japanese initiative of industrial value chain …...©2016. yasuyuki nishioka. japanese initiative...

©2016. Yasuyuki Nishioka.

Japanese Initiative of IndustrialValue Chain Platform for

Connected Factories

2016/10/26

Yasuyuki NISHIOKA, Dr.-Eng. Prof.

Hosei University

Industrial Value Chain Initiative

Conference on Industrie 4.0 of the TU9 German Institutes of Technology

and the German Research and Innovation Forum Tokyo


Connected SMEProject

IoT changes SEMs!

2

IVI Award

2016


Content

1. What is Connected Factory?

2. Collaboration Scenario Description

3. Industrial Value Chain Platform

3


Elemental devices

Equipment / Controllers

Manufacturing Field

Enterprise Management

Level 3

Elemental devices

Equipment / Controllers

Manufacturing Field

Enterprise Management Level 4

Level 2

Level 1

Intra-enterprise

Horizontal collaboration

Inter-enterprise

Collaboration

How are factories connected ?

4

Machine to

machine

Human skills and

knowledge are

included

Intr

a-e

nte

rprise

Ve

rtic

al colla

bora

tion

Conventional

supply chain

Level 3

Field level

cooperation


Work Center

EquipmentWIP

Work Center

Material

AreaArea

Site(Factory)

Product /

Semi Finished Product

Product

Site(Factory)

Enterprise

Product

Manufacturing invisibility in Factory

OCR

OCR

OCR

OCROCR

OCR

OCR

OCROCR

OCR

OCR

OCR

OCR

OCR

OCR OCR

OCR

OCR

OCR

OCR

Occurrences

5


Work Center

EquipmentWIP

Work Center

Material

AreaArea

Site(Factory)

Product / Semi

Finished Product

Product

Site(Factory)

Enterprise

Product

Manufacturing invisibility in Factory

OCR

OCR

OCR

OCROCR

OCR

OCR

OCROCR

OCR

OCR

OCR

OCR

OCR

OCR OCR

OCR

OCR

OCR

OCR

Occurrences

6


Horizontal integration for SMEs

EquipmentWIP Products or

Semi Finished Products

Work Center

OCR

OCR

OCR

OCR

“Occurrence” should

become a service

IoT Platform

Quality Info.

Production Into.

…

WIPSemi

Prod.

WIP

WIP

WIP

Semi Prod.Semi Prod.

Semi Prod.

7


Content




8

©2016. Yasuyuki Nishioka. 9

Some members of Industrial Value Chain Initiative


Some members of Industrial Value Chain Initiative

10


Collaboration Scenarios 2016

11

2A01 Digitalization of process information and knowhow on manufacturing

2A02 Connection of information on production preparation at design change

2B01 Utilization of robot program assets by CPS

2C01 Agile planning of production with real-time data on workers and things

2C02 Position control system for things at low cost

2D02 IoT to support workers in flexible manufacturing in kinds and volume

2E01 Traceability of quality data

2F01 Promotion of CPS in supply chain with standard interface

2F02 Promotion of CPS in supply chain with standard interface (shipping logistics)

2G01 Collaboration among companies through shared process information

2G02 Managing manufacturing progress and delivery time among plants

2H01 Sharing technical information for horizontal integration of SMEs

2H02 Horizontal integration of SMEs and visualization of process information

2H03 Service for SMEs to notice information on manufacturing progress

2J01 Manufacturing innovation for interactive growth between human and plant equipment

2K01 Predictive maintenance of presses and panel transportation devices

2K02 Inclusive PM / Predictive maintenance for ALL

2K03 Predictive maintenance system to detect signs of equipment abnormality at low cost

2L01-1 Smart maintenance with machine IoT data

2L01-2 Smart maintenance with digitalization of knowledge

2L04 Improvement of productivity by visualization of equipment and workers

2L05 Mutual accommodation of facilities through shared production information

2M01 Increasing added value of after-sales service

Each WG has up to

10 members from

different companies


Collaboration diagram

ActorActor

Actor

Actor

Activity

Activity

Activity

Activity

Activity

Activity

Information

InformationInformation

Information

InformationThing

Thing Thing

Thing

Thing

12


Actor

Action

Action

Activity

Physical world

representations

Physical and Cyber Worlds

ThingInfor-

mationOccurrence

Cyber world

representations

DataData

Entity Entity

Function

Function

Function13

Internet of Things


Bridge between CPS

Data

Data

Data

FunctionFunction

Function

Cyber

world

trigger trigger

trigger

(Autonomous action)

Logic can be

executed by the

corresponding

trigger

IoT device

attached can send

data downwards

Digitalized

information can

go to cyber world

Info.Info.

Things

Things

Info.

Physical

world

Activity

Activity

Activity

Activity

Data

14


Deployment of functions and data

15

API

API

API

Func.Func.

Func.

API

Func.

Connection 2 (Network 2)

Connection 1

(Network 1)

Interface

between

Connections

Thing

Info.

Component 1 Component 2

Component 3

Component 4

Component 5

Component 6

Func.

Func.

Func.Func.

Func.

Func.

Func.

Func.

Func.

Thing

Thing

Thing

Info.

Info.

Info.


Content




16


Definition of “platform”

Definition 1: Common specification in certain product design such as railway station and automotive.

Definition 2: Operation system or middleware in computer independent from devise and application

Definition 3: Integration framework in cloud computing in order to deal with interoperability of applications.

Definition 4: A system to connect various data between decentralized systems and operations

Definition 5: One stop service system that integrate relative applications by sharing common data

Definition 6: Association of organizations and individuals to make collaborative works against competition.

17


Feature of IVI Platform

The aim of IVI Platforms is primarily to enhance its value for manufacturers.

The platform is open basis to make an ecosystem by providing profile specifications of each component.

Data is owned by the enterprise, so that the bottom-up systems improvement is available by themselves.

IVI Platform is a system of systems for connected

manufacturing, creating values for the end-users by

maintaining interoperability among platform components

consisted by “Application”, “Devices”, “Infrastructure”,

and “Tool”.

18


Device Tool

Platform Components

Operation

layer

Software

layer

Hardware

Layer

End-user

System

integrator

Platformer

Layer Stakeholder Component

Application

Infrastructure

19


Componen

t profile

Platform

Common

Architecture

IVI Ecosystem Management

Platform

Reference

Model

Platform WGs

Platform

Profile

Specification

Platformers

Component

Profile

Component providers

Manufacturing

personnel

Collabo-

ration

scenario Scenario WGs

reflects the

needs and

plans

chooses the most

appropriate platform

proposes/

provides

refers

creates

profiles

Ecosystem

Connection

profile Data

profileBusiness

profile

1. Scope

2. Terms

3. Functional model

4. Component model

5. Connection model

6. Data model

7. Testbed scenarios

20


FY2015 FY2016

C-LDS : Common data modelsS-LDS : specific data models

Scenario

description S-LDSScenario

description…Scenario

description S-LDS

IoT

tools

Platform

RM

Platform

RM

…Pilot

systems

Pilot

systems

Industrial Implementation

and evaluation

Industrial implementation

and evaluation

…

C-LDSModel

definition C-LDSModel

definition C-LDS…

FY2017

platform platform

20 scenariosMore than 23

Scenarios 2016 are

discussed now

Continuous Cycles of IVI

21


Thank you!

http://iv-i.org

japanese initiative of industrial value chain …...©2016. yasuyuki nishioka. japanese initiative...

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