installation guide for mount kit

INSTALLATION GUIDE FOR MOUNT KIT (BOCN0103)

SUITS: Nissan NP300

(Refer to website for suitable model years and variants)

BOCAR NUDGE BAR

https://bocar.com.au/nudge-bars/BOCN0103

https://bocar.com.au/nudge-bars/BOCN0103

BOCAR NUDGE BAR 21-Jan-21 of 9

Important Notes:

• Nudge bar suits for non-parking sensor variants only

• Read instructions completely before commencing fitment.

• Towing point is removed for this product fitting.

• Additional fitting kits may be required for vehicles fitted with parking sensors, radar, winch etc.

consult website or retailer.

• Bocar and its affiliated companies are not responsible for any damage that may occur to you or

your vehicle during the installation of these products.

Electrical system damage may be possible due to incorrect wiring or method and is the

responsibility of the person fitting.

Note: Incandescent test lamps are not recommended as damage to vehicle electronics is

possible.

Please consult an auto electrician if you are not comfortable with modifying the vehicles

electrical system.

• Do not attach VFPS to the vehicle using anchorages not intended for this purpose (e.g. engine

mountings bolts).

• Do not use this product for any vehicle make or model, other than those specified by the VFPS

manufacturer.

• Do not remove the plaque or label from the VFPS.

• Do not modify the structure of the VFPS in any way.

Bolt tensions Dia. (mm) Nm

All bolt tensions are as follows unless otherwise specified.

5 5

6 9

8 22

10 44

12 77


Required kits – Nudge Kit – BOCN0100 or BOCN0200

Item

No. Description Qty Part No.

BOLT KIT

5 M12 x 1.25 x 50 Hex Bolt - ZP DIN – CL 8.8 4 K0572

6 1/2 x 1-1/4 x 2.5mm ZP - Washer Flat 10 K0623

7 M12 x 1.25 ZP Nut Hex Nyloc 6 K1200

4 M12X1.25X30 Hex Bolt on Wire 2 BOCON0047

Item No. Description Qty Part No.

PARTS LIST

N/A Bocar Nudge Bar

(Purchased separately) 1

BOCN0200

or

BOCN0100

Mount Kit

2 Mount LH 1 BOCN0028L

3 Mount RH 1 BOCN0028R

1 Mount Spacer 2 BOCN0012

N/A Compliance Label – Nissan NP300 1 -


Assembly Images:


1. Before fitting, please check factory

bumper and grille are compatible with

your nudge bar.

2. Remove the number plate from the

bumper and retain.

3. Remove and retain middle bumper skirt

to gain access to the underside of the

front chassis. Retain fasteners.

4. Ensure Compliance Label is fixed to the

rear side of the tube as shown. Surface

must be clean before sticker applied.

5. Fit the RH Mount (BOCN0028R) to the

Right-Hand chassis using M10x1.25x30

• Hex Bolt on Wire (2)

• 1/2 x Ø1-1/4 Flat Washer (2)

• M12 x 1.25 Nyloc Nut (2)

(Feed in through slots in outer chassis

face near wheel arch.)

Align straight with chassis and tighten in

place.

LHS SHOWN

Front


6. Remove the OE tow point and discard,

retain fasteners.

7. Using the fasteners from previous step

fasten the LH mount to the left front

chassis. (Original Bolts into tow point

location). Align with chassis and tighten

in place.

8. Neatly trim middle bumper skirt as

shown. Remove shaded areas.

9. Refit trimmed middle skirt.

10. Lift nudge bar to mounts and check skirt

trimming. Adjust on vehicle if necessary.

Nudge bar fits to inside of chassis

mounts.

Front


11. If required use Mount Spacers between

the nudge bar and the mount. Then fit

the nudge bar using:

• M12 x 1.25 x 50mm Hex Bolt (2)

• 1/2 x Ø1-1/4 mm Flat Washer (4)

• M12 x 1.25 Nyloc Nut (2)

Repeat for opposite side.

Mounts have a small amount of adjustment to the

chassis left and right. Reposition if required.

12. Ensure there is adequate clearance

between the nudge bar and the front of

the bumper.

13. Tighten all the previously installed

fasteners to the relevant torque settings

listed on Page 2.

SPACER

LHS SHOWN


14. Refit the number plate to the nudge bar

using:

• M6 x 1.0 x 20mm Hex Bolt (2)

• M6 x 1.0 Flange Nut (2)

from Nudge bar kit (BOCN100 or BOCN200)


PRODUCT CARE & INFORMATION Customer Copy

Corrosion Protection Tips

• Going on an adventure! Be sure to rinse all areas and remove any sand, mud, or debris in

and around any areas that can catch this type of matter.

• Going to the beach! Make sure to rinse all salt water and sand off. To improve the

longevity and life of this product, be very thorough with fresh water and a sponge.

Nuts and Bolts

• At Bocar we do not get to experience your adventures or service your vehicle, so be sure

to regularly check all nuts and bolts, especially after a large Off-Road trip or regular use

on Civil, Mining and construction sites.

Love Care and Attention

• Planning to drive in a salty environment! If so, spray all fasteners with a Lanolin or WD40

protectant for longevity.

• If you spot a deep scratch touch up with paint to help prevent rust and inhibit corrosion.

• Regularly Wash & Dry the product the same as your vehicle using normal car wash to

maintain appearance.

Modifying Your Vehicle

• Modifications to your vehicle involves some risk, all care has been taken to test driver

aids, so they work as the vehicle manufacturer intended. There may be the need to re-

calibrate after fitment by the vehicle manufacturer. As the owner of your vehicle the

driver remains, responsible for the vehicle at all times when driving.

• Check and re-tighten any components after your first adventure. Regular upkeep will

help you get the most out of your Genuine Bocar Product and your pride and joy.

Warranty

• 2yr/40,000km. Warranty conditions apply. Our goods come with consumer guarantees

that cannot be excluded under the Australian Consumer Law. Our warranty does not

limit and may not exceed your rights under those guarantees. For full details on our

warranty please refer to www.bocar.com.au/warranty

installation guide for mount kit

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