installation instructions - catalograck€¦ · installation instructions ... ansi b18.22.1 - 1/4 -...

5
Tools Needed: // Hex Key Wrench 1/8” // Wrench or Socket - 3/8” // 2 Open-End Wrenches - 1/2” // Wrench or Socket - 7/16” // Wrench or Socket - 1/2” // Hex Key Wrench 7/32” // Wrench or Socket - 9/16” DU-HA Humpstor - Topper Installation Instructions DU-HA, Inc. // website: www.du-ha.com // phone: 1.866.306.DUHA (3842) // fax: 1.218.998.4013 // 306 Saint Andrews Street South, Fergus Falls, MN 56537 70300 K B M STEP 1 - Attach Handle Place Handle (B) over holes in Lid Top. Insert two Bolts #10 x 1.5 (M) through Handle (B) and Humpstor (A) Lid. Secure with Flat Washer - #10 (N) and Lock Nut #10 (O) Use 1/8” Hex Key Wrench. Note: Handle may already be installed. STEP 2 - Attach Stabilizer Foot Install Stabilizer Foot Attach one Stabilizer Foot (K) to the Left (E), Right (F) and Center Support (AB) Brackets by threading one Flange Nut - 5/16” (P) onto Stabilizer Foot (K) shaft and insert through the lower hole of each Bracket (E,F and AB). Thread a second Flange Nut (P) onto Stabilizer Foot (K) shaft sandwiching the Bracket in between. Hint: Flanged side of nuts should face Bracket. Note: Finger tighten. Extended Stabilizer Foot Some installations require a longer Stabilizer Foot (K) (Toyota Tundra for example). In such cases, prior to installing the Stabilizer Foot (K), attach one Hex bolt - 5/16” x 2” (U) and Coupling Nut - 5/16” (X) to each Stabilizer Foot (K). Installation Instructions: O N F (shown) E (opposite) F (opposite) E (Shown) P K P U X P A AB (center support) AB (center support)

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Page 1: Installation Instructions - CatalogRack€¦ · Installation Instructions ... ANSI B18.22.1 - 1/4 - Flat Washer 1/4 Zinc Plated ... 34 7 ANSI B18.21.1 - 0.3125 Helical Spring Lock

Tools Needed: // Hex Key Wrench 1/8” // Wrench or Socket - 3/8” // 2 Open-End Wrenches - 1/2” // Wrench or Socket - 7/16” // Wrench or Socket - 1/2” // Hex Key Wrench 7/32” // Wrench or Socket - 9/16”

DU-HA Humpstor - Topper

Installation Instructions

DU-HA, Inc. // website: www.du-ha.com // phone: 1.866.306.DUHA (3842) // fax: 1.218.998.4013 // 306 Saint Andrews Street South, Fergus Falls, MN 56537

70300

Latch - Steel BlackLatch 97-50-110-1531Humpstor Main Body--12Humpstor Gun Holder FoamHumpster Gun Rack23Hinge Rod - Zinc Plated SteelHinge Rod14Humpstor Foam SealHumpster Foam Seal15Humpstor Gun Holder StiffenerHumpstor Stiffener46.25 Brass thru-sert insert.25 Brass thru-sert insert27.25 Brass insert.25 Brass insert48Humpstor LidHumpster Lid19Stabilizer Foot - 5/16-18 x 3" Full Thread Zinc/RubberRubber Foot310Nut Flange 5/16-18 Zinc PlatedSerrated Flange Nut

5-16-18611

Flat Washer 1/4 Zinc PlatedANSI B18.22.1 - 1/4 - Regular - Type B

412

Washer Split Lock 1/4 Zinc PlatedASME B18.21.1 - 1/4413Flat Washer #10 Stainless Steel93852A101417Lock Nut Nylon Insert #10-24 Stainless Steel90631A011218Humpstor Bracket Folded Right--119Humpstor Bracket Folded Left--120Bracket Top PlateTop Plate521Bracket Offset PlateOffset Plate222Velcro StrapVelcroe Strap423Flat Washer 5/16 Zinc PlatedASTM F436 - 5/161824Lock Nut Nylon Insert 5/16-18 Zinc Plated95615A1601025Hex Bolt 1/4-20 x 5/8" Zinc PlatedANSI B18.2.1 - 1/4-20

UNC - 0.625426

Humpstor Lid Latch Protector PlateLatch Protector Plate327Rivet - Latch Protector - 5/32 x .040-.118PR52AAPAB328Round Head Square Neck BoltANSI B18.5 - 5/16-18 UNC

- 0.751029

Coupling Nut 5/16-18 x 7/8" Zinc Plated90264A445330Hex Bolt 5/16-18 x 2" Zinc PlatedHex Bolt 5-16 x 2331Hex Bolt 5/16-18 x 3/4" Zinc PlatedANSI/ASME B18.2.1 -

5/16-18 UNC - 0.75233

Helical Spring Lock WashersANSI B18.21.1 - 0.3125734Wdmt - Humpstor Center Support-41001034135Toyota / Nissan Bed Rail Nut1001029336Hex Bolt - UNC (Regular Thread - Inch)ANSI/ASME B18.2.1 -

5/16-18 UNC - 1337

SierraPacific-29BK138Hexagon Socket Button Head Cap ScrewANSI B18.3 - No. 10-32 - 1239Hex Bolt - UNC (Regular Thread - Inch)ANSI/ASME B18.2.1 -

5/16-18 UNC - 0.75143

Topper Clamp - Humpstor--344Humpstor Handle - Black DU-HA Humptster Handle145 91900A249246 Humpster Brace147

K

BM

STEP 1 - Attach Handle Place Handle (B) over holes in Lid Top. Insert two Bolts #10 x 1.5 (M) through Handle (B) and Humpstor (A) Lid. Secure with Flat Washer - #10 (N) and Lock Nut #10 (O) Use 1/8” Hex Key Wrench. Note: Handle may already be installed.

STEP 2 - Attach Stabilizer Foot Install Stabilizer Foot

Attach one Stabilizer Foot (K) to the Left (E), Right (F) and Center Support (AB) Brackets by threading one Flange Nut - 5/16” (P) onto Stabilizer Foot (K) shaft and insert through the lower hole of each Bracket (E,F and AB). Thread a second Flange Nut (P) onto Stabilizer Foot (K) shaft sandwiching the Bracket in between. Hint: Flanged side of nuts should face Bracket. Note: Finger tighten.

Extended Stabilizer Foot Some installations require a longer Stabilizer Foot (K) (Toyota Tundra for example). In such cases, prior to installing the Stabilizer Foot (K), attach one Hex bolt - 5/16” x 2” (U) and Coupling Nut - 5/16” (X) to each Stabilizer Foot (K).

Installation Instructions:

O

N

F (shown)E (opposite)

F (opposite)E (Shown)

P

K

P

U

X

P

A

AB (center support)

AB (center support)

Page 2: Installation Instructions - CatalogRack€¦ · Installation Instructions ... ANSI B18.22.1 - 1/4 - Flat Washer 1/4 Zinc Plated ... 34 7 ANSI B18.21.1 - 0.3125 Helical Spring Lock

Page 2 - Continued . . .

Option II - Drop Down Plates - Use to adjust lower Attach Drop-Down Plate (H) to Right (F) / Left (E) and Center Support (AB) Brackets with two Carriage Bolts - 5/16” x 3/4” (AA), two Flat Washers 5/16” (V) and two Lock Nuts 5/16” (W).

NOTE: Offset Plates (I) may be needed to not interfere with the topper mounting areas.

Option III - Offset Plates - Use to avoid an obstructionIn the case of some truck beds, or due to an obstruction, the standard clamp spacing will not work. In such cases, use one or both Offset Plates (I) to move the Clamp Assembly to a suitable location. Attach Offset Plate (I) to Right (F) and/or Left (E) Bracket with two Carriage Bolts - 5/16” x 3/4” (AA), two Flat Washers 5/16” (V) and two Lock Nuts 5/16” (W). Note: Offset Plates should extend toward the middle of the Humpstor. Offset Plates are not needed on the Center Support Bracket (AB).

Option IV - Drop Down and Offset PlatesIn some cases both Offset Plates (I) and Drop-Down Plates (H) are required. Connect Offset Plate holes to Left or Right Bracket slots and connect Drop-Down Plate holes to Offset Plate slot.

E (opposite)F (shown)

E (opposite)F (shown)

E (opposite)F (shown)

AA

V

H

W

AA

V

I

W

AA

V

H

W

V

AAI

W

Option I - Topper Use this option for most standard installations for truck beds with toppers. No additional Drop Down Plates (H) or Off-set Plates (I) are needed. Use the standard Right (F) / Left (E) and Center Support (AB) Brackets.

STEP 3 - Assemble Brackets

E (opposite)F (shown)

AB (center support)

AB (center support)

Page 3: Installation Instructions - CatalogRack€¦ · Installation Instructions ... ANSI B18.22.1 - 1/4 - Flat Washer 1/4 Zinc Plated ... 34 7 ANSI B18.21.1 - 0.3125 Helical Spring Lock

a b

Humpstor Positions The Humpstor can be mounted with the lid opening toward the inside of the truck bed (a) or with the lid opening toward the outside of the truck bed (b). The assembly steps and hardware are the same other than the orientation of the Humpstor.

Look at your bed rail to determine where to attach your topper clamps, find locations where you can attach the clamps at the below spacings and still have room to operate the end latches on the Humpstor. Attach Topper Clamps (G) to truck bed rail by sliding clamps onto truck bed rail on top of the Topper and from the bottom of the rail, slide onto rail as far as possible. Secure to rail by tightening 3/8” bolt already installed in clamp, tighten firmly with 9/16” wrench, make sure to keep clamps vertical, square and position at desired spacing as listed below (measurements are to the center of the hole in the Clamp): // 51.75” for Standard Spacing // 47.75” with one Offset Plate // 43.75” with two Offset Plates Now attach a clamp that is as close to centered between the two previously installed clamps as possible, this will be for the Center Support Bracket (AB). Optional Installation Kit: 70250 - Hardware Package for Toyota / Nissan Trucks

STEP 6 - Attach Humpstor to Brackets

STEP 4-Attach Topper Clamps to Truck

Attach Left (F), Right (E) and Center Support (AB) Brackets to Topper Clamps (G) using Hex Bolt 5/16” x 3/4” (Q), Flat Washer 5/16” (V), Lock Washer 5/16” (Z), using one per Clamp set (G), thread into hole in Clamp, as shown below in view (a). Determine where you want the top of the Humpstor to be positioned and position the brackets (E&F) 10” below that position to the bottom of the brackets (E&F) where the Humpstor sits, as shown below in view (b). Position Center Support Bracket (AB) 3/8” lower than Left and Right Brackets. It works best to have the top of the Humpstor level with the bottom of the window in the topper for easier access. Level bracket assembly by adjusting each Stabilizer Foot (K) to contact the side of the truck box, try to have Stabilizer Foot contact a flat surface.

STEP 5 - Attach Brackets to Clamps 51-3/4"or 47-3/4" or 43-3/4"

Centered

F

E

G

VZ

Q

F

G

Page 3 - Continued . . .

10"

ba

Hole

G

AB

Page 4: Installation Instructions - CatalogRack€¦ · Installation Instructions ... ANSI B18.22.1 - 1/4 - Flat Washer 1/4 Zinc Plated ... 34 7 ANSI B18.21.1 - 0.3125 Helical Spring Lock

ADJUSTMENT

AD

JUS

TME

NT

Page 4 - Continued . . .Humpstor Attachment Place the Humpstor (A) onto the Left (E) and Right (F) Brackets. Thread one Hex Bolt - 1/4” x 5/8” (R), Lock Washer - 1/4” (T) and Flat Washer 1/4” (S) through bottom slots into the threaded holes in the bottom of the Humpstor (two on each end). Note: Center Support Bracket (AB) does not get attached to Humpstor, Humpstor should just be set on the bracket for support.

S

TR

ST

F

S

TR

S

T

E

A

Humpstor Adjustment Slide Humpstor in or out to desired position and tighten hex bolt 1/4 x 5/8 (R) on bottom of Humpstor (A).To adjust the Humpstor vertically loosen the Clamp Bracket hex bolt 5/16” x 3/4” (Q). Slide the Brackets up/down as needed along the slot in the Brackets or Drop-Down Plates. Make sure Humpstor is level, then tighten all hardware connections.

Note: Humpstor should be adjusted as high and as close to the rail as possible while still allowing the lid to open properly. If you have a Topper that has windows that open to allow you to access your topper from outside it works best to position the Humpstor so it is level with the bottom of the window.

STEP 7 - Install Organizer / Gun Holders Foam Organizer / Gun Holders / StiffenersSandwich each Foam Organizer / Gun Holder (C) in between two Plastic Stiffeners (D). Place each Foam Organizer / Gun Holder / Stiffener assembly into the channel slots in the side walls of the Humpstor (A), facing opposing directions. Note: You may have to flex the assembly to get it into place.(Hint – Stock of gun should rest in large groove; barrel should rest in small groove.)

Velcro StrapsTo secure guns in the Humpstor, loop each Velcro Strap (L) through the holes in the top of the Foam Organizer / Gun Rack (C) / Stiffener (D) assembly. Wrap the Velcro Strap around the gun, then attach the Velcro Strap to itself and make sure it is securely fastened.Note: Proper use of Velcro Straps helps prevent guns from bouncing on rough terrain.

Center BraceTo maximize strength and stability, use the Center Brace (J). Insert each end into a hole on the top lip of the Humpstor (A) at the middle. To access cargo while using the Center Brace, lift one end out of the hole and rotate the Center Brace out of the way. Return Center Brace to hole when finished.

Locking the HumpstorTo lock Humpstor, use one or more standard padlocks. Insert lock through the latch hole. Note: Lock only needs to go through one hole in the latch.Note: The Middle Latch does not need to be latched to secure lid.Note: Lid may need to be pressed down in order to close the latches when the seal is new. Once the seal has formed to the lid it should close on its own.

J

D

LD

C

A

Safety Instructions:Warning: 75 LBS CAPACITY – DO NOT EXCEED 75 POUNDS OF CARGO IN THE HUMPSTOR. CAUTION – Do not store explosives or

hazardous materials in the HUMPSTOR. Do not place loaded guns in the HUMPSTOR.

For further instructions refer to the vehicle owners manual or contact DU-HA, Inc.

Latch

Page 5: Installation Instructions - CatalogRack€¦ · Installation Instructions ... ANSI B18.22.1 - 1/4 - Flat Washer 1/4 Zinc Plated ... 34 7 ANSI B18.21.1 - 0.3125 Helical Spring Lock

Page 5 - Continued . . .

AB

C

E

J

I

F

K

L

Part Description QtyA DU-HA Humpstor 1B Handle 1C Foam Organizer / Gun Holder 2D Plastic Stiffener 4E Bracket Left 1F Bracket Right 1G Topper Clamp Set 3H Drop-Down Plate 3I Offset Plate 2J Center Brace 1K Stabilizer Foot 3L Velcro Straps 4M Bolt - #10x1.5 2N Flat Washer - #10 2O Lock Nut - #10 2P Flange Nut - 5/16 6Q Hex Bolt - 5/16x3/4 3R Hex Bolt - 1/4x5/8 4S Flat Washer - 1/4 4T Lock Washer - 1/4 4U Hex Bolt - 5/16x2 3V Flat Washer - 5/16 13W Lock Nut - 5/16 10X Coupling Nut 5/16 3Y Hex Bolt 3/8 x 3-1/2 3Z Lock Washer - 5/16 3

AA Carriage Bolt 5/16-18 x 3/4 10AB Center Support Bracket 1AC Hex Bolt - 5/16 x 1 3AD 5/16 - Rectantular Nut

Toyota / Nissan3

H

G

D

D

L

G

I

H

K

M

N

O

Y

T

R

W

AA

W

W

V

V

W

P

P

P

P

S

T

R

S

T

R

S

T

R

S

AA

AA

V

U

Q

XU

C

Y

XU

Exploded View / Parts List

V

XP

Z

Note: You may have extra parts leftover, depending on your trucks installation option.

AB

G

WV Y

HV

ZQ

AA

K

Revision-B

Installation Kits:

70200 - Humpstor for Open Bed or with Tonneau Covers

ACZ

V ADAC

Z

VAD

ADDZAC