it only took 15 years 9 months and 26 day summary version05

It took Only 15 years 9 months and 26 days:

Revised version

Hiroshi Okada

ISO TC 184/SC 4/WG 3 Sectary

Industrial automation systems – Integration of lifecycle data

for process plants including oil and gas production facilities

This is NOT yet


2

The Introduction

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Information Requirement?

12/22/2016 3 Source PIMC

ETAP Portal (The beginning)

© Copyright ICS Ltd

Maintenance

Management Plant

Breakdown Commissioning Plant

Breakdown

Design Asset Breakdown

Corrosion

Management

Breakdown

Supply Chain

Management

Breakdown

12/22/2016 4 Source I + C = S

Engineering Information Flow Turnover Package

Mass & Energy Balance

Geotech Report

Site Plan Historical Data

Sourcing Strategy

Construction Strategy

Construction Managed Data

Engineering Data Deliverable

Hard Copy Deliverable

Material Management Data Electronic

Reference

Major Equipment List

Process Line List

Piping Spec

PFD Preliminary GA Drawings

Long Lead MTO

Placement of Long-Lead Orders

Firm Up Construction Schedule & Estimate

Breakdown of 3D Model Area by Construction Sequence

3D Equipment Layout & Pipe Routing

Constructability Reviews

Construction Weld Management Program

Storage and Maintenance Requirements

Component Management Tool

Specification, MRs, Data Sheets

Final GA Drawings

Intelligent P&IDs

MTOs

Interference Checking, 30% & 60% Model Reviews Release ISOs, Pipe Supports per Construction Sequence

2D Drawings (i.e., Single Lines, Installation Details)

Project Welding Procedure

Equipment Lists

Valve & Specialty List

Instrument Index

Line List

Raceway and Cable Management System

Review Vendor Documents & Data

Structural Steel Model & Analysis

HVAC & Raceway Layout & Drawings

3D Intelligent Model

Material Management

Purchase Orders

Receive Vendor Shipping Info

Engineering Master Data (Tags)

Loop Wiring Diagrams

Start-up P&IDs

Start-up Packages

Respond to RFIs

Revised 2D Drawings

3D Intelligent Model As-Built

Final Tag & Master Index

Process Change Orders

3D Model Viewer

Area Packaging Module

Hydrotest Package

Instrumentation Calibration

Equipment Package Verification

As-Built P&IDs

Hydro P&IDs

EPC Information Flow

Source: Fiatech

Project 12/22/2016 5 Source Fiatech Project

Lingua Franca (1)

12/22/2016 Source CFIHOS Project

Read carefully between the lines of “Project Information Hand Over Specification” and look into the other side of the coin.

Lingua franca

based on

“A” LNG

Project

6

Lingua Franca (2)

12/22/2016 Source CFIHOS Project

The interpretation

What used for

How to generate

what

Hand over

Process Defining Requirements

Defining Specifications

7


8

The Data Model and

Reference Data Library

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Back to Square One

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Classification and specializations

Intended Facility Intended Material

Actual Material Actual Facility

Classification

The architecture

“Real” What

“Standard” What

Dictionary

Grammar

The

original

idea

Source: ISO

15926-1

Source tC 184/SC 4/WG 3 ST 9

10

ISO 15 9 2 6 -2 Data Model

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“The Great Transformation”

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Almighty “15926” provides this:

At the end of the day

Process

Plant

(Asset)

Process

Line

Area Pipe

System

Sub-

System

Line

Segment

is a part of is a part of

is a part of

is a part of

is a part of

is connected

is connected

Line

(function)

Tagged

Item

(function)

Equipment

Item

(physical

Object)

is connected

Is performed by

is connected

Pipe Spool

Area

Sub-Area

is a part of

is a part of

is a part of

is connected

is connected

is connected Equipment

Model

(Catalogue

)

Supplier

Is manufactured by Is manufactured by

Spare Part

Is manufactured by Is recommended for

Is for

Tag

Number

(function)

Line

Number

(function)

Serial

Number

(Physical)

Is ided by

Is ided by

Is ided by

Site

(Asset)

is a part of

Electr

onic

Equip

ment

Catal

ogue

Source: ISO

15926-2

Source: TC 184/SC 4/WG 3 ST

11


12

The 4D Model

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Possible Individual

13

TIME

3D

SPACE

Tag 101

P4506a

Functional Physical Object

Materialized Physical Object

Physical Object

Possible Individual

Plant Item

P4506a

Symbols(Tag, Position)

Connectivity

Plant Information

P4506a

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Actual Individual

Possible Individual and Actual Individual

14

installed

TIME

3D

SPACE removed removed installed

P4506a

P4506a



Physical Object

Sr. # 100

Sr. # 252

Possible Individual

Model #106 Model #106

Plant Item

P4506a

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Arranged Individual

15

3D

space

Time

C

B

D

E

event 1 event 2

A

Arranged Individual

Possible Individual

P4506a

Plant Item P4506a

P4506a

12/22/2016 Source TC 184/SC 4/WG 3

Possible Individual and Actual Individual

16

installed

TIME

3D

SPACE removed removed installed

Sr. # 100

Sr. # 252

Tag P4506a

Functional physical Object


Physical Object

Arranged Individual

Actual Individual

P4506a

Possible Individual

Plant Item

P4506a

P4506a

Spar Parts for

Model #106

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17

An interpretation

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ISO 15926 Data model

THING

”There is one root supertype

named thing that is

the class of everything".

Scale(UoM)

Relationship

Arranged Individual

Property

Approx.

200

”classes”

are

defined

in the

Data

Model

Functional Object

Physical Object

Actual Object

Process Plant

Disciplines

Process Engineer

Procurement Officers

Vendors and Suppliers

Mechanical Engineer

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ISO 15926 series

19

Asset Breakdown, Tag, Equipment and

Information

Site

Plant

Process Unit

Tag

Design Asset

Plant

Commissioning

Unit

Commissioning

System

Commissioning Plant

Plant

Maintenance

Unit

Maintenance

System

Maintenance

Management

Plant

Corrosion Loop

Corrosion

Management

Equipment

Model

Supply Chain

Management Bill of Material

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Actual Individual

ISO 15926 and Life Cycle Extended Model

Arranged Individual



Artifact

Equipment

UoM

Pro-

per-

ties

Artifact

System

Tag ＃

Corrosion

Management

Plant

Commissio

ning

Unit

Commissio

ning

System

Commissionin

g Plant

Plant

Maintenan

ce

Unit

Maintenan

ce

System

Equipment

Model

Supply

Chain

Managemen

t

Bill of

Material

Plant

Corrosion

Loop

Site

Plant

Process

Unit

Maintenance

Management Design Asset

O & M

Design & Engineering CAPE

FEED

Possible individual

Information Handover

Life Cycle

Stream

Commissioning

Asset Data

Warehouse

Engineering

Data

Warehouse

Procurement

Construction

Suppliers'

Catalogues

BIM

Process license

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Property

Property

Property Property

Property

Property

Property Property Property

Actual Object

ISO 15926 part 4, RDL initial set

A simple product model

Arranged Individual

Artifact System

ISO 15926-4

RDL

Instrument Controller Furnace Assembly Equipment

Meter

Indicator Prosess Eqm.

Mech. Eqm.

Pressure Ind.

Flow Ind. Flow Contr.

Level Contr.

Temp. Contr.

Functional Object

Physical Object

Property

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Connection between the Data Model and

the RDL

Data model, 200 classes

of "things" "Core" RDL < 20 entries

number of classes actually used

for the RDL "Basic" RDL ~100 entries,

the most general terms.

Equipment

UoM

Pro-

per-

ties

Equipments,

properties,

Units of Measure,

activities,

mathematics

and other

specialisations:

~ 11000

definitions.

The “Initial Set” of the RDL:

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SC 4 RDA

Equipment

UoM

Pro-

per-

ties

SC 4 RDA: 1: Maintenance Team

2: Validation Team

"Core" RDL < 20 entries

number of classes actually used

for the RDL

Equipments,

properties,

Units of Measure,

activities,

mathematics

and other

specialisations:

~ 11000

definitions.

Data model, 200 classes

of "things"

"Basic" RDL ~100 entries,

the most general terms.

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CR


24

The graphical

representation

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Intelligent P&ID and Engineering Facts

25

Pump

Pump P-101

Pipe PL-101

Capacity

Pumping

P-101 Ex 2

Perform

Ex 3 Connection

Ex 1 Classification

Ex 4

Aspect

Relations to describe Engineering Facts

What sort of Equipment we have（Classification）?：

UO（Role） -- Perform -- Materialized Object

Ex 1 Pump P101 is classified as a Pump.

Ex 2 Pump P101 is performer of Pumping P101.

Topology （Connection）: Side One and Side Two

Ex 3 P101 is connection to PL101.

What are attributes of equipment?（Possession）：

Ex 4 A Pump can have a aspect capacity

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P&ID and Physical Objects

Piping System

Equipment

Nozzle

Instrument Loop

Signal Line

Process Instrument

Instrument Component

Signal Connector



Artifact

System

Physical Object

Piping Network System

Property Break

Piping Network

Segment(Branch)

Equipment

Center Line

Piping Component

Process Instrument

Pipe Connector

Pipe Flow Arrow

Plant Information

Plant Item

System

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Physical Object at P&ID (1)



Artifact

System

Physical Object

represented by

documented by

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UOM

Physical Object at P&ID (2)

Arranged Individual

Artifact System


Physical Object

Property

Pump

UOM Property

UOM Property

Pumping

UOM Property

P4506a Plant Item

Activity

represented by documented by

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A fragment of a P&ID

P4506a

45 PI 01

ND1a

R1a (2" 1½”) S1a

S2a

P4506a-N2


System

Physical Object

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30

The Document Handling

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Physical Object

31


Artifact

Physical Object

Actual Individual

Property

Document documented by

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Decomposition of Datasheet (1)

32

Plant Item P4506a



Plant Information

Arranged Individual

Actual Object

Data Set

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Physical Object

33


Artifact

Physical Object Pump P102

capacity

Motor M-1

Bearing_1

Impeller-1

Impeller diameter

has aspect Is whole of

has aspect

mm

has scale

m3/h

has scale

300

is quantified as

120

is quantified as

Bearing_2

Application Schema and Data

Pump P4506a

Actual Individual

Property

Datasheet

documented by

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Deadfall of ISO 15 9 26

34

Data Model

ISO 15926-2

Pump P102

capacity

Motor M-1

Bearing_1

Impeller-1

Impeller diameter


has aspect

mm

has scale

m3/h

has scale

300

is quantified as

120

is quantified as

Bearing_2

Application Schema and Data

Conforms to

References

References

Arranged Individual

Artifact System

Instrumentation Electrical

air flow meter

accelerometer

Physical Object

classification

Heat Transfer Static Equipment


Specialsation

RDL ISO 15926-4

Project RDL

Pump P4506a

Datasheet

RDL

Data Model

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bearing

Mechanical equipment

Equipment

property

impeller

capacity

diameter

Rotating equipment

pump

Electrical equipment

AC motor

Impeller diameter scale

mm

m3/h

Pump P4506a

capacity

Motor M-1

Bearing_1

Impeller-1

Impeller

diameter


has aspect

mm

has scale

m3/h

has

scale

300

is quantified

as

120

is quantified

as

Bearing_2

Impeller

diameter

has aspect

mm

has scale

300

is quantified

as

Impeller

diameter

has aspect

mm

has scale

300

is quantified

as

Impeller

diameter

has aspect

mm

has scale

300

is quantified

as

pump

capacity

AC-motor

Bearing

impeller

Impeller diameter


has aspect

1:1

2:2

1:4

mm

has scale

m3/h

has scale

float

is quantified as

float

is quantified as

“Is a specialization of”

Building Data Sets and Individuals Using RDL

Template RDL Datasheet



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36

BTW, Here is some extra information

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Golden Rules of ISO 15 9 2 6

37

IT is always depends on who will be your audience especially as to ISO 15926.

Rule 1: Never tell detail information to Managers or Discipline Engineers unless they want to try.

Rule 2: Never tell story on the fly to IT engineers unless they want to test their ability

Rule 3: Never tell implementation issues unless they want to get relevant answers

Rule 4: Never overload audience unless they want to have real discussion on specific issues

IT will be another story if and only if ISO 15926 with specific Part Number is requested, then IT

will be like this:

Rule A: Specify Part Number then tell general description as to what it is

Rule B: When Rule A is True then proceed to tell what it does

Rule C: When Rule A and B are True then describe Benefits they will be getting if everything went OK

Rule D: Do not give lap-up unless Pros and Cons of implementation were outlined in tablet forms

The last and biggest problem of ISO 15926 topics is not ISO 15926 itself but … Just simply a question of

Can you find a proper person with native tang? This is the ISSUE!

Principle: Tell a real story without any technical lingo and Three- or four-letter alphanumeric

expression.

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38

Thank you for your attention!

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