introduction / 2014 siemens frankenthal - … siemens.pdf · title: siemens energy oil & gas...

Copyright © Siemens AG 2014 Alle Rechte vorbehalten. Answers for energy.

Siemens Frankenthal

Introduction / 2014

2014

Copyright © Siemens AG 2014 Alle Rechte vorbehalten.

Seite 2 Siemens Frankenthal

Siemens Frankenthal

• Organizational Structure 3

• Company Profile

• Historic Development 7

• Site Frankenthal 10

• Products & Applications 20

• Frankenthal City 26

2014



Organizational Structure

Siemens Divisions

2014



Organizational Structure

Siemens Divisions and Business Units

2014



Organization Site Frankenthal

(functional / disciplinary)

PG CPICA / Sales / PM / TI

Wolkers / Haake / Beutel / Mönk

PG SU Sales / PM / EIS

Dörner / Reichelt / Wittig

PS DGC STC Steam / Compressor

Eder / Kurney

PG CP ICA FRTSITE FRANKENTHAL

Neumann (CEO) Langner (CFO)

PG CP ICA FRTSINGLE STAGE COMPRESSOR

Neumann Damgaard

PG SU EIS SINGLE STAGE TURBINE

Neumann Heyder

PS DGCSERVICE

Brauer Wöhst

SalesHüter

Project Mgmt.Hotz

EngineeringFreihöfer

R&DDr. Schleer

ACC HGRSand

SalesBrakel

Project Mgmt.Dubrau

EngineeringScherz

SalesKraus

Project Mgmt.Dubrau

Field ServiceHeissler

IT HR SPE CS CM SRE

Order Management Gallus

Purchasing Steinbach

Manufacturing Dr. Bolender

Business Excellence Cleve

Compliance / EHS / ECC Täubner / Gross / Gaa

E P CP ICA FRTSITE FUNCTIONS

Neumann Langner

SA

G

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Siemens Frankenthal


• Company Profile





2014



Company Profile

Historic Development

Turbocompressors & Steam Turbines

Görlitzer Maschinenbau

1992 DemagDelaval

2000AEG Steam Turbines

1969

Alstom Industrial Turbines

ABBAEG Kanis

ASEA STAL

19801990

2003

1899

„Frankenthaler

Kesselschmiede und

Maschinenfabrik Kühnle,

Kopp & Kausch A. G.“

Aktiengesellschaft

Kühnle, Kopp & Kausch

1909

wholly-owned

subsidiary of

Siemens AG

2006

2007

Siemens

Turbomachinery

Equipment

GmbH

2014



Company Profile

Historic Development

1899

• Foundation of the „Frankenthaler Kesselschmiede und Maschinenfabrik Kühnle, Kopp & Kausch A. G.“

1909• Renaming to “Aktiengesellschaft Kühnle, Kopp & Kausch” (AG KK&K)

1998

• Sales of the turbo charger branch to 3K-Warner GmbH and acquisition of Schiele-PGW-Turbomaschinen GmbH in Leipzig and Frankfurt

2000• HV-Turbo becomes a wholly-owned subsidiary

2003• Acquisition of TLT-Turbo GmbH in Zweibrücken and Bad Hersfeld

2006• AG KK&K becomes a wholly-owned subsidiary of Siemens AG

2007• Renaming to „Siemens Turbomachinery Equipment GmbH”

2012• Helsingør production of Wastewater Treatment (WWT) Solutions relocated to Frankenthal

2014



Siemens Frankenthal


• Company Profile





2014



Company Profile

Site Frankenthal

Business area and products

Combined production site for pre-designed turbo

compressors and steam turbines, specialized in

industrial applications and process industry such

as petrochemicals & refineries, chemicals,

metallurgy and waste water treatment, full after

sales service for all products

Facility area

120.000 m²

Manufacturing hours

~ 250 000 – 300 000 / year

Output

~ 350 units / year

Employees

~ 580 + about 50 trainees

Site Manager

Volker Neumann

2014


Seite 11 Siemens FrankenthalFebruar

y 2012

Gabriele LitzbarskiPage

11

Company Profile

Site Frankenthal

2014



Company Profile

Site Frankenthal: Manufacturing set up

Production is segmented into

autonomous manufacturing cells

called „islands“. Working principle of

the islands: „raw part in – finished part

out“.

The islands have all necessary

functions to fulfill this principle:

planning and control, programming,

disposition, manufacturing etc.

Each island is responsible /

accountable for its resource

management, quality, budget an on-

time delivery of parts.

The customer order coordination is

managed by order management.

2014



Company Profile

Site Frankenthal: Manufacturing set up

Mechanical production

• Turning up to a diameter of 5400 mm

• Milling up to 5000 x 3000 mm

• Lifting capacities up to 40 t

Manufacturing of gear wheel sets

• Up to a diameter of 1250 mm

• Gear toothing quality Q5

• Module 2-5

Hirth grinding

• Up to a diameter of 1400 mm

• Up to a shaft length of 2000 mm

• Accurancy of approx. 4m

Assembly core machine, piping, cabling, packaging

• Area of approx. 4000 m²

• Balancing up to 23 t (low speed)

• Lifting capacities up to 50 t

Testing

• Mechanical test (electrical + steam)

• Performance test

Mechanics Assembly / Testing

2014



Company Profile

Site Frankenthal: Manufacturing

2014



Company Profile

Site Frankenthal: Quality

Certified Quality Environmental and

Safety Management System:

• ISO 9001:2008

• ISO 14001:2004

• BS OHSAS 18001:2007

Continuous Improvement Program• Siemens Production System

• Idea Management

• CIP Toolbox

Quality assurance and test / inspection

processes:• Test run and performance tests

• Meteorology department incl. 3D-measurement

• Calibration of gauges, testing equipment

• Non Destructive Testing: • Positive Material Identification (PMI)

• Magnetic Particle Inspection / Dye Penetrant Testing

• Ultrasonic Testing / X-Ray Inspection

2014



Company Profile

Site Frankenthal: Employees and Education

Wide variety of Know-How:

• Engineers

• Business administration graduate

• Electrical Engineers

• Mechanics

• Mechatronics Technicians

• …

Education and Training:

SPE = Siemens Professional Education

means decentralized recruitment of

trainees and students in Germany and

their professional training in the

business, engineering and IT sectors

and also the in-service training.

2014



Company Profile

Site Frankenthal: Company Health Management (CHM)

Goals

With our Company Health Management program (CHM) we intend to keep up or even

increase our employees’ productivity as well as their work satisfaction.

Our directive is to improve both quality of life of our employees and their efficiency, as well

as support further reduction of labor turnover and missed work time.

Content

The company health management contains action items from the following areas:

- Work security & workplace design,

- Prevention & stabilization of personal health,

- Support of healthful behavior.

In order to achieve success with this program, it is not only necessary to combine individual

action items in a sensible way, but, furthermore, to encourage employees to actively take part

in the whole program. Hence, each employee has the chance to provide ideas for further CHM offers to be made

by the company.

The company health management is part of our management objectives and is included in our

apprenticeship programs.

Training and coaching is provided for employees of all levels. Each employee is supported according to individual needs.

The necessary resources are provided by the company

2014



Company Profile

Site Frankenthal: Environment, Health, Safety (EHS)

EHS@Siemens

Safety

▶ Safety at work

▶ Radiation protection

▶ Transport of dangerousgoods

▶ Technical Riskmanagement

Health

protection

▶ Health promotion

▶ Social services

▶ Medical services

Environmental

protection

▶ Industrial protection

▶ Product-relatedprotection

2014



Company Profile

Site Frankenthal: Compliance

Our values for our business worldwide

We commit ourselves to act ethically and responsible

We achieve top performance and excellent results

We are innovative in order to create long-lasting values

Responsible

Excellent

Innovative

Top performance on highest ethical level

Compliance is an important part of our company culture and values

2014



Siemens Frankenthal


• Company Profile





2014



Products & Applications

Frankenthal

Pre-designed

Turbocompressors

• Comprehensive

product range from

600 up to 600.000

m³/h

• Typical Applications

Petrochemicals &

Refineries,

Chemicals, Metallurgy

and Waster Water

Treatment

Comprehensive services for entire product range worldwide

(spares, repairs, upgrades)

> 17.000 machines in 140 countries

Pre-designed

Steam Turbines

• Steam turbines for

Power Generation and

mechanical drives in

the lower power range

from 45 kW up to 12

MW

• Typical Applications

Biomass, Waste-heat

Recovery

2014



STC-GO

STC-DO

2.000 to

100.000 m³/h

Waste Water Treatment


Compressor Product Portfolio (Frankenthal)

Single stage turbocompressors and blowers with separate gearbox or integrated gearbox,

flow range up to 600.000 m³/h, combinable with steam turbine or electric driver

STC-STO

5.000 to

150.000 m³/h

Chemicals

Acrylic Acid

Petrochemicals

Sulphur Recovery

STC-GO(FO)

5.000 to

250.000 m³/h

Petrochemicals

SRU

Chemicals

Converter:

Copper, Zinc, Lead

STC-SO(R)

600 to

300.000 m³/h

Chemicals

Chlorine gas

Petrochemicals

Sulphur Recovery

´

STC-SO(L)

15.000 to

400.000 m³/h

Metallurgy

Coke Oven Gas

STC-SO(FO)

10.000 to

600.000 m³/h

Chemicals

Sulphuric Acid

2014




Steam Turbine Product Portfolio (Frankenthal)

Pre-designed (compact design), saturated steam applicable, 40 kW up to 10 MW (max. 12 MW), backpressure-

/ condensing appl., start-up without preheating, turboset and mechanical drive, daily start / stop possible

Combination

SST-060/

SST-110

up to 10 MW

Power Generation

G

SST-110

up to 7 MW

Power Generation

G

SST-111

up to 12 MW

Power Generation

G

SST-060

up to 5 MW

Mechanical Drive /

Power Generation

G

SST-040

up to 300 kW

Power Generation

G

SST-050

up to 750 kW

Mechanical Drive

P

2014




Service Portfolio

Technical Support Trainings

Modernization & Upgrade

Field Service

Spare Parts Repairs

2014



Company Profile

Site Frankenthal

2014



Siemens Frankenthal


• Company Profile





2014



Frankenthal City

Where we are

Frankenthal is located in “Rheinland-

Pfalz” and belongs to the metropolitan

area Rhine-Neckar region and forms a

industrial/cultural hub known as Rhine-

Neckar triangle.

Today about 50 000 people live in

Frankenthal.

For more information please look at

www.frankenthal.deFrankenthal

Rheinland-Pfalz

2014



Frankenthal City

Where we are

Rhine-Neckar

triangle

Frankenthal

http://www.m-r-n.com/968.0.html

http://www.m-r-n.com/968.0.html

http://www.deere.com/

http://www.deere.com/

http://www.ksb.de/ksb/web/DE/de/DE__de__Root.html

http://www.ksb.de/ksb/web/DE/de/DE__de__Root.html

http://www.sap.com/index.epx

http://www.sap.com/index.epx

http://www.mvv-energie.de/

http://www.mvv-energie.de/

http://www.freudenberg.de/ecomaXL/index.php?site=FCO_DE_welcome

http://www.freudenberg.de/ecomaXL/index.php?site=FCO_DE_welcome

http://www.alstom.com/

http://www.alstom.com/

http://upload.wikimedia.org/wikipedia/de/4/45/Mercedes-Benz-Logo.svg

http://upload.wikimedia.org/wikipedia/de/4/45/Mercedes-Benz-Logo.svg

2014



Frankenthal City

Schools and Leisure Activities (1/2)

The city of Frankenthal is known in

the metropolitan area Rhine-Neckar

as a school location and fulfils her

function as a middle center in an

excellent way. The school supply is

qualitatively and quantitatively

extensive and balanced. About 9.000

pupils from the town and the

surrounding countryside attend

Frankenthal schools.

.

There are ten primary schools, two

secondary schools (plus), two high

schools, an professional school and

special promoting schools

Furthermore the town runs a school

country home in Hertlingshausen in

the Palatine Forest.

For your leisure activities you will

find many of possibilities:

• Sports associations

• Music and song associations

• Carnival associations

• Cultural arrangements

2014



Frankenthal City

Schools and Leisure Activities (2/2)

2014



Frankenthal surrounding area

Mannheim, Heidelberg, Bad Dürkheim, Deidesheim…

http://www.schoenblick-hambach.de/sonstige/schloss_gross.htm

http://www.schoenblick-hambach.de/sonstige/schloss_gross.htm

2014



Siemens Frankenthal

How to find us

2014



Thank you for your attention!Siemens Turbomachinery Equipment GmbH

introduction / 2014 siemens frankenthal - … siemens.pdf · title: siemens energy oil & gas...

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