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Xing Sheng, EE@Tsinghua 1 Xing Sheng 盛兴 Department of Electronic Engineering Tsinghua University [email protected] Introduction Principles of Micro- and Nanofabrication for Electronic and Photonic Devices

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Page 1: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

1

Xing Sheng盛兴

Department of Electronic EngineeringTsinghua University

[email protected]

Introduction

Principles of Micro- and Nanofabrication for Electronic and Photonic Devices

Page 2: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Optical and Electronic Devices

2

LEDs lasers waveguides fibers

photonic crystalsmetamaterialssolar cellsdetectors

integrated circuits

Page 3: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Goal of This Course

4

Focus on the fabrication and processing methods to form electronic and optical devices at micro- and nano-scale

Cover fundamental concepts to grow, pattern, deposit, etch and integrate various materials (silicon, III-V, etc) to form electronic and optical devices

Emerging fabrication technologies such as nanofabrication and self-assembly will also be included

Page 4: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Nobel Prize in Physics

22

1956 Semiconductor transistors

1991 Liquid crystals

2000 Integrated circuits

2000 Semiconductor heterostructures

2009 CCD imaging sensors

2009 Optical fibers

2010 Graphene

2014 GaN based blue LEDs

Page 5: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

'Disruptive' Technologies

23

1956 Semiconductor transistors

1991 Liquid crystals

2000 Integrated circuits

2000 Semiconductor heterostructures

2009 CCD imaging sensors

2009 Optical fibers

2010 Graphene

2014 GaN based blue LEDs

vacuum tubes

CRT displays

film cameras

copper cables

incandescent light bulbs

Page 6: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Semiconductor Market

24

current ~ 500 billion $$$

GDP of Thailand: 400 billion $$$

Page 7: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Devices in a Smartphone

25

Page 8: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Some 'Ancient' Computers

26

abacus slide rule

First 'electronic' computer ENIAC, 1943

30 tons, 200 kW

18000 vacuum tubes

5000 times/sec

cost $480,000 vacuum tube

Page 9: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Vacuum Tube

27

current flows only in one direction: diode

Page 10: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

First Semiconductor Transistor

28

GermaniumBipolar Transistor

1956 Nobel Prize in Physics

Page 11: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

First Integrate Circuits

29

Germanium

2000 Nobel Prize in Physics

J. Kilby1923–2005

Q: Why Ge?

Page 12: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

First Integrate Circuits

30All devices can be made in the same semiconductor!

diode capacitor transistor resistor

Page 13: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

First Integrate Circuits

31

"There is plenty of room at the bottom", APS Meeting, 1959

R. Feynman

Page 14: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

First Integrate Circuits

32

Silicon

R. Noyce1927–19904 transistors

~ 2 mm

Page 15: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

First Integrate Circuits

33

Thermal oxidation (SiO2)

Photolithography

Etching

Thermal diffusion (n-Si, p-Si)

Metal deposition (Al)

~ 2 mmVery similar to today's process

Page 16: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

CMOS

34

Complementary Metal-Oxide-Semiconductor F. Wanlass, Fairchild, 1963

Page 17: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

CMOS Process

35Video

Page 18: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

CMOS Logic

36

Page 19: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

CMOS Circuit

37

Page 20: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Integrate Circuits

38

Moore's law, Fairchild, 1965

G. Moore

G. E. Moore, Electronics Mag. 38, (1965)

Page 21: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Integrate Circuits

39

Moore's law, Fairchild, 1965

G. E. Moore, Electronics Mag. 38, (1965)

G. Moore

Page 22: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Integrate Circuits

40

Moore's law, Fairchild, 1965

Intel i7 CPU, ~ 109 transistors

< 100 nm

virus

Modern Electronics is a real Nanotechnology

Page 23: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

120 Years of Moore's Law

41

Page 24: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Integrate Circuits

421980s 2017, price > gold

Page 25: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Transistor Evolution

43

Page 26: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Materials in IC

44

Page 27: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Modern IC foundry

45

Samsung

Global Foundries

Cost > 10 billion $$$

Video 2

Video 1

Intel

Page 28: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

All Good Things Come to an End

46

story about chess ...

Page 29: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Power Consumptions

47

Shannon-von Neumann-Landauer (SNL) limit:minimum energy per bit ~ kBT*ln(2)

Page 30: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

IC Delays

48

RCt ~

more conductive electrodes, lower k dielectrics

Page 31: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Doping in Nano Devices

49

atomic density of Si = 5 * 1022 /cm3

if the transistor size is 10 nm * 10 nm * 10 nm,and doping concentration is1 * 1018 /cm3

There is only 1 dopant atom in the transistor!

Page 32: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Grain Sizes in Nano Transistors

50

grain size ~ a few nm

grain boundary, roughness, increased electron scattering, ...

Page 33: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Carrier Transport

51

Page 34: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Carrier Transport

52

large C requires small t

t

AC

VVC

L

WI thG

SatD

0

2

,2

)(

quantum tunneling

Page 35: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Danger from Outer Space

53

smaller devices are more susceptible to cosmic rays

Page 36: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

All Good Things Come to an End

54

M. M. Waldrop, Nature 530, 144 (2016)

Page 37: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

New Opportunities

55

Page 38: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

New Opportunities

56

high k dielectric, copper, FinFET, strained Si, ...

photonics, MEMS, flexible, power, ...

nanowires, 2D, photonic circuits, ...

Page 39: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

High Electron Mobility Transistor (HEMT)

57

electron mobility

hole mobility

Page 40: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Nano-Transistors

58S. Desai, et al., Science 354, 99 (2016)

Page 41: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Photonic Integrated Circuits

59C. Sun, et al., Nature 528, 534 (2015)

Page 42: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

3D IC

60

Logic + Memory + Sensing + ...

conventional 3D IC

M. M. Shulaker, et al., Nature 547, 74 (2017)

Page 43: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

More than Moore

61

Microelectronics

Microelectromechanical Systems (MEMS)

Micro and Nano Photonics

Optoelectronics

Page 44: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Image Sensors

62films CMOS sensors

Page 45: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Displays

63CRT Flat panel

Page 46: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Light Sources

64

Incandescent bulb

LEDsFluorescent lamp

S. Nakamura, et al., Appl. Phys. Lett. 64, 1687 (1994)

Page 47: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Light Sources

65

ruby laser

semiconductor lasergas laser

Page 48: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Integrated Photonic Circuits

66

Integrated photonicsConventional optics

Page 49: Introduction - GitHub Pages · 2020. 8. 24. · Introduction Principles of Micro-and Nanofabrication for Electronic and Photonic Devices. Xing Sheng, EE@Tsinghua Optical and Electronic

Xing Sheng, EE@Tsinghua

Integrated Photonic Circuits

67

Optical AntennaMicrowave Antenna