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ISO 50001 Implementation Ed. Collins Energy and Utilities Champion 21st Feb 2014

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Page 1: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

ISO 50001 Implementation Ed. Collins Energy and Utilities Champion

21st Feb 2014

Page 2: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

Presentation Overview

1.  ISO 50001 as part of an Energy Reduction Strategy

2.  ISO 50001 as an on-going process

3.  Benefits of ISO 50001 certification

4.  Challenges of implementing ISO 50001

5.  Performance Management and successful implementation of ISO 50001

6.  Key factors for ensuring that certification is obtained

7.  Key factors for ensuring that certification is maintained

8.  Knowledge gained from implementing Energy Efficient Design

9.  Energy and Utilities Dashboard for New Facility

Page 3: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

ISO 50001 as part of an Energy Reduction Strategy

13,000

18,000

23,000

28,000

33,000

2009

20102011

2012

2013

Tonnes CO2

Top Down (Projects) Approach Bottom Up

(Tiered Metrics) approach Introduced

Bottom Up embedded & Intelligent (DCS) approach introduced EN-16001 EMS Certification

Intelligent (DCS) embedded ISO-50001 EMS Certification

Page 4: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

ISO 50001 is an on-going process and not just a certificate

Opportunities Register

Energy Prediction Models

- Electricity Model- Gas and Steam Model

ELECTRICITY(DASHBOARD

0100020003000400050006000700080009000

100001100012000

Compressed)Air/Thermal)Fluid)kWh/Day

0250050007500

100001250015000175002000022500250002750030000

Production)Buildings)kWh/Day

0100020003000400050006000700080009000

100001100012000

Fridge)Systems)kWh/Day

0100020003000400050006000700080009000

100001100012000

CTW)Systems)kWh/Day

0100020003000400050006000700080009000

10000110001200013000140001500016000

Incineration)kWh/Day

0100020003000400050006000700080009000

100001100012000

PSA)Nitrogen)kWh/Day

0100020003000400050006000700080009000

100001100012000

WWTP)kWh/Day

0

2500

5000

7500

10000

12500

15000

17500

20000

Non@Production)Buildings)kWh/Day

0100020003000400050006000700080009000

100001100012000

A16)Solvent)Recovery/A24)IPA)Scrubbers/A13)Tank)Farm/Mains)Water)Pumps)kWh/Day

GAS(DASHBOARD

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

18,000

20,000

m3

Gas)Dashboard)m3 /)day

IN(No.3

IN(No.1

BO2002

BO2003

m3(Target

200000

220000

240000

260000

280000

300000

320000

340000

GJs

Energy Project Assessment

Predictions & Targeting

Energy Monitoring System

Production Plan

Programme Update(Quarterly)

Electricity Dashboard! " Lag Metric ! " Usage detail for SEUs

CO2 / Energy Waterfall

- Projects for the coming year- Timing of project savings incorporated

Gas Dashboard! " Lag Metric for major

gas users! " Monitoring of actual v

target use

-37.00%-36.00%-35.00%-34.00%-33.00%-32.00%-31.00%-30.00%-29.00%-28.00%-27.00%-26.00%-25.00%-24.00%-23.00%-22.00%-21.00%-20.00%-19.00%-18.00%-17.00%-16.00%-15.00%-14.00%-13.00%-12.00%-11.00%-10.00%-9.00%-8.00%-7.00%-6.00%-5.00%-4.00%-3.00%-2.00%-1.00%0.00%1.00%2.00%3.00%4.00%5.00%6.00%7.00%

CO2 % Reduction

Predicted Reduction

Actual Reduction

BUVD Limit

CO2 % Reduction Chart! " Lead Metric! " Actual v Predicted

performance

Page 5: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

Benefits of ISO 50001 certification

•  Improved Energy Management through the use of Performance Management

•  Using Significant Energy User (SEU) Audits to identify energy saving opportunities

•  Involvement of Energy End Users in Energy Reduction Programme

•  Elimination of issues that result in energy losses

•  Improving the profile of the site within network

•  Sustainable Energy Management System

Page 6: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

Challenges of implementing ISO 50001

•  Support from Senior Management

•  Resources and time required for successful implementation

•  Commitment to sustain phase

•  Availability of accurate and timely data for efficient operation of Performance

Management System

•  Determining key factors affecting energy consumption for each SEU

•  Development of Energy Performance Indicators (EnPIs)

•  Interpreting the spirit of the standard

Page 7: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

Performance Management and successful implementation of ISO 50001

Page 8: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

Key factors for ensuring that certification is obtained

•  Good support from consultant who understands implementation process

•  All relevant documents in place which accurately reflect company’s operation

•  SOPs in place and in use for all SEUs

•  Good training records for all personnel working on SEUs

•  EnPIs identified

•  Energy Policy signed off by Site Director

•  Legal aspects covered

•  Process for non-conformities developed

Page 9: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

Key factors for ensuring that certification is maintained

•  Sufficient resources (personnel, budget, consultants)

•  Up to date energy policy

•  Key documents reflecting current situation

•  Process in place for updating predictions and targets

•  Appropriate training plans in place for all relevant personnel

•  Raising non-conformities as required and completing appropriate actions

•  Good pool of internal auditors

•  Ensuring that findings from internal audits are closed out

•  Measurement and Verification Plans for new projects

•  Devolving responsibility and accountability to key users

•  On-going support of Site Leadership Team and regular Management Reviews

•  Energy Efficiency Reviews conducted for all new and modified installations

Page 10: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

Knowledge gained from implementing Energy Efficient Design

• Engage with the project team as early as possible e.g. at concept design phase

• Use an independent consultant with Energy Efficient Design (EED) experience to assist with the process

• Align key EED activities with key project milestones

• Ensure that there are regular follow up meetings with Project Team apart from the main EED review

• Use an Action Register to track all actions identified during EED reviews and meetings

• Generate a list of design features based on opportunities identified from the site’s Energy Management Programme

• Generate a metering plan for the new facility for all Significant Energy Users

• Ensure that utilities can be isolated quickly and HVAC shut down when not required

• Complete reviews of URS/FDS for control systems to ensure that energy efficiency has been considered

• Ensure that specifications for all Significant Energy Users are reviewed before tendering

• Challenge Utilities set points and pressures and Air Change Rates

• Complete reviews of all commissioning protocols, particularly for HVAC and Utilities systems

• Ensure that all the utilities for the new facility are metered

• Formalise the process used in an SOP

• Have a plan and dedicated resource to monitor energy use during commissioning and operation

Page 11: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

Energy and Utilities Dashboard for New Facility

Page 12: ISO 50001 Implementation Ed. Collins Energy and Utilities ...futureinpharmaceuticals.com/wp-content/uploads/2014/02/Ed-Collins.pdf · ISO 50001 Implementation Ed. Collins Energy and

Thank you