jens hothmer industrial internet by honeywell june … · jens hothmer industrial internet by...

Enabling Digital TransformationINDUSTRIAL INTERNET BY HONEYWELLJens Hothmer

June 2017

© 2016 by Honeywell International Inc. All rights reserved.

Honeywell Connected Plant | A Winning Formula

Honeywell Connected Plant Driving Industry 4.0

• Process expertise

through exclusive

licensors partnership

• Data contextualization

and historization

• Production optimization

via advanced machine

learning analytics

• Sensor data management

• Predictive and preventive

maintenance

• Open and collaborative

platform for OEMs and

software providers

• Seamless knowledge

transfer and competency

management across

generations

• Real time collaboration

anywhere

• Worker safety &

compliance at all times

• Step change plant

performance

• Best practice deployment

across all sites

• Supply chain command

and control at enterprise

level

Cyber Security

+ + =Connected

AssetsConnected

ProcessConnected

PeopleConnected

Plant

DIGITAL TRANSFORMATION

2

Process, Assets & People

INDUSTRIAL CYBER SECURITY

OPC UA

PRIVATE, PUBLIC OR

HONEYWELL SECURE CLOUD

Industrial Internet of Things

(IIoT)

Process,


How Does IIoT Work?

4

3

2

1

Smart and Secure

Collaboration

Predictive

Analytics

Data Management

and Onsite Control

Smart & Connected

Assets and Devices

Maintenance

Mgr

Operator

Plant Mgr

Operations

Ldr Plant

CEO

Enterprise

SMEs

Enterprise

Central

Engineering

Finance&

Planning

OEMs

Process

Licensors

System

Integrators

Consultants

Ecosystem

CollaborationAcross Entire Ecosystem

VisualizationAcross Entire Enterprise

KPIs Mgmt

Supply Chain

Alarm Mgmt

Predictive Mtnce.

Driven via instant notifications

Connect process intelligence

to business KPI‘s

Organize and visualize

data in asset context

Apply powerful analytics

to detect and predict issues


to business KPIs

Capture real-time process

and event data

CollaborationAcross Functions

Management

Maintenance & Reliability

OperationsEngineering

Visualization

Ad-hoc Analysis KPI Dashboard

NotificationsApply powerful analytics







to business KPIs


and event data


Management



Visualization


Notifications


data in asset contextOrganize and visualize





to business KPIs


and event data


Management



Visualization


Notifications

Capture real-time

process and event data


New EDGE devices developed to meet data collection, transport and analytics needs.

Edge Devices – Consolidate Asset + Process IIoT Data

Full Capability Edge Devices

Traditional Control System

Cloud ApplicationsAsset

Analytics

Cloud

Historian

KPI

Dashboard

Collaboration

Environment

Visual

Analysis

Th

e E

dg

e

DCS Controller

SCADAData Aggregation

Data Collection

Historian

Secure Data Transport

RTUPLC

Basic Analytics (New)

Advanced Analytics (New)

Smart Protocol IO

Traditional IO

Process

Analytics

Stranded Asset

Data

Acquisition

Edge Device

Edge Gateway

Asset Data

DCS Server

System to System

Data flow

Off-Process

Data

Acquisition

Edge Device

Low-Cost Sensors

Edge Gateway

Lab Test Data

IIoT Framework

Plant Gateway

max. 4 kHz


Multiple Vendor-Specific IIoT Frameworks

5

Analysis

Dashboard

Vendor “A”Process Data

DCS

Process Data

PLC

Process Data

Asynchronous

DataProcess

Equipment

Vendor “A”

Data

Aggregation “A”

Vendor “A”

Analytics

Vendor “A”

Prevention/Resolution

Workflow

Vendor “A”

Secure Data Transfer

Maintenance

Management

Platform

Vendor “A”

Data Lake

DAQ

“A”

Vendor “A”

Vendor “B”

Analytics

Vendor “B”


Workflow

Analysis

Dashboard

Vendor “B”

Vendor “B”


Process

Equipment

Vendor “B”

Data

Aggregation “B”

Vendor “B”

Data Lake

DAQ

“B”

Vendor “B” Vendor “C”

Vendor “C”

Analytics

Vendor “C”


Workflow

Analysis

Dashboard

Vendor “C”

Vendor “C”


Process

Equipment

Vendor “C”

Data

Aggregation “C”

DAQ

“C”

Vendor “C”

Data Lake

Vendor(s) Spend – High

Customer Spend – High


Unified IIoT Framework

Customer or

Sentience Cloud

Vendor “A” Module

Analytics &


Workflow

Vendor “B” Module

Analytics &


Workflow

Vendor “C” Module

Analytics &


Workflow

Honeywell

Secure Data

Transfer

Data

Aggregation

Honeywell

Process Data

DCS

Process Data

PLC

Process Data

Asynchronous

Data

Hon

Edge

Hon

Edge

Hon

Edge

Process

Equipment

Vendor “A”

Process

Equipment

Vendor “B”

Process

Equipment

Vendor “C”

Maintenance

Management

Platform

Analysis

Dashboard

Honeywell

• Common Data Lake

• Single secure data transport path

• Single dashboard (Experion HMI

Integration)

• Single data aggregation module shares

common DCS/PLS/etc. data links

• Common edge device (by Honeywell)

• Simplified collaboration between site,

remote SMEs, vendors

Vendor Spend – Low // Customer Spend – Medium

Vendor “A” Vendor “B” Vendor “C”


Complete Industrial Cyber Security Solutions

• Security Assessments

• Network & Wireless Assessments

• Security Audits

• Firewall

• Intrusion Prevention

• Access Control

• Policy Development

• Patching & Anti-Virus

• Application Whitelisting

• End Node Hardening

• Portable Media & Device Security

• Continuous Monitoring

• Compliance &Reporting

• Security Analytics

• Security Information& Event Management (SIEM)

• Security Awareness Training

• Current State Analysis

• Design & Optimization

• Zones & Conduits

• Backup and Restore

• Incident Response


Industrial Cyber Security Risk Manager Dashboard

www.becybersecure.com

Easy to use interface

Translates complex cyber

security indicators into

simple measurements

Prioritize and focus

efforts on managing risks

Immediate information

for ongoing situational

awareness

A real-time assessment

of information from

devices throughout the

process control network

Developed specifically

for industrial

environments

Notifications and

Warnings

Site Risk

Site Trend

Risk Level by Source

Drill Down capability


Secure Media eXchange | SMX

The contractor works with the “checked in” removable

media, on Windows devices with SMX Client Software

Suite. These Windows devices are:

• Protected against malicious USB devices

• Able to log USB device and file activity

• Only able to read “checked in” removable media

The contractor is able to complete work and

check out the USB upon leaving the facility

The files are ”checked out” and can be used

outside plant

When a contractor checks into the plant, he/she inserts

his/her USB into the SMX Intelligence Gateway, which:

• Inventories the drive

• Verifies inventories against Honeywell’s Advanced Threat

Intelligence Exchange (ATIX)

• Analyzes Unverified files

• Verifies & then checks in the device

No connection to the customer’s

plant. Private connection to the

ATIX for constant detection

updates, patches, etc.

ATIX

Check.

Check.


10

Processes, Assets & People


OPC UA

PRIVATE, PUBLIC OR



(IIoT)


Asset Sentinel based Management

Maintenance Management

Engineering

Reliability, Maintenance & Process

Mgt. Reporting &

KPI’s

Dashboards / Displays / Trends

Asset Sentinel

Operator

Historian

Alerts & Data

Calc Results

Work

Requests

Real-time / Historical Data

Event Detection(Symptoms/Faults)

Analytics• Embedded

• User Defined

• UniSim

• Other

Notifications(E-mail & Alerts)

Equipment Lib.

Templates• Attributes

• Calculations

• Rules

Asset Model

Historian Vibration

Monitoring

Other

ApplicationsDCS / PLC Smart

Instruments

Visual

Inspections


Asset Sentinel Goal & Values

The Solution

• Improve the effectiveness of

asset, people and process to

keep the overall reliability &

performance of plant at higher

level with optimal cost of running.

Go

al

Va

lue

• Improved performance by

triggering appropriate corrective

action early

• Knowledge Repository & Reuse

• Reduced Opex & Capex

• Collaboration in monitor models

continues

Process

Monitoring

Investigation

& Decision

Sensor

DataAlert

H

Historian

Take

actionsNo

Action

Data Analytics

& Prediction

Data Analytics

& Fault Diagnosis

Operation & Technician

Online

• Silo Operations, data, decisions

• Experts are few

• Continuous improvements

automation

Ch

allen

ges

large pool

of data

Trigger Root

Cause

Analysis

What If

Analysis

Train

Models

Offline

Visual Analytics

– Rule

Search

Experts & Engineers


IIoT – Fast Answers


IIoT – Fast Answers step 1


Process & Equipment Value Proposition


19

Processes, Assets & People


OPC UA

PRIVATE, PUBLIC OR



(IIoT)


Supply Chain Solution for continuous Processes

Supply Chain

ManagementSupply chain Manager

Logistic Manager

Warehouse Manager

Sales Admin Manager

Sales Manager/Director

Production

ManagementProcess Manager

Production Manager,

Quality Manager

Maintenance Manager

Operations Manager/Director

Technology and

General

ManagementIT Manager

Finance Manager

Purchasing Manager

General Manager/Director

• Improve Performance

• More Productivity from Key People

• Effective Production Allocation

• Improve customer service level

• Reduce inventory

• Meet production targets / fulfil commitments with stakeholders

• Streamlined processes / integrated team

• Best practices and workflow automation

• Integration of quality and process data

• Data Integration and Accessibility

• Lifecycle costs and industry standard software

• Complexity and maintenance

• Scalability and Sustainability

• Overall Business improvement


Business & Manufacturing Execution

Logistics Services

& E-Terminal

Actual Costing

Golden RunWeb Order Service Quality Management

Fiber & Recipe Management

Unified

Workflow

ERP IntegrationInvoicing & Credit

Handling

Production Planning

& Scheduling

Shop Floor

Integration

Load &

Shipment

Customer & Order

Management

Production &

Quality Tracking

Inventory &

Warehouse

Management


Sensors

Asset Edge Connector

Unit Gateway

Plant Gateway

Enterprise Historian

Visualization

AdvancedAnalytics

IIoT Framework

• Customers struggle with disparate data streams across their enterprise & desire to pull it together into a

single view to allow quick/ correct operating decision & increase overall product quality

ValueOptimizing enterprise operations:

Opportunity

Solution

Operator Effectiveness – Pulp & Paper Use CaseIntegrated Pulp & Paper Mill in North America

• Customer is able to maximize operational efficiency by:

- Quickly identifying root cause of process upsets

- Identifying common issues across multiple sites

- Engage local and remote subject matter experts to solve operational issues

- Deploy predictive monitoring to prevent future upsets

- Benchmarking site-to-site operations

Local Service Enablement

Cloud based Production Envelope Monitoring

Actions

SECURED DATA

Insights &Recommendations

2

4

Production Efficiency Offering

Reliability & Process SME Customer

Control System

Across Customer

Enterprise1

Collecting across various systems

Visualizing & Contextualizing+

Mill A Mill B

Mill C

$2.5M savings / site / year

0.25% yield improvement or

Iterative Optimization

+ Advanced Analytic Algorithms

3Expert

Support

Competency Management

23

89.5

0.95

55.0


Uncovering competency gaps addresses hidden cost thereby

helping reduce Total Cost of Ownership

24

40%of all GTAC calls are

“ training calls”

of all “illness” calls are

initially misrepresented50%

of the time system behavior

is not well understood30%

of the time skills needed to operate

open system is underestimated30%

70%of all Cyber assessments show

critical vulnerabilities

Iceberg Principle

Visible cost

Startup

Software

Hardware

Staff

competency

Operation

Downtime

Hidden cost

Spares


Competency Management opportunities

25

#

Alarms/

Day

Time

Alarm Mgmt.

More

alarms

Value Lost value/

credibility

Time

APC

Quality

DCS

Overall

Perf.

Lower reliability

functionality

Time

Profits

($)

Time

Lost

profitsDrop in

competency

System Performance Solution Approach

Need

Analysis

Gap

Analysis

Training

Evaluation

Assessment

Certification

• IIoT tools

• Predictive Analytics

Competency drop leads to:

• Non-targeted trainings

• Increased safety risks

• Higher human errors

• Lower productivity

• Compliance issues

• HSE incidents

• ROI challenged

• Threat to operational

excellence

Potential Impact


26

Video

https://www.youtube.com/watch?v=b6ZYYAmiTvs

https://www.youtube.com/watch?v=b6ZYYAmiTvs

jens hothmer industrial internet by honeywell june … · jens hothmer industrial internet by...

Documents