3

Introduction & Agenda

• Why we need VFDs• What is a VFD• Savings• Where VFDs are used• How VFDs are used• Motor Questions• Honeywell VFD Product Line• Tools

4

Why Do We Need VFDs?

Green Energy

Smart Savings

5

Why Do We Need VFDs?

• Buildings use 40% of US Energy • 74% of U.S. Electricity used by

Commercial Buildings (source: US DOE, 2008 Building Energy Data Book)

• ½ of electricity used to move air and water

• How a VFD’s Save Electricity (Money)?- Vary Speed of a motor

- Most motors are oversized for peak demand

- Motor Maintenance Savings

- Soft Start

- Reduced Green House gases (externalities)

• Improved Comfort

VFDs Are a Key Component to an Energy Strategy

6

What is a VFD?

V1

C

+

-

MotorVariable Frequency Drive(VFD)

V3 V5

V2 V4 V6

RectifierBridge DC Bus –

circuit

IGBT (Insulated

Gate BipolarTransitor)

Inverter

Power Supply

Energy Savings based on Proven Technology

EM

C F

ilter

3 Phase

Input AC

Ch

ok

e

DC Choke

7

What is a VFD?

Control Section

Digital & Analog I/O, Control Loops,

Parameters & Applications

Power Section

Motor Control & Protection

User Interface

Keypad, Display, PC &

Fieldbus Connections

8

• Affinity Laws-Pumps & Fans

-Centrifugal & Axial

Savings

Flow Rate Rotational Speed

System Friction Rotational Speed2

Horsepower Rotational Speed3

Percent Frequency PercentSpeed (Hertz) Savings100% 60 0%90% 54 27%80% 48 49%70% 42 66%60% 36 78%50% 30 88%40% 24 94%30% 18 97%20% 12 99%10% 6 100%0% 0 100%

Variable Frequency Drive Electricity Savings

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Pump Speed (%)

Pum

p Po

wer D

eman

d (%

)

VFD & Pump CV Pump

88%

66%

97%

27%

Percent Savings

9

Savings - Typical HVAC System Load

• % O

per

atin

g T

ime

•0

•2

•4

•6

•8

•10

•12

•% Flow or Volume•100•50 •75•25•5

•Data Supplied by the U/K Dept of Trade & Industry

•Variable Flow is Possible

10

• Pump Systems• Methods

-By-Pass

-Modify Impeller

-Change Impeller

-Throttling Valve

-New Pump

-VFD

Savings

Flow Rate (%)P

ow

er (

%)

1000

100

Speed

11

• Fan Systems• Methods

-By-Pass

- Inlet Vane Pitch

-Control Damper

-New Fan

-Eddy Current Drive

-VFD

Savings

Po

wer

(%

)

Speed (%)

12

Where VFDs Are Used

• Supply and return fans• Cooling Towers• Compressors• Stairway and parking

ventilation• Boiler pumps and fans • Kitchen Hoods• Roof Top Units• Air Handlers• Elevators• Escalators

VFDs are crucial part of energy management system

13

Where VFDs are Used – Fans and Pumps

14

Where VFDs are Used - Packaged Equipment

15

How VFDs Are Used: Fan Application – VAV System

•Cooling & heating coils

•Filter

•Supply fan

•Damper

•Pressure & flow sensor

•VAV box

•VAV box

•VAV box

•Damper

•Return fan

•Flow sensor

•Damper

•Damper

•Damper

16

•Cooling & heating coils

•Filter

•Supply fan

•Pressure & flow sensor

•VAV box

•VAV box

•VAV box

•Return fan

•Flow sensor

•Damper

•Damper

•Damper

How VFDs Are Used: Fan Application – VAV System

17

Where Drives are Used: Cooling Tower Fans

• Reduced wear and tear• Improved control• Fewer start/stops• Energy Savings

•Chiller•Cooling tower

•Fan

•Condensor pump

18

•Chillers

•Primary system

•Secondary system

•Primary pumps

•Secondary pumps

•Cooling coils

Where Drives are Used: Primary Chilled Water Pump

• Chilled water, hot water, domestic, boiler feed

• Multiple pump applications

- Lead-Lag

- Multi-follower

19

VFD

• PID Application

20

VFD

• T775 Application

21

DDC Interface

22

Motors / Concerns

Motor Name Plate Data is Fundamental to Drive Selection

23

Motors

Inverter Duty Rated Motors Preferred

24

Products – NX Family

Brief review of Honeywell’s Energy Saving VFDs

NXS Product Family   NXL Product Family   NXB Cool Blue Bypass

1.5 - 250 HP 480Vac   1 - 40 HP 480Vac   1.5 - 250 HP 480Vac

1 - 125 HP 208/230Vac   .5 - 3 HP 208/230Vac   1 - 125 HP 208/230Vac3 - 100 HP 575Vac   3DI, 2AI, 1AO, 2RO   3 - 100 HP 575Vac

6DI, 2AI, 1AO, 2RO   NEMA 1, 12, 3R   IO dependant upon Drive

NEMA 1, 12, 3R Available   3 Day Service Class   NEMA 1, 12, 3R Available

3 Day Service Class   Built in AC Choke & RFI Filter *   10-20 Day Service Class

Built in AC Choke & RFI Filter   Modbus Standard   Field Bus dependant upon Drive

Option Cards for BACnet,   Option Cards for BACnet, Lon,    Fused Disconnect Option

Modbus, Lon, N2   N2, Profibus and others    2 or 3 Contactor Bypasses

Profibus, and others    *No A208/230Vac C Choke on Open Chassis    Auto-Bypass Option

Obsolete

25

Products – SmartVFD family

Honeywell’s Energy Saving VFDs next generation

SmartVFD HVAC   SmartVFD Bypass   SmartVFD Compact

   1.5 - 250 HP 480Vac    1.5 - 250 HP 480Vac       .5 - 7.5 HP 480Vac 3~/3~

   1 - 125 HP 208/230Vac      1 - 125 HP 208/230Vac       .5 - 3 HP 230Vac 1~ or 3~/3~

   3 - 100 HP 575Vac NXS Now      3 - 100 HP 575Vac (2012) NXS Now      .25 - 1.5 HP 115V 1~/230V 3~

   6DI, 2AI, 1AO, 2RO      IO and Fieldbus same as drive      1 - 7.5 HP 575Vac 3~/3~

   NEMA 1, 12, 3R Available      3 Day Service Class      Open Chassis with NEMA1 kit

   3 Day Service Class      10 Day Service Class (20 Day NEMA 12/3R)      3 Day service Class

   Built in DC Choke & RFI Filter      Field Bus same as Smart VFD HVAC      Modbus Standard

   BACnet, Modbus, N2 Standard      Fused Disconnect Option      RFI filter Standard

   Lon Card option available      2 and 3 Contactor Bypass Options available      6DI or 3DI options available

   Enhanced Keypad      Auto-bypass option    

26

SmartVFD HVAC

• Intuitive Interface• Easy Commissioning• Standard Communication• Reliable Protection• Effective Operation/Monitoring

The SmartVFD for Smart Buildings

27

Intuitive Interface

• High resolution Display• Startup Wizard• PID Setup wizard• Intuitive commissioning• Manual in keypad• Help screens• Real time clock• Local/Remote Button• Memory in keypad

Intuitive, Effective, Consistant SMART

28

Built-In Protection

• DC Choke- Built in resistors for

upfront protection

- Meets EN61800-3-12

• Conformal Coated/ Varnished boards

• C2 class EMC filter standard

• Built in Fan- NEMA12 extra fan

Harmonic, RFI, Environmental Protection

29

SMART Software

• Power loss ride through• Fire mode• Memory in keypad• Pump and Fan Cascade• Ramp Time Optimizer• Maintenance Counters• Pump Soft Fill• 2 PID Controllers• Fault Reset• Motor Pre-heat

The SmartVFD for Smart Buildings

32

Smart VFD HVAC Control Board

•ARM9 Processor (200MHz)

•Flash Memory 32Mb

•RAM Memory 128Mb

•ARM9 Processor (200MHz)

•Flash Memory 32Mb

•RAM Memory 128Mb

33

Easy Communications

• Standard- RS485

BACnet N2 Modbus

- Ethernet Modbus/TCP BACnet/IP

- Option Cards LonWorks

Built-in Communications

34

Smart VFD HVAC Fieldbus RS-485

• RS485 2 Wire Connection

-BACnet

-N2

-Modbus• RS485 4 Wires

-Keypad

-PC Tools

RS-485 2W

RS-485 2W

RS-485 4W

RS-485 4W

35

Smart VFD HVAC Fieldbus Ethernet

• Ethernet connection is integrated to the main processor

• Supported General Protocols- TCP/IP (basic protocol)- DHCP, AUTOIP, IPConfig

• Supported Industrial Protocols- Modbus/TCP- BacNet IP- Vacon HMI protocol (for PC tool usage)- Ethernet/IP and Profinet (Future option)

• Cable max length 100m (to switch)• Future

- FTP - HTTP, simple web browser interface

EthernetEthernet

36

Maintenance

• Keep it dry• Keep it clean• Tight connections (Not too tight)• Fan clearance• Remove fan in demo• Right Enclosure

37

Review Demo VFD Wiring, Switches

38

2 Position Slide Switches

• ON RS485 OFF• Current AO1 Voltage• Current AI2 Voltage• Current AI1 Voltage

39

SmartVFD BYPASS

• Low total installed cost• Compact size• Easy component access • NEMA 1, 12, 3R• All configurations

- Disconnect

- 2-contactor

- 3-contactor

- 3-contactor with AutoBypass

Height Comparison Cool Blue Next Gen 2ctr (1 - 7.5HP) 40 in 30 in 3ctr (1 - 7.5HP) 40 in 37 in 2ctr (10-20HP) 46 in 33 in 3ctr (10-20HP) 46 in 40 in 2ctr (20-40HP) 53 in 43 in 3ctr (20-40HP) 53 in 53 in

40

Auto Bypass

•Drive fault will cause automatic BYPASS

41

Available configurations

•Disconnect, 2-contactor, 3-contactor

Drive

Drive

Fused/CBDisconnect

OverloadProtection

Drive

Fused Disconnect

42

Honeywell’s Micro Drive Overview

• Many Micro VFDs have too many or too few capabilities

• Chose the options to meet the application:- HP and Voltage- Interface

- Filter

- Enclosure

- Inputs and Outputs

• 3 Year Warranty - Longer than all competitors

• Small installed size • Fast installation• Intuitive commissioning • Easy communication

Optimize Capabilities, Minimize Waste

43

Physical Options inputs/Outputs and Communications

• Power Range- 208/240VAC, 1~in/3~out, .25HP to 3HP- 460VAC, 3~in/3~out, .5 to 7.5HP- 208/240 VAC 3~in/3~out, .25HP to 3HP- 575VAC 3~in/3~out, 1HP – 7.5HP- 115Vac 1~in/230Vac 3~out, .25HP – 1.5HP

• Two Application Interfaces (API) available- Full API

LCD, 2 Analog In, 1 Analog Out, 6 Digital In, 1 Digital Out, 2 Relay Outputs

- Limited API LCD, 1 Analog In, 1 Analog Out, 3 Digital In, 1

Relay Output• Modbus connection standard in both API• Enclosure - Open Chassis or NEMA 1 kit• Optional EMC Filter on some versions

FRAME H W D

MI1 6.2” 2.6” 3.9”

MI2 7.7” 3.5” 4.0”

MI3 10.2” 3.9” 4.3”

44

Fast Installation

• Din Rail and Screw Mountable

• Book shelf, Side-by-side installation - No side clearance required

•Screw Holes •Screw Holes

•Din Rail Clip

•Book Shelf Mounting

45

Intuitive Commissioning - KeyPad

• Click-Wheel Interface• Intelligent menu

navigation• Status Indicators

- Ready, Run, Stop, Alarm, Fault

• Control Indicators- Forward, Reverse, I/O, Keypad,

Fieldbus

• Menu Indicators- Reference, Monitor, Parameter,

Fault

46

Intuitive Commissioning - MCA

• Micro Communications Adapter

• Upload and Download parameters without powering the drive

• PC Connection to the drive for - Commissioning

- Control

- Monitoring

47

Honeywell Warranty Process Review

• 2 Year Standard Warranty• 3 Year Warranty with Commissioning

Training• Warranty period is from date of

purchase• Process:

- Call HON technical support for trouble shooting help

- No resolution, Warranty coordinator will issue RGA

- PO needed for advanced replacement

- Under warranty – Credit Adv Rep PO

- Warranties covered if the process is followed and product is not abused

Critical to Call Hot Line ~ No Return Goods

48

Tools

• Beyondinnovation.honeywell.com

- Pricing tools

- Product manuals

- Sales brochures

- Instruction sheets

- Submittal documents

- Marketing materials• Specify.honeywell.com

- CE spec information• Customer.honeywell.com/vfd

- Under Software:

- PC commissioning and control tool

- Firmware updates

- Energy savings calculators• Technical Support Hotline

- (888) 516-9347, option 4

49

Smart VFD HVAC Type code

HVFDSD3C0020G200 Smart VFD 3-Phase 460v, 2HP, Graphical Keypad, NEMA12, EMC

HVFDSD3C0020T100 Smart VFD 3-Phase 460v, 2HP, Text Keypad, NEMA1, EMC

50

How to Select the Drive - Questions to ask

NEMA rating? How harsh is the environment?Filtering requirements?Full load current (A) and HP of motor ?Power supply voltage?Single phase or 3 phase input?Does the application need a bypass?Is there a disconnect on site?

51

Tools - Product Selection

52

Tools – VFD PC Programming

• Commission• Control• Upload/Download• Monitor/Trend• Faults• Print/Save

54

Take-off Service

• Complete schedule and quote creation from blueprints and specs- We ask that drawings are submit in PDF or TIFF format via

email (no downloads via database)

• Partial jobs are OK• Cross-reference service• Contact Info:

- Takeoff.Service@Honeywell.com - Tel:  (888) 664-4092 - Fax: (877) 880-3386

Information OUT ∝ Information IN

55

Questions

http//.customer.honeywell.com/VFDBeyondinnovation.honeywell.com

Technical Support – 888 516 9347 option 4

56

Summary Questions

• If I reduce power to a motor by _____% I will save 58% in energy.• Honeywell drives come standard with DC chokes and RFI filters. T or F• What’s the DC choke’s function?• The keypad is portable and can hold 3 programs. T or F• Smart drives can be integrated into a Lon system. T or F• When sizing a vfd the hp is more important than amperage. T or F• Three reasons to buy a vfd?• Honeywell vfd’s have a 1 year warranty. T or F• It’s safe to open the vfd control compartment if the vfd is off. T or F• Will the drive tell you the time and date?• Can I start and stop the drive from the internal timeclock?

LAB 1Start up Wizard & Keypad basics

58

Start up Wizard Lab

• Run the Start-Up Wizard- Change the date and time to 8:33AM, June 6, 2012

- RPM 1880

- Nominal Current 6Amps

• Test out the drive with the demo unit- Flip DIN1 – start forward

- Move AL1 – ramp up the motor

- Toggle Din3 – what happens?

- Toggle Din6 – what happens?

• Reset factory defaults and let other person have a try

LAB 2Monitoring

60

Monitoring Lab

• Return to Main menu• Enter Monitor Menu• Select motor Torque in the Multi-monitor screen and

select OK• Scroll up to Energy Counter and hit enter• Run the demo, DI 1, Turn Analog knob, and notice

the values change.• Change whatever other values you would like

scrolling up and down through monitor values

LAB 3Fault Review

62

Smart VFD HVAC Faults in General

• Active faults- Max 10 Active faults simultaniously

• Faulthistory - Max 40 faults in history

• Different fault types:- FAULT = Stops the Motor if not programmed otherwise

- ALARM = Tells about unwanted conditions. No affect on motor

- INFO = Might need resetting but wont have an affect on the motor

63

Smart VFD HVAC If a fault happens

• The fault is displayed on the screen (screen blinks)• Stop button works as reset (press 1s)• Remote reset from Fieldbus or I/O• The fault can be accessed and reseted from the diagnostics menu• Faultcodes: Chapter 3.7.2 In the application manual

• Flip Din3 – external Fault• Go the active Fault screen• Review the fault history

LAB 4Other Parameters

65

Quick Setup

• Change Min Frequency to 10hz- Turn on drive to minimum and confirm

• Change acceleration and deceleration time to 2 minutes – run and test

• Change acceleration and deceleration time to 2 seconds – run and test

• Change Preset Frequency 1 to 25Hz Flip DIN4 to test• Change Preset Frequency 2 to 30Hz Flip DIN5 to test• Change I/O A Control reference to AI2 - test• In User Settings save parameters to the keypad

- Then download from the keypad.

66

Other Parameters

• Auto-Restart- Enable Auto-Restart

- Enable external fault auto restart – 4 times

- Test using the external fault functionality

- Place the Auto-restart parameter in favorites

- Confirm the parameter is in the favorites menu

• Motor Control- Change the Switching Frequency to 5kHz

Can affect the noise of the motor

67

Prohibit Frequencies

• Complete this lab as a team• Prohibit frequency• Set range 1 low at 30 and high at 35• Set range 2 low at 45 and high at 50• Start vfd, twist pot slowly to observe• Save your program to the keypad and download your

program from the keypad (M6)

68

Motor Pre-Heat

• Complete this lab individually• Motor Preheat Function• Turn DIN 1 OFF• Go to M3.1.2.3 PREHEAT FUNCTION• Select TEMP LIMIT, enter 40 / 38 degrees C, Hit BACK• Select ADD TO FAVORITES, Hit OK• Note DO 1 is energized and display reads HEATING• Go to 2.2.11 (BASIC MONITORING)• Note UNIT TEMPERATURE• Go to M7 Favorites, Select PREHEAT TEMP LIMIT• Enter a temperature 5 / 7 degress C below Unit Temp• Note DO 1 is De-energized, Hit BACK• Select REM FROM FAVORITES to remove from Favorites list

LAB 4PID Wizard

70

PID Wizard

• Via the Basic parameters enable the PID Wizard- Programming assuming the following

0-2 inches of water column range Measured to the tenths place Sensor wired into AI1 Normal pressure relationship – Not inverted Set point 1.5 inches Set Sleep Mode

71

Lab 12

• Complete this lab individually• PID setup• Go to QUICK SETUP, change MIN FREQ to 0 and activate PID

MINI WIZARD• Enter following selections:• In wg for engineering units• 0 for process unit minimum• 5 for process unit maximum• 2 for process unit decimals• AI1 for FB (feedback) 1 source• 0-10 V for AI1 signal range• NORMAL for error inversion• KEYPAD SP 1 for SP (setpoint) 1 source• 2 for Keypad SP 1• NO for Sleep Function• Press OK to exit• Turn DIN1 on, twist pot and observe• Go to MONITOR, PID CONTROLLER 1, twist pot, observe• Go to 3.12.1.2 and set your INTEGRATION TIME

LAB 5Keypad Control

73

Lab 14

• Complete this lab individually• Keypad Control• Will override DIN’s but not active fault• Press LOC/REM button, Select LOCAL• Press LOC/REM button again, select CONTROL PLACE• Note multimonitor screen below, insert tod in top right• Hit OK on speed reference bar (blinks). Ramp the motor

up and down using the up and down arrow keys • Hit the STOP button, follow instructions• Return to CONTROL PLACE, ramp up and down• Return to IO control by pressing LOC/REM again and

selecting REMOTE• Process simplified next rev

74

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75

Lab 1

• Relax • Complete this lab as a team• Keypad Review• Menu Review• Restore Factory Defaults

- M6 User Settings; M6.5 Parameter Backup; M6.5.1 Restore factory defaults

- Unit restarts

- Select ENGLISH, US, Set TIME, DATE (day.month), YEAR

- Startup wizard = Yes

- Select FAN, 1720 RPM, 3.55A

• Puts you back in Basic Monitor Mode

76

Lab 2

• Complete this lab individually• Review QUICK SETUP (M1) parameters & observe vfd

behavior• EXPLAIN DIN 1-6 - Write down DIN settings? • Select M1 (scroll to following settings)

- Change MOTOR COS PHI to .85 / .80

Push ok on parameter, push ok on EDIT, make change (scroll east, west, example)

- Change I/O CTRL REF to AI1

- Change PRESET FREQ 1 to 20 / 25

- Change PRESET FREQ 2 to 40 / 45

- Change ACCEL TIME 1 to 20 / 30 (120 example)

- Change DECEL TIME 1 to 15 / 25

• Go to parameter M3.2.4 set to RAMPING• EXPLAIN SEQUENCE

77

Lab 2 Continued

• Turn on DIN 1, Twist VOLTAGE INPUT – Observe• Turn on DIN 2 – Nothing• Turn on DIN 4 – Vfd goes to preset 1 speed – turn off• Turn on DIN 5 – Vfd goes to preset 2 speed• Turn on DIN 4 – Vfd goes to preset 3 speed (not in

Quick Setup)• Turn on DIN 3 – External shutdown contact –

observe display – turn off• Turn on DIN 6 – External fault reset

78

Lab 3

• Complete this lab individually• Monitoring Menu Review• Select M2 (note number (8))• Note MULTIMONITOR icon• Review 8 monitoring point groups (Hit ok on each)• Go to M2.2• Start vfd and twist AI1• Note difference between Output Frequency and Freq

Reference (accel, decel delay)• Scroll to Analog Input 1, twist pot, observe• Scroll to Analog Output 1 (meter), twist pot, observe

value and meter

79

Lab 3 Continued

• Select MULTIMONITOR• Scroll to lower left block, hit OK, scroll to REAL

TIME CLOCK, hit OK• How many point options are available to display?• Scroll to lower right block, hit OK, scroll to ANALOG

INPUT 1, hit OK• Twist pot, observe• Scroll to lower middle block, hit OK, make your

selection

80

Lab 4

• Complete this lab individually• Fan won’t run until damper interlock is made• Explain DIG IN SLOT A. 2 • Turn DIN 1 off• Go to parameter M3.5.1.11 RUN INTERLOCK 1• Hit OK and EDIT (scroll through options on both

sides of .)• Set to DigINSlotA.2 / 4• Turn DIN 1 on; Result?• Turn DIN 2 / 4 on; Result?• Return to parameter M3.5.1.11, set to DigINSlot0.2 / 4• Turn on DIN 1; fan should run

81

Lab 7

• Complete this lab individually• Fault Review (M4 Diagnostics Menu)• Max 10 Active Faults simultaneously• Max 40 Faults in history• FAULT, ALARM, INFO• Blinking fault displayed on keypad• Fault codes listed in chapter 3.7.2 in Application Manual

82

Lab 7 Continued

• Turn on DIN 1, twist pot• Turn on DIN 3, external shutdown switch• Display blinking fault, Hit OK, Read info, Notice Fault Code,

Hit OK• Fault name displayed, Hit OK, Select DETAILS• Review fault details, Hit BACK• Turn off DIN 3, Hit BACK• Select RESET FAULTS, Select RESET FAULTS (Active Faults

= 0)• Motor starts

• Turn on DIN 3, Turn off DIN 3• Hit BACK, Hit BACK, Select RESET FAULTS, Select RESET

FAULTS, Motor runs

83

Lab 7 Continued

• Complete this as a team• Go to PROTECTIONS (M3.9)• Select M3.9.2 EXTERNAL FAULT• Select EDIT, Review options• Select ALARM• Turn on DIN 3, Note alarm, Motor continues to run• Reset (clear) ACTIVE FAULT• Go back to M3.9.2 and make EXTERNAL FAULT a FAULT• Review options in M3.9.1 AI LOW FAULT

84

Lab 8

• Complete this lab individually• Motor Preheat Function• Turn DIN 1 OFF• Go to M3.1.2.3 PREHEAT FUNCTION• Select TEMP LIMIT, enter 40 / 38 degrees C, Hit BACK• Select ADD TO FAVORITES, Hit OK• Note DO 1 is energized and display reads HEATING• Go to 2.2.11 (BASIC MONITORING)• Note UNIT TEMPERATURE• Go to M7 Favorites, Select PREHEAT TEMP LIMIT• Enter a temperature 5 / 7 degress C below Unit Temp• Note DO 1 is De-energized, Hit BACK• Select REM FROM FAVORITES to remove from Favorites list

85

Lab 9

• One person program 9 other person 10• Use internal timeclock to start stop vfd• Turn all DIN’s off• Insert time of day in multimonitor – note time• Go to parameter 3.11.1.1 – 00:00 (Interval 1)• .2 – 23:00• .3 – Sunday• .4 – Saturday• .5 – TimeChannel.1• Go to parameter 3.5.1.1 – TimeChannel.1• Vfd should start• Press STOP button on keypad, follow instructions to

restart

86

Lab 10

• One program 9 other 10• Use internal timeclock to invoke preset speed• Turn all DIN’s off• Insert time of day in multimonitor – note time• Note preset speed 1 setting and put in Favorites• Go to parameter 3.11.2.1 – 00:00 (Interval 2)• .2 – 23:00• .3 – Sunday• .4 – Saturday• .5 – TimeChannel.2• Go to parameter 3.5.1.16 – TimeChannel.2• Vfd should run at preset speed 1• Press STOP button on keypad, follow instructions to restart

87

Lab 11

• Restore factory defaults• Setup drive• Setup mini wizard using defaults

88

Lab 12

• Complete this lab individually• PID setup• Go to QUICK SETUP, change MIN FREQ to 0 and activate PID

MINI WIZARD• Enter following selections:• In wg for engineering units• 0 for process unit minimum• 5 for process unit maximum• 2 for process unit decimals• AI1 for FB (feedback) 1 source• 0-10 V for AI1 signal range• NORMAL for error inversion• KEYPAD SP 1 for SP (setpoint) 1 source• 2 for Keypad SP 1• NO for Sleep Function• Press OK to exit• Turn DIN1 on, twist pot and observe• Go to MONITOR, PID CONTROLLER 1, twist pot, observe• Go to 3.12.1.2 and set your INTEGRATION TIME

89

Lab 13

• Complete this lab as a team• Prohibit frequency• Set range 1 low at 30 and high at 35• Set range 2 low at 45 and high at 50• Start vfd, twist pot slowly to observe• Save your program to the keypad and download your

program from the keypad (M6)

90

Lab 14

• Complete this lab individually• Keypad Control• Will override DIN’s but not active fault• Press LOC/REM button, Select LOCAL• Press LOC/REM button again, select CONTROL PLACE• Note multimonitor screen below, insert tod in top right• Hit OK on speed reference bar (blinks). Ramp the motor

up and down using the up and down arrow keys • Hit the STOP button, follow instructions• Return to CONTROL PLACE, ramp up and down• Return to IO control by pressing LOC/REM again and

selecting REMOTE• Process simplified next rev

97

Demo PC Software

98

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99

Lab 4

• Complete this lab individually• Create a maintenance alarm (fault)• Select MULTIMONITOR (M2.1)• Place MaintenanceCounter1 in lower left (scroll to

lower left and hit OK, find MaintenanceCounter1 and hit OK)

• Set DIN1 to OFF• Go to M3 (Go up)• Go to M3.15.1 select RUNTIME / REVOLUTIONS• Go to M3.15.2 enter .01 hours / 1K• Go to Multimonitor• Set DIN1 to ON, wait time, rpm• Observe alarm

100

Lab 4 Continued

• Reset alarm• Go to M3.15.1 and set to NOT USED• Go to M3.15.4 and select RESET• Go to M4.1 and review ACTIVE FAULTS• Time in lower right corner, how much?• What is it?• Press OK and DETAILS• Go to M4.2 and RESET FAULTS• Fault will be removed from ACTIVE and stored in

FAULT HISTORY• More on FAULTS in later lab

101

Lab 6

• Complete this lab individually• External Fault Auto Reset• Start vfd, twist pot, run motor, turn DIN 3 on, observe• Turn DIN 6 on then off to reset fault• Go to M3.10.1 and set to ENABLED (please note this

parameter is also in Quick Setup)• Go to M3.10.3 and set to 7 / 10 seconds• Go to M3.10.12 and set to YES• M3.10.4 and 5, read HELP, don’t change• Turn DIN 1 on, twist pot, wait 10 seconds• Turn DIN 3 on, wait 5 seconds, turn DIN 3 off• Observe behavior• Next person repeat• Fault active and history lab next