iso 50001 implementation ed. collins energy and utilities...
TRANSCRIPT
ISO 50001 Implementation Ed. Collins Energy and Utilities Champion
21st Feb 2014
Presentation Overview
1. ISO 50001 as part of an Energy Reduction Strategy
2. ISO 50001 as an on-going process
3. Benefits of ISO 50001 certification
4. Challenges of implementing ISO 50001
5. Performance Management and successful implementation of ISO 50001
6. Key factors for ensuring that certification is obtained
7. Key factors for ensuring that certification is maintained
8. Knowledge gained from implementing Energy Efficient Design
9. Energy and Utilities Dashboard for New Facility
ISO 50001 as part of an Energy Reduction Strategy
13,000
18,000
23,000
28,000
33,000
2009
20102011
2012
2013
Tonnes CO2
Top Down (Projects) Approach Bottom Up
(Tiered Metrics) approach Introduced
Bottom Up embedded & Intelligent (DCS) approach introduced EN-16001 EMS Certification
Intelligent (DCS) embedded ISO-50001 EMS Certification
ISO 50001 is an on-going process and not just a certificate
Opportunities Register
Energy Prediction Models
- Electricity Model- Gas and Steam Model
ELECTRICITY(DASHBOARD
0100020003000400050006000700080009000
100001100012000
Compressed)Air/Thermal)Fluid)kWh/Day
0250050007500
100001250015000175002000022500250002750030000
Production)Buildings)kWh/Day
0100020003000400050006000700080009000
100001100012000
Fridge)Systems)kWh/Day
0100020003000400050006000700080009000
100001100012000
CTW)Systems)kWh/Day
0100020003000400050006000700080009000
10000110001200013000140001500016000
Incineration)kWh/Day
0100020003000400050006000700080009000
100001100012000
PSA)Nitrogen)kWh/Day
0100020003000400050006000700080009000
100001100012000
WWTP)kWh/Day
0
2500
5000
7500
10000
12500
15000
17500
20000
Non@Production)Buildings)kWh/Day
0100020003000400050006000700080009000
100001100012000
A16)Solvent)Recovery/A24)IPA)Scrubbers/A13)Tank)Farm/Mains)Water)Pumps)kWh/Day
GAS(DASHBOARD
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
18,000
20,000
m3
Gas)Dashboard)m3 /)day
IN(No.3
IN(No.1
BO2002
BO2003
m3(Target
200000
220000
240000
260000
280000
300000
320000
340000
GJs
Energy Project Assessment
Predictions & Targeting
Energy Monitoring System
Production Plan
Programme Update(Quarterly)
Electricity Dashboard! " Lag Metric ! " Usage detail for SEUs
CO2 / Energy Waterfall
- Projects for the coming year- Timing of project savings incorporated
Gas Dashboard! " Lag Metric for major
gas users! " Monitoring of actual v
target use
-37.00%-36.00%-35.00%-34.00%-33.00%-32.00%-31.00%-30.00%-29.00%-28.00%-27.00%-26.00%-25.00%-24.00%-23.00%-22.00%-21.00%-20.00%-19.00%-18.00%-17.00%-16.00%-15.00%-14.00%-13.00%-12.00%-11.00%-10.00%-9.00%-8.00%-7.00%-6.00%-5.00%-4.00%-3.00%-2.00%-1.00%0.00%1.00%2.00%3.00%4.00%5.00%6.00%7.00%
CO2 % Reduction
Predicted Reduction
Actual Reduction
BUVD Limit
CO2 % Reduction Chart! " Lead Metric! " Actual v Predicted
performance
Benefits of ISO 50001 certification
• Improved Energy Management through the use of Performance Management
• Using Significant Energy User (SEU) Audits to identify energy saving opportunities
• Involvement of Energy End Users in Energy Reduction Programme
• Elimination of issues that result in energy losses
• Improving the profile of the site within network
• Sustainable Energy Management System
Challenges of implementing ISO 50001
• Support from Senior Management
• Resources and time required for successful implementation
• Commitment to sustain phase
• Availability of accurate and timely data for efficient operation of Performance
Management System
• Determining key factors affecting energy consumption for each SEU
• Development of Energy Performance Indicators (EnPIs)
• Interpreting the spirit of the standard
Performance Management and successful implementation of ISO 50001
Key factors for ensuring that certification is obtained
• Good support from consultant who understands implementation process
• All relevant documents in place which accurately reflect company’s operation
• SOPs in place and in use for all SEUs
• Good training records for all personnel working on SEUs
• EnPIs identified
• Energy Policy signed off by Site Director
• Legal aspects covered
• Process for non-conformities developed
Key factors for ensuring that certification is maintained
• Sufficient resources (personnel, budget, consultants)
• Up to date energy policy
• Key documents reflecting current situation
• Process in place for updating predictions and targets
• Appropriate training plans in place for all relevant personnel
• Raising non-conformities as required and completing appropriate actions
• Good pool of internal auditors
• Ensuring that findings from internal audits are closed out
• Measurement and Verification Plans for new projects
• Devolving responsibility and accountability to key users
• On-going support of Site Leadership Team and regular Management Reviews
• Energy Efficiency Reviews conducted for all new and modified installations
Knowledge gained from implementing Energy Efficient Design
• Engage with the project team as early as possible e.g. at concept design phase
• Use an independent consultant with Energy Efficient Design (EED) experience to assist with the process
• Align key EED activities with key project milestones
• Ensure that there are regular follow up meetings with Project Team apart from the main EED review
• Use an Action Register to track all actions identified during EED reviews and meetings
• Generate a list of design features based on opportunities identified from the site’s Energy Management Programme
• Generate a metering plan for the new facility for all Significant Energy Users
• Ensure that utilities can be isolated quickly and HVAC shut down when not required
• Complete reviews of URS/FDS for control systems to ensure that energy efficiency has been considered
• Ensure that specifications for all Significant Energy Users are reviewed before tendering
• Challenge Utilities set points and pressures and Air Change Rates
• Complete reviews of all commissioning protocols, particularly for HVAC and Utilities systems
• Ensure that all the utilities for the new facility are metered
• Formalise the process used in an SOP
• Have a plan and dedicated resource to monitor energy use during commissioning and operation
Energy and Utilities Dashboard for New Facility
Thank you