intelect. maximum e˜ ciency – highest precision … · research involves various topics,...

All-electric.IntElect.Maximum E� ciency – Highest Precision

All-electric.IntElect.Maximum E� ciency – Highest Precision

2,4 kW/h

1,2 kW/h

65,000 AND COUNTING...

03The IntElect |

With more than 65,000 electric injection moulding machines delivered around the world, Sumitomo (SHI) Demag sets the benchmark in electrical machine engineering. Our goals are maximum dynamics, the highest level of e� ciency and 100% production quality along with full mould safety. Being the only European

The IntElectTechnology, competence and experience.

manufacturer of electric injection moulding machines, we design and produce all the core electrical drive components in our company. This is the only way the IntElect can achieve maximum dynamics and precision with the highest level of e� ciency. Try our technology, expertise and experience for yourself.

In our in-house research & development centre we develop, manufacture and test our drive and converter technology as well as control system components all of which are designed to be used specifi cally in injection moulding machines. This allows the highest level of dynamics with maximum precision and e� ciency and thus the highest repeatability.

– Intelligent machine design

Thanks to the high level of expertise in the fi eld of electric drive technology, the complete control system of the machine can be integrated into the machine bed. This makes the machine more compact and provides more space for peripheral units. Another important feature of the design is clear and clean machine surfaces.

– Company developed drive technology

The IntElectYour benefi ts at a glance.

In our in-house research & development centre we develop, manufacture and test our drive and converter technology as well as control system components all of which are designed to be used specifi cally in injection moulding machines. This allows the highest level of dynamics with maximum precision and e� ciency and thus the highest repeatability.

– Intelligent machine design

Thanks to the high level of expertise in the fi eld of electric drive technology, the complete control system of the machine can be integrated into the machine bed. This makes the machine more compact and provides more space for peripheral units. Another important feature of the design is clear and clean machine surfaces.

– Company developed drive technology

The IntElectYour benefi ts at a glance.

05The IntElect |

– Comprehensive mould safety

The new CentrePressPlaten have been designed using fi nite element analysis. This provides up to 20% more platen rigidity and, in combination with linear guides and other design components, guarantees a high degree of mould safety even with higher mould weights.

– Intuitive control

The intuitive control of the IntElect provides a variety of options for process monitoring and control. The intuitive and easily programmed control with predefi ned fl exible machine sequences allows the user to fully utilise the IntElect’s fl exibility and e� ciency.

E� ciencyApplication-based motor design.

Up to 20% less energy consumption

The combination of company developed drive motors and frequency converters as well as the entire servomotor control system allows us to produce one of the most e� cient injection moulding machines on the market. Compared to conventional full-electric injection moulding machines, the IntElect consumes up to 20% less energy.

Up to 10% more production capacity

Higher production capacity is possible due to an on average two percent higher machine availability which combined with dynamic, precise and parallel movements provides up to 10% more capacity. In addition, the high precision of the machine prevents the production of reject parts. In this way you can signifi cantly increase your production capacity while optimising your production costs.

HIGHER PERFORMANCE.LOWER CONSUMPTION.

E� ciencyApplication-based motor design.

Up to 20% less energy consumption

The combination of company developed drive motors and frequency converters as well as the entire servomotor control system allows us to produce one of the most e� cient injection moulding machines on the market. Compared to conventional full-electric injection moulding machines, the IntElect consumes up to 20% less energy.

Up to 10% more production capacity

Higher production capacity is possible due to an on average two percent higher machine availability which combined with dynamic, precise and parallel movements provides up to 10% more capacity. In addition, the high precision of the machine prevents the production of reject parts. In this way you can signifi cantly increase your production capacity while optimising your production costs.


07E� ciency |

In-house development for drive technology

In our in-house research and development centre we develop the best drives for injection moulding machines. Our research involves various topics, including magnetic fl ux analysis, thermal stress simulation, materials analysis and the overall production process, therefore we can provide drive motors which are specifi cally designed for the requirements of injection moulding machines. This level of dynamics, precision and e� ciency cannot be achieved with standard drive motors. Since the drives as well as their controls are precisely matched and come from the same manufacturer, the IntElect has a response time of 0.1 ms. This is 20 times faster than conventional injection moulding machines and 1000 times faster than a blink of an eye.


MAXIMUM DYNAMICS.100% QUALITY.

Parts qualityMeeting the highest quality requirements.

The tightest process window

Due to the use of own drive technology, mechanical tolerances are minimised. Compared to other drive technologies, signifi cantly fewer components are within each other’s force fl ux. In addition to the sophisticated control technology and additional e� ciency components, this forms an important basis for achieving the highest precision.

Long-term production stability

Due to the longstanding experience in the construction of electric injection moulding machines in combination with the IntElect’s individual drive concept, we are able to ensure a constant process control throughout the service life of the machine. This advantage is of particular importance when it comes to the compliance with validated process parameters.

MAXIMUM DYNAMICS.100% QUALITY.

Parts qualityMeeting the highest quality requirements.

The tightest process window

Due to the use of own drive technology, mechanical tolerances are minimised. Compared to other drive technologies, signifi cantly fewer components are within each other’s force fl ux. In addition to the sophisticated control technology and additional e� ciency components, this forms an important basis for achieving the highest precision.

Long-term production stability

Due to the longstanding experience in the construction of electric injection moulding machines in combination with the IntElect’s individual drive concept, we are able to ensure a constant process control throughout the service life of the machine. This advantage is of particular importance when it comes to the compliance with validated process parameters.

09Parts quality |

v injection [mm/s]

t injection [mm/s]

IntElect

Electrical IMM

Diagram: Dynamics of the machine during the injection

0

100

500

400

300

200

0,05 0,10 0,15 0,20 0,25

0,14s 0,21s

0,03s

Dynamic injection movements

With the combination of high dynamics and speed, the IntElect allows process applications that cannot be achieved with other full-electric injection moulding machines. Due to the unconditional precision and repeatability, the IntElect will allow a wide range of demanding applications. Not only high accelerations, but also fast deceleration both are an essential prerequisite for high quality of parts. For instance, it is possible to consistently avoid burrs during injection by very rapid switching from injection pressure to holding pressure.

Diagram: Shot weight distribution per cycle

Shot weight [cm3]

-0,4

-0,2

0,6

0,4

0,2

0

activeLock ( IntElect)

Standard non-return valve

Injection cycles08 161204 20

activeLockQuality assurance

Due to our activeLock technology, it is possible to reduce shot weight fl uctuations by up to 60%. The switchable non-return valve prevents the melt from fl owing back into the plasticizing cylinder at the beginning of the injection phase. This ensures that your injection moulded parts can be produced with the highest quality.

Parts qualityAdditional e� ciency components.

HIGHESTPRECISION.

Diagram: Shot weight distribution per cycle

Shot weight [cm3]

-0,4

-0,2

0,6

0,4

0,2

0

activeLock ( IntElect)

Standard non-return valve

Injection cycles08 161204 20

activeLockQuality assurance

Due to our activeLock technology, it is possible to reduce shot weight fl uctuations by up to 60%. The switchable non-return valve prevents the melt from fl owing back into the plasticizing cylinder at the beginning of the injection phase. This ensures that your injection moulded parts can be produced with the highest quality.

Parts qualityAdditional e� ciency components.

HIGHESTPRECISION.

11Parts quality |

Diagram: Weight distribution in the individual cavities for an injection process

Part weight in shot [g]

Cavity

12,10

12,14

12,13

12,12

12,11

activeFlowBalance

without activeFlowBalance

0807060504030201 09 10

activeFlowBalanceQuality assurance

Due to our ActiveFlowBalance technology component, it is possible to balance fi lling fl uctuations in injection moulds. In doing so, the negative effects of uneven mould fi lling are compensated for and a uniform moulding quality is achieved when multiple cavity moulds are used. This reduces the reject rate and increases the quality of your parts.

Fig. with activeFlowBalanceFig. without activeFlowBalance

Mould areaQuality with full safety.

Monitoring with profi le

IntElect protects your investment in every respect. Our active mould protection system activeProtect uses a specially developed mould protection sensor and soft- ware which by means of an envelope curve monitors the force fl ux during the closing movement. This allows the machine to detect even the smallest objects and your mould is perfectly protected. Additionally, it is possible to monitor the force of the ejector and the injection pressure curve of the machine. This guarantees maximum protection even at full speed.

15% more space and maximum platen parallelism

Genorously dimensioned linear guides in combination with increased rigidity in the machine bed ensure maximum parallelism of the platens and thus minimise mould wear. In addition, the development was focused to meet the market requirements of larger injection moulds. For this reason the IntElect from 220t has a one size larger tie-bar spacing than comparable machines in the market.

MOULD PROTECTION.MAXIMUM PARALLELISM.

IntElect 220 280 350 450/500

Distance between tie bars (h x v)

660x660 730x730 830x830 920x920

Mould areaQuality with full safety.

Monitoring with profi le

IntElect protects your investment in every respect. Our active mould protection system activeProtect uses a specially developed mould protection sensor and soft- ware which by means of an envelope curve monitors the force fl ux during the closing movement. This allows the machine to detect even the smallest objects and your mould is perfectly protected. Additionally, it is possible to monitor the force of the ejector and the injection pressure curve of the machine. This guarantees maximum protection even at full speed.

15% more space and maximum platen parallelism

Genorously dimensioned linear guides in combination with increased rigidity in the machine bed ensure maximum parallelism of the platens and thus minimise mould wear. In addition, the development was focused to meet the market requirements of larger injection moulds. For this reason the IntElect from 220t has a one size larger tie-bar spacing than comparable machines in the market.


IntElect 220 280 350 450/500

Distance between tie bars (h x v)

660x660 730x730 830x830 920x920

13Mould area |

Clamping plates with 20% higher rigidity

The new mould platens (CenterPressPlaten CPP 50t-180t, DoubleCenterPressPlaten DCPP 220t-500t) of the IntElect have been precisely optimised for the application by means of the fi nite element analysis. Conventional platens can deform during locking, depending on the type and shape of the mould. This defl ection is transferred to the injection moulded parts by the mould. Our platens (CPP/DCCP) intelligently distribute forces in the platen and thus offer up to 20% more rigidity than conventional clamping plates.

Fig. Force fl ux and pressure distribution in a conventional clamping plate Fig. Force fl ux and pressure distribution in our DoubleCenterPressPlaten (DCPP)


The IntElect SIncreased performance for fast applications.

Our direct drives are designed specifi cally for fast movements, to provide minimum dry cycle times. The increased performance of the IntElect S enables signifi cant improvement of production output. The high performance drive spindles of the IntElect S guarantees the highest reliability over the life cycle of the machine.

– Highly dynamic injection

Injection speeds up to 500 mm/s combined with incredible dynamics are pushing the production boundaries in thin-wall components; increasing fl exibility and ensuring the highest quality level.

– Fast mould movements

The IntElect SIncreased performance for fast applications.

Our direct drives are designed specifi cally for fast movements, to provide minimum dry cycle times. The increased performance of the IntElect S enables signifi cant improvement of production output. The high performance drive spindles of the IntElect S guarantees the highest reliability over the life cycle of the machine.

– Highly dynamic injection

Injection speeds up to 500 mm/s combined with incredible dynamics are pushing the production boundaries in thin-wall components; increasing fl exibility and ensuring the highest quality level.

– Fast mould movements

15The IntElect S |

– Dynamic ejector

Increased dynamics, speed and ejector force complete the overall performance of the IntElect S; ensuring optimised motion sequences and the fastest cycle times.

– Minimised energy consumption

Designed specifi cally for fast cycling applications, the highly optimised low inertia direct drives, combined with high performance ball spindles reduce the energy consumption to just what’s needed to melt and transport the polymer, this guarantees high output and the lowest energy consumption.

The IntElect MultiMaximum Flexibility.

Extend your production capability to include multi-component products. Take advantage of our many years of experience in electric direct drives with the highly precise IntElect Multi.

– Additional injection unit

The IntElect MultiMaximum Flexibility.

Extend your production capability to include multi-component products. Take advantage of our many years of experience in electric direct drives with the highly precise IntElect Multi.

– Additional injection unit

17The IntElect Multi |

– Improved mould space

Increased space for your moulds – Increased mould height combined with increased mould weight perfectly fulfi l the requirements for multi-component applications. Maximum fl exibility and highest precision are advantages of the IntElect Multi.

– Integrated turn table

The IntElect Multi can be equipped with an integrated turn table, developed using our own Sumitomo drive technology. This offers you the highest dynamics with maximum precision for your application. Start your multi-component production right now.

19Technical Data |

TECHNICALDATA.

Contents

IntElect 50 / Speed 20IntElect 75 / Speed 22IntElect 100 / Speed 24IntElect 130 / Speed 26IntElect 180 / Speed 28IntElect 220 30IntElect 280 32IntElect 350 34IntElect 450/500 36Connection dimensions 38IntElect Multi 42

2

Sumitomo (SHI) Demag IntElect 50

International size description 500-65 500-110 500-250

Clamping unit 50

Clamping force / locking force, max. [kN] 500 / 550

Mould opening stroke, max. [mm] 250

Mould height, min. / max.:

>Standard OP0210 [mm] 160 / 350

>Increased OP0211 [mm] 160 / 400

Distance between tie bars (h x v): [mm]

>Standard [mm] 360 x 360

>Increased OP2032 [mm] 370 x 370

Min. permissible mould diameter (k) [mm] 216

Mould weight / mov. / fixed, max. [kg] 490 / 320 / 245

Ejector stroke / force / speed, max.:

>Standard OP2196 [mm / kN / mm/s] 120 / 21 / 333

>Force increased OP2192 [mm / kN / mm/s] 60 / 49 / 333

>Speed increased OP2636 [mm / kN / mm/s] 70 / 26 / 500

Injection unit 65 110 250

Screw diameter [mm] 14 18 22 18 22 25 30 22 25 30

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - - - - - -

Injection pressure, max. (up to 400 °C) 2) [bar] 2800 2800 2220 2800 2800 2222 1543 2800 2800 2510

Injection volume, max. [cm³] 12 20 30 23 40 51 73 40 61 99

Injection speed, max.: 2)

>Standard OP0314 [mm/s] 200 200 200

>Speed OP0315 - IntElect S [mm/s] 350 350 350

>High-Speed OP0316 - IntElect S [mm/s] 550 500 -

Injection rate, max.:

>Standard OP0314 [cm³/s] 31 51 76 51 76 98 141 76 98 141

>Speed OP0315 - IntElect S [cm³/s] 54 89 133 89 133 172 247 133 172 247

>High-Speed OP0316 - IntElect S [cm³/s] 85 140 209 127 190 245 353 - - -

Plasticising rate, max. (PS): 3)

>Standard OP0314 [g/s] 1,3 3,7 6,0 3,7 6,0 10,0 16,7 6,0 10,0 16,7

>OP0315 / OP0316 - IntElect S [g/s] 1,7 5,0 8,3 5,0 8,3 13,8 22,9 6,8 11,3 18,8

Nozzle stroke, max. 4) [mm] 380 380 380

Nozzle sealing force / speed, max.:

>Standard [kN / mm/s] 30 / 23 30 / 23 30 / 23

>Increased OP1336 [kN / mm/s] 30 / 120 30 / 120 43 / 120

General data 50-65 50-110 50-250

Dry cycle time (Euromap 6):

>Standard OP0215 6) [s-mm] 1,2 - 250 1,2 - 250 1,2 - 250

>IntElect S OP0202 [s-mm] 0,8 - 250 0,8 - 250 0,8 - 250

Net weight 5) [kg] 2650 2750 2900

Motor end projection, max. (h):

>Standard + L/D 20 [mm] 0 39 110 134 205 267 395 365 427 555

>IntElect S + L/D 20 [mm] 0 39 110 134 205 267 395 365 427 555

>IntElect S + L/D 25 [mm] - - - - - - - - - -

These technical specifications are based on informationthat was correct at time of printing and is subject tochange without notice. These parameters are based ona 400 V supply voltage. Other supply voltages will affectthe machine parameters.

1) IntElect S

2) Maximum injection pressure and maximum injection speed may be influenced by each other.Maximum injection pressure and maximum holding pressure cannot be provided over the whole cycle.

3) Plasticising rate depends on processing conditions and the material used.

4) The max. nozzle stroke is valid for standard open nozzle (OP0652) and L/D = 20. Nozzle stroke is shorter with special oroptional nozzle and L/D > 20.

5) Machine weight for standard machine, weight may vary depending on equipment.

6) Minimum cycle time IntElect 50t - 100t = 5 s, IntElect 130t - 180t = 6 s, IntElect 220t - 350t = 8 s, IntElect 450t = 12 s

2



Clamping unit 50




>Standard OP0210 [mm] 160 / 350













L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - - - - - -




>Standard OP0314 [mm/s] 200 200 200

>Speed OP0315 - IntElect S [mm/s] 350 350 350

>High-Speed OP0316 - IntElect S [mm/s] 550 500 -


>Standard OP0314 [cm³/s] 31 51 76 51 76 98 141 76 98 141

>Speed OP0315 - IntElect S [cm³/s] 54 89 133 89 133 172 247 133 172 247

>High-Speed OP0316 - IntElect S [cm³/s] 85 140 209 127 190 245 353 - - -


>Standard OP0314 [g/s] 1,3 3,7 6,0 3,7 6,0 10,0 16,7 6,0 10,0 16,7

>OP0315 / OP0316 - IntElect S [g/s] 1,7 5,0 8,3 5,0 8,3 13,8 22,9 6,8 11,3 18,8



>Standard [kN / mm/s] 30 / 23 30 / 23 30 / 23


General data 50-65 50-110 50-250


>Standard OP0215 6) [s-mm] 1,2 - 250 1,2 - 250 1,2 - 250

>IntElect S OP0202 [s-mm] 0,8 - 250 0,8 - 250 0,8 - 250

Net weight 5) [kg] 2650 2750 2900


>Standard + L/D 20 [mm] 0 39 110 134 205 267 395 365 427 555

>IntElect S + L/D 20 [mm] 0 39 110 134 205 267 395 365 427 555

>IntElect S + L/D 25 [mm] - - - - - - - - - -


1) IntElect S






3

Machine dimensions IntElect 50

1) OP0320 Material hopper optional

2) OP0211 Mould height increased

3) OP0122 Machine height increase

4) OP0242 Safety guard on non-operator side extended

5) IntElect S

A Cooling water inlet, machine Ø19

B Cooling water outlet, machine Ø19

D Electrical connection

E Pneumatic connection Ø10

Machine dimension without OP2032

1682

143f

50 2)

100 3

)8

531

19

517

09

17

57

56

1.5

148810 700

35303678

a

d

c

34

5

48

5

226.5 2) 5)

295 3

)

e1)

h, h1

47 (

47 -

71)

(52 -

77 5

) )

647

1627

6471627

(10

0)

D

A, BE

68

6

19

22

20

86

360

36

0

840

1204

200 4)

29

25

9.5

11

95

60

5

450377692 512

78

36

5

Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) IntElect 50

min.160250

(28)20

20

max. 350 / 400 1)

25

9.5

Ø1

25

H8

Ø1

25

H8

BA

BA

Ø1

25

Z

17.552.5

72

2xM12x24

8xM12x24

21

0

14

0

122.5

Z Hole pattern for robot/sprue picker on fixedplaten 4)

EUROMAP 18 - E 6


2) OP0242 Safety guard on non-operator side

extended

3) OP2032 Distance between tie bars,increased

4) OP0050 Mechanical interface for handlingunit

5) OP0205 Side-ejector plate

88.9 88.9

88

.98

8.9

A - AB - B

413

70

105

140

175

68xM12x24

70

10

5

14

0

17

5

360 / 3

70 3

)

41

3

360 / 370 3)

21

0

210

Ø53 / 4

3 3

)

Movable platen Fixed platen

500

345

407

370

175

49

0

50

9.5

452

577

632 / 832 2)

25

0

k see Technical Description

Bore diameter throughout 27, Dimensions Ø 14H8 5)

21IntElect 50 / Speed |

4


International size description 750-65 750-110 750-250 750-450 / 460

Clamping unit 75




>Standard OP0210 [mm] 160 / 410




>Increased OP2032 [mm] -







Injection unit 65 110 250 450 / 460

Screw diameter [mm] 14 18 22 18 22 25 30 22 25 30 35 30 35 40

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - - - - - - - 25 - -

Injection pressure, max. (up to 400 °C) 2) [bar] 2800 2800 2220 2800 2800 2222 1543 2800 2800 2510 1850 2800 2790 2140

Injection volume, max. [cm³] 12 20 30 23 40 51 73 40 61 99 135 113 154 201


>Standard OP0314 [mm/s] 200 200 200 200

>Speed OP0315 - IntElect S [mm/s] 350 350 350 350

>High-Speed OP0316 - IntElect S [mm/s] 550 500 - -


>Standard OP0314 [cm³/s] 31 51 76 51 76 98 141 76 98 141 192 141 192 251

>Speed OP0315 - IntElect S [cm³/s] 54 89 76 89 133 172 141 133 172 247 337 247 337 440

>High-Speed OP0316 - IntElect S [cm³/s] 85 140 209 127 190 245 353 - - - - - - -


>Standard OP0314 [g/s] 1,3 3,7 6,0 3,7 6,0 10,0 16,7 6,0 10,0 16,7 22,7 16,7 22,7 33,3

>OP0315 / OP0316 - IntElect S [g/s] 1,7 5,0 8,3 5,0 8,3 13,8 22,9 6,8 11,3 18,8 25,5 18,8 25,5 37,5

Nozzle stroke, max. 4) [mm] 380 380 380 380


>Standard [kN / mm/s] 30 / 23 30 / 23 23 30 / 23

>Increased OP1336 [kN / mm/s] 30 / 120 30 / 120 43 / 120 43 / 120

General data 75-65 75-110 75-250 70-450 / 460


>Standard OP0215 6) [s-mm] 1,3 - 287 1,3 - 287 1,3 - 287 1,3 - 287

>IntElect S OP0202 [s-mm] 0,9 - 287 0,9 - 287 0,9 - 287 0,9 - 287

Net weight 5) [kg] 3350 3450 3600 3800


>Standard + L/D 20 [mm] 0 39 110 134 205 267 395 365 427 555 700 717 862 979

>IntElect S + L/D 20 [mm] 0 39 110 134 205 267 395 365 427 555 700 831 976 1093

>IntElect S + L/D 25 [mm] - - - - - - - - - - - 981 - -


1) IntElect S






4


International size description 750-65 750-110 750-250 750-450 / 460

Clamping unit 75




>Standard OP0210 [mm] 160 / 410




>Increased OP2032 [mm] -







Injection unit 65 110 250 450 / 460

Screw diameter [mm] 14 18 22 18 22 25 30 22 25 30 35 30 35 40

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - - - - - - - 25 - -

Injection pressure, max. (up to 400 °C) 2) [bar] 2800 2800 2220 2800 2800 2222 1543 2800 2800 2510 1850 2800 2790 2140

Injection volume, max. [cm³] 12 20 30 23 40 51 73 40 61 99 135 113 154 201


>Standard OP0314 [mm/s] 200 200 200 200

>Speed OP0315 - IntElect S [mm/s] 350 350 350 350

>High-Speed OP0316 - IntElect S [mm/s] 550 500 - -


>Standard OP0314 [cm³/s] 31 51 76 51 76 98 141 76 98 141 192 141 192 251

>Speed OP0315 - IntElect S [cm³/s] 54 89 76 89 133 172 141 133 172 247 337 247 337 440

>High-Speed OP0316 - IntElect S [cm³/s] 85 140 209 127 190 245 353 - - - - - - -


>Standard OP0314 [g/s] 1,3 3,7 6,0 3,7 6,0 10,0 16,7 6,0 10,0 16,7 22,7 16,7 22,7 33,3

>OP0315 / OP0316 - IntElect S [g/s] 1,7 5,0 8,3 5,0 8,3 13,8 22,9 6,8 11,3 18,8 25,5 18,8 25,5 37,5



>Standard [kN / mm/s] 30 / 23 30 / 23 23 30 / 23


General data 75-65 75-110 75-250 70-450 / 460


>Standard OP0215 6) [s-mm] 1,3 - 287 1,3 - 287 1,3 - 287 1,3 - 287

>IntElect S OP0202 [s-mm] 0,9 - 287 0,9 - 287 0,9 - 287 0,9 - 287

Net weight 5) [kg] 3350 3450 3600 3800


>Standard + L/D 20 [mm] 0 39 110 134 205 267 395 365 427 555 700 717 862 979

>IntElect S + L/D 20 [mm] 0 39 110 134 205 267 395 365 427 555 700 831 976 1093

>IntElect S + L/D 25 [mm] - - - - - - - - - - - 981 - -


1) IntElect S






5






5) IntElect S





210f1926

50 2)

52

6.5

100 3

)

47 (

47-7

1)

(52-7

7 5

) )

64

98

5312

3017

09

17

57

48

53

45

295 3

)

392 810 700

35303946

bh, h1

c

a

d

e 1

)

176.5 5)226.5 5) 2)

420

42

0

68

61

92

52

08

6

200 4)8401294

29

30

01

23

0

60

5

36

5

422 460737 557

78

7371717

7461726

(10

0)

EA, B

D

c1


min.160300

(33)20

20

max. 410 / 460 1)

30

0

Ø1

25

H8

Ø1

25

H8

BA

BA

Ø1

25

Z35

105

8xM16x322

45

14

0


EUROMAP 18 - E 7



extended


5) OP0205 Side-ejector plateM16x32

85

A - AB - B

482

70

140

175

210

Ø6

2

70

14

0

17

5

21

0

42

0

48

2

420

24

5

245


88.9 88.9

88

.98

8.9

590

390

420

59

0

47

4.5

497

622

677 / 877 2)

29

5

60xM16x32




6


International size description 1000-110 1000-250 1000-450 / 460 1000-560 1000-700

Clamping unit 100




>Standard OP0210 [mm] 180 / 450











Injection unit 110 250 450 / 460 560 700

Screw diameter [mm] 18 22 25 30 22 25 30 35 40 30 35 40 45 35 40 45 35 40 45

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - - - - - 25 25 - - - - - 25 25 -

Injection pressure, max. (up to 400 °C) 2) [bar] 2800 2800 2222 1543 2800 2800 2510 1850 1410 2800 2790 2140 1690 2800 2418 2200 2800 2418 2200

Injection volume, max. [cm³] 23 40 51 73 40 61 99 135 176 113 154 201 254 154 201 254 178 251 318


>Standard OP0314 [mm/s] 200 200 200 200 -

>Speed OP0315 - IntElect S [mm/s] 350 350 350 - 350

>High-Speed OP0316 - IntElect S [mm/s] 500 - - - -


>Standard OP0314 [cm³/s] 51 76 98 141 76 98 141 192 251 141 192 251 318 192 251 318 - - -

>Speed OP0315 - IntElect S [cm³/s] 89 133 172 247 133 172 247 337 440 247 337 440 556 - - - 337 440 556

>High-Speed OP0316 - IntElect S [cm³/s] 127 190 245 353 - - - - - - - - - - - - - - -


>Standard OP0314 [g/s] 3,7 6,0 10,0 16,7 6,0 10,0 16,7 22,7 33,3 16,7 22,7 33,3 42,0 22,7 33,3 42,0 - - -

>OP0315 / OP0316 - IntElect S [g/s] 5,0 8,3 13,8 22,9 6,8 11,3 18,8 25,5 37,5 18,8 25,5 37,5 47,3 - - - 25,5 37,5 47,3

Nozzle stroke, max. 4) [mm] 380 380 380 380 380


>Standard [kN / mm/s] 30 / 23 30 / 23 30 / 23 30 / 23


General data 100-110 100-250 100-450 / 460 100-560 100-700


>Standard OP0215 6) [s-mm] 1,3 - 322 1,3 - 322 1,3 - 322 1,3 - 322 -

>IntElect S OP0202 [s-mm] 0,9 - 322 0,9 - 322 0,9 - 322 - 0,9 - 322

Net weight 5) [kg] 4550 4700 4900 5150 5150


>Standard + L/D 20 [mm] 9 80 142 270 240 302 430 575 692 592 737 854 1016 851 968 1130 - - -

>IntElect S + L/D 20 [mm] 9 80 142 270 240 302 430 575 692 706 851 968 1130 - - - 1006 1123 1259

>IntElect S + L/D 25 [mm] - - - - - - - - - 856 1025 - - - - - 1026 1328 -


1) IntElect S






6



Clamping unit 100




>Standard OP0210 [mm] 180 / 450











Injection unit 110 250 450 / 460 560 700

Screw diameter [mm] 18 22 25 30 22 25 30 35 40 30 35 40 45 35 40 45 35 40 45

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - - - - - 25 25 - - - - - 25 25 -

Injection pressure, max. (up to 400 °C) 2) [bar] 2800 2800 2222 1543 2800 2800 2510 1850 1410 2800 2790 2140 1690 2800 2418 2200 2800 2418 2200

Injection volume, max. [cm³] 23 40 51 73 40 61 99 135 176 113 154 201 254 154 201 254 178 251 318


>Standard OP0314 [mm/s] 200 200 200 200 -




>Standard OP0314 [cm³/s] 51 76 98 141 76 98 141 192 251 141 192 251 318 192 251 318 - - -

>Speed OP0315 - IntElect S [cm³/s] 89 133 172 247 133 172 247 337 440 247 337 440 556 - - - 337 440 556

>High-Speed OP0316 - IntElect S [cm³/s] 127 190 245 353 - - - - - - - - - - - - - - -


>Standard OP0314 [g/s] 3,7 6,0 10,0 16,7 6,0 10,0 16,7 22,7 33,3 16,7 22,7 33,3 42,0 22,7 33,3 42,0 - - -

>OP0315 / OP0316 - IntElect S [g/s] 5,0 8,3 13,8 22,9 6,8 11,3 18,8 25,5 37,5 18,8 25,5 37,5 47,3 - - - 25,5 37,5 47,3



>Standard [kN / mm/s] 30 / 23 30 / 23 30 / 23 30 / 23


General data 100-110 100-250 100-450 / 460 100-560 100-700


>Standard OP0215 6) [s-mm] 1,3 - 322 1,3 - 322 1,3 - 322 1,3 - 322 -

>IntElect S OP0202 [s-mm] 0,9 - 322 0,9 - 322 0,9 - 322 - 0,9 - 322

Net weight 5) [kg] 4550 4700 4900 5150 5150


>Standard + L/D 20 [mm] 9 80 142 270 240 302 430 575 692 592 737 854 1016 851 968 1130 - - -

>IntElect S + L/D 20 [mm] 9 80 142 270 240 302 430 575 692 706 851 968 1130 - - - 1006 1123 1259

>IntElect S + L/D 25 [mm] - - - - - - - - - 856 1025 - - - - - 1026 1328 -


1) IntElect S






7


12

85





5) IntElect S






8571997

8571997

(10

0)

A,B

DE

2026100 2)

f min

235

b

66

7.5

47 (

47-7

1)

(52-7

7 5

) )

100 3

)

66

486

81

28

5

19

04

19

52

.5

49

8

35

8

960 700

342 38054171

ca

de 1

)

348.5 5) 2)

248.5 5)

c1

5)

34

2

70

1

22

82

1324200 4)

460

46

0

29

60

5

78560377

742 582

36

3

308 3

)

h, h1


min.180 / 315 6)350

20

20 (33)

max. 450 / 5501)

34

2

Ø1

25

H8

Ø1

25

H8

BA

BA

Ø1

25

35

105

97

16xM16x32

M16x32

28

0

17

5


EUROMAP 18 - E 7 / E 8 / E 9



extended




6) OP2621 Middle platen support

24

5 14

0

534

70

140

175

210

280

245

70

14

0

17

5

21

0

24

5

28

0

460 / 4

70 3

)

53

4

460 / 470 3)

Ø74 / 6

4 3

)

76xM16x32

A - AB - B


650

500

522 682 / 882 2)

627415

65

06

16

32

5

88.9 88.9


88

.98

8.9



8



Clamping unit 130




>Standard OP0210 [mm] 180 / 450











Injection unit 110 250 450 / 460 560 700

Screw diameter [mm] 18 22 25 30 22 25 30 35 40 30 35 40 45 35 40 45 50 35 40 45 50

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - - - - - 25 25 - - - - - - 25 25 - -

Injection pressure, max. (up to 400 °C) 2) [bar] 2800 2800 2222 1543 2800 2800 2510 1850 1410 2800 2790 2140 1690 2800 2418 2200 1780 2800 2418 2200 1780

Injection volume, max. [cm³] 23 40 51 73 40 61 99 135 176 113 154 201 254 154 201 254 314 178 251 318 393


>Standard OP0314 [mm/s] 200 200 200 200 -




>Standard OP0314 [cm³/s] 51 76 98 141 76 98 141 192 251 141 192 251 318 192 251 318 393 - - - -

>Speed OP0315 - IntElect S [cm³/s] 89 133 172 247 133 172 247 337 440 247 337 440 556 - - - - 337 440 556 687

>High-Speed OP0316 - IntElect S [cm³/s] 127 190 245 353 - - - - - - - - - - - - - - - - -


>Standard OP0314 [g/s] 3,7 6,0 10,0 16,7 6,0 10,0 16,7 22,7 33,3 16,7 22,7 33,3 42,0 22,7 33,3 42,0 57,3 - - - -

>OP0315 / OP0316 - IntElect S [g/s] 5,0 8,3 13,8 22,9 6,8 11,3 18,8 25,5 37,5 18,8 25,5 37,5 47,3 - - - - 25,5 37,5 47,3 64,5



>Standard [kN / mm/s] 30 / 23 30 / 23 30 / 23 30 / 23 30 / 23

>Increased OP1336 [kN / mm/s] 30 / 120 43 / 120 43 / 120 43 / 120 43 / 120

General data 130-110 130-250 130-450 / 460 130-560 130-700


>Standard OP0215 6) [s-mm] 1,4 - 357 1,4 - 357 1,4 - 357 1,4 - 357 -

>IntElect S OP0202 [s-mm] 1,0 - 357 1,0 - 357 1,0 - 357 - 1,0 - 357

Net weight 5) [kg] 5150 5300 5450 5700 5700


>Standard + L/D 20 [mm] 19 90 152 280 250 312 440 585 702 602 747 864 1026 861 978 1140 1283 - - - -

>IntElect S + L/D 20 [mm] 19 90 152 280 250 312 440 585 702 776 921 1038 1200 - - - - 1016 1133 1295 1438

>IntElect S + L/D 25 [mm] - - - - - - - - - 926 1095 - - - - - - 1190 1338 - -


1) IntElect S






8



Clamping unit 130




>Standard OP0210 [mm] 180 / 450











Injection unit 110 250 450 / 460 560 700

Screw diameter [mm] 18 22 25 30 22 25 30 35 40 30 35 40 45 35 40 45 50 35 40 45 50

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - - - - - 25 25 - - - - - - 25 25 - -

Injection pressure, max. (up to 400 °C) 2) [bar] 2800 2800 2222 1543 2800 2800 2510 1850 1410 2800 2790 2140 1690 2800 2418 2200 1780 2800 2418 2200 1780

Injection volume, max. [cm³] 23 40 51 73 40 61 99 135 176 113 154 201 254 154 201 254 314 178 251 318 393


>Standard OP0314 [mm/s] 200 200 200 200 -




>Standard OP0314 [cm³/s] 51 76 98 141 76 98 141 192 251 141 192 251 318 192 251 318 393 - - - -

>Speed OP0315 - IntElect S [cm³/s] 89 133 172 247 133 172 247 337 440 247 337 440 556 - - - - 337 440 556 687

>High-Speed OP0316 - IntElect S [cm³/s] 127 190 245 353 - - - - - - - - - - - - - - - - -


>Standard OP0314 [g/s] 3,7 6,0 10,0 16,7 6,0 10,0 16,7 22,7 33,3 16,7 22,7 33,3 42,0 22,7 33,3 42,0 57,3 - - - -

>OP0315 / OP0316 - IntElect S [g/s] 5,0 8,3 13,8 22,9 6,8 11,3 18,8 25,5 37,5 18,8 25,5 37,5 47,3 - - - - 25,5 37,5 47,3 64,5



>Standard [kN / mm/s] 30 / 23 30 / 23 30 / 23 30 / 23 30 / 23

>Increased OP1336 [kN / mm/s] 30 / 120 43 / 120 43 / 120 43 / 120 43 / 120

General data 130-110 130-250 130-450 / 460 130-560 130-700


>Standard OP0215 6) [s-mm] 1,4 - 357 1,4 - 357 1,4 - 357 1,4 - 357 -

>IntElect S OP0202 [s-mm] 1,0 - 357 1,0 - 357 1,0 - 357 - 1,0 - 357

Net weight 5) [kg] 5150 5300 5450 5700 5700


>Standard + L/D 20 [mm] 19 90 152 280 250 312 440 585 702 602 747 864 1026 861 978 1140 1283 - - - -

>IntElect S + L/D 20 [mm] 19 90 152 280 250 312 440 585 702 776 921 1038 1200 - - - - 1016 1133 1295 1438

>IntElect S + L/D 25 [mm] - - - - - - - - - 926 1095 - - - - - - 1190 1338 - -


1) IntElect S






9






5) IntElect S






245

2125.5100 2)

f min

62

2.5

100 3

)

47 (

47-7

1)

(52-7

7 5

) )

a

348.51 2) 5)

248.51 5)

38

05

00

800960292

66

48

651

33

0

19

04

19

52

.5

b

cd

5)

280 3

)

4330.5

4015

925.5

2065.5

925.52065.5

10

0

EA, B

D

510

51

0

29

1404200 4)

37

5

78

622782

70

1

22

82

37

8

560417

63

0 13

30e

1)

c1

h, h1


min.180 / 320 6)400

(36)

15

20

max. 450 / 550 1)

37

5

Ø1

60

H8

Ø1

60

H8

BA

BA

Ø1

19

.7

Z

35

105

104

16xM16x32

28

0

17

5

15

Ø1

30



extended






EUROMAP 18 - E 7 / E 8 / E 92

45

14

0

M16x32

A - AB - B

592

70

140

210

280

Ø82 / 7

2 3

)

70

14

0

21

0

28

0

510 / 5

20 3

)

59

2

510 / 520 3)


725

538

562 722 / 922 2)

667455

72

55

71

88.9 88.9

88

.98

8.9

36

2.5

56xM16x32


4xM6x12Ø145



10


International size description 1800-250 1800-450 / 460 1800-560 1800-700

Clamping unit 180




>Standard OP0210 [mm] 200 / 500











Injection unit 250 450 / 460 560 700

Screw diameter [mm] 22 25 30 35 40 30 35 40 45 35 40 45 50 35 40 45 50

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - 25 25 - - - - - - 25 25 - -

Injection pressure, max. (up to 400 °C) 2) [bar] 2800 2800 2510 1850 1410 2800 2790 2140 1690 2800 2418 2200 1780 2800 2418 2200 1780

Injection volume, max. [cm³] 40 61 99 135 176 113 154 201 254 154 201 254 314 178 251 318 393


>Standard OP0314 [mm/s] 200 200 200 -

>Speed OP0315 - IntElect S [mm/s] 350 350 - 350

>High-Speed OP0316 - IntElect S [mm/s] - - - -


>Standard OP0314 [cm³/s] 76 98 141 192 251 141 192 251 318 192 251 318 393 - - - -

>Speed OP0315 - IntElect S [cm³/s] 133 172 247 337 440 247 337 440 556 - - - - 337 440 556 687

>High-Speed OP0316 - IntElect S [cm³/s] - - - - - - - - - - - - - - - - -


>Standard OP0314 [g/s] 6,0 10,0 16,7 22,7 33,3 16,7 22,7 33,3 42,0 22,7 33,3 42,0 57,3 - - - -

>OP0315 / OP0316 - IntElect S [g/s] 6,8 11,3 18,8 25,5 37,5 18,8 25,5 37,5 47,3 - - - - 25,5 37,5 47,3 64,5



>Standard [kN / mm/s] 30 / 23 30 / 23 30 / 23 30 / 23


General data 180-250 180-450 /460 180-560 180-700


>Standard OP0215 6) [s-mm] 1,5 - 392 1,5 - 392 1,5 - 392 -

>IntElect S OP0202 [s-mm] 1,2 - 392 1,2 - 392 - 1,2 - 392

Net weight 5) [kg] 6600 6750 6950 6950


>Standard + L/D 20 [mm] 165 227 355 500 617 517 662 779 941 776 893 1055 1198 - - - -

>IntElect S + L/D 20 [mm] 165 227 355 500 617 631 776 893 1055 - - - - 931 1048 1210 1353

>IntElect S + L/D 25 [mm] - - - - - 781 950 - - - - - - 1105 1253 - -


1) IntElect S






10


International size description 1800-250 1800-450 / 460 1800-560 1800-700

Clamping unit 180




>Standard OP0210 [mm] 200 / 500











Injection unit 250 450 / 460 560 700

Screw diameter [mm] 22 25 30 35 40 30 35 40 45 35 40 45 50 35 40 45 50

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

L/D ratio OP0612 / OP0627 1) [mm] - - - - - 25 25 - - - - - - 25 25 - -

Injection pressure, max. (up to 400 °C) 2) [bar] 2800 2800 2510 1850 1410 2800 2790 2140 1690 2800 2418 2200 1780 2800 2418 2200 1780

Injection volume, max. [cm³] 40 61 99 135 176 113 154 201 254 154 201 254 314 178 251 318 393


>Standard OP0314 [mm/s] 200 200 200 -

>Speed OP0315 - IntElect S [mm/s] 350 350 - 350

>High-Speed OP0316 - IntElect S [mm/s] - - - -


>Standard OP0314 [cm³/s] 76 98 141 192 251 141 192 251 318 192 251 318 393 - - - -

>Speed OP0315 - IntElect S [cm³/s] 133 172 247 337 440 247 337 440 556 - - - - 337 440 556 687

>High-Speed OP0316 - IntElect S [cm³/s] - - - - - - - - - - - - - - - - -


>Standard OP0314 [g/s] 6,0 10,0 16,7 22,7 33,3 16,7 22,7 33,3 42,0 22,7 33,3 42,0 57,3 - - - -

>OP0315 / OP0316 - IntElect S [g/s] 6,8 11,3 18,8 25,5 37,5 18,8 25,5 37,5 47,3 - - - - 25,5 37,5 47,3 64,5



>Standard [kN / mm/s] 30 / 23 30 / 23 30 / 23 30 / 23


General data 180-250 180-450 /460 180-560 180-700


>Standard OP0215 6) [s-mm] 1,5 - 392 1,5 - 392 1,5 - 392 -

>IntElect S OP0202 [s-mm] 1,2 - 392 1,2 - 392 - 1,2 - 392

Net weight 5) [kg] 6600 6750 6950 6950


>Standard + L/D 20 [mm] 165 227 355 500 617 517 662 779 941 776 893 1055 1198 - - - -

>IntElect S + L/D 20 [mm] 165 227 355 500 617 631 776 893 1055 - - - - 931 1048 1210 1353

>IntElect S + L/D 25 [mm] - - - - - 781 950 - - - - - - 1105 1253 - -


1) IntElect S






11





4) OP0242 Safety guard on non-operator sideextended

5) IntElect S






f min275

2372100 2)

64

2.5

66

48

68

13

7019

64

20

12

.5

47 (

47-7

1)

100 3

)

410960 800

4135

4667280 3

)b

c1

ad e 1

)

348 2) 5)

248 5)

c

h, h1

50

03

80

(52-7

7 5

) )

5)

23

42

70

1

37

3

200 4) 1500

31

78

560

56

0 43

51

37

0

65

9

622

680820

424

10

0

1051.52341.5

10462336

E

A, B

D


min. 200 / 320 6)450

(32)

15

20

max. 500 / 6001)

43

5

Ø1

60

H8

Ø1

60

H8

BA

BA

Ø1

19

.7

Z

35

175

8xM20x403

50

21

0

15

8xM16x32

Ø1

30



extended






EUROMAP 18 - E 8 / E 9 / E 10

28

0 17

5

35

105

805

540

620 760 / 960 2)

705513

80

5

59

1

88.9 88.9

88

.98

8.9

40

2.5

654

70

140

210

280

70

14

0

21

0

28

0

560 / 5

70 3

)

65

4

560 / 570 3)

350

35

0

Ø94 / 8

4 3

)

68xM20x40

4xM6x12Ø145

A - AB - B





12



Clamping unit 220




>Standard OP0210 [mm] 300 / 600


>Decreased OP0214 [mm] 200 / 500


>Standard [mm] 660x660








L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20




>Standard OP0314 [mm/s] 200 160 160


>Standard OP0314 [cm³/s] 192 251 318 393 254 314 452 314 452 616


>Standard OP0314 [g/s] 22,7 33,3 42 57,3 26,3 37,5 58,3 37,5 58,3 66,7



>Standard [kN / mm/s] 43 / 66 58 / 73 58 / 73


General data 220-700 220-1100 220-1600


>Standard OP0215 5) [s-mm] 1,6 - 462 1,6 - 462 1,6 - 462

Net weight 4) [kg] 12200 14800 14900


>Standard + L/D 20 [mm] 0 0 46 186 350 490 630 530 740 1160







12



Clamping unit 220




>Standard OP0210 [mm] 300 / 600












L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20




>Standard OP0314 [mm/s] 200 160 160


>Standard OP0314 [cm³/s] 192 251 318 393 254 314 452 314 452 616


>Standard OP0314 [g/s] 22,7 33,3 42 57,3 26,3 37,5 58,3 37,5 58,3 66,7



>Standard [kN / mm/s] 43 / 66 58 / 73 58 / 73


General data 220-700 220-1100 220-1600


>Standard OP0215 5) [s-mm] 1,6 - 462 1,6 - 462 1,6 - 462

Net weight 4) [kg] 12200 14800 14900


>Standard + L/D 20 [mm] 0 0 46 186 350 490 630 530 740 1160







13


f min2950308

52

51

52

57

25

2406035

210 3

)

31

0

62

0

1600 998

200 2)

100 3

)

59 (

59-8

9)

21

48

.1

(51

3)

1)

3)

c1 c

d e 1

)

b

a

h, h1

66

0

15

25

71

0

825

78696

923439

78

34

1748

21

55

57

0

250 4)

78

47

35

13

660

Ø102

31

0

1292

2950

1393 2

)250 4

)

1320 1362

21841011

2950

1342

13621320

10

0









A, B

D

E


175

8x M20-40

ÓÓ

ÓÓÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ

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ÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ

B

B

575 min. 200 3) / 300max. 600 / 800 1)

51

3

∅1

60

H8

∅1

60

H8

∅1

25

28

042

0

35

A

A

40

20

15




extended

3) OP0214 Mould height decreased

4) OP0050 Mechanical interface for handling

unit


A - AB - B

ÖÖÖÖ

ÔÔ

ÒÒÖÖÕÕ

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ÕÕÕÕÕ

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ÒÒÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕ

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ÒÒ

ÕÕ

600

952

93

5

53

3

50.8

203.2

50

.82

03

.2

610

785 880 / 1130 2)

766

4x M6-12/17∅145

350420

280

140210

762

∅1

02

76

26

60

660

M20-40/51(64x)

35

04

20 28

0 14

02

10


k see Technical DescriptionBore diameter throughout 27+1 5)

31IntElect 220 |

14



Clamping unit 280




>Standard OP0210 [mm] 350 / 650











Screw diameter [mm] 45 50 60 50 60 70 60 70 80

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20

Injection pressure, max. (up to 400 °C) 1) [bar] 2426 2348 1630 2426 2073 1523 2426 1877 1437

Injection volume, max. [cm³] 363 511 735 550 820 1116 891 1232 1608


>Standard OP0314 [mm/s] 160 160 160


>Standard OP0314 [cm³/s] 254 314 452 314 452 616 452 616 804


>Standard OP0314 [g/s] 26,3 37,5 58,3 37,5 58,3 66,7 58,3 66,7 93,3



>Standard [kN / mm/s] 58 / 73 58 / 73 58 / 73


General data 280-1100 280-1600 280-2200


>Standard OP0215 5) [s-mm] 1,7 - 511 1,7 - 511 1,7 - 511

Net weight 4) [kg] 16600 16600 17500


>Standard + L/D 20 [mm] 0 110 320 150 430 780 630 630 870







14



Clamping unit 280




>Standard OP0210 [mm] 350 / 650











Screw diameter [mm] 45 50 60 50 60 70 60 70 80

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20

Injection pressure, max. (up to 400 °C) 1) [bar] 2426 2348 1630 2426 2073 1523 2426 1877 1437

Injection volume, max. [cm³] 363 511 735 550 820 1116 891 1232 1608


>Standard OP0314 [mm/s] 160 160 160


>Standard OP0314 [cm³/s] 254 314 452 314 452 616 452 616 804


>Standard OP0314 [g/s] 26,3 37,5 58,3 37,5 58,3 66,7 58,3 66,7 93,3



>Standard [kN / mm/s] 58 / 73 58 / 73 58 / 73


General data 280-1100 280-1600 280-2200


>Standard OP0215 5) [s-mm] 1,7 - 511 1,7 - 511 1,7 - 511

Net weight 4) [kg] 16600 16600 17500


>Standard + L/D 20 [mm] 0 110 320 150 430 780 630 630 870







15


3150

21

36

210 3

)70

715

35

50

2

200 2)

333

31

0

(55

6)

f min

c1 c

e 1

)

21

51

d

1615 998325

59 (

59-8

9)

100 3

) 3) bh, h1

a

6450

1)730

73

06

97

15

35

22

12

31

0

768870

1838

34

78

968428

78

78

55

8

250 4)

51

65

56

Ø114

1311

3150

3150 217

1482 2

)

250 4

)

1417

1445 1490

1445 14901470

10

0

2184

A, B

D

E










ÓÓÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ

ÖÖÖÖÖÖÖÖÖÖÖÖÖÖÖ

ÖÖÖÖÖÖÖÖÖÖ

BA

BA

20(45)

1515

625 min. 300 3) / 350max. 650 / 850 1)

∅1

25

∅1

60

55

6∅1

60

H8

∅1

60

H8 Z


1758x M20-4035

49

03

50



extended



unit


A - AB - B


Ô ÒÕÕÖÖÖŠŠŠÔÔ

ÓÓ

ÔÔÔÔÔÔÔ

ÕÕÕÓÓ

ÓÓ

ÔÔÖÖ

ÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ

ÓÓÓÓ

ÒÒ

ÚÚ

ŠŠŠŠŠŠŠŠŠŠ

Ö

50.8203.2

1048

652

830 925 / 1175 2)

811

51

0

50

.82

03

.2

10

15

726 k see Technical Description

Bore diameter throughout 35+1 5)

42

5

32

5

25

0

17

5

12

5

(518) (505)

844

730

73

0

84

4

(51

0)

(51

0)

∅1

14

M20-40/51(84x)

425325

250

175

125

33IntElect 280 |

16


International size description 3500-1600 3500-2200

Clamping unit 350




>Standard OP0210 [mm] 400 / 700










Injection unit 1600 2200

Screw diameter [mm] 50 60 70 60 70 80

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20

Injection pressure, max. (up to 400 °C) 1) [bar] 2426 2073 1523 2426 1877 1437

Injection volume, max. [cm³] 550 820 1116 891 1232 1608


>Standard OP0314 [mm/s] 160 160


>Standard OP0314 [cm³/s] 314 452 616 452 616 804


>Standard OP0314 [g/s] 37,5 58,3 66,7 58,3 66,7 93,3

Nozzle stroke, max. 3) [mm] 450 520


>Standard [kN / mm/s] 58 / 73 58 / 73

>Increased OP1337 [kN / mm/s] 58 / 120 58 / 120

General data 350-1600 350-2200


>Standard OP0215 5) [s-mm] 1,9 - 581 1,9 - 581

Net weight 4) [kg] 19900 20700


>Standard + L/D 20 [mm] 160 440 820 650 650 855







16



Clamping unit 350




>Standard OP0210 [mm] 400 / 700












L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20






>Standard OP0314 [cm³/s] 314 452 616 452 616 804


>Standard OP0314 [g/s] 37,5 58,3 66,7 58,3 66,7 93,3



>Standard [kN / mm/s] 58 / 73 58 / 73


General data 350-1600 350-2200


>Standard OP0215 5) [s-mm] 1,9 - 581 1,9 - 581

Net weight 4) [kg] 19900 20700


>Standard + L/D 20 [mm] 160 440 820 650 650 855







17


3400

57

81

58

522

66

67

3100 3

)

59 (

59-8

9)

3756650

1715 998

31

0

47

8

21

0 3

)

200 2)

bh, h1

c1 c

22

01

d e 1

)

a

363f min

23

73

830

83

0

2038

15

85

66

5

8529301108

504 7878

28

52

3

61

85

70

250 4)

78

Ø127

3)

1)

1683 2

)

10

0

15951557

16301595

3400

1610

1311 2184

20716303400

250 4

)

A, B

D

E

(61

8)











BA

BA 1758x M20-4035

49

03

50

20(45)

1515

725 min. 350 3) / 400max. 700 / 900 1)

∅1

25

∅1

60

61

8∅1

60

H8

∅1

60

H8

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ

ÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ

ÖÖÖÖÖÖÖÖÖÖÖÖ

ÒÒ1) OP0211 Mould height increased


extended



unit


Movable platen Fixed platenA - AB - B

14

0

49

0

42

0

35

02

80

21

0

957

830

83

0

95

7

∅1

27

M20-40/51(104x)

420

350280210

140

490

ÚÚÓÓÓÔÔÔÚÚ

ÛÛ

ÓÓÓÓÓÓ

ÚÚÚÚÚÚ

ÔÔÛÛ

ÛÛ

ŠŠÓ

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ ÖÖ

ÖÖÖÖÖÖÖÖ

Ô

ÚÚ

Š

ÔÔ

50.8

203.21168

715

830 1065 / 1315 2)

950

58

6

50

.82

03

.2

720

11

44

Bore diameter throughout 35+1 5)


35IntElect 350 |

18

Sumitomo (SHI) Demag IntElect 450 / 500


Clamping unit 450 / 500

Clamping force / locking force, max. [kN] 4500 (5000) / 4950 (5500)



>Standard OP0210 [mm] 450 / 850

>Increased OP0211 [mm] 450 / 1050











L/D ratio OP0610 / OP0611 [mm] 20 20 20 23 20 20






>Standard OP0314 [cm³/s] 452 616 804 616 804 1134

Plasticising rate, max. (PS): 2) 14 20 28 20 28 45

>Standard OP0314 [g/s] 58,3 66,7 93,3 83,3 116,7 187,5



>Standard [kN / mm/s] 58 / 73 58 / 73


General data 450-2200 450-3000


>Standard OP0215 5) [s-mm] 2,7 - 644 2,7 - 644

Net weight 4) [kg] 27200 28500


>Standard + L/D 20 [mm] 0 0 275 1091 1091 1171







18

Sumitomo (SHI) Demag IntElect 450 / 500


Clamping unit 450 / 500

Clamping force / locking force, max. [kN] 4500 (5000) / 4950 (5500)



>Standard OP0210 [mm] 450 / 850

>Increased OP0211 [mm] 450 / 1050











L/D ratio OP0610 / OP0611 [mm] 20 20 20 23 20 20






>Standard OP0314 [cm³/s] 452 616 804 616 804 1134

Plasticising rate, max. (PS): 2) 14 20 28 20 28 45

>Standard OP0314 [g/s] 58,3 66,7 93,3 83,3 116,7 187,5



>Standard [kN / mm/s] 58 / 73 58 / 73


General data 450-2200 450-3000


>Standard OP0215 5) [s-mm] 2,7 - 644 2,7 - 644

Net weight 4) [kg] 27200 28500


>Standard + L/D 20 [mm] 0 0 275 1091 1091 1171







19

Machine dimensions IntElect 450 / 500

3882220 998

47

8

31

0

210 3

)

100 3

)

59 (

59-8

9)

67

316

72

65

12

42

2

4083920

(69

8)

200 2)

b

h, h1

c1 c

d

a

22

88

e 1

)

7740

1)f min

3) 878

1188 1023

7878

342211

52

4

920

92

0

250 4)

78

25

12

66

3

16

72

529

65

86

98

Ø150

1855.5

2)

250 4

)

3920

3920

1767

1820

1795 1840

1795 1840

10

0

1411 2184

217

A, B

D

E









Platen dimensions - Hole pattern according to EUROMAP (OP0204, OP0205) IntElect 450 / 500


ÓÓÔÔÔÔÔÔÔÔÔÔÔÔ

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ

ÖÖÖÖÖÖÖÖÖÖÖÖÖÖÖÖÖÖ

BA

BA

20(70)

1515

825 min. 350 3) / 450max. 800 / 1050 1)

∅1

25

∅2

00

69

8

∅2

00

H8

∅2

00

H8

1758x M20-4035

56

04

20

Z1) OP0211 Mould height increased


extended



unit



A - AB - B

Ó ÒÕÕÕÕÚÚŠŠ

ÒÒ

ÒÒÒÒÒÒ

ÔÔÔÔÔÔ

ÚÚÒÒ

ÒÒ

ÓÓÕ Ò

ŠŠŠŠŠŠŠŠŠŠŠŠŠŠŠŠ

ÓÓ

ÓÓÓÓ

ÓÓ

ÕÕÕÕÕÕÕÕÕ

50.876.2

1328825

983 1148 / 1398 2)

1031

65

9

50

.87

6.2

852

13

03

203.2355.6

20

3.2

35

5.6 42

03

50

28

02

10

14

0

M20-40/51(144x)

420

350280210

140

49

0

56

0

490560

(658) (645)

1070

920

92

0

10

70

(65

0)

(65

0)

∅1

50

k see Technical DescriptionBore diameter throughout 35+1 5)

Bore diameter throughout 52+1

37IntElect 450/500 |

20

Ejector - dimensions IntElect

Ejector couplingR2.5

D-0.1

E

ØC

-0.5

3

ØB

-0.5

ØA

-0.5

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ

ÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ

ÓÓÔÔ

ÔÔ

Gmax

Hmax +1

+1.0

-0.2

K

M

Dimensions ejector plateStroke L

Rp min. = 690 N/mm²

Machine type Specification

Dimensions [mm]

A B C D E

IntElect 50

IntElect 75

OP2196 24.5 14 24.5 7.8 20

OP2192 44.5 26 44.5 9.5 26

OP2636 24.5 14 24.5 7.8 20

IntElect 100

IntElect 130

OP2196 24.5 14 24.5 7.8 20

OP2192 44.5 26 44.5 9.5 26

OP2636 44.5 26 44.5 9.5 26

IntElect 180 OP2196 44.5 26 44.5 9.5 26

OP2192 44.5 26 44.5 9.5 26

OP2636 44.5 26 44.5 9.5 26

IntElect 220 OP2195 44.5 26 44.5 6.5 26

OP2192 44.5 26 44.5 6.5 26

IntElect 280 OP2195 44.5 26 44.5 6.5 26

OP2192 44.5 26 44.5 6.5 26

IntElect 350 OP2195 44.5 26 44.5 6.5 26

OP2192 44.5 26 44.5 6.5 26

IntElect 450 OP2195 44.5 26 44.5 6.5 26

OP2192 44.5 26 44.5 6.5 26

OP2196 Standard 50t - 180t


OP2192 >Force increased OP2192

OP2636 >Speed increased OP2636

20



D-0.1

E

ØC

-0.5

3

ØB

-0.5

ØA

-0.5

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ


ÓÓÔÔ

ÔÔ

Gmax

Hmax +1

+1.0

-0.2

K

M




Dimensions [mm]

A B C D E

IntElect 50

IntElect 75

OP2196 24.5 14 24.5 7.8 20

OP2192 44.5 26 44.5 9.5 26

OP2636 24.5 14 24.5 7.8 20

IntElect 100

IntElect 130

OP2196 24.5 14 24.5 7.8 20

OP2192 44.5 26 44.5 9.5 26

OP2636 44.5 26 44.5 9.5 26

IntElect 180 OP2196 44.5 26 44.5 9.5 26

OP2192 44.5 26 44.5 9.5 26

OP2636 44.5 26 44.5 9.5 26

IntElect 220 OP2195 44.5 26 44.5 6.5 26

OP2192 44.5 26 44.5 6.5 26

IntElect 280 OP2195 44.5 26 44.5 6.5 26

OP2192 44.5 26 44.5 6.5 26

IntElect 350 OP2195 44.5 26 44.5 6.5 26

OP2192 44.5 26 44.5 6.5 26

IntElect 450 OP2195 44.5 26 44.5 6.5 26

OP2192 44.5 26 44.5 6.5 26





21



D-0.1

E

ØC

-0.5

3

ØB

-0.5

ØA

-0.5

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ


ÓÓÔÔ

ÔÔÔÔ

Gmax

Hmax +1

+1.0

-0.2

K

M




Dimensions [mm]

Hmax K (OP0022) K (OP2193) Gmax Stroke L M

IntElect 50 OP2196 207 32.2 38 184 120 40

OP2192 147 47.2 44 124 60 50

OP2636 185 32.2 38 162 70 50

IntElect 75 OP2196 227 32.2 38 204 130 40

OP2192 167 47.2 44 144 70 50

OP2636 205 32.2 38 182 80 50

IntElect 100 OP2196 254 32.2 38 243 150 45

OP2192 224 47.2 44 213 120 65

OP2636 253 47.2 44 214 100 50

IntElect 130 OP2196 259 32.2 38 248 150 45

OP2192 229 47.2 44 218 120 65

OP2636 258 47.2 44 219 100 50

IntElect 180 OP2196 279 47.2 44 268 150 65

OP2192 279 47.2 44 268 135 65

OP2636 308 47.2 44 269 100 50

IntElect 220 OP2195 433 47.2 47.5 428 220 63

OP2192 433 47.2 47.5 428 220 63

IntElect 280 OP2195 433 47.2 47.5 428 220 63

OP2192 433 47.2 47.5 428 220 63

IntElect 350 OP2195 463 47.2 47.5 458 250 63

OP2192 463 47.2 47.5 458 250 63

IntElect 450 OP2195 531 47.2 47.5 526 250 75

OP2192 531 47.2 47.5 526 250 75





OP0022 Ejector coupling manuall

OP2193 Ejector coupling semi-automatic

39Connection dimensions |

22

Material Loading - dimensions IntElect

4xM8x7

ØD

OP0320 Material hopper optional

b

a

cdY

A

30

Ø135

190

Y

140

Ø120

AA - A

Ø45

Ø70

Injection unitScrew diameter

[mm]

Dimensions [mm]

Standard L/D 25

OP0612 / OP0627

Standard

a a b c d D

65 14 395 -

18 505 - 20 157 518 376

22 591 -

110 18 578 -

20 157 518 37622 591 -

25 653 -

30 781 -

250 22 591 -

20 157 518 376

25 653 -

30 781 -

35 887 -

40 990 -

450 30 781 -

20 157 670 37635 887 -

40 990 -

45 1124 -

460 30 781 930

20 157 670 37635 887 1061

40 990 -

45 1124 -

560 35 887 -

20 157 670 37640 990 -

45 1124 -

50 1234 -

700 35 887 1061

20 157 670 37640 990 1185

45 1124 -

50 1234 -

23


dc

30

A

a

Z

b

∅D

60°

Z

M8-16 (4x)

160

∅58

∅96

60°

16

0

A



[mm]

Dimensions [mm]

Standard L/D 25

OP0612 / OP0627

Standard

a a b c d D

1100 45 1118 -

50 1243 - 20 165 620 785

60 1474 -

1600 50 1243 -

60 1474 - 20 165 620 785

70 1719 -

2200 60 1474 -

70 1719 - 20 165 620 785

80 1938 -

Z

Z

M8-16 (4x)

200

∅104

∅142

60° 60°

20

0

A


[mm]

Dimensions [mm]

Standard L/D 25

OP0612 / OP0627

Standard

a a b c d D

3000 70 1975 -

80 2342 - 20 205 580 785

95 2332 -

41Connection dimensions |

22


4xM8x7

ØD


b

a

cdY

A

30

Ø135

190

Y

140

Ø120

AA - A

Ø45

Ø70


[mm]

Dimensions [mm]

Standard L/D 25

OP0612 / OP0627

Standard

a a b c d D

65 14 395 -

18 505 - 20 157 518 376

22 591 -

110 18 578 -

20 157 518 37622 591 -

25 653 -

30 781 -

250 22 591 -

20 157 518 376

25 653 -

30 781 -

35 887 -

40 990 -

450 30 781 -

20 157 670 37635 887 -

40 990 -

45 1124 -

460 30 781 930

20 157 670 37635 887 1061

40 990 -

45 1124 -

560 35 887 -

20 157 670 37640 990 -

45 1124 -

50 1234 -

700 35 887 1061

20 157 670 37640 990 1185

45 1124 -

50 1234 -

10

IntElect Multi

Clamping unit Injection unit horizontal Screw diameter

[mm]

Injection unit vertical Screw diameter

[mm]

100

110 18 / 22 / 25 / 3065 14 / 18 / 22 / 25

250 22 / 25 / 30 / 35 / 40

450 30 / 35 / 40 / 45250 22 / 25 / 30 / 35

560 35 / 40 / 45

130

110 18 / 22 / 25 / 3065 14 / 18 / 22 / 25

250 22 / 25 / 30 / 35 / 40

450 30 / 35 / 40 / 45250 22 / 25 / 30 / 35

560 35 / 40 / 45 / 50

180

250 22 / 25 / 30 / 35 / 40 65 14 / 18 / 22 / 25

450 30 / 35 / 40 / 45 250 22 / 25 / 30 / 35

560 35 / 40 / 45 / 50 450 30 / 35 / 40 / 45

11

Clamping unit 100 130 180

Mould height, min. / max.: 100 100 100

>Increased Multi OP0211 [mm] 230 / 650 280 / 700 300 / 800

Distance between tie bars (h x v):

>Standard 470x470 520x520 570x570

Mould weight / mov. / fixed, max. [kg] 1500 / 1050 / 750 2000 / 1400 / 1000 2750 / 1925 / 1375


>Standard OP2196 [mm / kN / mm/s] 150 / 32 / 333 150 / 32 / 333 150 / 45 / 333

>Force increased OP2192 [mm / kN / mm/s] 120 / 59 / 333 120 / 59 / 333 135 / 59 / 333

>Speed increased OP2636 [mm / kN / mm/s] 100 / 50 / 500 100 / 50 / 500 100 / 50 / 500

General data 100 130 180

Net weight: 4)

>Machine without V-unit [kg] 5150 5700 6950

Injection unit vertical 65 250 450

Screw diameter [mm] 14 18 22 25 22 25 30 35 30 35 40 45

L/D ratio OP0610 / OP0611 [mm] 20 20 20 20 20 20 20 20 20 20 20 20

Injection pressure, max. (up to 400 °C) 1) [bar] 2800 2800 2220 1720 2800 2800 2510 1850 2800 2790 2140 1690

Injection volume, max. [cm³] 12 20 30 38 40 61 99 135 113 154 201 254


>Standard OP0314 [mm/s] 200 200 200

>Speed OP0315 [mm/s] 350 350 350

>High-Speed OP0316 [mm/s] 550 - -


>Standard OP0314 [cm³/s] 31 51 76 98 76 98 141 192 141 192 251 318

>Speed OP0315 [cm³/s] 54 89 133 172 133 172 247 337 247 337 440 556

>High-Speed OP0316 [cm³/s] 85 140 209 270 - - - - - - - -


>Standard OP0314 [g/s] 1,3 3,7 6 10 6 10 16,7 22,7 16,7 22,7 33,3 42

>OP0315 / OP0316 [g/s] 1,7 5 8,3 13,8 6,8 11,3 18,8 25,5 18,8 25,5 37,5 47,3



>Standard [kN / mm/s] 30 / 23 30 / 23 30 / 23

General data 65 250 450

Net weight: 4)

>Injection-unit-V OP0303 [kg] 1110 1403 1624




3) The max. nozzle stroke is valid for standard open nozzle (OP0652) and L/D = 20. Nozzle stroke is shorter with special or optional nozzle and L/D > 20.


43IntElect Multi |

10

IntElect Multi

Clamping unit Injection unit horizontal Screw diameter

[mm]

Injection unit vertical Screw diameter

[mm]

100

110 18 / 22 / 25 / 3065 14 / 18 / 22 / 25

250 22 / 25 / 30 / 35 / 40

450 30 / 35 / 40 / 45250 22 / 25 / 30 / 35

560 35 / 40 / 45

130

110 18 / 22 / 25 / 3065 14 / 18 / 22 / 25

250 22 / 25 / 30 / 35 / 40

450 30 / 35 / 40 / 45250 22 / 25 / 30 / 35

560 35 / 40 / 45 / 50

180

250 22 / 25 / 30 / 35 / 40 65 14 / 18 / 22 / 25

450 30 / 35 / 40 / 45 250 22 / 25 / 30 / 35

560 35 / 40 / 45 / 50 450 30 / 35 / 40 / 45

12

Machine dimensions IntElect Multi

h g

es

h, h1LS

B

47 (

47 -

71)

P

W

Injection unit

vertical

65

[mm]

65

[mm]

250

[mm]

250

[mm]

450

[mm]

450

[mm]

Clamping unit Screw diameter 14 / 18 22 / 25 22 / 25 30 / 35 30 / 35 40 / 45

100

B 1908 2043 2308 2578 - -

h ges 3535 3670 3935 4205 - -

S 569 569 - -

L 3955 3955 - -

W 1402 1402 - -

P 2275 2275 - -

h/h1 Multi IntElect Mono - 100

130

B 1908 2043 2308 2578 - -

h ges 3613 3748 4013 4283 - -

S 564 564 - -

L 4245 4245 - -

W 1482 1482 - -

P 2475 2475 - -


180

B 1908 2043 2308 2578 2673 2953

h ges 3712 3848 4113 4383 4478 4758

S 630 630 630

L 4385 4385 4385

W 1578 1578 1578

P 2720 2720 2720

h/h1 Multi IntElect Mono

13

Dipping depth and traverse distance

A

A - A

A

V max.

V min.

Hv

Ev

Clamping unit Injection unitvertical

Screw diameter[mm]

Ev min. *[mm]

Hv[mm]

V min.[mm]

V max.[mm]

100

65

14 190

450 80 220

18 60

22 90

25 30

250

22 90

25 30

30 170

35 30

130

65

14 223

450 80 220

18 93

22 123

25 63

250

22 123

25 63

30 203

35 63

180

65

14 283

450 80 220

18 153

22 183

25 123

250

22 183

25 123

30 263

35 123

450

30 263

35 123

40 273

45 123

* Minimum distance to nozzle centerThe max. nozzle stroke is valid for standard open nozzle (OP0652) and L/D = 20. Nozzle stroke is shorter with special or optional nozzle and L/D > 20.

45IntElect Multi |

12

Machine dimensions IntElect Multi

h g

es

h, h1LS

B

47 (

47 -

71)

P

W

Injection unit

vertical

65

[mm]

65

[mm]

250

[mm]

250

[mm]

450

[mm]

450

[mm]

Clamping unit Screw diameter 14 / 18 22 / 25 22 / 25 30 / 35 30 / 35 40 / 45

100

B 1908 2043 2308 2578 - -

h ges 3535 3670 3935 4205 - -

S 569 569 - -

L 3955 3955 - -

W 1402 1402 - -

P 2275 2275 - -


130

B 1908 2043 2308 2578 - -

h ges 3613 3748 4013 4283 - -

S 564 564 - -

L 4245 4245 - -

W 1482 1482 - -

P 2475 2475 - -


180

B 1908 2043 2308 2578 2673 2953

h ges 3712 3848 4113 4383 4478 4758

S 630 630 630

L 4385 4385 4385

W 1578 1578 1578

P 2720 2720 2720

h/h1 Multi IntElect Mono

14

Integrated turntable with side ejector OP0201 / OP2051

ÓÓÓÓÓÓ

ÓÓÓÔÔ

ÔÔ

ÔÔÔÔ

ÔÔÔÔ

ÔÔÔÔ

D2

D1

A

B CA

C

B

Machine 100 130 180

Distance between tie bars (h x v): [mm] 470x470 520x520 570x570

Geometry / Net weight:

Turntable thickness [mm] 128 128 148

D1 [mm] 656 728 800

D2 [mm] 675 750 825

Max. mould weight on turntable [kg] 600 800 1000

Connection:

4 circles water * 10 [bar], 120 °C, DME

Turning time [s] / [kg] < 0,9 / 600 < 1,0 / 800 < 1,0 / 1000

Ejector - dimensions:

A (h / v) [mm] ±203,2 / ±50,8 (4x ∅27) ±203,2 / ±50,8 (4x ∅27) ±203,2 / ±50,8 (4x ∅27)

B (h / v) [mm] ±85 / ±85 (4x ∅27) ±85 / ±85 (4x ∅27) -

C (h / v) [mm] ±120 / ±120 (4x ∅27) ±120 / ±120 (4x ∅27) ±120 / ±120 (4x ∅27)

Stroke OP2196 / OP2051 * [mm] 55 50 85

* Changes on request

24

a b c c1 d e f min. h1 max. transport

IntElect 50-65 157 - 855 - 1450 1900 405 0

IntElect 50-110 157 - 855 - 1467 1900 507 134

IntElect 50-250 157 - 855 - 1477 1900 591 254

IntElect 75-65 157 0 855 - 1485 1935 405 0

IntElect 75-110 157 0 855 - 1502 1935 507 134

IntElect 75-250 157 0 855 - 1512 1935 591 254

IntElect 75-450 157 250 855 690 1537 1935 781 677

IntElect 75-460 157 250 855 690 1537 1935 781 757

IntElect 100-110 157 0 870 - 1557 1990 507 40

IntElect 100-250 157 0 870 - 1567 1990 591 360

IntElect 100-450 157 305 870 690 1592 1990 781 632

IntElect 100-460 157 305 870 690 1622 1990 887 712

IntElect 100-560 157 305 870 690 1622 1990 887 796

IntElect 100-700 157 305 870 690 1622 1990 887 796

IntElect 130-110 157 0 870 - 1602 2035 507 28

IntElect 130-250 157 0 870 - 1612 2035 591 300

IntElect 130-450 157 425 870 690 1637 2035 781 620

IntElect 130-460 157 425 870 690 1637 2035 781 700

IntElect 130-560 157 425 870 690 1667 2035 887 835

IntElect 130-700 157 425 870 690 1667 2185 887 990

IntElect 180-250 157 400 870 677 1652 2075 591 184

IntElect 180-450 157 400 870 677 1677 2075 781 507

IntElect 180-460 157 400 870 677 1677 2075 781 507

IntElect 180-560 157 400 870 677 1707 2075 887 771

IntElect 180-700 157 400 870 677 1707 2225 887 926

IntElect 220-700 157 6 935 795 1862 2380 845 186

IntElect 220-1100 230.6 517 935 805 2198 2409 1080 630

IntElect 220-1600 230.6 517 935 805 2198 2409 1178 1160

IntElect 280-1100 230.6 6 945 795 2205 2419 1080 320

IntElect 280-1600 230.6 518 945 809 2205 2419 1178 780

IntElect 280-2200 230.6 518 945 809 2190 2419 1413 870

IntElect 350-1600 230.6 512 975 795 2255 2469 1178 820

IntElect 350-2200 230.6 512 975 795 2240 2469 1413 855

IntElect 450-2200 230.6 666 975 795 2327 2556 1413 275

IntElect 450-3000 270.6 666 975 795 2332 2556 1965 1170

47IntElect Multi |

14

Integrated turntable with side ejector OP0201 / OP2051

ÓÓÓÓÓÓ

ÓÓÓÔÔ

ÔÔ

ÔÔÔÔ

ÔÔÔÔ

ÔÔÔÔ

D2

D1

A

B C

A

C

B

Machine 100 130 180

Distance between tie bars (h x v): [mm] 470x470 520x520 570x570

Geometry / Net weight:

Turntable thickness [mm] 128 128 148

D1 [mm] 656 728 800

D2 [mm] 675 750 825

Max. mould weight on turntable [kg] 600 800 1000

Connection:

4 circles water * 10 [bar], 120 °C, DME

Turning time [s] / [kg] < 0,9 / 600 < 1,0 / 800 < 1,0 / 1000

Ejector - dimensions:

A (h / v) [mm] ±203,2 / ±50,8 (4x ∅27) ±203,2 / ±50,8 (4x ∅27) ±203,2 / ±50,8 (4x ∅27)

B (h / v) [mm] ±85 / ±85 (4x ∅27) ±85 / ±85 (4x ∅27) -

C (h / v) [mm] ±120 / ±120 (4x ∅27) ±120 / ±120 (4x ∅27) ±120 / ±120 (4x ∅27)

Stroke OP2196 / OP2051 * [mm] 55 50 85

* Changes on request

Practical values of melt correction factor for use in calculation of shot weightfor some common plastics.

Material Melt correction factor

HD-PE 0,75

LD-PE 0,73

PP 0,73

PS 0,91

SB 0,91

ABS 0,91

SAN 0,91

PA 0,93

PA 6 +30 % GF 1,14

PC 0,97

PC/ABS 0,94

PMMA 0,97

POM 1,15

PET 1,08

PBT 1,08

CA 1,03

CAB 0,98

PVC-w 1,05

PVC-h 1,15

shot weight = melt correction factor x swept volume

The melt correction factor takes into account the change in volume at process temperatureand also includes a factor for the fl ow characteristics of the shut off device onthe end of the screw.

Certifi ed according to VDA 6.4

All data and information provided in this brochure has been compiled and checked with due care and diligence. We believe the contents of this brochure to be accurate, but cannot guarantee its accuracy. The description in this brochure may differ from the machine’s actual condition upon delivery. 09.2019

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