ix film datasheet

8/18/2019 Ix Film Datasheet

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Fujifilm industrial X-ray films feature revolutionary new film technology. The combination of the latest

in emulsion making science and computerized manufacturing processes assure consistent batch-

to-batch performance; optimum image quality and compatibility with all NDT chemistries and current

brand tank / automatic processing conditions.

The Fujifilm family of films incorporate unique speed, and grain technologies thus permitting their use

over a wide range of applications with consistent high quality regardless of the material examined and

the source of radiation employed.

An appropriate choice is made among the eight types of Fujifilm Industrial Radiographic Film

according to the material and thickness of specimens, the kilovoltage or energy of radiation, and the

required accuracy of inspection.

Film Applications and Features

Relative Speed]

Class of Film]]

X-rays100kV(1) X-rays200kV

(2) Ir-192(2) Co-60(2) ASTME1815 EN584-1 ISO11699-1

IX25

l Micro-electronic parts, Castings — low to medium

atomic number metals

Fujifilm,s finest grain, high contrast ISO Class

C1, ASTM Class SPECIAL film having maximum

sharpness and discrimination characteristics.

It is suitable for new materials, such as carbon fiber

reinforced plastics, ceramic products, and micro

electronic parts. IX25 is generally used in direct

exposure techniques or with lead screens. IX25 is

recommended for automated processing only.

20 17 15 10 SPECIAL C1 C1

IX50

l Electronic partsl Graphite epoxy composites

An ultra-fine grain, high contrast ISO Class C3,

ASTM Class I film having excellent sharpness and

high discrimination characteristics. It is suitable for

use with any low atomic number material where

fine image detail is imperative. Its ultra-fine grain

makes it useful in high energy, low subject contrastapplications where high curie isotopes or high

output x-ray machines permit its use. Wide exposure

latitude has been demonstrated in high subject

contrast applications. IX50 is generally used in direct

exposure techniques or with lead screens.

35 30 30 30 I C3 C3

IX80

l Welds — low to medium atomic number metalsl Aircraft construction and maintenancel Graphite epoxy composites

An extremely fine grain, high contrast ISO Class

C4, ASTM Class I film suitable for detection of

minute defects. It is applicable to the inspection of

low atomic number materials with low kilovoltage

x-ray sources as well as inspection of higher

atomic number materials with high kilovoltage x-ray

or gamma ray sources. Wide exposure latitude

has been demonstrated in high subject contrast

applications. IX80 is generally used in direct

exposure techniques or with lead screens.

55 55 55 55 I C4 C4

IX100

l Welds — medium to higher atomic no. metalsl Castings — medium to higher atomic no. metals

A very fine grain, high contrast ISO Class C5,

ASTM Class II film suitable for the inspection of light

metals with low activity radiation sources and for

inspection of thick, higher density specimens with

high kilovoltage x-ray or gamma ray sources. Wide

exposure latitude has been demonstrated in high

contrast subject applications.

Although IX100 is generally used in direct exposure

techniques or with lead screens, it is suitable for use

with fluorescent or fluorometallic screens.

100 100 100 100 II C5 C5

]

Speed as compared to that of type IX100 used as a standard 100]]

Automatic Film Processing

(1) without screens, (2) with lead screens,

TYPES AND

FEATURES

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM

IX25, IX50, IX80, IX100, IX150, IX29 AND IX59

DATA SHEET

INDUSTRIAL RADIOGRAPHIC SYSTEMS


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FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM

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Film Applications and Features

Relative Speed]

Class of Film]]

X-rays100kV

(1)

X-rays200kV

(2) Ir-192(2)

Co-60(2) ASTM

E1815EN

584-1ISO

11699-1

IX150

l Heavy, multi-thick steel partsl Low curie isotope and low-output x-ray exposures

A high speed, fine grain, high contrast ISO Class C6,

ASTM Class III film suitable for inspection of a largevariety of specimens with low-to-high kilovoltage

x-ray and gamma ray sources. It is particularly

useful when gamma ray sources of high activity are

unavailable or when very thick specimens are to be

inspected. It is also useful in x-ray diffraction work.

IX150 is used in direct exposure techniques or with

lead screens.

170 170 170 170 III C6 C6

IX29

l Castings and other multi-thickness subjects

An ultra-fine grain, medium-high contrast ASTM

Class W•A film suitable to inspect wide ranged

thickness subjects such as precision cast parts with

X-ray or gamma ray sources. IX29 can be used in

direct exposure techniques or with lead screens, or

in applications involving fluorometallic screens.

22 22 22 22 W•A — —

IX59

l Castings and other multi-thickness subjects

An extremely fine grain, medium contrast ASTM

Class W•B film suitable to inspect multi-thick, low-

atomic number metal, and steel cast parts. IX59 can

be used in direct exposure techniques or with leadscreens, or in applications involving fluorometallic

screens.

45 45 45 45 W•B — —

]

Speed as compared to that of type IX100 used as a standard 100]]

Automatic Film Processing

(1) without screens, (2) with lead screens,


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FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET

3

CHARACTERISTIC

CURVE

EXPOSURE: 200KV XraysSCREEN: Lead screens 0.03mm( 0.001 inch) thick front & backFILTER: Steel 9mm ( 0.35 inch)PROCESSOR: FUJI FIP 7000PROCESSING CYCLE AND DEVELOPER TEMPERATURE: 5.5 min./33°C(91°F) 11.0 min./28°C(83°F)DEVELOPER: FUJI SUPERDOL-I

0.00 1.0 2.0 3.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

D e n s i t y

Log Relative Exposure

Automatic Processing

IX100 IX80

IX59 IX29

IX50 IX25 ✽IX150

]

With 5-minute or short cycle processing, higher drying

temperature (+5°C～ +10°C) is recommended.


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CHARACTERISTIC

CURVE

EXPOSURE: 200KV XraysSCREEN: Lead screens 0.03mm ( 0.001 inch) thick front & backFILTER: Steel 9mm ( 0.35 inch)PROCESSOR: Manual TankDEVELOPING TIME AND DEVELOPER TEMPERATURE: 5min./20°C (68°F)DEVELOPER: FUJI HIRENDOL-I

0.00 1.0 2.0 3.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

D e n s i t y

Log Relative Exposure

Manual Processing

IX100 IX80

IX59 IX29

IX50IX150


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BASE USED Polyester 0.175 mm thick, blue tinted base.

A polyester base is used having excellent strength and safety being suitable also for automatic

processing

350 400 450 500 550 600 650 700

R e l a t i v e S e n s i t i v i t y

Wavelength (nm)

Spectral Sensitivity Curve

COLOR

SENSITIVITY

Blue sensitive

SAFELIGHT This film should be handled under the Fuji Safelight Filter SLG 8U (red-orange) in a lamp with

15-or-20-watt bulb at a distance of not less than 1 meter (3.3 feet).

400

1.5

1.0

0.5

0.1

1.0

10.0

0

500 600 700 R e l a t i v e S p e c t r a l S e n s i t i v i t y o f t h e F i l m

F i l t e r T r

a n s m i t t a n c e ( % )

Wavelength (nm)

Fuji Safelight Filter SLG 8U

Fujifilm Industrial Radiographic Film

Spectral Absorption Curve of the Fuji Safelight Filter SLG 8U

0 2 4 6 8 10 12

0.4

0.3

0.2

0.1

0.0

F o g D e n s i t y

Exposure Time (min.)

Fuji Safelight Filter SLG 8U100V 20-watt bulb, distance 1mIX80/IX100

Safelight Tolerances of IX80 and IX100 Films


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Film-Focus Distance: 60cm

mA-min: 16 (constant)

Hi-Rendol l, 20°C (68°F),

5 min., Tank Development

Film Density: 2.0 + Fog and Base

100

0 10 20 30

150

200

250

300

350

X - r a y T u b e

V o l t a g e

( k V p )

Steel Thickness (mm)

FUJIFILM INDUSTRIAL

RADIOGRAPHIC FILM IX25

Lead Screens

(front 0.03mm,

back 0.10mm)

Without Screen






100

0 10 20 30

150

200

250

300

350

X - r a y T u b e

V o l t a g e

( k V p )


FUJIFILM INDUSTRIAL


Lead Screens

(front 0.03mm,

back 0.10mm)

Without Screen






100

0 20 40 60

150

200

250

300

350

X - r a y T u b e

V o l t a g e

( k V p )


FUJIFILM INDUSTRIAL


Lead Screens

(front 0.03mm,

back 0.10mm)

Without Screen






100

0 20 40 60

150

200

250

300

350

X - r a y T u b e

V o l t a g e

( k V p )


FUJIFILM INDUSTRIAL


Lead Screens

(front 0.03mm,

back 0.10mm)

Without

Screen

EXPOSURE CHART


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1000 20 40 60

150

200

250

300

350

X - r a y T u b e V o l t a g e ( k V p )


FUJIFILM INDUSTRIAL


Lead Screens

(front 0.03mm,

back 0.10mm)





Film Density: 2.0 + Fog and Base100

0 20 40 60

150

200

250

300

350

X - r a y T u b e V o l t a g e ( k V p )


FUJIFILM INDUSTRIAL


SMP-308

Screens

Lead Screens

(front 0.03mm,

back 0.10mm)






1000 20 40 60

150

200

250

300

350

X - r a y T u b e

V o l t a g e ( k V p )


FUJIFILM INDUSTRIAL


Lead Screens

(front 0.03mm,

back 0.10mm)

Without

Screen Without Screen

Without Screen

EXPOSURE CHART

500

100

50

10

5

1

0.5

0.1

Cobalt-60

Lead Screens

(front 0.3mm,

back 0.3mm)




IX29

IX50

IX59

IX100

IX150

0 50 100 150 200


( c m )

7

2

h r B q

3 . 7

✕ 1 0

✕

IX25

IX80


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160

140

120

100

80

5.40

5.00

0.20

0.10

3 5 7 9 11

Fog✽ ✽ ✽

RelativeSpeed✽

Development Time (min.)

AverageGradient ✽ ✽

(G)

FUJIFILM INDUSTRIAL



Tank Development

160

140

120

100

80

5.40

5.00

0.20

0.10

3 5 7 9 11

Fog✽ ✽ ✽

RelativeSpeed✽


AverageGradient ✽ ✽

(G)

FUJIFILM INDUSTRIAL



Tank Development

160

140

120

100

80

5.00

4.60

0.20

0.10

3 5 7 9 11

Fog✽ ✽ ✽

RelativeSpeed✽


Average

Gradient✽ ✽

(G)

FUJIFILM INDUSTRIAL


Hi-Rendol l, 20°C (68°F),Tank Development

160

140

120

100

80

5.00

4.60

0.20

0.10

3 5 7 9 11

Fog✽ ✽ ✽

RelativeSpeed✽


Average

Gradient✽ ✽

(G)

FUJIFILM INDUSTRIAL


Hi-Rendol l, 20°C (68°F),Tank Development

DEVELOPMENT RATE

]Relative Speed: Relative value at a density of 2.0 above fog

and base density on the value of 100 when

developed for five minutes. ]]

Average Gradient (G): Gradient of line between the density points of

1.5 and 3.5 above fog and base density on the

characteristics curve. ]]]

Fog: Fog and base density.


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Process Processing Solutions Temperature Time

DevelopmentHi-Rendol l(or Rendol)

20°C (68°F) 5 min.

Stop BathFuji Stop Bath FS-2(Acetic Acid 3% Solution)

18°C to 22°C(64°F to 72°F)

30 sec.

FixingHi-Renfix l

(or Renfix)

18°C to 22°C

(64°F to 72°F)

5 to 10 min.

Washing]Running Water2 to 4 liters/min.

18°C to 22°C(64°F to 72°F)

50 min.

Drying

Fuji Driwel(Wetting Agent)

18°C to 22°C(64°F to 72°F)

30 sec.

—ca. 50°C(ca. 122°F)

—

]

To shorten washing time, use Fuji Quick Washing Agent QW. Washing times are 30 seconds for prewashing,

2 minutes for QW bath and 5 minutes for the running water wash.

D e v e l o p m e n t T e m p e r a t u r e ( ° C )

F i x i n g T e m p e r a t u r e ( ° C )

C l e a r i n g T i m e ( m

i n . )

✽ ✽ ✽

50

40

30

20

10

0

26

24

22

20

18

16

7

6

5

4

3

2

1

0 15 30 45 60 75

1 3 5 7 9 0 1 2 3 4 5

Development Time-Temperature Curve ✽ ✽

Fixing Rate

Fixing Time-Temperature Curve

Quantity of 8.5 ✕ 30.5cm Film Processed per Liter

Development Time (min.) Clearing Time (min.) ✽ ✽ ✽

FUJIFILM INDUSTRIALRADIOGRAPHIC

FILM IX100

Hi-Rendol l

FUJIFILM INDUSTRIALRADIOGRAPHIC FILM IX100

Hi-Renfix I

Without Pre-bath,

Vertical Immersion,

Without Agitation

FUJIFILM INDUSTRIAL RADIOGRAPHIC

FILM IX100

Hi-Renfix I

Without Pre-bath, Vertical Immersion,

Without Agitation

Processing Temperature: 20°C (68°F)

Density of Processed Film: About 2.0

] ] Conditions required for the derivation of densities equal to those of standard processing. ] ] ]

Clearing Time: Time from immersion of film into fixing solution to disappearance of milk white color from the emulsion.

MANUAL

PROCESSING

(Standard

Conditions)


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Fuji FIP7000

Processing Time (dry-to-dry) 5 minutes

Developer Temperature: Superdol l30°C (86°F) for 60 sec. immersion (5 minutes)

23°C (73°F) for 110 sec. immersion (11 minutes)

Fixer Temperature: Super Fl 31°C (88°F)

Replenishment Rate] for4 8.5 5 30.5 cm Films

Developer 65 ml

Fixer 200 ml

Wash Water Temperature 31°C (88°F)

Water Flow Rate 10 liters per minute

Drying Temperature About 45°C (113°F)

]

Replenisher volume is determined based on the 2.0 film density.

AUTOMATED

PROCESSING

(Standard

Conditions)


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Ref. No. IX-12-2009.02 F10797-3 Akasaka 9-chome, Minatoku, Tokyo 107-0052, Japan

ix film datasheet

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