inspection and test plan (kdbk)

Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub.

Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

Inspection and Test Plan

CONCRETE WORKS ITP NUMBER: ITP-KDBK-002 REV. : A DATED: 22.09.2012 PURCHASER: BLACK & VEATCH SPECIAL PROJECTS CORP. SUBCONTRACTOR: AEPC-DSWP JOINT VENTURE CONTRACT NO. : 042246 - KDBK.73.1010

REVISION RECORD:

A 22-08-‘12 First issue AEPC-WSWP Revision Date Description Prepared Approved

Approval and Change History



1. Scope and objective

The purpose of an Inspection and Test Plan (ITP) is to put together in a single document that records all inspection and testing requirements relevant to a specific process. On a construction contract the process is likely to be a construction activity, element of work, trade work or providing a product section. An Inspection and Test Plan identifies the items of materials and work to be inspected or tested, by whom and at what stage or frequency, as well as Hold and Witness Points, references to relevant standards, acceptance criteria and the records to be maintained. Inspection and Test Plans, when properly implemented, help ensure that, and verify whether, work has been undertaken to the required standard and requirements, and that records are kept.

2. References: This Inspection and Testing Plan should be read in conjunction with the below referenced documentations.

• Contract Specification and drawings. • Civil Execution Plan (Issued for Distribution vide DSF-080 dated 5 March 2012) • Project Quality Plan (Issued for Distribution vide DSF-043 dated 14 January 2012) • Project HSE Plan (Issued for Distribution vide DSF-045 dated 14 January 2012)

3. Definition ITP -Inspection and Test Plan The minimum requirement of the activities for quality control and inspection of the field construction work.

Hold Point (HP): A point which requires inspection/verification and acceptance by Purchaser before any further processing is permitted. The Subcontractor’s shall not process the activity/item beyond the Hold Point without written approval from Purchaser.

Witness Point (WP): Any point which requires witness by Purchaser when activity is performed.

Review (R): Subcontractor’s documentation to be reviewed by Purchaser.

Surveillance inspection (S): Monitoring of observations to verify whether or not materials/items/services confirms to specified requirement. Surveillance activities may include audit, inspection, and witness of testing, review of quality documentations and records, personnel qualifications etc. WC:



100% examination by Subcontractor’s. 4. Inspection and Testing Details

No Inspection/

Test Activity (Spec./ Dwg. Refs.)

Responsibility Frequenc

y Acceptance Criteria Record Notes

QC

PE

SE

SC

B&

V

1 Receiving Inspection

Receiving inspection shall be carried out on all incoming permanent materials, to ensure conformance to the relevant documents.

HP

WP

WP

Per Delivery

On receipt of the material at site, the same shall be inspected by the Store Keeper / Site Engineer / QA/QC Engineer to ensure the materials are delivered, in a good condition and without damage as per the approved material submittal.

Material Receiving

Report Form No.: AQP-001 Delivery

Ticket for Concrete

2 Setting out

2.1 Checking layout H

P

HP

V S Each

structure

Layout, dimension and level of each structural member checked and are as shown in relevant drawing

Check list Form No.: C-002

Survey

3 Equipment Calibration

3.1 Equipment and machinery HP

S

V

RW

Each equipment Equipments are certified Calibration

report Survey Equipment

4 Material testing

4.1 All construction materials -00756.1.2.3

HP

M

RW

Each

material

Cement, aggregate, water, ready mix are as per specs

Test report Concrete

Ingredient

No Inspection/ Responsibility Frequency Acceptance Criteria Record Notes



5. Checklist forms Material Receiving Report Form No. AQP-001 Inspection Checklist - PCCP Pre pour

Test Activity (Spec. / Dwg. Refs.) Q

C

PE

SE

SC

B&

V

5

Formwork

5.1 Structural formworks HP

V

W

C

WP

Each Location

Check line and level of shuttering are acceptable.

Formwork are braced, stable and level

Check list Form No.:

C-002

6 Reinforcement

6.1 Placement of reinforcement 00756.1.2.7.7

HP

9S

W

C

WP

Each location

Bar sizes and lengths are as per drawing, concrete cover as per specs.


7 Concreting

7.1 Concrete pour HP

W

C

S

HP

Each pour Ensure all tested are

taken when concreting


7.2 Slump & Air Content test 00756.1.2.6.2 & 00756.1.2.6.3

WP

W

C

WP

Each Delivery

00756.1.2.4 Limiting Requirements

Field report &

Form No.: C-003

Three Consecutive batches

8 Curing

8.1 Structure water curing WP

W

C

S

WP

Each structure Ensure structures is watered, covered until full strength is attained


8.2 De-shuttering WP

W

C

S

WP

Each structure 00756.1.2.18 Repairing Defective Concrete


9 Final Inspection

9.1 Final Concrete Inspection HP

HP

Each structure ACI 301 Section 1.7 – Acceptance of structure

Check list Form No.:

C-004



Inspection check list for formwork and reinforcement Concrete Pre-Pour Inspection Form No.: C-002 Concrete Pour Inspection Form No.: C-003 Concrete pour card Final Concrete Inspection Form No.: C-004 Inspection check list for Scaffolding Concrete Works Inspection Request Form Material Receiving Report Hold Release Form AMCC – Delivery Ticket GMTC – Sample Fresh Concrete Test Report GMTC – Sample Compressive Strength Test Report

inspection and test plan (kdbk)

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