jems aluminium profile
TRANSCRIPT
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FACTORY SETUP LAYOUT
MELTING, AUTO METAL POURING, DIE CASTING ( TILT GDC & LPDC ), POSTFOUNDRY, HEAT TREATMENT, SHOT BLASTING, MACHINING, LEAK TESTING
AND PAINT SHOP UNDER SINGLE ROOF.
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FOUNDRY CAPACITYSR.NO.
EQUIPMENTS QTY/DETAILS
1 MELTING ( SKELNER TYPE 500KG/HR) 1 Nos.2 MELTING CUM HOLDING FURNACE ( 500KG ,
ELECTRICAL )4 Nos.
3 GANTRY DEGASSING MACHINE 1 Nos.4 TILTING GDC MACHINE. 4 Nos.5 LOW PRESSURE DIE CASTING MACHINE 4 Nos.6 POST FOUNDRY PROCESSING SET UP 2 Nos.7 HEAT TREATMENT ( CONTINIOUS TYPE) 2Nos.8 SHOT BLASTING MACHINE 2 Nos.9 CNC MACHINING SET UP 2 Set up
10 AUTO CONVERISED PAINT SHOP 1 Set up
* ADDITIONAL GAUGES & EQUIPMENTS WILL BE PLACED AS PER CASTINGS REQUIREMENT.
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.PLANT SET UP FOUNDRY GDC & LPDC
.CORE SHOP SET UP
.MELTING & CASTING MACHINE
.DECORING & RISER CUTTING MACHINE
.LEAK TESTING & WASHING MACHINE
CAPABILITIESDesign & Engineering (Using subcontracted resources) Co-design & simultaneous engineering 3D modelling Flow, fill and solidification simulation and validation Design of gating system Design & development of die and core boxes Design, development and local manufacturing (sub-contracted) of key foundry
equipment
Ability to participates with customers in developing design of products from concept yielding :
Weight reduction Material substitution Improvement in mechanical properties Enhancement of performance Value Engineering: Reduction in
o Part counto Subsequent manufacturing operationso Manufacturing cycle timeo Robustness in manufacturing processo Ease of manufacturing
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CAPABILITIESManufacturing - Gravity die casting process. Low pressure die casting process. Painting/Powder coating Machining & subassembly.
Can develop any type of casting in GDC and LPDC process.
Castings with sand core can be produced. Castings with special mechanical properties required, can be achieved. Pressure tight components can be produced
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LABORATORY RECORDS.
Raw Material Analysis.
Chemical Analysis of each heat.
Microstructure, BHN and physical properties.
CMM for machined components
Leakage Testing Data
VISUAL INSPECTION IS CARRIED OUT FOR
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Foundry defects of each shift/day/month production.
Defects found after machining of each shift/day/month.
DIMENSIONAL INSPECTION.
Dies dimensions inspection along with customer’s drawing.
Casting dimensions of pilot batches along with customer’s inspection report/approval.
Casting/machining dimensions taken randomly from production lots.
Dimension reports of Jigs, Gauges and Fixtures. Castings checked by relevant Jigs, Gauge and Fixtures.
PACKING & DESPATCH.
The products are packed in Pallets/Fumigated Box, wooden crates, corrugated box, keeping in view the need and advice of the customers.
Rust preventive material like Rust Preventive oil red oxide, oil coating are given to the machined surface of the product just prior to the packing wherever necessary and Packed in Aluminium Foil Bag with Containing Rust Preventive VCI/DHF Pouches
Colour painting/colour identification is being done as per the customer’s requirement. Paint thickness ,Peel test Scratch rest Done as per customer requirement , packing s
Required marking as required by the customer are stencilled on the wooden crates prior to despatch.
Packing slips giving necessary particulars of the products like Part No. Item Code, Name of the Product or any other special instruction are also affixed on the wooden crates, corrugated boxes, etc.
EXTERNAL QUALITY AUDIT.
Our major customer’s quality control personal used to have periodical inspection of our Quality Control System and our working also.
Third party inspection by any agency nominated by our valued customer is also carried out as and when required.
We have highly motivated and experienced employees in our production team assisted by team of qualified engineers having vast and rich experience in foundry and general engineering.
The production team has a close co-ordination with the workers to educate them to improve the quality of casting and to reduce the rejection of the same to the minimum acceptable parameters being standardize by our unit.
Frequent rejection meeting are held between the production staff and the workers to analyse in depth study to find out reason for rejection and remedy thereof.
QUALITY MANAGEMENT
SYSTEM
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Machines Automated Machines Auto control on process parameters TPM techniques for improving productivity & reliability.
Manpower Skilled development through, Skilled development program includes Measurement of current skill level Identify training needs. Training of employees. Evaluation & continuous monitoring of skill level Visual management. Awareness development techniques. Clean & healthy work conditions.
QUALITY MANAGEMENT SYSTEM
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OUR STRENGTH.
One Stop Shop’ for Machined Castings.
Quick Response to New part Development.
Continuous Expansion Plans for meeting growing Customer Requirements.
Young & Dynamic Team.
.THANKS CHETAN POTDAR JAGAJEET KULKARNI 9623660769 9822540496