is 3896-2 (1985): comparison of indian and overseas...
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है”ह”ह
IS 3896-2 (1985): Comparison of Indian and OverseasStandards for Iron Castings, Part 2: Spheroidal or NodularGraphite Iron Castings [MTD 6: Pig iron and Cast Iron]
Indian Standard
IS:38!ns( Part2)- 1985
COMPARISON OF INDIAN AND OVERSEAS STANDARDS FOR IRON CASTINGS PART 2 SPHEROIDAL OR NODULAR GRAi’HITE IRON CASTINGS
( First Revision )
Second Reprint JUNE 1996
UDC 669.131.7-14CO83.77)
0 Copyrighl 1957
BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SIIAII ZAFAR MARC
NEW DELtII 110002
Gr3
i . I
,
IS:38!hi(P8rt2)-1985
Indian Standard
COMPARISONOFINDIANANDOVERSEAS STANDARDSFORIRONCASTINGS
PART 2 SPHEROIDAL OR NODULAR GRAPHITE IRON CASTINGS
( First Revision )
Pig Iron and Cast Lron Sectional Committee, SMDC 9
Chairman
SHRI B. G. SASTRY
Members SHRI M. S. DALVI ( AIfernate to
Shri B. G. Sastry ) SHRI P. K. ARORA
SI~RI R. K. BANERJEE SHRI R. D_~YAL ( Alternate )
SHRI K. B. D. BEERIAH SHRI B. S. U~IAPATHY ( Afternate )
DR P. N. BHAGWATI SHRI M. R. SHAH ( Alternate )
SHRI A. M. BISWAS SHRI K. L. BARVI ( A/terrzate )
PROF A. K. CHAKRABORTY SHR~ S. CHP~NDRA
SHRI H. K. TANEJA ( Alternate ) CHEMIST AND METALLURGIFT,
WESTERN RAILWAY, AJMER SHRI P. P. CHOPHA
SHRI H. S. RAMACHANDRA ( Alterrrate I ) SHRI P. RAMPRASAI) ( AIteruate II ) SHRI V. N. VENI;.\TESAN ( Aiternatc III ) SHRI A. SHAUTAR.AV ( Alternate IV )
SHRI S. H. COMMISSARIAT SHRI B. K. DU~TA SHRI S. Y. GHORPADZ SIIRI M. K. KHERA
SARI VIKRAM HANDA ( Alternate ) SHRI K. N. KINKAR
SHRI H. H. SINGH ( Afternote) SHRI V. B. KHANNA
SHRI T. N. UBVEJA ( Alternate ) SHRI B. V. Lu
SHRI S. B. SENGUPTA ( Alternafe ) SHRI M. MOHAN
SHRI I. ALI ( Alternate ) DR P. S. PATTII~AL
SHRI U. M. NADGAR ( Alfernate ) DR G. RAI SHRI M. M. RAJU
SHRI P. hi. MUKHERJEE ( Alternate ) SHRI S. V. RAJWADE
SHRI R. R. S.~RIN ( Alternate ) SHRI C. P. RAMAMURTHY SHRI D. VASJDEVA RAO
Representing
Ductron Castings Ltd. Hyderabad
Mechanical Edgineering Research and Development Organization ( CMERI ). Ludhiaoa
Indian Iron and Steel Co Ltd, Burnpur
Visvesvarya Iron and Steel Ltd. Bhadravati
Bhagwati Spherocast Ltd, Ahmadabad
National Test House, Calcutta
Indian Institute of Technology, Kharagpur Indian Register of Shipping, Bombay
Ministry of Railways
Hindustan Machine Tools Ltd, Baogalore
.2lercury Iron and Steel Co, Bombay I :on and Steel Control, Calcutta Sandur Manganese and Iron Ore? Ltd. Mysore LIlruti Udyog Ltd. Gurgaon
J nstitute of Indian Foundrymen, Calcutta
Directorate General of Supplies and Disposals ( Inspectioo Wing ), New Delhi
Electrosteel Castings Ltd, Calcutta
Heavy Engineering Corporation Lid ( Foundry Forge Plant ), Ranchi
Tata Engineericg and Locomotive Co Ltd, lamshedpur
steel Authority of India Ltd ( R & D), Raocbi New Standard Engineering Co Ltd, Bombay
‘:teel Aguhf:;:ity of India Ltd (Bhilai Steel PlaOt 1.
Shah Malleable Castings Ltd, Bombay Ennore Foundries Ltd. Madras
( Continued on page 2 )
BUREAU OF INDIAN STANDARDS This publication is protected under the Indian Copyright Act C XIV of 1957 ) and reproductioqin whole or in part by any means except with written permission ofthe publisher shall be deemed 10 be an lnfrlngement of copyright under the said Act.
( Continuedfrom page 1 )
Members
SHRI P. P. RASIWI - -- _ __
Representing
India Ltd ( Rourkela Steel Plant ),
SHRI S. CHOWBEY ( AIfernurf ) REPRESENTATIVE
SHRI A. K. SAHA SHRI B. P. SINGH ( Alternate )
SHRI U. SEN
Development Commissioner ( Small Scale Industries ), New Delhi
Steel Authority of India ( Bokaro Steel Plant ). Bokaro
Directo;$hjGeneral of Technical Development, New
SHRI K. R. SENGUPTA SHRI P. J. SHENOY
SHRI S. C. NARYARIA ( Alternate ) SHJU I. S. P. SHETrY
SHRI T. SUDHAKAR ( Alternate ) SHRI M. P. SINGH SHRI R. K. SINHA SHRI P. S. N. SUNDRAM SHRI S. THIAOHARAJAN
SHRI A. THANGAVELU ( Alternote ) DR S. K. TIWARY SHRI V. N. UPADHAYA
SHRI H. L. BHARDWAJ ( Altemofe ) DR G. VBNKATARAMAN
SHRI A. K. MII-TAL ( AIfernore ) SBRI K. RAGHAVENDRAN,
Director ( Strut & Met )
Joint Plant Committee. Calcutta Kesoram Spun Pipes and Foundries, Calcutta
Tata Iron and Steel Co Ltd, Jamshedpur
Ministry of Defeoce ( DGOF ) The Fertilizer Coiporation of India Ltd, Sindri Walchandnagar Industry Ltd, Satara Southern Alloy Foundries Pvt Ltd, Madras
Nationa! Metallurg+al Laboratory (CSIR). Jaqshedpur Federa;;ii of Engloeermg Industries of Incha, New
Bharat Heavy Electricals Ltd, Secundrabad
Director General, IS1 ( Ex-oficio Member )
Secretory SHRI S. S. SETHI
Joint Director ( Metals ), IS1
Spheroidal Graphite Iron Castings Subcommittee, SMDC 9 : 2
Convener
DR P. N. BHAGWATI
Members
SHRI M. R. SHAH ( AIIernole to Dr P. N. Bhagwati )
SERI S. K. AWJA SHRI D. D. VYAS ( AIternare )
DEPUTY DIRECTOR ( MET-I )
ASSISTANT RESEARCH OPPICER ( MET-~ 1 ( Alfernole ) SHRI D. K. DIXIT
SHRI B. S. GOVIND ( AIfernore ) SHRI K. A.’ GANDHI SHRI V. S. KAMANATH
SHRI R. SRINIVASAN ( Alternute ) SHRI SHIV D. KHANNA
SHRI NARINDER SINGH ( AIf emote ) SHRI S. B. PATHAK
SHRI P. R. THAKUR ( Alternate 1 DR P. S. PATTIHAL
DR P. K. BAWTKAR ( AIternute ) REPRESENTATIVE SHRI R. C. PRASAD
SHRI D. K. DAS ( Alternate ) SHRI K. S. SHAH
SHRI M. S. SAHANI ( Alternote ) SHRI B. G. SASTRY
SHRI M. S. DALVI ( Alternate ) SHRI N. S. SWAMINATHAN
SHRI S. NATES.IN ( dltcrnate ) SHRI S. THIAGFIARAJAN
FHRI A. THENGAVELU ( AIternote )
Bhagwati Spherocast Ltd, Ahmadabad
The India0 Smelting and Refining Co Ltd. Thane
Research, Designs and Standards Orgaoizalion, Luckoow
The Mysore Kirloskar Ltd. Harihar
Hindustan Machine Tools Ltd, Bangalore Hindustao Motors Ltd, Trivellore
Escorts Ltd. Faridabad
Business Combine Ltd, ? lsik
Tata Engineeriog and Jamshedpur
Locomotive Co Ltd.
Ashok Leyland Ltd, Madras Heavy Engineering C6rp Ltd, Raochi
Premier Automobiles Ltd, Bombay
Ductron Castings Ltd, Hyderabad
Tractors and Farm Equipment Ltd. Madras
Southern Alloy Foundries Pvt Ltd, Madras
2
ls: 38%( P&2)- 1985
Indian Standard
COMPARISONOFINDIANANDOVERSEAS STANDARDSFORIRONCASTINGS
PART 2 SPHEROIDAL OR NODULAR GRAPHITE IRON CASTINGS
( First Revision )
0. FOR EWORD
0.1 This Indian Standard ( Part 2 ) ( First Revi- sion) was adopted by the Indian Standards Jnstitution on 26 December 1985, after the draft finalized by the Pig Iron and Cast Iron Sectional Committee had been approved by the Structural and Metals Division Council.
covers the comparison of Indian and verseas standards for spheroidal or nodular iron castings.
1 raphito
0.3.1 The comparison as given in this standard is primarily based on the proof stress and percentage elongation.
0.2 This standard was first published in 1966. The Committee decided to revise the standard in view of the fact that most of the overseas standards covered have been revised.
0.2.1 Indian Standards Institution has formulated specification for different types of iron castings used in the industry. It was, therefore, decided to publish comparison on Indian and overseas standards for various types of iron castings in separate parts so as to facilitate users and manufacturers to take full advantage of it.
0.3 This standard is the second in series and
0.3.2 This comparison includes Indian (IS), International (ISO), British (BS), German (DIN), French (AFNOR), Swedish (SW, American (ASTM), Italian (UNI), Czechoslehqkian (CSN) and Japanese (JIS) Standards f& spheroidal or nodular graphite iron castings.
0.4 The comparison represents the position with regard to Indian (IS), Internatronal (ISO), British (BS), German (DIN), French (AFNOR), Swedish @IS), American (ASTM), Italian (UNI), Czechoslovakian (CSN) and Japanese (JIS) specifications existing at the time of publication.
1. SCOPE (BS), German (DIN), French (AFNOR), Swedish @IS), American (ASTM), Italian (UNI),
1.1 This standard ( Part 2) compares spheroidal Czechoslovakian (CSN) and Japanese (JIS) or nodular graphite iron castings included in standards ( see Table 1 ). Indian Standard with International (ISO), British
.
TABLE 1 COMPARISON OF INDIAN AND OVERSEAS STANDARDS ON SPHEROIDAL OR NODULAR GRAPHITE IRON CAWINCB
COUNTRY/ STANDARD GRADE
INTERNA- No.
TION AL
OROA~UZA-
TION
( Cluuec 1.1 )
TENSILE @2 ELONOATION TYPICAL IMPACT VALUE IN JOULE, MINIMUM AT Rook TEMP~~TURE PRBDOMI’
STRENGTH PERCENT PERCENTAGE HARDN~~SS T---------- b NAM
Miri PROOF Min ON VALUE
MPa STRESS GAUGE RANGE,
Min LENGTH OF BRlNELL ( FoR Mean Individual
(1) (2) (3) (4)
MPa
(5)
5*65q3; INFORMA- value
TION ONLY )
(6) (7) (8)
GRADES COMPARABLE TO SG 370/17 OF IS : 1865-1974
India IS : 1865-1974 SG 370/17
IS0 ISO 1083-1976 370/17
UK BS 2789 : 1973 370117
West Germany DIN 1693-1973 GGG-35.3
France GGG-40.3
Italy NF A32-201~j976 FGS 370/17
* Sweden UN1 4544-1974 GS 370/17
SIS 140717-1977 07 17-15*
USA ASTM A 536-1980 60-40-18
Czechoslovakia CSN 422303-1975 -
Japan JIS G 5502-1975 -
370
370
270
350
400
370
370
350-410
414
370
-
230 17
230 17
230 17
219.6 22
250 18
230 17
230 17
220-260 22-32
276 18.1
230 17
-
GRADES COMPARABLE k0 SC 400/12 OF IS : 1865-1974
India IS : 1865-1974 SC 400/12 400 250 12
IS0 IS0 1083-1976 400!12 400 250 12
UK BS 2789 : 1973 420112 420 250 12
West Germany DIN 1693-1973 GGG-40 400 250 15
France NF A32-201-1976 FGS 400/ 12 400 250 12
Italy UN1 4544-1974 GS 400-12 400 250 12
Sweden SIS 140717-1977 07 17-12* 400-510 250-320 18-28
07 17-12* 380-460 250-300 20-30
USA ASTM A536-1980 60-45-12 448 310 12t
Czechoslovakia CSN 422304-1975 - 400 250 12
Japan JIS G 5502-1975 FCD 40 392 25s 15
V-Notch ( Charpy ) U-Notch ( Mosnager )
r--- r 1
value
(9)
MOZUl value
(IO)
Individual . value
179 Max
I79 Max
179 Max
-
-
179 Max
131-179
149 Max
170 Max:
140-180
-
13
13
13
19
16
13
-
-
168 -
201 Max -
201 Max
201 Max -
201 Max -
143-201 -
131-170 -
159 Max -
156-2171 -
150-200 -
12c-197 -
12
11
12
17
14
11
-
-
-
140
-
-
-
-
-
-
15
15
15
-
-
15
15
-
-
-
-
-
-
-
-
-
-
(II)
13
13
13
-
13
13
-
-
-
-
-
-
-
-
-
-
-
-
-
-
STRUCTURAL CONSTI-
TUENT (FOR INFORMATION
ONLY )
(12)
Ferrite
do
do
do
do
do
do
-
-
-
-
Ferrite
do
do
do
do
-
-
-
-
-
-
India Is: 1865-1974 S(3 500/7
1s0 1S0 1083-1976 500/7 ,
UK Bs 2739:1973 500/7
W@ Germuty DIN 1693-1973 GGG-30
Fradce NF A 32-201-1976
1* ‘UNI 4344-1974
Swadeo Sfs 140727-1977
USA ASTM A 536-1980
Czechwiovakia CSN 422305-1975
swan x’s G S502-197S
cm Iodih ‘is :1865-19743s0 1S01W3-1976UK Ss 2789:1973West Germany DIN 1693-1973
Fr8aca NF A 32-201-1976Italy UNI 4s44-1974
Sweden MS 140727.1977
usA ASTM A S36-1980
bkwakia CSN 4223W-197SJapan 33S G 5502-197S
FGS =P
GS 500/7
*55-M
FCD ti
FCD 45
SG 600/3
600/3
tnw3
F(3S 600/3
as 6aJ/2
0727-0211
FCD 60
GRADES COMP~LE TO SG 300/7 OF IS : 1S63-1974
500 320 7 170-241
,500 320 7 170-241
m 310 7 170-241
m 320 ,.-y.
’300 320 7 170=241
50i3 320 7 “1*24I —
5s2 ““’”379 tlt M7-ti5$ -
500 320 7 170-240 —
490 *3 7 170-241 -
441 m IO 143-2i7
GRAD= C4XUPARAELE To SG dOOf3Ons : mlh4
600600600doo
tab600
5oo-7m
6W
588
3m 3a7s 3350 3380 3
* 3370 2
350470 7-16
3m 3392 2
192-269
192-%9
192469
192-169
192-2691X)-229
—
mm
207-285
Non - Forthe detailed requirements of ● staadad, the orishd specifiatioa $hooid he referred.WiwmiOal composition, requirement, percea&
C 3°240, Si 2“8-1-% Mn 005-1”0, P 008 Mav, SO@ ~% Ni 0=2’0) M8 O@O’03.tEior@ion on s80se lensth w8 mm *0125 mm.$Hmlneu value from %AE-J 434 C-75 Staodard for automotive dwtiie iroa ca@in#.$ImpmtVdua inJ/cm$.UCitemhl Composition rcquiremenw pement:
c 3’240, Si 2+s”6, w 0*5-1*, P 0@3 *OX, s 0’02 J&ox, Ni 0-20, MBOe-Oa.
—
—
—
Pearlite and Ferrite
do
dodo
Poarlitic
dodo
Ferrite andWaii’ife
do
do “
do
do
do
Pearlitic
● ✎
!g.ZM
-
TABLE 1 CO~P~~~N OX’ INDIAN AND OVERSEAS STANDARDS ON SPHRRGIDAk, OR NODULAR GRAPHITE IRON CASTINGS - Conrd
GRADE TE&II.JZ 02 J%ONC~ATION TYPICAL STlWNGTfi
hPACT VALUB IN Joura, MlMNtW AT ROOM Tavmumme ~rmu~ PBRCaNT IkCENTACiB IiARDNEsS --- + sTuucKJRAL
Min PROOQ hfh ON VALUE V-Notch ( Charpy ) IUPa STRWS GAUQE RANOR, r----
Min hWI?i OQ BIU~~LL ( FOR Mean Individual MPa 5+65t/K INPORMAYI~N value value
ONLY )
(3) (4) (5) (a) (7) (8) (9)
GRADES COhfPABABLE TO SG 700/2 & IS : 1865.1W4
SG-70012 700 440 2 229-302 - - 700/2 700 420 2 229-302 -
700/2’ 700 400 2 229-302 - - GGG-70 700 440 2 -
FGS700,!2 700 420 2 229-302 - -
GS 70012 700 440 2’ 229-302 0737-01* 700-960. 450-610 3-7 229.302 - 0732.03. 600-820 4OCb520 5-10 201-262 - 100-70-03 689 483 3t 241-3023 -
700 420 2 230-300 FCD 700 686 441 2 229-321 - -
GRADES COMPARABLE TO SC 800/2 OF IS :‘1865-1974 SG 80012 800 480 2 248-352 -
U-Notch ( Mesnager ) CONSTl-
_--=--A- TUENT ( F0R
’ lhaa value
(JO)
2
-r
-
-
-
-
-
-
-
Individual- INF~RMA~~N
ONLY )
COUNTRY/ STANDARD INTERNA- No. YIONAL
OROANIZA-
Yl0N
(‘1 (2)
India IS : 1865-1974 IS0 IS0 1083-1976 UK BS 2789 : 1973 West Germany DIN 1693-1973 France NF A 32-2OIiI976 Italy UNI 4544-1974 Sweden SIS 140737-1977
SIS 140732-1977 USA ASTM A 536-1980
6 Czechoslovakia CSN 422307-1975 Japan JIS G 5502-1975
India IS : 1865-1974
IS0 IS0 1083-1976 UK BS 2789 : 1973 West Germany DIN 1693-1973 FriMCC NF A32-201-1976
Italy UN1 4544-I 974 Sweden SIS 140717-1977 USA ASTM A 536-1980 Czechoslovakia CSN 422308-1975 Japan JIS G 5502-1975
80012 800 480 2 248-352 80012 800 460 2 248-352
GGG-80 800 500 2 - - FGS 80012 800 480 2 248-352 -
GS 80012 800 480 2 248-352 - - -
I 20-90-02 827 621 2t - - - - 800 480 2 isO-350 -
- - -
NOTE - For the detailed requirements of a standard, the original specification should bereferred.
*Chemical composition, requirements, percent: C 3.2-40. Si: 2.8-1.6, .Mn @05-1.0, P @8. Max, S 0.0’25 Max, Ni O-25, Mg 0*02408, Max.
tEloagatioa on gauge leogth 588 mm f @I25 mm. $Hardness values from ‘SAE-J 434C-75 Standard for automotive ductile iron castings’.
valu8
(II)
-
-
L-
-
-
-
-
w
Pearlitic do do do do do do do - -.
Pearlite or tem- pered structure
do do
Pearlitic Pearlite or tem- pered structure
do - -
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Amendments Issued Since Publication
Amend No. Date of Issue Text Affected
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