introduction of tigar research activities related to ... ihi fujimori.pdf · research items...

Introduction of TIGAR ® andresearch activities related to Polish coals TIGAR® (Twin Ihi GAsifie R) is under development.

Copyright © 2014 IHI Corporation All Rights Reserved. 2

1. Introduction of IHI

2. Introduction of TIGAR®

3. Collaboration between Poland and IHI・Back ground・Gasification test results of Polish coals ・Plan of collaboration project

4. Summary

Table of Contents

3

� Net Sales : JPY 1,304,000 mil

(USD 13,165 mil)

� Founded ： 1853

� Works : 10

� Branch Offices: 18(Japan) , 14(Overseas)

� Subsidiaries : 251

Overseas Office

Global Subsidiary Company

Global Network

The First Steamship Built by Japanese Private Company – “Tsu-un maru”.

IHI Corporation Profile

Copyright © 2014 IHI Corporation All Rights Reserved.

Furnace

Heat recovery areaCyclone

external heat exchanger

4

Combustion Gasification

CFB gasifier TIGAR®

� Several types of boilers for the best Usage of fuel

� Increasing plant efficiency by the improvement of steam condition

� CO2 capture and storage by Oxy-fuel combustion in Callide, Australia

� Flexible & lower-cost gasifier for effective utilization of low rank coal

PFBCCFB

Pulverized coal fired boiler

IHI’s strategy for CCT


5

Characteristics of TIGAR®

Syngas

CTL

DME

MeOH

NH3 product

Fuel cell

SNG

Chemical feedstock

Auto fuel

Shift

Reforming

Synthesis

H2

CH4

Applicable materials

“Fuel diversification”

Coal (low rank coal)

Wood

Palm Waste

・ The low grace energy (lignite, biomass) which was difficult technically/economically for use can be gasified, and it uses effectively for a chemical raw material or fuel.

H251%

CO18%

CO219%

CH49%

Other HC3%

Syngas component at gasifier outlet

Multi product application

6

Circulation

Combustor

Gasifier

Fuel/materials

SteamAir

(heat emission)

Operation condition・Atmospheric pressure・Low temperature


(heat absorption)

Components of TIGAR® are based on mature CFB and BFB technology.



① Lower CAPEX and simple Operation & Maintenance- Lower pressure and lower temperature in operating condition

② Simple Fuel preparation- Coarse size and higher moisture are acceptable

③ No N2 contamination in Syn-gas, because of Steam gasification

① Lower CAPEX and simple Operation & Maintenance- Lower pressure and lower temperature in operating condition

② Simple Fuel preparation- Coarse size and higher moisture are acceptable

③ No N2 contamination in Syn-gas, because of Steam gasification

IHI-TIGAR-

Type A Type B Type C

Gasifier type Fluidized bed Entrained bed Moving bed

Pressure Atmospheric >3MPa >3MPa 1-3MPa

Temperature 800-1,000℃℃℃℃ >1,400℃℃℃℃ >1,400℃℃℃℃ >1,200℃℃℃℃

Gasification agent Steam Oxygen Oxygen Oxygen

Fuel particle size <10mm <0.1mm <0.1mm 4~5mm

Fuel configuration Bulk, powder Powder Slurry Bulk

Applicability for lignite coal ◎◎◎◎ ○○○○ △△△△ ○○○○

Residue Dry Ash Slag Slag Dry Ash


Target of TIGAR®

9

6TPD@Yokohama, JAPAN Commercial plant image

TIGAR××××4units (1 site)

Coal feed : 3000 TPD( Substantially NH 3 : 1000 TPD)

2004～～～～ 2009 2010 2011 2012 2013 2014 2015 2016 2017

Basic Test 6TPD Pilot Plant

50TPD Prototype Plant EPC Demonstration Test

CommercialPlant

at present

Japanese Government (METI*) Support*Ministry of Economy, Trade and Industry

TIGAR® Development schedule

50TPD@Kujang, INDONESIA

10

＜Plant site＞

50t/d prototype plant PJ at Indonesia

【Purpose】

＜50t/d plant spec＞

Check the maintenance durability in long operation （Total 4,000 hr operation）using Indonesia lignite.

Coal feed rate50ton/day（as received, 43% moisture）

Syngas output 1,800m3N/h-dry

Steam generation

4.5t/h(2.0MPaG,513deg.C)

Site area 100m×80m

Gasifier structure area Gas Purification area

2012 - IHI gave a presentation about TIGAR® for Polish government and AGH

at AGH Univ. and Yokohama


Collaboration between Poland and IHI

2013 - IHI discussed with AGH, GIG and IChPW about the collaboration project - PGE and GIG provided coal samples to IHI- Gasification tests had been conducted by IHI

2014 - IHI will start the collaboration project with Polish partner about Pre-FS ofTIGAR® applications

All events and research were supported by JCOAL.

・Properties Analysis of Polish coals・Gasification experiments・Prediction of gasification performance


86%

2%4%

1%7%

Energy balance of Poland

Coal

Oil

Natural gas

Hydro

others

From IEA 2012

163TWh

75%

25%

Natural gas in Poland

From report of Europe Business services

90% of import natural gas depends on Russia.The price of natural gas is higher than that of USA.

14Billion m3

Import

Domestic

25% of coal reserve is lignite.

� If gaseous fuel can be obtained from plentiful Poli sh lignite, that will be greatly beneficial for Poland .

Energy situation in Poland

From report of Europe Business services


1

Proximate, Ultimate Analysis etc.Investigate the properties of coal that effect the activity of gasification reaction

Properties Analysis of Polish coals


14

Predicted reactivity for gasification in TIGAR®

Comparison with other Indonesian coal

TUROW has the same reactivity for gasification with Indonesian coal, while BELCHATOW has 30% higher.

Prediction

Prediction of Gasification performance

Polish lignite is applicable to TIGAR ® process.

Gasification temperature 800℃

Normalized by the results of Indonesian coal


Which applications of TIGAR ® will be suitable in Poland?

Collaboration project with Polish partner

�Title

�Purpose

�Research contents

�Schedule


Marketing research of TIGAR® in Poland （supported by JCOAL ）

Research itemsInvestigation of Polish energy situationInvestigation of market for syngas from TIGAR®

Estimation of feasible CAPEX and OPEXDiscussion with potential customersSummary

Collaboration project with Polish partner

To investigate an appropriate utilization of syngas from TIGAR® in Poland

Gasification test2013

Pre-FS2014

FS2015


�TIGAR® is expected to become widely used because of lower CAPEX and simple operation, maintenance and fuel pr eparation.

�This year, we will start the demonstration operatio n with 50TPDin Indonesia.

�Polish lignite is applicable to TIGAR ® process.

IHI will continue to conduct a feasibility study of TIGAR® by using Polish coal and keep in touch with Polish par tner.

Summary

Future plan


Investigation of gasification performance with Poli sh coal is supported by Japan Coal Energy Center. (JCOAL)

TIGAR® Proto-type plant project is supported in part by th e Ministry of Economy Trade and Industry of Japan. (M ETI)

Acknowledgment

introduction of tigar research activities related to ... ihi fujimori.pdf · research items...

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