.4.

Electronic densitometers should meet the requirements of IP 559.

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I Ii 10.4.3

I lo.4.4

:r.rJ.5 '. ~oses111 ~0.5.1I

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Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

10.9 Housekeeping and Maintenance

Airport Depots should be c1ean, tidy and well maintained. Storage tanks and pipeworkshould be re-painted regularly and ladders, walkways and handrails kept free of rust. AIIfuel handling equipment should be well maintained and free of leaks. Tank bund areasshould be kept free of vegetation and bund drain valves kept dosed and secured.

10.10 Stock Control PrincipIes

AII Airport Depots should have written procedures for stock control which are based onthe following principies:

1. Nominated members of staff are given c1ear responsibility for stroBk",control atairports.

2. Aviation fuel volumes are measured on receipt, in storage anqi$;QD'toeliveryfroman airport fuel depot.

3. The accuracy of measuring equipment, including m,equipment, is checked twice per year.

~ 1!}

4. Measured volumes of aviation fuel are reco'Qciled 'e1t the local standard'l%iÍ;l". .fti;ii!

temperature.

Actual oil loss or gain % shouldcpe éal~ulated using STA (StandardTemperature Accounting) as:

Book Inventory less Physica I Inv~'~F~ .The Volume divisor is ust1aHy t~qgJ1~t but may (subject to participant

agreement) alternatively be ~~ o:¡¡¡fOpeninginventory plus receipts.

5. There are approve~ !~~'\' for ~~~on fuel gains and losses; the Annual OilLoss Target shoulc;l)r~~~~eoi)fº1í' historical results for a specific location (takinginto account any ItKelevant~chl'nges to the operatíon) and should be no greater

than +J- 0'J7@tf~.))i¡~lJ!.lw~~and +J- 0.5% for Avgas.,¡j}' ÍJ1-6. Reconc1~tiq&1§ía~e~§arried out daily and reported monthly to the financial

contml:ler.Y"V

7. LOS;;S ~~gainS outside iimits are investigated; O¡¡ Loss Performance should"'\':VzL~yvediinonthIYand, if actual monthly gain or loss falls outside a range of

'~i'liQLP, from normal seasonal variations, an investigation should be carriedidentify the reason for the variation.

9»ocuments used for stock control purposes will be kept for 7 years or longer ifr~quired by locallegislation.

Airport stock control procedures are audited annually.

Issue 10, July 2008 page 48Copyright Joint Inspection Group 1990-2008. Endorsed by !ATA.

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11" ~~. Ilidelinestor Aviation' Fuel Quality Control and.IQperating Procedures tor Joint Airport Depots

Hydrometers and thermometers shall not be left in direct sunlight 01- near

heating appliances. Hydrometers should be stored vertically. I

Beforeeach period of use, hydrometers should be carefully examined to ensure

~~: I

(a) the etched line on the hydrometer stem corresponds to the arrCDW(orline) at the top of the paper scale. A fingernail can be used to det~ct the

etched line position; I

(b) the bitumen weighting material has not flowed. This would cause thehydrometer to f10at in a non-vertical plane;

(c) the glass is intacto

Before each period of use, thermometers should be car~fúll~examitéd toensure tha~ there are ~o gas bubbl~s trapped in the f1f,lj,td;i!~~~'fnor bulb and

that there IS no separatlon of the fluld column. r~\~~1~~~~ ~:~~::~ ~~~~g~=~~~~n:h~t~~~~:~~~~~~~s:'rf~:1~~not suspect in any way, the accuracy of the "ermo:~eter and hydrCDmeter

should be checked ... ,....,'r¡'q;~~,. t~~¡" I....•.•4,j#.i"',..""-<~ __

Thesechecks may be carried out by m~f~s ~f~9,neof the following options:~~~. tI(a) Sendto a laboratory;

(b) Checkagainst a reference tFrermometerjhydrometer on site;'''''~ ~f?'

(c) Checkagainst a refer~:<liefluidp1tBvided by a laboratory;',,~ffr

(d) Checkby compar~~•.n with'C'q~l!f'€rthermometersjhydrometers.11

10.7: Ifi~~Extinguishers".J 11 -

Flrr extinguishers st~,(¡~lJll'Q~I5~~~edwith identity numbers. A record showing Id>cation

ah~~,11inspections4rtd n:lliDse"a~ce for each extinguisher should be kept up to d~te.F\r~ extingUislaét ~~[~'''tmaintained in accordance with the manufa 1 urer's

r~~o mend'¡~bn§\~1 ~inguishers should be serv~ced by the manufacturer 01bY an

aEP,j..o.ve.d co.n~.~.,.?cton:ijt least once per year. The malntenance dates should be rec1ordedlnll~~lab~tor~~j.ttached to each extinguisher.

Ip~...,:,..p. ~cti~..'.s.~tthe condition of all extinguishers should be carried.out every monlth an?tpe lnspettJ0n?recorded.These Inspectlonsshould ensure that extlngUlshers are In thelr

é.':'(1'''S¡j.9.'''.' ..ii.!ln~q,.J?lacesand are readily accessible.The condition of the hose and nozzle ~sound.• ~nd:~vis(Jallyfree of blockages) should be checked. The pressure gauge on permanently!·¡¡~t,~~~~furisedextinguishers should be t~ppe? to check that t~e pointer is not stuckl and is

J..''1•......lt.".,.tillnthe safe zone. Dry powder extlngulshers should be Inverted and shaken lt least

• ev6']Y6 months to prevent powder from caking.1 l' 1

• 1, rO~ilePhonesI}tl!~irport Depotsonly approved intrinsically safe mobile phones may be used within theq~pht. Normalmobile phones may only be used in the office building and shall re~ain in

the.••.•.•.rl•ffice or other safe area.

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ISS:le ib{July 2008 --Pagé 47

il I 11 I CopyrightJoint Inspection Group 1990-2008. Endorsedby lATA.:1 I :

== ¿_~I~- ~ - -:1=1

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Chapter 11Health, Safety, Environment, Training and Emergency Procedures

11.1 Management o, Health, Safety and the Environment

Airport depots shall have a Health,Safety and Environment Policy. It is the responsibilityof the participants of each joint operating facility to ensure that a suitable policy,conforming to local and national Health, Safety and Environment legislation, is available

and is enforced. \

Sections 11.2 to 11? provide gUid,e,lineson Health, ~afety and Envir.l (HSE)procedures and eqUlpment. In addltlon to these speclfic measures~be. overall HSEprogramme for the facility must be managed to periodically revieW~ISks¡to adj'O"Stforchanging circumstances, and to achieve continuous improvement~D ~rformance. HSEmanagement for the joint operation should have the following f~~luf~~

ea) Oversight of the HSEmanagement system is thek~BJ'~ibili~~f the managing

participant. Alternatively, lhis may be assignedt 0.,n.e..o•.';Ztl:1é?otherparticipantcompanies (the HSEpartner). ~. )(b) The joint venture shall have a syste~¿:Q!:~"mana~'i~ HSE in fuel handling

operations.

(c) A written policy for managing en'4i,[~l,mer;:t,h~alth and safety controls shall bedeveloped and a PolicyStatemerí~rl?o$~dpt~fuínentlyat the facility.

(d) Individuals in the joint oP~J:ation~~D1 given c1ear accountability for HSEactivities in their job descripti0(l~!?

(e) Training will be provl~~to e;}5re nominated staff to systematically review

HSEfactors and t9¡SéIR~~e~~¡~ performanceof the operation.(f) The risks inher~t in tÍ'le operation shall be reappraised and prioritised~ ~.:A. ",,'f./

periodically,.$'íI' &

(g) HSEp~.';o~~ce."2faGtorsshall be quantified, targets set and results tracked.A'9'~h •(h) HS¡:'{auch~shallbbeconducted at least once every 3 years by the HSEpartner

~d . "'!\>. tor a".~lgnq~~e.

~;I~'1"QJ!51esshall be c1earlycommunicated to other parties interfacing with thebt, operation (e.g. contractors, ground personnel, local authorities and·"<J'~b ).,-lgl'l ours .~

,t<~

! anges in HSEregulations that could affect the operation shall be monitoredby the joint venture HSEpartner.

Individual contributions to HSEperformance shall be routinely recognised.

11.2 Safety and Training

11.2.1 General

This section deals with those aspects of safety, which are the direct concern ofoperating personnel. It is the responsibility of the Manager to ensure that thepersonnel under his control are adequately trained.

The majority of accidentscan be attributed to lack of attention to, or failure tocarry out, or deviationsfrom, prescribed procedures.

Issue 10, July 2008 page 49Copyright Joint InspectionGroup 1990-2008. Endorsedby lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

The training and indoctrination of al! personnel at al! levels in ¡all of theoperational tasks they are normally required to undertake, and the fasks theywould be expected to perform in an emergency, is of prime importance inseekingto achieve "accident-free" operations.

be

emm;loyeen(j the date

I

a "yes/no"

~atisfactorymee.

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1.2.2 Training

(a) New personnel shall be thoroughly trained in all operafions andprocedures which they wil! be called upon to perform in thel course oftheir duties, and in all actions to be taken in the event of an ell"}ergency.Existing personnel called upon to undertake new tasks shal! ~~similarlytrained before undertaking the new task without supervisio

An employee training record shall be maintained fawhich indicates (i) for which tasks training has beenof such training, (ii) the signature of the t[;~ji:r:re

assessmen~ of whet~~r t~e trai~ee defonstunderstandmg of the tralnlng, (IV) the s!gnaL - e

Where necessary, training records forestablished.

Fol!ow-up job observation (w.i.t.h,&r¡.~.~..e"ff~,~...r tralning if it is fOU1'nd to benecessary) is to be underta~~~y su-~~rvisory 01' training staff at afrequency determined by the1~bep~l\rMª,,\ger, based on his assessmentof ongoing operator perfor(am:t Tti~cfates and results of th~se follow­

up observations are t~~e re'~t'~~~Ph the operator's training r$cord.Training is to cover róí!iti(le st¡:¡iroardtasks such as samPlingl tank and

fi~ter,draining et~~l},andfá:S,,~~~~hichare specific to a locat~or' such asplpehne fue~~~&!Jjtf$'<l't~~;~management, hydrant leak testlng etc. Thelatter tasks ~rust 6~f~tI1"e;~,u~ject?f specific written pr~cedures IWhiChalsoform t~~""pa~Jsof t~:e tralnlng glven. Where appropnate, some of these

wri~~~{pr~~e~ilU;J~!'s~~hoUldbe displayed at the work location. I

(b) F;j;!;'e d~i¡~~~ttteA{jedby al! personnel shal! take place approxi~ately onceyea:!;"on the types of fire which may be encountered qn the job,

usiñ'g~~~~re1" extingui~hers and equip~ent locat~d at th~ ~acili:tY. Alirsonnel shall be glven the opportUnlty of operatlng and dlsc~arglng fire'nguishers.

Emergency situations which could occur during operations I (e.g. fuelspillage, fire, injuries to personnel) should be simulated to provide

practice in the most effective measures necessaryto deal with Ithem, andto ensure that all personnel c1early know their duties. Appropriate

standing orders shall also be displayed. I

Where possible, training should be carried out in co-operatio1nwith theairport 01'local fire service.

Fire drills and names of personnel taking part shall be recorded.

(c) Al! personnel shall be familiar with the location of fire extingJishers, fire

alarm systems and the procedure for calling the fire servicel and otheremergency services. They shall also be familiar with the 10lcationandoperation of emergency stop switches and controls. A dra1ing of the

depot identifying the location of fire-fighting equipment, emeriency shutiss.ue lO, July 2008 'age 50

:i CopyrightJoint lnspection Group 1990-2008. Endorsedby lATA.I

I

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Majar Incidents and Accidents

A major aCcident/incident is one involving extensive damage or loss of plantand equipment, and fatal or serious injury to personnel. A major incident isc1assifiedas one involving one or more of the following:

fatal or serious injury to employees, contractors' personnel or thirdparties;

property, plant and equipmentdamage exceeding U5$50,000;

General"Il

AII partici¡:fants'WshaH~\';(1I5enotified immediately by the Manager of anyaccidenttin~'!~t;¡fñvólving personnel, facilities and equipment. This applies to

d depot accidents and incidents where fuel could be a contributory,,;!:l'

tacmor. '"

'~~_~l~y~.,/ep-ort!ng a~d ~nve~tig.ationprocedures !ncluding .agreed forms for'. rt:lng~and Investlgatlng InCldentsshould be Included In the procedures

Ry,alof the joint operation.

"'e HSE Quarterly Performance Statistics Form, included as Appendix A6.2,ay be used as a statistical record of events. However, JIG Joint Ventures

should use the JIG (website-based) HSEReporting System.

11.3.1

down devices and exits and assembly points should be prominentlydisplayed.

11.2.3 MedicalService - Washing Facilities

(a) Facilities for first aid treatment must be available and arrangementsmade to ensure that appropriate medical aid and ambulance service canbe obtained at short notice.

(b) Adequate washing facilities must be provided and instruction given 01'1

the care to be exercised when handling products to avoid cOlltact withthe skin. Clothing soaked with fuel must be removed without detªy and ashower/bath taken.

11.2.4 Safety Precautions

(a) Entry into deep pits, tanks and other hazardous,.tC0ñfiJleai~,~pacesshouldbe avoided unless necessary for maintenancelpurpo's "'and shall bernntrnll¡:>r1 hy ~n ¡:>ntnl n¡:>rmit C:\Ic:t¡:>m \Alh¡:>l:'e'e'r;.tn' ic:3~n¡:>r"'SC:::In'it ic:-- ••.•.• - ••-- - _". _"I .•.·r •....- 11"" _'_"'_11'. !J'JI._;I"':"-L_. ¡';',~Il ."""1"1•••••••••.•••• "'~'TI ."" •...,

#.tP'-'~ ~~_ ~t'w

important to ensure adequate ventilation t<Dremoveall,>toxicvapours andto ensure that adequate oxygen is preseWlt,to niª'intain life. Continuousventing shall be maintained whilst"ol2erat~s;\@r;f presentoAt least two,~"",,*,persons should always be involv!=!p~iñ""t!~~seoperations, one 01'1 a lifeline

C!"~ ~~:i\

with harness and at least one"pfr:~~dines~outside. Warning notices shallbe prominently and permafl~tl~ PQst~dfforbidding entry unless safetyprecautions are strictly app'fr~std~)c¡fr,;;~~frIr

-#~{... ,#t~;;,l'

(b) Adequate personal protection eqpipfnent must be provided.~. , if

Accidents, Incidents, Near Ri~~es,J¡áz1;~sand Delays - Reporting andInvestigation

11.3

Issue 10, July 2008 page 51CopyrightJoint Inspection Group 1990-2008. Endorsedby lATA.

oil or chemical spills exceeding 10,000 litres (or less depen11dinguponenvironmentaI sensitivity);

breaches of security including those due to criminal or malici10usactioncausing lossesin excess of US $50,000;

a near miss which might otherwise have resulted in any of the above;I

any incident involving adverse publicity for any reason.

Major incidents and accidents shall be reported immediately to each Iparticipantby the Manager of the Joint Airport Depot facility, using 8r;)¡ agreed

accident/incident formo The completed form shall be Circuli1ted~o each

participant with.in.a 24-.hour period by means.of ema~1or f.~"ar~~~ss ofwheth~r or no~I~ .15POSSlbl~to complete all.the I~for~atlon (EtUl~dl . ~FolloWIng the Inltlal reportlng, a thorough Investlgatlon~t~inmledlate andunderlying causesof the incident must be implemente~ A pPelimtoarv report is

required within 48 hours of the incident occurring~oi~ed ~ a 'ftll report assoon as possible, but not later than 30 daY~írfJh'¡fhe~ft!JJ!¡¡¡'I,teportcannot becompleted within the 48-hour periodoThe first report slilould c1earl indicate ifit is also the final report or a preliminary reporto

The above shall be in accordanceA~~",¡¡pergency response broceduresdetailed in the local Manual.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Last Time Injuries, Other Signifisq¡¡/llié:idéfí'(S;Near Misses, Minar Incídents

and Hazards'Y~! I

ne ~b'ichprevents an employee fr01 attending'"~.G>st time injuries, s~gnifican.tnea1 misses or~to personnel or thlrd partles, work-related

C., shall be investigated promptly arld reported

_, ~. en oartieipanl wilhin a 24-hour period by meais 01 lax orAn agre~(1'Ii~'{~strgatronreport format 15 to be used for thls purpole, and theinve~t¡'~~ion PIlQcesscompleted within a 48-hour periodo The completed formis ,~be~~i;,¡:CUI~redto each participant. An exampie of a suitabi~ form fer

re~~~ing atta investigating lost time incidents is shown as A6.1. I

,\t:w~¡¡~'~~1~~ses, minor incidents and hazards are those which under slightly

'~~i~;.ent circumstances, could have resulted in injury or 1055.Thf Manager

~~ould establish a system which ensures.en:ployees .report near riSS~S andazards, and each report should clearly Indlcate actlon taken to rectlfy thesituation.

Notice of near misses, minor incidents and hazards, together withl reports ofaction taken, should be displayed on a safety notice board in th1 depot, toenable each employee to have ready access to such reports. Any ~hanges toprocedures following an incident should also be displayed.

Aircraft Accídents/Incídents

The Manager shall ensure that procedures approved by the participants are

available for responding to aircraft accidents/incidents. Prime respo:nsibilityforimplementing these procedures is that of the Manager. Where appnDpriate,the

contracted fuel supplier shall be involved. I

Issuell0, July 2008' ~age 52I " I Copyright Joint lnspection Group 1990-2008. Endorsedby lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

11.4 Health Hazards

should be

Drug and Alcohol Policy

To ensure that the ability of personnel to perform their duties is not affected bydrugs or alcohol, airport depots must have an appropriate Drug and AlcoholPolicy. It is the responsibilityof the participants of each joint operating facilityto ensure that a suitablepolicy is available and is enforced.

Handling Precautions ..

To reduce health hazards in handling aviation products and other ~materials

which may be held at the depot, safe handling precaution~1tfa~.d from

Material Safety Data Sheets)shall be drawn up and posted '\~~~2'ntIY.,11.4.3 Personal Protective Equipment

The minimum items of personal protectiveavaiiabie on site inciudes:

11.4.2

11.4.1

ear protectors;

safety glassesjgoggles;

safety footwear;

oil-resistant gloves; .•

suitable overallsjuniforms (n'or:~"

safety helmetsjbump Cá~~ ,high visibility jad~t~ or tabattls (non-static).

Appropriate PPE~(cr~')-(\)j;I;),¡gy personnel when performing various tasksshould be assessétland e~fOFced.Alllocations should have a PPEpolicy which

t:R~ J%

includes th5!P~,ur~I:!J~j;)V'for management and visitors to wear appropriate.¿ri/,p 1';__' ~4 jj#"

PPE.Fu"h~r glJj@.ªJl~eis contained in Appendix A9.\~",!;?

11. 4.4 Colold;~liJlindrfess.~ ~"~.a "'i~

Ndt<~[1pl6Y~,~having a degree of colour blindness which precludes correct~ideQ~lfii~atiori¡Pof a colour of aviation fuel and its related identification colour

~·~~F¡;~I be engaged in aviation fuel handling duties.

,:""-oJ\:J"nelshould be tested for colour blindness at the time of employment and;bsequently as requiredby local regulations or at least every 10 years.

~~-

EmE:rgency Procedures

General

Personnel should be able to analyse emergency situations, act in a disciplinedmanner and apply the correct procedures with confidence. This can only beachieved if procedureshave been prepared to cover all possible emergencies,and training carried out to ensure that all personnel are familiar with theprocedures and proficient in their assigned duties.

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~ Issue lO, July 2008 page 53t Copyright Joint lnspectionGroup 1990-2008. Endorsedby lATA.~t-;:~

¡page 54

Training

AII staff shall be thoroughly familiar with thes~'¡¡>roce~res and in~ructed in

their use, particula~ly in the locatio~#ªfL.2~>em~e"rfcy usage ofl· essentialcontrols. Regular dnlls shall be conducted"'lis,~every employee cah becomeproficient in his/her assigned dutiEª§',V\1~J~revétpossible, relevant alrport and

local authorities should be involveO;3íntbe~~dItITís. l',,"-- ".W .,~<fi'

Emergencies to be conSidere,,~ ''C'".iJ,(l'''The following are examPles'f~f)e.merg~~~'ieswhich should be consider d:

.,tr- '~~~~".-~~t~/;

(a) equipment brt;ª~~d~J1 affE;!~rrígability to operate;

(b) power failulh"",~(c) produ9;s~,lll~g~~

.m.0;;fY~~""~«I;{:¡-2kY;;§i'·" I

(d) se~ió~sinJm:~;r,tOstaff, contractors or third parties as a result ofi actions of:'~,-1" -'~;l~W)r':'/' ''''',~

,jQJ:htope~ation;c;¡:t~,- - "it~;1_? ~~$~>.

(e)'t,;~~rfCi~ii;~d:iOnS,bomb warning, civil disturbance etc.;fil1!elquahty problems;I§~~"

t'.t thé occurrence of an aircraft accident/incident;'~

fire.

Manager's Responsibility I

It is the Manager's responsibility to identify all possible emergencies, and toprepare written pre-planned procedures to meet such emergenbes. Theproceduresshould include, but not be restricted to, the following:

specificdetails of the type and location of the emergency;

details of actions to be taken;

responsibilities of specific staff;

all essential contacts with routine and emergency telephone nuJ!>ers;

availability and source of emergency equipment;

procedure for keeping up-to-date.

The proceduresshall be kept in locations where theywhere all staff will have immediate and direct accessti

uidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

11.5.3

ss~~ll0, July 2008CopyrightJoint lnspection Group 1990-2008. Endorsed by lATA.

~

¡J,'l'r' "

1.t~~rity

11Ióll:,,"i1t.i{the Manager'sresponsibility to ensure that the security arrangements ar~ adequate! ~o protect the personnel, assets and operation of the facility. Airport Depots shall be. I

, Eecured to prevent the access of unauthorised people to prevent theft of fuel and

lequiPment, contamination of fuel and the use of equipment for illegal acti~ities. KeysI should be removed from unattended vehicles. Security measures to be Iconsidered

include the use of contract guards, perimeter fencing, alarm systems and thEllocking ofvalves, etc.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

11.7 Environment

11. 7.1 Fue/Spi//age

Spillage and leakage shall be avoided at all times. Any uncontrolled release ofproduct represents a fire hazard as well as an environmental pollutant. Eventhe smallest of drips from a leaking valve or flange may eventually result inenvironmental damage unless appropriate action is taken to stop the leak andc1eanup the affected area. Any testing activity involving the handling of fuel isa potential source of spillage and it is important that care is taken \~uring allproduct handling procedures to avoid spilling any producto

~~~~áIt is the responsibility of all employees to report any obs~S!d sprl!:qgeorleakage as a matter of urgency. Each fuel spill presents qtfíiff~nt siftfationinvolving many variables, such as size of spill, weather",c;~~r1fi:g~and locationof spill etc. Action required will depend on particular S:ifUaff0Qs'~ no one set?f. ~n~tru~ionswill ~ppl!, in every ~ase~Pr~mp~!S!iÓ~k gOO~Jjudgem~ntan.dInI.tl~tlveby well-tr~med personnel IS ot maJorJp:1portanC\tJg7preventhazardsansmg from fuel spllIs. ~\ .~The Manageris responsible for ensuring tb~t the""cal:~~td national regulationsrelating to environmental pollution a~~¡:nly.~\rnet.This includes keeping the. * ~Splllage EmergencyPlan up-to-date.i;!r1d~~nsunqgthat all staff are aware of theplan and what must be done shoulo~'áspHI~.Qc~~;r.

~'( i" '~"The HSEQuarterly Performance Stªtístics)~form(see Appendix A6.2) should beused for recording spills.

-;':,'l:\.,

11.7.2 Aviation Fue/s- Oi/Lo~~~eerf~'jrl'~¡¡/::and TargetsThe participants/'1i)áffcfg~!n)%Q~,c,,~ommitteeshall establish an annual % Oil LossPerformanceobj~~tive oi1;~a"'StandardTemperature Accounting (STA) basis foreach grade ofraviat!on fuef handled - see 10.10.

··'-$<·"\~l '~f~Xfj~~~~'~~lf).<

11.8 Fuel Supply ContilJgéHcy:Rlan,¡:v ,,~

The Manager.~hollJd ~~sure that a contingency plan for maintaining fuel supplies isavailable. Tí1~,é"cont¡~gency plan should include procedures and responsibilities for theallocati01í)~1",f,~~Lin 'the event of disrupted supplies and should be agreed with thesUP9\'~~r.~""a~d~tñeJairportauthority. A procedure for regular updating and informing allintetested~,p~lÍiesshould be in place.

"{t't ,~~:<f¡J

Issue 10, luly 2008 page 55Copyright Joint lnspection Group 1990-2008. Endorsedby lATA.

AppendixAlFiltration Equipment - Routine Maintenance Checks

l:iuidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

,

~1I~eneral

lA.•.1.1 filter and strainer vessels shall have a drain connection at the lowest POi,'t of eachIc~amber.The main sump drain line shall be fitted with a sample valve to facilitate

I Ir1gularchecks..AP filters shall be equipped with direct reading differential pressure gauges f~ indicatet~e pressure loss across the unit. These shall be checked every 6 month.§.~,slésection10.4.3) and serviced in accordancewith manufacturer's recommendatio"

I~I filters shall be fitted with alr eli.minators and pressure re.Iief 1.... lve.:,.57wiith outlet'pipework routed to suitable spill containment, which shO!iJ'I'd~b~tfií,aintained in

atcordance with filter m~nufactur~rs .recomme~dations _ { ~ '._1 .,JII filters shall have a plate contlrmmg compllance w,tniFte7¡rele~~aJpeclTlc~t:,on ana

S~OWingthe correct designation of the elemen..t.s .int'lIed 1IR'r dates o[ internali~spectionand element changes shall be marked on the b0,~}me vessel.lihe maximum achievable flow rate through ea~tÍilter vessel in service should bec61culatedand compared to the rated flow ai +~~pwn~~, the manufacturer's ~Iate. Therl,aximum achievable flow rate should be#,!iWtrk~~nJ~e vessel and noted i~ the filterr~cords. If the rated flow is significantlyi¡g4eajtr th1ttr maximum achievable ff1ow,then

re possibilityof de-rating the vessel,ulcr~ssed with the manufactur. r.A w,.j, R ".. r'h .1- A 'r¡ ~~u. "liJl. 4ft?,>

..,.¿ •. ou•.me ,-, ec,,:son l. r/,..er-f'., "iir~~~ttf.J/'·

free water whllst~~nder'l~~essure.Detalls of any free ~ater or sedlment found

I shall be rec~~~~.~~~~e shall then be taken for a Visual Check..4.1.2.2 periodic~~I~~~u,~:i~g'i~Ctll>umPingo~eration~t~e .differential pressure Ishould be

obse.rv,'~é1,p.. t.,o.>,,~~ns.ure;;ethatthe maxlmum hmlt IS not exceeded. u"expectedvarié;lJtl6h.~¡"shoClI~¡<be reported and investigated.on~e~a ~~J<,when pumping at the highest flow rate normally used, the

·i!ft~f¡f~.~lal pressure and flow rate shall be recorded. A weekly grapr shall be

",~~v,~~~ré~'ShOWing the dp at, or corrected to, maximum achievable flor rateot1'.2.3 F~r .airport depot jet :uel. filtrati.on, colorimetric filter membrane test¡s shall be

'j.', ~;'~,,~,,~9rnedout from a pOlnt Immedlately.downstream of eac.hfilter. Tests shall be

• ~·,,,,1\tperformedmonthly for product recelpt and fueller loadrng filters. tests shallalso be performed on at least one into-hydrant filter each month il'jl rotation,

~:, suchthat every into-hydrant filter is checked quarterly.

I At locations where filter membranes and records of filter vessel inspeftions andelement changes confirm that fuel is consistently c1ean,and subject to the

unanimous agreement of the participants, the period between filter rembranetests may be extended to quarterly. To be "consistently c1ean'I, monthlyrecords over a period of at least 2 years must confirm filter elemlent life in

excess of 12 months and all downstream monthly colorimetric ra~ingS of 3

(dry) or less. If a colorimetric rating in excess of 3 (dry) is found dqwnstreamof a filter, monthly testing for all filters in similar service shall be Ireinstated

~age 56'11, II ' I

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I sye 10, July 2008

r J Copyright Joint Inspedion Group 1990-2008. Endorsed by lATA.

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Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

until investigations have confirmed that the filtration is performingsatisfactoriIy.

In case of unsatisfactory results, additional filter membrane checks may benecessary.If a value of 4 (dry) or more, or an increaseof 2 (dry) above thenormal value at that location is obtained, this should be investigated and, ifnecessary,brought to the attention of the jet fuel supplier.

AII filter membrane tests shall be carried out at a f10wrate of at least 50% ofthe rated f10w of the equipment and according to ASTM D 2276jIP216. AIIresultsshall be recorded and the colorimetric membranes retained forta years."Every 12 months all filters shall be opened and inspected~i'0teq:')ally forc1eanlinessof vessel, element appearance, proper fitting erf~el~flts and

condition of internal lining and cover sea!. The tightnes~.: f ~alescer and:~ #;';separator elements (and other elements where appro\?,FjaJ:~)s_~1Ibe checkedwith a torque wrench adjusted in accordance with the~me-nt ~nufacturer'srecommendations. Elementsfound to be damageq of\showiri'9 signs (such asleopardspotting) of microbiologicalgrowth or su,d'1r'ffant1:011J;!fninationshall beinvestigated and (if growthfcontamination is ~onfirnie.,d) shall be replaced.

Teflon-coated and synthetic separator elements'QeIk.:Ji~inspected and testedin accordance with the manufacturer's4reG0r;nmend~fions.The results of theinspectionshall be recorded.

/;Jt

After opening for insp~ction or~H(e~Ie¡;q~~~wchangeout, proc~dures shouldensure that the vessel IS refilled v~j'Slowlvto allow entrapped alr to vent andto ensure that no damage is"caused~tQ~th'ifinstalled elements.

"'" '<IVAdditional filter inspections rtta~y!;?:e necessary, to check for element seaIleakage,etc., if abnor~!,amoull~~f solids or water are found downstream ofthe filter.

A1.2.5

A1.2.4

A1.3 Element Change Crite¡;/u<.~r -'l;t~

,¡¡J

A 1.3. 1 Micro-Filters,.(JJ:/F)?lt;iJJ!l?il ~y ~

MF~em~~I'tss~~JIbe replaced:

ifferential pressure reaches the manufacturer's recommended,Iaximum at (or corrected to) the maximum operating f10w rate through

filter vessel as currently installed. The maximum operating flow ratewill usually be lessthan the design or rated f10wof the vessel;

if flow rate falls to unacceptablylow levels;

if abnormal filter membranesare obtained;

if unusual sediment is found downstream of the filter;

if there is a sudden drop in differential pressure without any obviouscause being found;

after 3 years.

A1.3.2 FS Coalescer E1ements (First Stage)

Coalescerelements shall be changed:

if the differential pressure reaches 1.0 bar (15 psi) at (or corrected to)the maximum operating f10w rate through the filter vessel as currently

Issue 10, July 2008 page 57CopyrightJoint Inspection Group 1990-2008. Endorsedby lATA.

here is a sudden drop in differential pressure without ar\y obvious

se being found; Jafter the maximum service life recommended by the manufact rer.

Monitor Type E/ements

Monitor type elements shall be re¡:3~~

if the differential press'ffii~~ rea~lí'es 1.5 bar (22 psi) at (or co~rected to)the maximum o~rating'nt~Yrate through the filter vessel as currentlyinst~lIed. Thlp:Ií!il~~~~~~m;~lDérating f10w rate will usually be lesk than the

deslgn or ré!~.;.edfIO\,.:.of~~Aevessel;~ ~if flow,,,Fat~'i;fal~tOe~~ unacceptably low level;

1#"- '1;1 ~~~:P"

if abfuormé:l.~~lte¡membrane results are obtained;-~,,~

nust1~J sediment or more than a trace of free waterl is found''lt~oWJnstreamof the vessel;

I

ISSU~'!10, July 2008" ... ". I Copyright loint ¡nspedion Group 199Cl-2008. Endorsed by lATA.";. ,1 I

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I

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

installed. The maximum operating f10w rate will usually be les$ than the

design or rated flow of the vessel; lif filter membrane tests indicate elements are not performing;

if there is a sudden drop in differential pressure without anl obviouscause being found;

if unusual sediment or traces of free water are found down~tream offilter;

after 3 years.

It is not mandatory to perform routine single element tests. How

is carried out and the element fails, all the coalescer ele'7.ts;~nshall be replaced .. ,

FS Separator E/ements (Second Stage)

Teflon-coated and synthetic elements shall be: __~"'i!lif.'

inspected and tested annually in accord1nce wjfh~líe manufacturer's

recomme~dation~ an~/or when coale~~er e~tJare chang~1; .changed If washmg In accordanceJrw,Id¡bthe manufacturer's mstructlonsfails to restore them.

"-1':" '

;1¡.:1. '

1I11 '1.. "14 l. Peo.orosI~I¡ :~"'!I"

'11111: ~~1~}.1Records shall be kept of:11 r - all daily drainings;

¡ , - weekly differential pressure readings.

'~1.4.2 Records shall be kept of all filter maintenance showing at least the f9l1owing:number and type of new elements installed;

differential pressure before and after change;

throughput since previous change;

reason for change and any relevant details.

I1

Guidelines for Aviation Fuel Quality Control andOperating Procedures for loint Airport Depots

An example of a suitable form is included as Appendix A7.

A1.S Gauze Strainers

AII fine mesh strainers used for product quality purposes shall be drained, opened andc1eaned at least every month.

A1.6 Differential Pressure Gauges

AII differential pressure gauges shall be tested as per the requirements of 10.4.

A1.7 Filter Membrane Monitoring - Jet Fuels

Membrane preparation, testing and final evaluation should be in aso"'ftlapce w1tb theASTM D2276/IP 216 Method for Particulate Contaminant in Aviation'iurbi:~k Fue!. Five­litre samples shall be taken for all tests.

A record shall be maintained, showing c1early the test results flthe exposed colorimetric test membranes shall be reta¡ned~1Iand compared carefully with previous values, and apprQpriatelevels are indicated (see below).

A1.7.1 C%rimetric Test

Test monitors containing one unwer"be prepared at the airport. ~IAfter test, the wet expo~e9 mem6J~~~)~hOUld be colour rated against theASTM Colour Standards In ¡¡'the recornmended manner. They should then be

dried and again rated. ?gain~\J;!;l~:t~hlour standard. Colour rating in the wetcondition after saml2lir;r~\p,rOVid~an immediate indication of fuel c1eanliness.

The dry rating S~.9:oí~De~"~~ptaed for future reference/comparison. Typicallythe ratings are oñ~ or twq)póints lower after drying (although exceptionally thedifference b~,tW:e~7í~~e~",ª.ñddry ratings may exceed 2). If a value of 4 (dry) ormore, or "afí in~rease~f 2 (dry) above the previous month's colour rating is

-1'J. "~h ~:~~-~'Cl"3"'_"""

obtain~o~ a1f(tP0u5Ie~membrane colorimetric membrane test should beperfgfm\",<1asa1:urst step in an investigation.

To"'~Provid~).visual record of any changes in fuel quality, the used membranes':h:Ql:lkf!be retained for a minimum of 3 years.

--..~~~~

rb/eMembrane C%rimetric Test'<.¡Y

st monitors containing two unweighed membranes are required. These maye prepared at the airport. The reason for using two membranes is to

distinguish between particulate contamination and harmless colour bodies. Ifthe fuel is dirty, the upper (upstream) membrane may have a significantlydarker colour after testing than the lower membrane. If the fuel containssoluble colour bodies then both membranes will be stained by the test.

After test, the exposed membranes should be allowed to dry and then ratedagainst the ASTM Colour Standards in the recommended manner. To provide avisual record of any changes in fuel quality, both used membranes should beretained for a minimum of 3 years.

Colour ratings shall be assessed as follows:

Issue 10, July 2008 page 59Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

If the difference between the rating of the upper and lowermembrtlanes is 3(dry) or more, the fuel may not be acceptable. To determine whether there is a

problem, an immediate investigation, including a gravimetric filter ~embranetest and filter vessel inspection shall be carried out until the caure of theproblem has been identified and a further double membrane or gravimetric testresult is satisfactory.

¡ I

'A1.7.3 Gravimetric Test

Test monitors containing 2 preweighed membranes (or a matched Wli9ht pair)shall be prepared by an approved laboratory in strict accordance'l\With therecommended procedure and sent to the airport depot.

Tests should be carried out in the recommended IP/ASTM1á¡m~r. ~ffe!}test,the used monitor must be returned, without opening, to t~ I~bratory, andthe gravimetric result determined in accordance with tla:~~]¡.EU~TM~rocedure.Any results outside the normal range for the location s;~1I b~tl6\~~tig1ted.

']t...•... HU. 1I 1_

I! Guidelines tor Aviation Fuel Quality Control andIOperating Procedures tor Joint Airport DepotsI

I-1-1'

IrSl¡Je ¡lO, July 2008 .J l....' Copyright Joint Inspedion Group 1990-2008. Endorsed by lATA.I ·.1

'_···I·.L.c ••••..•....•..••.••.'

l' ,.: I

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Appendix A2-1An Example of a Form for AVGAS Recertification

Date:Tank No:Batch No:

Grade

Specification * ASTMD910*DEF STAN 91/90

Quantity in Tank BeforeQuality ReceivedQuantity In Tank After*Delete as appropriate

4.5

Spec Limit

Appearance

Lean Knock Rating

02700 3

Tel Content, gPb/1

IP228 0.05

Oensity at 150C, kg/m3

I01298 I 3

Upper MiddleLowerOistillation

086

I4ft/¡,

III I8

IBP,oC10% evaporated at °C40% "50%"90%"End Point, °C

Existent Gum, mg/100ml 0381 3

Batch Recertification Approved by Date .

Tank Checked & Released for Service Date .

Where minimum/maximum limits are given, the Acceptable Difference values do not apply toresults below minimum or above maximum.

Issue 10, luly 2008 page 61Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

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Guidelines tor Aviation Fuel Quality Control and,

'Operating Procedures tor loint Airport Depots

3

3.0

Spec Limit

Spec Limit

Spec Limit

Quantity in Tank BeforeQuality ReceivedQuantity In Tank After

1 max

70 min

7.0 max

-47 max

03948

Appendix A2-2An Example ot a Form tor let A-l Recertitication

li 11 1

I A~peara¡'ceIIC&B

~ 'I!sal' bolt fo'our

I0156IReport

I

086Oistillation1

,

DC 11

IReport

I I '~I!8

205 max Report"

"

300max 1.51.5

IP170 I

3

3

'1 u~pe¡­Middle, ,

L?WerF~~e~ing point, °C

~l,·,rrdslbn, Cu Strip,I 1" " ..

l.

istentl. GU,m"CSte

~'1 ,.'1'" ,"

I ~l

. icrgse~~r?~eter

(1"S"~,¡.,I','f:~¡j; .•ratm~;¡¡ l' ,

l· :~j.! ~.E!lec\~ ni:lucti~ity

;/rrf"hh~C JI 50 minI ! -,,,¡, •. 600 max

~Pt¿hl~ecertification Approved by Date .

i~mkChecked & Released for Service Date .I '

,

,here minimum/maximum limits are given, the Acceptable Oifference values do not apply to results below minimum

r,abo!,.elmaximum .•. i I

Ise~ ~IG Bulletin for latest issue of AFQRJOS

r P,refision data is not available for fuel containing Static Oissipator Additive. A MSEP rating below ~he minimumfecifi~ation Iimit should be grounds for investigatíon, but is not to be used as the sole reason for rejettion of a fuel~tch f see JIG Bulletin 14. I

'ss,u1e 10, luly 2008 ~age 621 1: Copyright Joint rnspection Group 1990-2008. Endorsed by rATA.

Guidelines tor Aviation Fuel Quality Control andOperating Procedures tor loint Airport Depots

AppendixA3Tank Inspection Report

____ Terminal/ Airport Nllmh •••r

1. TANKDATAm3/USG

LeadedjUnleaded

Date of Lining ~ _~!\Grade After ~_!yng~.,,-..:;¡"_",,_.,~_,,.~;~,,-, _

Type of Rep~¡r ~

Buried DD

ByEntry I I

----------- CapacityOther _

,ystem~y

Under-f1oor Valves

Contents Gauge

Temperature Gauge

P&

Date of Last Inspection _

Date of Last Repair

Grade Before Cleaning

Extent of Lining

TankNumber

Vertical I I Horizontal I~_~Above Ground D Semi-Buried

Date Constructed

Entry Permit Number

3. CLEANING METHOD

4. INSPECTION OF FITTINGS

2. TYPE OF INSPECTION

Other Fittings (Specify)

5. DETAILS OF CONTAMINATION REMOVED

Ouantitv of Sludae

Comments

Quantity of Water _

Issue 10,July 2008Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.

page 63

page 64

Horizontal SeriOn

\grie~ Inspector

SSU~ 10, July 2008I l. 11 ' Copyright Joint Inspection Group 1990-2008. Endorsed by lATA.I

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fc>lfolU ,ns and Beams'1

GUidelines for Aviation Fuel Quality Control andIOperating -Procedures for Joint Airport Depots

I l'

I [1

Xd},ROO¡,1I 1 1

iI

1[1

li

11

8.:1

10., R'CO~MENOATIONS[ [1

I:Thel!ank is considered to be c1eanand satisfactory for the storage of Aviation productI I

lrhe rollowing actions are recommended before the Tank can be considered suitable for ttle storage

p,. f A.V, ¡ation product: I[ I II

I 11 1

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

AppendixA4

Hydrant Pit Valve TestingHydrant pit valves shall be inspected and tested in accordance with the following schedule toensure that the performance of the equipment is within acceptable limits. There should also bea planned maintenance system in accordance with manufacturer's recommendations.

A4.1 Static Testing/Inspection

A4.1.1 Week/y ~~

(1) Ensure pit box is c1ean and free from water, product and _§,~lface'i:~l!rt/grit.Clean if required.

(2) Examine condition of pit Iining. q_'1&~¡jJ!.•..'O' ''''''''

(3) Ensure valve and components are free from proctlflct lea~.

(4) Cond¡tion of jacking screws vvhere fitted.

(5) Visual examination of operating handle/linl<age anQ\lanyard connections.~ ',,!,$

, Ji'!j

(6) Presence and condition of dust cap <andtethe"~~(7) Pit lid condition, seal (if fitted), tiher ~equired), pit number and grade,{>. ~re... ~4

marking if applicable.

Any defects shall be reported im

A4.12 Month/y

The integrity of the val~~s sh~,~e:~hecked once per month. This is done by

d~pressing the eq,~i$lJ;!~~:~tt~~~~jasdescribed below. As a small ~mount of fuelwllI be released, gfprote(J\¡lve:¡pnleld/cover shall be used to contaln any spray oftt} '~1!

fuel and to ,~¡;;,~te~the l~perator. Alternatively, a test coupler and pressuregauge kit s~pplredfO:~tb'epurpose by a manufacturer with instructions for use

may be,j\~~@WitJCl~\he main valve in the c10sed position, the test coupler isattacM~! thCí~~2peningthe equalising valve. A continued rise in pressure withinthe etsUpler indicates that the pit valve needs to be reoaired.

""''''~.....~.~""

r:a/iv* Operated Va/ves

>& L.nsure that the operating mechanism is free from obstruction, is secure'~~and that no excessive free play is observed.

With the valve operating mechanism in the c10sed position, and using thenecessary shield/cover, depress the equalising valve. After the initialrelease of fuel, a steady f10w will indicate a failure of the main seal andthe valve shall be removed from service for repair.

If following the initial release of fuel, only a few drops of fuel areobserved, the valve is serviceable.

Issue 10, July 2008 page 65Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

O'

!W

Trá,:\, "l,

lr'E!QprgQ;riatestaff shall be fully trained to carry out the above procedures Isafely and",¡,;,.:'~~~r-,,~~

effeetivelY.¡~

~,J¡i~enoperating procedures shall be readily available and should cover ant particularrequirements relating to all makesjtypes of pit valves used in the hydrant systlem.

4\~Testing After Repair or Overñaul

After repair or overhaul, ~~~t\)rer~i(jW'be fully tested, preferably on a testl rig at the

maximum f10w to W...hi'.C.'., ...b",.t'I\):~ va.,I.vj will operate in service. Closure time by [Ulling thelanyard (see A4.2) §~ ~h 2 and 5 seconds.Records '<~,

"""~"&

.~~ec~~and the resuits of performance tests shaii be recortled...•.

and the required maintenancejrepair shall be recorded.

Six-Monthly Dynamic Testing

flow rate, by pulling the lanyard. The valve c10sure time shall beseconds.This test may be performed during aircraft fuelling.

I%~~""~ I

NOTE: (i) Valves which incorporate a butterfly or fla;~per v~~velshfll not betested under flow conditions. Only s~c't~stinQ~ and Inspection

should be carried out. "'~ t(ii) Certain older mechanically ope,"r,a,te,d",p~alv~were not d. signed tomeet the more stringentR~2rman~requirements currently

reco~nised within thei,.n.,.....dU~,.:fY".,..a.l1·,'.,\.;' may not meet all 1he abovereqUlrements.~,,'~ ,¡J,:11 ."

In this situation, and'i1~:~~Ájundi~n with the manufactu[er of thevalves, accurate performa"ieq1feria should be agreed antl includedin the written test:rj;tgloperátití~procedures.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

'A4.1.2.2 Pi/ot Operating Va/vesi '

(1) As A4.1.2.1(1) above.

(2) With the valve operating mechanismin the c10sedposition, and I using thenecessary shieldjcover, depress the equalising valve. After the initialrelease of fuel, a steady flow will indicate a failure of the pilot vblve sealsandjor the main valve sea!. The valve shall not be used in this cbndition.

I

If, following the initial release of fuel, only a few drops of fuel areobserved, the valve is serviceable.

sSl.e 10, July 2008.1 Copyright Joint ¡nspedion Group 1990-2008. Endorsedby lATA.li

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A!?3

'AII.2I

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

AppendixASHose Inspection and Test Procedures

This Appendix does not apply to aircraft fuelling hoses. Test proceduresfor these hosesare detailed in Appendix A3 of the Guidelinesfor Joint Into-plane FuellingServices.

AS.1 Monthly - AII Airport Depot Hoses

AS.l.l Fully extend the hoseand apply loading pump or maximum operating,!?ressure.

AS.l.2 While under pressure (or for suction hoses, during product transf§¡~jri§pect forexternaI damage, leakageand other signs of weakness.

Inspect for coupling slippage indicated by misalignment ofiithe,JJQsecoupling~ ••• ,,;;';;¡'

and exposed areaswhere slippage has occurred.fJtoiT .~-~~.

A5.l.3 With the hose fully extended, release the pressure cómpletel~..ano inspect for~.•., ,50ft areas. Particu.larattention sho,uld be.paid ~r~ect¡Q.B~¡~)'the hose.withinabout 45cm (18 Inches) of couphngs, smce tQese s<=ctldnsare partlcularly

prone to deterioration. These sections shall b'~xan:ifned for weakness bypressing the circumferenceto feel for so~~pºts, bHstef~etc.

AS.2 Six-Monthly test - Pressure Hoses Only¿,,,¡t ."~ fJl

A5.2.1 A pressure test, using a hYdrosta:tic~éStpcrófp,shall be carried out whenevercouplings are attached or re-atta¿~~. tº;~bses, when accidental damage to ahose is suspected and routi~~y everY?61months.

~ ,,1%l

Recommendedtest pressures~

- 20 bar aftwattac~~~,,~tf:POfcouplings to hoses that are subjected tohydrant pre~sure;" V

\z' .~.15 b A?'~,,,, . I.f' • f h h b' d h d""",~rl'klq~F0J:!iee testlng o oses t at are su ~ecte to y rantpress"~¿¡,,,

- ,#l:Qtar f0r&)fllother depot pressure hoses...¡f.T~ ~~

A5.2.2 TesttRroced~re is to connect fully extended hose to the test pump and fill with:, ,,::.1 Tf:",iS no( necessaryto remove the hose if there is a suitable isolating valve

ework upstreamof the connection.

~PI:j'ri0priatePPEincludingeye protection shall be worn.*-~.

i1adually apply test pressureand bleed any entrapped air from the hose andtest equipment. Becauseof the possibility of a hose burst, do not c10selyinspect the hose during pressurisation and wait for 1 minute after reachingmaximum test pressurebefore inspecting. Maintain test pressure for at least 3minutes and only as long as is necessary to inspect for externaI damage andcoupling slippage.

Release pressure completely, re-pressurise to 3.5 bar and examine asdescribed in A5.1.2. Finally, release pressure and drain test pump to preventpossible contamination of product during future use.

Issue 10, July2008 Page 67Copyright Joint lnspection Group 1990-2008. Endorsedby lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for loint Airport Depots

Appendix A6-1

1 I Lost Time Incident Report

A 1.•.•.•stt1m...e incident (lTI) is defined as an incident resulting in personnel not being avt'ilable tor

ou: o~ their. next .scheduled shitt.. Details ot in~uriesto personnel whilst.on duty must bere ord d and Investlgated (see sectlon 11.3.3). Thls torm may be used tor thls purpos .

, I I .I

LQ.ation lD ~ +d Time of Incident 'D $cription of IncidentInclude ~imings and details of people involved

I

DateDateDate

, l~su~lO, July 2008 P~ge68111 Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

Guidelines tor Aviation Fuel Quality Control andOperating Procedures tor Joint Airport Depots

Appendix A6-2HSEQuarterly Performance Statistics

I AIRPORT: I OPERATED BY: I YEAR:I QUARTER:

(1) ForJoint Airport Depotsfill in sections (A) and (B)Completion of this (2) ForJoint Into-Plane Servicefill in sections (A) and (C)form: (3) ForJoint Airport Depots with Into-Plane Service fill in sections(A), (B)

and (C) ~,QUARTER ;l' COST

REPORTING THIS YEAR ~g'C!~~R ( S$)1 2 3 4 TO DATE ...,:J¿N:i.DE~,,- I Hl~ Yl-AIl

(A) ALLJOINT OPERATIONS.€~Y " ~

FATALITIES ~:~ILOST TIME INCIDENTS (NUMBER) ~" ,

LOST TIME INCIDENTS (TOTAL DAYS) ~¡,"~RESTRICTED \"JORK INCIDENTS ,~~" """" 11MEDICAL TREATMENT ~ A '""~

MINOR INJURY/FIRST AID ~ '1FIRES "'itIi~""'5:r1;f

HEAVY VEHICLE INCIDENTS if, """"'\"LIGHT VEHICLE INCIDENTS " ~

OTHER INCIDENTS ¿fff' '~,AlNEAR MISS REPORTS ;l ,It' ,vSAFETY AUDITS '''11';:: ét'SPOT CHECKS/SAFETY WALKS ~l••, ~~~:(8) JOINT AIRPORT DEPOTS'~~ ~'? ~!.'¿'J"U;j s,THROUGHPUT VOLUME (M3) "~~~, l!il4:..~,.TOTAL MANPOWER ¿;;¡¡:!?3i'tr";¿~'4,'0".,., ,i; 1;":,,,,;;

TOTAL HOURS WORKED iJ'i'" t~ "'\..?" ,',"'.,"

SPILLS (Number) 5-20 litres ~""''''. \*,", itl

20-150 litres .*¡;p"rl· "4\'{.~;:~

150-10,OOO~litre~'~¿<;\f.i\it.~¿w> 10,000';llt~es'~ft;;!h

SPILLS - Total Number .".;;"j/"'¡\~ .. <;;;

PRODUCT QUALITY INCIDE.N:rS '>;;~

(C) JOINT INTO~Í!~NE"".,~'!t.'1::,

VOLUME DE,Ll'J,..;.:gB<~.,'(,~·,M~)~'4.-""'4r 11ITOTAL MAI\JPOWER·~,. ";'~hTOTAL HOtJk? WORKE0

TOTÁt'FtiEL¡j~,G~,,~'¡t.," ,r,s!,,"SP1hLS (Numb.er) 5-20 litres

,,~(\,' Jt'~ 20-150 litres

'~~•..;;,,,:~ 150-10,000 litres

> 10,000 I¡tres

SPILLS - Total Number

AIRCRAFT SPILLS

PRODUCT QUAUTY INCIDENTS

MISFUELUNGS

AIRCRAFT INCIDENTS

FUELUNG EQUIPMENT INODENTS

Issue 10, July 2008 page 69CopyrightJoint Inspection Group 1990-2008. Endorsedby lATA.

third party inspector/auditor. Report total

page 70

nvolving ships/barges. ReDort

Definitions

ons. Exclude operations where no fuel is delivered to aircraft.

10, July 2008Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

Guidelines for Aviation Fuel Quality Control andOperating Procedures for loint Airport Depots

I

I

I

nL~I(LOST TIME INCIDENT)Anr I.n.cldent resulting in personnel not being available for duty on their next scheduled shift (incluc!leSl1:on' ad:t, agency & temporary). Report number of incidents and total days lost during the quarter.

R~I (RESTRlCTED WORK INCIDENT)

An inCidt.nt resulting in personnel being given restricted duties on their next scheduled shift (inclU[' es

con'ract9~, ' agency and temporary). Report number of incidents.I .1'

ME~IC L TREATMENTAn nCid~nt involving a hospital visit, treatment by a medical professional or the use of drugs prescribed b¡ a

do o.. r, I)IU, t not c1assified as a LTI or RWI. Report number of incidents.·1 '

MI, OR,INJURY/FIRST AtOAn:',incid~nt requiring the use of first aid or medication without the need for profes

int.rventl.on. Reportnumber of incidents.'1:

~ J VY EHICLE INCIDENT

An lncidj¡'nt involving damage to an owned or third party truck. Exclude incidents inv ..Ciu 1.0.9 fe ..Iling operations (report these as Fuelling Equlpment Incidents). Report num~'1 ¡

U HT VEHICLE INCIDENT "" _,An'ncld~nt involving damage to an owned or third party car or van. Exclud~, inciden!? involving aircraft.

Re ort nlu..mber of incidents.'1 I

'O ~ER 'INCIDENT5IOt ~r si~nificant incidents such as power failure or incidents o

,nu 'ber( incidents.N R "'155IArI. ven~ that if circumstances were different could have resuin 'dents.

1 1,

FEn'[ AUDIT .

lfetyjl•.•.audit or inspection performed by JI ''ber.'

, '

IS~OTCHECK/5AFETY WALK

Anl¡n-h1!se safety inspection or job,obseT ¡rAL~ANPOWER A

To' I manpower including temeo

I 11'r ¡rAI- ~OURS WOR~_ ~*'

'T9.'1 I hl~. rs worked inclttr~lrg ove~l(l1e.·.i '~h-_8fu,"

, I I

'T iTALFUELLlN

TO.' I nj'mber."gfJI

'~J ' ,

S ~LL .

"A '1~1'~"ne1l,~~J¡f producto Report number of spllIsRCRAFT 5p'ILL

:A~,.fU!,f1~¡~~:5craft vent points (etc.) during fuelling. Report number of spills.PODUCT QUALITY INCIDENT

Alincid1ent involving off-specification fue!. Report number of incidents.

M.SFU~LLlNGWhl',eretthe lncorrect grade of fuel has been put into the aircraft's tank. Report number of incidents.

I l'

R.C~FT INCIDENT '

A~I incil~nt involving damage to an aircraft during a fuelling operatlon. Report number of incidents.F ELL¡NG EQUlPMENT INCIDENT

, Al inclqent involving damage to fuelling vehicles or fuelling equipment. Report number of incidents.

I

1

¡_SU1

,

,

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

AppendixA7Filtration Details

The following details should be recorded and kept up to date.

Type (MF/FWS/Monitor

Location

Filter No.

Vessel- make

- model

- rated flow

Coa/escer/Monítor e/ements

- make

- model

- quantity

Separator e/ements

- make

- model

- quantity

Last change of elements

- date

- throughput- differential pressure

Previous change of elements

- date

¿>/f';¿., ~~,

Current througl1put (si!1~elast'change),l'.,2~. ·"t"t

"~ij.#1.~~~-:~

Current differ:enti'al,pressure'i~~~;;;;~1¡:;", "t~t>

~~:;,~¡. "':·\:L\'ij),'~,>~,3:\..

Latest fi/te~memb;áhe tests;-~." r~;

- CQJófírñetriQ;(~edhd dry);>~!--<'--"--'Y><f"

- (f~avimetri~"(mg(litre, into-plane){:,:J~l>."':~

Other'data/comments'''''-::¿';;~j>~'

Issue lO, luir 2008Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

page 71

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

AppendixA8Storage Tank Details

I

'~uJ 10, July 2008

I I Copyright Joint Inspection Group 1990--2008. Endorsed by lATA.T'

Guidelines for Aviation Fuel Quality Control andOperating Procedures for loint Airport Depots

AppendixA9An Example of PPEAssessment

It is important from a Health and Safety perspective that the correct PPE is used. The followingtable gives guidance as to what items of PPE should be worn in various situations. The table isintended as a model for assessing site-specific requirements taking into account locallegislation, airport authority requirements and local safety committee recommendations.

yyy

y

yy

*

yy

y

yyy

yyy

yy

yyy

yy

y

yyy

**

Uniforml I Safety I Gloves I Ear I SafetyOveralls Boots Protectors GlassesTank FarmOperating equipmentFlushing/samplingHosehandling inbundedareaManagement,NisitorsFueller LoadinApronHydrant pit flushingLow point f1ushingManagement/VisitorsWorkshopIn workshop Y YIn pit/under vehicle Y YWelding/Grinding y yHandlingproducts Y YHandlingfilters Y YMana ement/Visitors Y y Y

* Appropriate barrier protectionJ9D'e wornJíE7'alltimes when gloves not worn."~{~S';L0~~~~>,.',:.¡~"!t~.,_ ,jtfr~i?'

Ear protectors required fomz,airol:5'eratéd,tools.-:1~: ~-~

Al! personnel must obey anY.,!ilclnda!QEYJlPE signs in special areas such as compressor or plantrooms. ",iI'J~"Ifi; ..,;,i~

.<A..

4~¡¡;- -"-',,,.,.---

Additional PPE may b~;t~~quirea)¡,!orspecific tasks under the control of a work permit system.":~~j'<~.t;, "< 'é~:':¡';

Issue 10, July 2008 page 73Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

~age 74

Approvalexoirv /review

KUWAITPETROLEUM

STATOIL

EXXONMOBIL

AIR TOTAL

Generalconditions

CHEVRON

Company Names:

""lip OIL INTL

Guidelines for Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

I

Cgn~\~ions ofAppróval

, (qbnt~rue on additionalp~ge~ if necessary)1

I I11 Appendix Al0Th s f01m is for use by joint locations to request a variation from Guidelines - see section 1.4.

,G'~DlfUNESVAIWINCEAPPROVALCERTIFICATE Date:P' cument reference/serial no: Location(s}:

Se peof Varianee

Guidelines for Aviation Fuel Quality Control andOperating Procedures for loint Airport Depots

Appendix A12

Summary of Routine Test Frequencies

TEST FREQUENCY

AirDort DeDots

DailvWeeklvMonthlv3-monthlv6-monthlvOtherReference

Storaqe tank low ooint draininq

x 6.1.1

FloatinQ suction arm check

x6.1.2

Tank vents and mesh screens

x6.1.3

Tank hiqh level alarms

xYearlv'[6.1.4

Conductivitv (jf no fuel received)

x'6'¡.1.S

Periodic test (static stock)

x41~~~.,¡);1.7

Double block & bleed valve drains

x A'~'6~Y;8

Tank internal visual insoection

2¡'3veal~6.2.i~JI

Tank c1eaninq

'4jS,vear.s6.2.1 *Hvdrant low ooint f1ushinq

x~2..••,.. ,~~}x.:8.1.1

Flush unused hvdrant oits/sours

xW?"'~~ 4."-8.1.3{, )1.

Hvdrant oit condition/c1eanina

x"~,.~A4.1.1

Hvdiant pit valve inteq¡ity' check

x.."g,~~.;1fA4.1.2

Hvdrant oit valve dvnamic test

f¡¡x··"~i~:~fXJJi~" A4.2

Hvdrant pit valve wear check

\x ,i\ A4.2

Hvdrant emeraencv shut down

x~'i'~::.1 8.3

Hvdrant inteqritv (Ieak detection)

x,""""-':;-""-.' ..~~,

8.6.1

Hvdrant;buried line oressure test

.i'of('fV·" .••• "'.Yearlv8.6.2

Hvdrant valve chamber check

.'ji,l.,", Yearlv8.9

Bondinq wires

xx ti?<{¡~t,-,

10.1

Bulk meters

..AIt'!,~)''''.'f¿J''" x 10.3.1

Master meters

~'>,1.,JiV 'V 3 vears10.3.1

Critical pressure qauqes

1",.,4V x 10.4.1

Master oressure aauaes

"1,>":}''',+'''' 3 vears10.4.2

Piston differential press qauqes

<~\o\. x 10.4.3

Aviation oressure hoses

..~x:d~">A:;. xAS

Hvdrometers & thermometers

"'&ti"" x10.6.4

Fire extinauishers

,,'-"'''.<tA''''I;,.\" .0" Yearlv10.7¿X'

Stock controlIif#'~.o"~i¡¡frx 10.10

Filter drainina

x~,~ :,1 A1.2.1

Filter differential pressure qraphs

dj¡ji',~~~~",xi~,! A1.2.2

Filter membrane colorimetric test

lo"ffi'Y".•,,,,,,,,p x A1.2.3 **Filter internal insoection

Re>,~ YearlvA1.2.4

Coalescer element chanaejilJ''(~ii", 3 vearsA1.3.2

* Mav be extended to a maxiHí'ulll Df 7 ve~''- see 6.2.1.

,~ "':¡~** May be extended to 3-m¿ñtl:¡ly - séé:A1.2.3.

Issue lO, luly 2008Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

Page 76

o~~-~

"'C -.

IDa.••• IDDI:!:t::::l::::1 ID~fI)-a-tt••• OO •••en Q~1» 3a. -.

C~"'2. »..• -.-. ID O::::1

"C fI) ::::1\Q "C

0''''entD ..•e< :Jw~fI) a.

2.,0,... -.ID >< ::::1 e3 »""1»e J>=•••• :¡.~-.

••••1»"'Cn

~••• o o1» ;::1.::::13 cqID o"'C-o DI""::::1fl)c.

Cone-down- bottom

Counterweight toaid easy lifting ot

Cover, lockablein cover-open

position

Funnel (preterablyremovable) with mesh

strainer screen and

extended down pipe torsample disposal

Hinged inspection cover-' to-enable-easy-taAk-cleanin

Sampling Pointwith Dust Cap

)::"r-::- ~~~:'f'lpring-Ioaded Product returnall Valve Une to Tank

Inlet on side

to create vortex

laten

Stainless steel or Iight-coloured epoxy-Iinedmi Id steel wide tank for easy cleaning access;Top edge to be below eye level: It notpossible, level indicator required

The sampling system may have either orboth arrangements (A) and (B)

Sampling arrangement(A) closed sampling systemis preferred over(B) open sampling into bucket.

........................................... : .

/"A'" VISIJAR ~ \

( ASSEMBLY

Gate Valve or Ball Valve \ Spring_l~oaded 11 ,1 I '::'1':i~~'

(tor each storage tank, \~all Valve . ..' " •

c10se to shell) Spring-Ioaded ' '

:::::::::::::::::::~ B_al_1V_a_lv_e_---+_~ ::.:.: ...~-T-~ ?' ;

Flushing llne / .....•.................... _'. ·:::==::·:~C'''"" ,- "'. ':;¡f-",trom sump ¡ ¡ "

Al! flushing/sampling lines / B ..¡to be of stainless steel \. with dust cap tor open ../

··· samPling to bU~~~~ ................................NOTES:

1. Adequate clearance to be allowed under sampling points tor sampling into a stainlesssteel bucket.

2. Impermeable curbed spill containment to be provided under sample points andtank.

3. A bonding point to be fitted adjacent to each sampling point.4. Unes to have no low points that might accumulate water.5. Minimum tank capacity is 200 litres. It may need to be significantly

_mn:¡er depending on application. For tankside sampling it should be related to tank size,sump size and water draw off/sample line capacity.6. The side wall shall be high enough to prevent surge splash during high rate f1ushing .7. Installation to avoid galvanic action created by dissimilar metals (stainless steel and mild

steel)

- T~NKSIDE SAMPLlNG SYSTEM EXAMPtE

o..we

()­0<-oN~o-'0~oorT1...1oS·rT......:JVI-o(O

~o·:JG)....•oe-o•....1.01.0oINoO?'m:Ja.o....•VI(Oa.~.....•

~"!>

"DI.oti)

••••••

U1

Guidelines far Aviation Fuel Quality Control andOperating Procedures for Joint Airport Depots

Fig. 1 - An Example of a Suitable Test Rig

HElGHT TO ACCOMMODATE FUELINGEQUIPMENT.

••" OR 8" TQ ACHleve MAXIMUM FLOW AATE.

Issue 10, July 2008Copyright Joint lnspection Group 1990-2008. Endorsed by lATA.

page 77